Date post: | 21-Dec-2015 |
Category: |
Documents |
View: | 217 times |
Download: | 0 times |
Product presentationcalf milk pasteurizer “MaxiSteam II”
Functions – Specification – Technical data
Engen, July 2008
Kathrin Aymanns
Background
Feeding of fresh milk gets more and more important (MR prices increases; non marketable milk)
Pasteurization is important to feed the milk without concerns
Especially for non-marketable milk (Mastitis milk)
Reduction of the germ content
Improvement of the animal health
Not clear: kill of Para tuberculosis germ
Difficult up to now: pasteurization of colostrum and mixed colostrum (sticking of plate pasteurizers, scorch in batch pasteurizers)
Animal development
Thesis of F. Schwab, FH Weihenstephan (2006)
Calves with and without sign of disease
Number of calves Without signs of disease
With signs of disease
Pasteurized milk (trial group)
18 10
= 56 %
8
= 44 %
Not pasteurized milk
(control group)
15 3
= 20 %
12
= 80 %
Animal development – MR vs. pasteurized milk
Sandra Godden, field study, Minnesota 2002
10 month field study with 439 calves Test group: 217 calves, fed with pasteurized, non-marketable milk Control group: 222 calves fed with 20:20 MR
The calves who gets just pasteurized milk, arrived • higher final weights
(147.3 lbs vs. 143 lbs after weaning)
• higher daily weight gain(1.04 lbs/day vs. 0.76 lbs/day)
• significant deeper death losses (2.3% vs. 11.6%)
Animal development – Raw milk vs. pasteurized milk
Jamaluddin et al., field study, California 1996
Study with 300 calves Calves fed with pasteurized colostrum and milk
• were less days sick
• had a reduced mortality rate
• needed less funds for medicine
• had higher weight gains after weaning
• made a higher profit
• than calves fed with non-pasteurized non-marketable milk
Processor control
Dosing pump to acidify pasteurized milk
Pasteurization and buffer tankMaxiSteam with integrated cooling system
MaxiSteam calf milk pasteurizer
Flow chart MaxiSteam
T = temperature sensor
steam g
enerato
r
bu
ffer co
ntain
er
pasteu
rization
con
tainer
coo
ler
raw milk tank
T
dosingpump
T
cooling water (inlet)
cooling water (outlet)
tank for pasteurized milk
Product features MaxiSteam
Processing every milk type by steam pasteurization, e.g.
Whole milk Non marketable milk Mixed colostrum
High flexibility by pasteurization small portions, thus suitable for
small and daily changing quantities
growing farms
Quick heating and cooling of the milk ensures gentle processing
Product features MaxiSteam
Easily adjustable and controlled operating conditions by processor control (pasteurization temperature, hold time, etc.) – high process automation e.g. by electrodes in the milk tanks
End product ready to be fed thanks to integrated cooling system
Automated cleaning
Extras and accessories:
Water softener
Dosing pump for milk additives, e.g. acid for milk preservation or enhancement of digestibility
External steam distributor with pistol grip
Reduction of the germ content
Institute for Hygiene and Food Safety of the Federal Dairy Research Center in Kiel (Germany) 2007
MaxiSteam I under laboratory conditions All main Mastitis pathogens which might be transferred to the calf by the milk are significantly
reduced.
95 – 99% reduction of the main germ content
Staphylococcus and Enterococci germs are lowered at least 5 log-10-steps (1:100.000). CNS, yeast and Streptococcus could not even been found after pasteurization. One very thermo tolerant E.coli germ reached almost 5 log-10-steps-reduction.
„gentle heating“
Max Rubner Institut, BFEL in Kiel, Dr. Clawin-Rädecker, 2008
Furosin is a sensitive heating indicator It can be used to evaluate a pasteurization process During the MaxiSteam test the furosin level doesn't increase
very gentle heating
Reduction of the IgG Level in colostrum
Department for veterinary research University Munich, 2008
Method: Sandwich-Elisa; IgG-Bovin
Reduction of the IgG level 65°C, 30 min. 72°C, 15 sec.
First colostrum 58% 34%
Second colostrum 45% 28%
Connections of the MaxiSteam
Raw milk inlet (from milk tank)
Outlet pasteurized milk (in milk tank) Water softener
Detergent pumps
Inlet cooling water
Outlet cooling water
Water outlet
Water inlet steam generator
External steam lance
Technical data of MaxiSteam
Dimensions and weight 650 x 80 x 1250 mm (w x d x h) approx. 104 kg
Pasteurization performance approx. 80 – 100 l / h (depending on temperature of fresh milk and cooling water)
Temperatures Fresh milk (recommendation): approx. 35° C Cooling water (recommendation): approx. 5 - 15° C Pasteurized milk (after cooling): approx. 35 - 45° C (adjustable)
Technical data of MaxiSteam
Power supply Voltage: 400 V / 50 Hz / 5-pole connecting plug Fuse protection: 16 A + FI 30 mA Max. power inlet steam generator: 7,5 kW Voltage for water softener: 230V / 50 Hz / 16 A
Milk Fresh milk
• Size: ½ “ plug-in coupling with sieve Pasteurized milk
• Size: ½ “ plug-in coupling
Technical data of MaxiSteam
Water Water inlet steam generator
• Size: ½ “ hose, ¾“ plug-in coupling
• Water pressure between 2,5 and 6 bar
• Caution: Use of softened water or water softener is recommended Water inlet cooler
• Size: ½ “ hose, ¾“ plug-in coupling
• Minimal pressure: 1,5 bar Water outlet
• Size: ½ “ hose, ½ “ plug-in coupling
Drain off Gully
• Size: ½ “ plug-in coupling