SVKWater Chiller
Plug-in water chillers.Cooling capacity from 15 to 130 kW.
®
Competence and experience in industrial cooling systems
VWKDesk unit
VWKShell & Tubes
DIN EN ISO 9001Zertifikat: 09 100 5300
VWK
SVK
TRK
CHILLY
LWK
Special
Product range
HYFRA Industriekühlanlagen GmbHIndustriepark 54 · D-56593 KrunkelPhone: +49 (0) 26 87 / 8 98-0 · Fax: +49 (0) 26 87 / 8 98-25 · E-mail:[email protected]
www.hyfra-pedia.com
In addition to our standard product range, we offer you solutions for liquid cooling in allindustrial applications.Our systems are available in compact or split design, air or water cooled.Continuous-flow recoolers and expansions with cleanable plate-type heat exchangers arejust as available as versions with special voltages.Our sales team of engineers and technicians is always available to you for comprehensiveconsultation. Do not hesitate in contacting us.
TRK - Immersion chiller for cooling lubricantswith a cooling capacity of 2 to 75 kW.Service-friendly in maintenance and cleaning
CHILLY - cooling-water chiller with a coolingcapacity of 0.8 to 4.5 kW, with tank and pump.Space-saving and reliable.
LWK - Air-type water recooler without refrigerationsystem with a cooling capacity of 2 to 2.5 kW,with tank and pump. The low-cost alternative forapplications with higher water operatingtemperatures.
VWK/1 - Water chiller with a cooling capacityof 2 to 70 kW, with tank and pump. Compactdesign with high temperature accuracy.
SVK water chiller Technical data
Cooling capacitiesStandardequipment:� Stainless steel frame
� Coaxial evaporator
� High tech scroll compressor /
low noise
� High efficiency air cooled
condensor
� Digital thermostat
hysteresis +/- 1 K
� Refrigerant circuit with TÜV approved low and high
pressure switch
� Chiller IP 54
� Operating temp. 42° C max. ambient
� Default light - control circuit
� Common alarm (potential free)
� Drain valve for tank
� Anti frost thermostat
� Water manometer
� By-Pass valve
� Water level switch
� External pump's start-up on main-switch
� Low noise level (star-delta)
� CH-pump with carbide / carbide shaft seal
Options:� DC voltage - control circuit
� Winter start up regulation (0-50-100%)
� Water set point 40° C max.
� Hand shut off valve between tank and pump
� Wire labelling
� Harting connectors / plugs
� Refrigerant R 134 A
� Non return valve + magnetic valve (outside)
� Hysteresis +/- 0,3 K
� Air filter
� Stop process with low/high temperature
alarm
� CR-pump for pressure above 3 bar with
carbide / carbide shaft seal
� Stainless steel piping
SVK SVK SVK SVK SVK SVK SVK SVK SVK SVK SVK SVK SVK140/1 180/1 220/1 270/1 320/1 360/1 540/1 440/1/2 540/1/2 640/1/2 720/1/2 1080/1/2 1250/1/2
Ambient air Water Cooling capacities in kW
10° C 14,1 16,9 21,4 25,7 31,4 38,9 51,4 42,9 51,4 62,9 78,6 101,6 123,6
32° C 15° C 16,6 20,0 25,3 29,9 37,0 45,5 59,9 50,7 59,9 74,1 92,7 119,7 144,6
20° C 18,3 21,7 28,0 33,5 41,5 51,8 67,1 56,0 67,1 83,1 100,4 129,5 156,5
10° C 13,1 16,4 20,2 23,9 29,6 35,2 47,9 40,5 47,9 59,2 73,8 94,5 113,6
37° C 15° C 15,7 19,2 23,9 28,2 34,9 42,1 56,5 47,8 56,5 69,8 86,6 110,8 134,6
20° C 17,2 20,5 26,2 31,1 37,9 49,0 62,4 52,4 62,4 75,9 94,7 120,3 145,6
10° C 12,9 15,6 19,6 22,9 25 33,3 45,8 39,3 45,8 50,0 66,1 90,0 100,5
42°C 15° C 15,4 18,5 22,9 27,4 30,9 40,2 54,9 45,8 54,9 61,9 79,9 108,0 118,5
20° C 17,0 20,1 25,6 30,2 35,0 47,3 60,6 51,3 60,6 70,0 87,6 119,5 128,5
SVK SVK SVK SVK SVK SVK SVK SVK SVK SVK SVK SVK SVK140/1 180/1 220/1 270/1 320/1 360/1 540/1 440/1/2 540/1/2 640/1/2 720/1/2 1080/1/2 1250/1/2
Compressor type ZR 72 ZR 90 ZR 11 ZR 12 ZR 16 ZR 19 ZR 250 ZR 11 ZR 12 ZR 16 ZR 19 ZR 250 ZR 310(number) 1 1 1 1 1 1 1 2 2 2 2 2 2
Power consumptioncompressor kW 6,2 7,9 9,7 11,1 14,6 16,8 24,6 19,4 22,2 29,2 33,6 49,2 60,0
Power consumptionmax. kW 9,0 10,7 12,5 14,6 18,4 21,2 31,4 24,8 29,1 36,1 42,4 62,8 71,6
Current max. A 15,6 18,9 21,5 25,3 31,1 34,8 52,1 42,9 50,9 63,3 69,6 104,2 119,5
Air flow rate max. m3/h 9.300 9.300 9.300 9.200 9.200 14.400 17.000 18.600 18.400 18.400 28.800 34.000 36.800
Water tank volume l 330 330 330 330 330 390 390 660 660 660 720 720 720
Water pressuree bar 3,8 3,6 3,2 3,0 3,2 3,0 3,6 4,0 3,6 3,0 3,2 3,0 2,8
Nominal water flow* m3/h 2.9 3,5 4,3 5,1 6,5 7,0 10,3 8,0 10,3 12,7 14,0 20,6 25,0
Water connections Grundfos CH4-60 CH4-60 CH4-60 CH4-60 CH8-50 CH8-50 CH12-50 CH12-50 CH12-50 CH12-50 CR 32-2 CR 32-2 CR 32-2inlet/outlet inch 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 2 2 2 2 1/2 2 1/2 2 1/2
Water connections feed inch 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Length (L) mm 1000 1000 1000 1000 1000 1500 1500 2000 2000 2000 1500 1500 2000
Width (B) mm 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 2000 2000 2000
Height (H) mm 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000
Weight (approx.) kg 320 370 400 400 410 485 520 795 800 810 870 940 1400
Power supply 3/PE/400 V/50 Hz.Control voltage 24 V AC. All technical data is valid for machines with a maximum ambient temperature of + 42° C.� Nominal flow at: 32° C ambient temp. / 15° C water temp. / 5 K diff. temp. between water in-outlet.Specifications subject to change.
Temperatures
Specifications
Easy access to the tank and evaporator manualfill in and cleaning
Coaxial evaporator inside the tank
TRKImmersion Recooler
Plug-in plug-out water chillerCooling capacity from 2 to 70 kW
®
Competence and experience in industrial cooling systems
VWK
SVK
TRK
CHILLY
LWK
Special
VWKDesk Unit
DIN EN ISO 9001Zertifikat: 09 100 5300
VWKShell & Tubes
Product range
HYFRA Industriekühlanlagen GmbHIndustriepark 54 · D-56593 KrunkelPhone: +49 (0) 26 87 / 8 98-0 · Fax: +49 (0) 26 87 / 8 98-25 · E-mail:[email protected]
www.hyfra-pedia.com
In addition to our standard product range, we offer you solutions for liquid cooling in allindustrial applications.Our systems are available in compact or split design, air or water cooled.Continuous-flow recoolers and expansions with cleanable plate-type heat exchangers arejust as available as versions with special voltages.Our sales team of engineers and technicians is always available to you for comprehensiveconsultation. Do not hesitate, we are awaiting your enquiry!
VWK/1 - Water chiller with a cooling capacityof 2 to 15 kW, with tank and pump. Compactdesign with high temperature accuracy.
CHILLY - cooling-water chiller with a coolingcapacity of 0.8 to 4.5 kW, with tank and pump.Space-saving and reliable.
LWK - Air-type water recooler without refrigerationsystem with a cooling capacity of 2 to 2.5 kW,with tank and pump. The low-cost alternative forapplications with higher water operatingtemperatures.
SVK - Water chiller with a cooling capacity of15 to 70 kW, with tank and pump. Compactdesign with high temperature accuracy.
Basket evaporator
Competence and Experience in Industrial Cooling Systems
Temperatures
TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK20 30 50 70 90 110 140 180 220 270 320 360 440 540 640
Number of Scroll-compressors 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2
Power consumptioncompressor max. kW 1,4 2,0 2,6 3,1 4,3 5,9 6,2 7,9 9,7 11,1 15,5 15,8 19,4 22,2 31,0
Power consumptionmax. kW 2,0 2,8 3,4 3,9 5,3 7,0 7,5 9,2 11,0 12,9 17,6 18,4 22,0 25,7 34,5
Currentmax. A 3,5 4,9 5,8 6,7 9,3 12,5 13,2 16,5 19,1 22,9 30,1 32,9 38,1 45,5 58,3
Air flow rate max. m3/h 2800 4500 4500 4500 5500 6100 9300 9300 9300 11000 12600 18600 18600 22000 25200
Length (L) mm 785 785 785 785 785 785 1085 1085 1085 1085 1085 2085 2085 2085 2085
Width (B) mm 785 785 785 785 785 785 1085 1085 1085 1085 1085 1085 1085 1085 1085
Total Height (H) mm 1215 1215 1215 1315 1315 1315 2000 2000 2000 2000 2000 2000 2000 2000 2000
Height of machinery top (h) mm 715 715 715 715 715 715 1340 1340 1340 1340 1340 1340 1340 1340 1340
Length of immersion part (l) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 2000 2000 2000 2000
Width of immersion part (b) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 1000 1000 1000 1000
Immersion deepth (E) mm 500 500 500 600 600 600 660 660 660 660 660 660 660 660 660
Minimum coolant levelfor coil evaporator (M) mm 300 300 300 500 500 500 500 500 500 500 500 500 500 500 500
Minimum coolant levelfor flat evaporator (M) mm 60 60 80 80 80 110 130 150 180 220 240 150 180 220 240
Weight (approx.) kg 130 140 140 150 160 160 260 320 330 350 370 630 650 690 730
Power supply: 3/PE/400V/50Hz Control voltage 24 V AC All technical data are valid for machines for a maximum ambient temperature of + 42° C.
TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK
20 30 50 70 90 110 140 180 220 270 320 360 440 540 640
Ambient air Emulsion Oil Coling capacities in kW
10° C 15° C 2,3 3,6 5,6 7,0 10,1 12,2 14,8 17,6 22,1 26,4 32,1 35,3 44,3 52,8 64,3
32° C 15° C 20° C 2,8 4,4 6,6 8,2 11,9 14,3 17,3 20,7 26,0 30,6 37,7 41,4 52,1 61,3 75,5
20° C 25° C 3,1 4,9 7,3 9,1 13,0 15,8 19,0 22,4 28,7 34,2 42,2 44,9 57,4 68,5 84,5
10° C 15° C 2,2 3,2 5,5 6,4 9,5 11,3 13,8 17,4 20,9 24,6 30,3 34,8 41,9 49,3 60,6
37° C 15° C 20° C 2,6 4,0 6,5 7,6 11,1 13,4 16,4 20,7 24,6 28,9 35,6 41,4 49,2 57,9 71,2
20° C 25° C 3,0 4,5 7,1 8,3 12,2 14,8 17,9 22,4 26,3 31,8 38,6 44,9 52,7 63,8 77,3
10° C 15° C 2,1 3,6 5,1 6,3 9,1 9,5 13,6 16,3 20,3 23,6 25,7 32,8 40,7 47,2 51,4
42°C*) 15° C 20° C 2,5 3,8 6,1 7,5 10,6 11,8 16,1 19,2 24,2 28,1 31,6 38,4 48,5 56,3 63,3
20° C 25° C 3,0 4,3 6,8 8,3 11,6 13,4 17,7 21,1 26,3 30,9 35,7 42,3 52,7 62,0 71,4All standard machines are specified for a maximum ambient temperature of + 37° C.*) Machines for + 42° C maximum ambient temperature are available at extra cost. Machine sizes will not change.
TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK20 30 50 70 90 110 140 180 220 270 320 360 440 540 640
Number of Scroll-compressors 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2
Power consumptioncompressor max. kW 1,4 2,0 2,6 3,1 4,3 5,9 6,2 7,9 9,7 11,1 15,5 15,8 19,4 22,2 31,0
Power consumptionmax. kW 2,0 2,8 3,4 4,0 5,4 7,2 7,7 9,6 11,4 13,2 17,9 18,4 22,7 26,3 35,1
Currentmax. A 3,5 4,9 5,8 7,3 9,8 13,1 13,7 17,7 20,3 24,0 31,2 34,0 40,6 48,0 60,8
Air flow rate max. m3/h 2800 4500 4500 4500 5500 6100 9300 9300 9300 11000 12600 18600 18600 22000 25200
Length (L) mm 785 785 785 785 785 785 1085 1085 1085 1085 1085 2085 2085 2085 2085
Width (B) mm 785 785 785 785 785 785 1085 1085 1085 1085 1085 1085 1085 1085 1085
Total Height (H) mm 1215 1215 1215 1315 1315 1315 2000 2000 2000 2000 2000 2000 2000 2000 2000
Height of machinery top (h) mm 715 715 715 715 715 715 1340 1340 1340 1340 1340 1340 1340 1340 1340
Length of immersion part (l) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 2000 2000 2000 2000
Width of immersion part (b) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 1000 1000 1000 1000
Immersion deepth (E) mm 500 500 500 600 600 600 660 660 660 660 660 660 660 660 660
Minimum coolant levelfor flat evaporator (M) mm 110 110 130 150 150 200 220 240 340 410 520 240 340 410 520
Weight (approx.) kg 140 140 150 160 170 180 290 350 360 390 420 690 710 770 830
Power supply 3/PE/400 V/50 Hz. Control voltage 24 V AC. All technical data is valid for machines with a maximum ambient temperature of + 42° C.
Specifications subject to change.
TRK immersion recooler
Standard equipment:� Agitator for better heat transfer
� Stainless steel frame
� Stainless steel coil evaporator
� Chiller IP 54
� Operating temperature max. 37° C ambient
� High tech. scroll compressor / low noise
� High efficiency air cooled condensor
� Digital thermostat mit hysteresis +/- 1,0 K
� Refrigerant circuit with TÜV approved
high pressure switch
� Environment friendly refridgerant R407C
� CE-Standard / ISO 9001 / EN 60204
� Air filter
� All systems with control transformer.
no neutral required
Options:� DC-voltage - control circuit
� Winter start up regulation (0-50-100%)
� Common alarm (potential free)
� Special voltage
� Mediumtemperature max +40° C
� Wire labelling
� Harting connectors / plugs
� Refrigerant R 134 A
� Hysteresis +/- 0,3 K
� Stop process with low/high temperature
alarm
� Fat evaporator for low medium level
� Gear agitator for oil
� Operating temperture ≥ 37° C ambient
� Water cooled condensor
� Centrifugal fan for ≤ 150 Pa ext. pressure
� Differential control of the cooling-
lubricant temperature dependent on ambient
or machine bed temperature
Technical data
Cooling capacities
Specification for emulsion
Specification for oil
Air OUT
Air IN
VWK/1Water Chiller
Plug-in water chillers.Cooling capacity from 2 to 70 kW
®
Competence and experience in industrial cooling systemsDIN EN ISO 9001
Zertifikat: 09 100 5300
VWKDesk Unit
VWKShell & Tubes
VWK
SVK
TRK
CHILLY
LWK
Special
Product range
HYFRA Industriekühlanlagen GmbHIndustriepark 54 · D-56593 KrunkelPhone: +49 (0) 26 87 / 8 98-0 · Fax: +49 (0) 26 87 / 8 98-25 · E-mail:[email protected]
www.hyfra-pedia.com
In addition to our standard product range, we offer you solutions for liquid cooling in allindustrial applications.Our systems are available in compact or split design, air or water cooled.Continuous-flow recoolers and expansions with cleanable plate-type heat exchangers arejust as available as versions with special voltages.Our sales team of engineers and technicians is always available to you for comprehensiveconsultation. Do not hesitate, we are awaiting your enquiry!
TRK - Immersion chiller for cooling lubricantswith a cooling capacity of 2 to 70 kW.Service-friendly in maintenance and cleaning
CHILLY - cooling-water chiller with a coolingcapacity of 0.8 to 4.5 kW, with tank and pump.Space-saving and reliable.
LWK - Air-type water recooler without refrigerationsystem with a cooling capacity of 2 to 2.5 kW,with tank and pump. The low-cost alternative forapplications with higher water operatingtemperatures.
SVK - Water chiller with a cooling capacity of15 to 70 kW, with tank and pump. Compactdesign with high temperature accuracy.
Basket evaporator
Competence and Experience in Industrial Cooling Systems
Temperatures
All standard machines are specified for a maximum ambient temperature of + 37° C.*) Machines for + 42° C maximum ambient temperature are available at extra cost. Machine sizes will not change.
VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK20/1 30/1 50/1 70/1 90/1 110/1 140/1 180/1 220/1 270/1 320/1 360/1 440/1 540/1 640/1
Ambient air Water Cooling capacities in kW
10° C 1,9 3,2 5,2 6,6 9,7 11,8 14,1 16,9 21,4 25,7 31,4 33,9 42,9 51,4 62,9
32° C 15° C 2,4 4,0 6,2 7,8 11,5 13,9 16,6 20,0 25,3 29,9 37,0 40,0 50,7 59,9 74,1
20° C 2,7 4,5 6,9 8,7 12,6 15,4 18,3 21,7 28,0 33,5 41,5 43,5 56,0 67,1 83,1
10° C 1,8 2,8 5,1 6,0 9,1 10,9 13,1 16,7 20,2 23,9 29,6 33,4 40,5 47,9 59,2
37° C 15° C 2,5 3,6 6,1 7,2 10,7 13,0 15,7 20,0 23,9 28,2 34,9 40,0 47,8 56,5 69,8
20° C 2,6 4,1 6,7 7,9 11,8 14,4 17,2 21,7 25,6 31,1 37,9 43,5 51,3 62,4 75,9
10° C 1,7 3,2 4,7 5,9 8,7 9,1 12,9 15,6 19,6 22,9 25,0 31,4 39,3 45,8 50,0
42°C 15° C 2,1 3,4 5,7 7,1 10,2 11,4 15,4 18,5 23,5 27,4 30,9 37,0 47,1 54,9 61,9
20° C 2,6 3,9 6,4 7,9 11,2 13,0 17,0 20,4 25,6 30,2 35,0 40,9 51,3 60,6 70,0
VWK water chiller
Standard equipment:� Water control
� Stainless steel frame
� Stainless steel coil evaporator
� Chiller IP 54
� Operating temp. 37° C max. ambient
� High tech scoll compressor / low noise
� High efficiency air cooled condensator
� Digital thermostat hysteresis +/- 1,0 K
� Refrigerant circuit with TÜV approved low and high
pressure switch
� By-Pass valve
� Draining through water level control
� All systems with control transformer.
no neutral required
� Environment friendly refridgerant R407C
� CH-pump with carbide / carbide shaft seal
� Panels in RAL colour on request
Options:� DC voltage - control circuit
� Drain valve for tank
� Water outlet manometer
� Water level switch for pump-protection
� Winter start up regulation (0-50-100%)
� Common alarm (potential free)
� Special voltage
� Flow switch
� Common alarm (potential free)
� Water set point +40° C max.
� Hand shut off valve between
tank and pump
� Wire labelling
� Harting connectors / plugs
� Refrigerant R 134 A
� Non return valve + magnetic valve
� Hysteresis +/- 0,3 K
� Air filter
� Stop process with low/high temperature alarm
� CR-pump for pressure above 3 bar with
carbide / carbide shaft seal
� Stainless steel piping
� Operating temperature > 37° C ambient
Technical date
Cooling capacities
SpecificationsVWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK20/1 30/1 50/1 70/1 90/1 110/1 140/1 180/1 220/1 270/1 320/1 360/1 440/1 540/1 640/1
Number of Scroll-compressors 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2
Power consumptioncompressor max. kW 1,4 2,0 2,6 3,1 4,3 5,9 6,2 7,9 9,7 11,1 15,5 15,8 19,4 22,2 31,0
Power consumptionmax. kW 2,6 3,4 4,0 4,7 6,1 7,9 8,9 10,6 12,4 14,2 18,9 21,2 24,8 28,4 37,2
Currentmax. A 4,8 6,2 7,1 8,1 10,6 13,9 15,4 18,7 21,3 25,0 32,2 37,7 42,9 50,3 63,1
Air flow rate max. m3/h 2800 4500 4500 4500 5500 6100 9300 9300 9300 11000 12600 18600 18600 22000 25200
Water tank volume ltr. 90 90 90 120 120 120 300 300 300 300 300 500 500 500 500
Water pressure bar 3,4 3,4 3,4 3,8 3,8 3,8 4,2 4,2 4,2 4,2 4,2 4,0 4,0 4,0 4,0
Nominal water flow m3/h 1,5 1,5 1,5 2,0 2,0 2,0 3,5 3,5 3,5 3,5 3,5 8,0 8,0 8,0 8,0
Water connectioninlet / outlet inch 3/4 374 3/4 3/4 3/4 3/4 1 1 1 1 1 2 2 2 2
Water connectionsfeed inch 3/4 374 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Length (L) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 2000 2000 2000 2000
Width (B) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 1000 1000 1000 1000
Height (H) mm 1375 1375 1375 1375 1375 1375 2000 2000 2000 2000 2000 2000 2000 2000 2000
Weight (approx.) kg 170 170 180 190 200 200 320 370 400 400 410 740 800 800 810
Power supply 3/PE/400 V/50 Hz. Control voltage 24 V AC. All technical data is valid for machines with a maximum ambient temperature of + 42° C.
Specifications subject to change.
VWK-DShell & Tubes Chiller
Plug-in plug-out water chillerCooling capacity from 2 to 70 kW
®
Competence and experience in industrial cooling systems
VWK
SVK
TRK
CHILLY
LWK
Special
VWKDesk Unit
DIN EN ISO 9001Zertifikat: 09 100 5300
VWKShell & Tubes
Product range
HYFRA Industriekühlanlagen GmbHIndustriepark 54 · D-56593 KrunkelPhone: +49 (0) 26 87 / 8 98-0 · Fax: +49 (0) 26 87 / 8 98-25 · eMail: [email protected]
www.hyfra-pedia.com
In addition to our standard product range, we offer you solutions for liquid cooling in allindustrial applications.Our systems are available in compact or split design, air or water cooled.Continuous-flow recoolers and expansions with cleanable plate-type heat exchangers arejust as available as versions with special voltages.Our sales team of engineers and technicians is always available to you for comprehensiveconsultation. Do not hesitate, we are awaiting your enquiry!
TRK - Immersion chiller for cooling lubricantswith a cooling capacity of 2 to 70 kW.Service-friendly in maintenance and cleaning.
CHILLY - cooling-water chiller with a coolingcapacity of 0.8 to 4.5 kW, with tank and pump.Space-saving and reliable.
LWK - Air-type water recooler without refrigerationsystem with a cooling capacity of 2 to 2.5 kW,with tank and pump. The low-cost alternative forapplications with higher water operating.temperatures.
SVK - Water chiller with a cooling capacity of15 to 130 kW, with tank and pump. Compactdesign with high temperature accuracy.
Shell & Tubes evaporator
Temperature
VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK20-DE 30-DE 50-DE 70-DE 90-DE 110-DE 140-DE 180-DE 220-DE 270-DE 320-DE 360-DE 440-DE 540-DE 640-DE
Number of Scroll-compressors 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2
Power consumptioncompressor max. kW 2,0 2,0 2,6 3,1 4,3 5,9 6,2 7,9 9,7 11,1 14,6 15,6 19,4 22,2 29,2
Power consumptionmax. kW 2,9 3,0 3,8 4,1 5,5 7,5 7,9 10,1 11,9 13,3 17,4 19,7 23,3 26,1 34,4
Currentmax. A 5,6 5,6 7,0 7,4 9,9 13,4 13,7 17,9 20,5 22,9 29,5 34,8 40,0 44,8 58,0
Air flow rate max. m3/h 2300 2800 4500 2600 4300 5500 5800 9300 9300 9300 11000 18600 18600 18600 22000
Pump inlet pressure m 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5
Fluid pressure bar 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0
Nominal fluid flow m3/h 3,5 3,5 3,5 3,5 3,5 3,5 6,5 6,5 6,5 6,5 6,5 13,0 13,0 13,0 13,0
Pump type Grundfos CH 4-20 CH 4-20 CH 4-20 CH 4-20 CH 4-20 CH 4-20 CH 8-20 CH 8-20 CH 8-20 CH 8-20 CH 8-20 CH 12-20 CH 12-20 CH 12-20 CH 12-20
Fluid connectioninlet/outlet inch 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 2 2 2 2
Length (L) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 2000 2000 2000 2000
Width (B) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 1000 1000 1000 1000
Height (H) mm 1375 1375 1375 1375 1375 1375 2000 2000 2000 2000 2000 2000 2000 2000 2000
Weight (approx.) kg 170 170 180 180 200 200 320 370 400 400 410 740 800 800 810
Power supply 3/PE/400 V/50 Hz. Control voltage 24 V AC. All technical data is valid for machines with a maximum ambient temperature of + 42° C.
Competence and experience in industrial cooling systems
Specification for oilVWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK
20-DÖ 30-DÖ 50-DÖ 70-DÖ 90-DÖ 110-DÖ 140-DÖ 180-DÖ 220-DÖ 270-DÖ 320-DÖ 360-DÖ 440-DÖ 540-DÖ 640-DÖNumber of Scroll-compressors 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2
Power consumptioncompressor max. kW 2,0 2,0 2,6 3,1 4,3 5,9 6,2 7,9 9,7 11,1 14,6 15,6 19,4 22,2 29,2
Power consumptionmax. kW 3,0 3,2 4,0 4,3 5,7 7,6 8,0 10,1 11,9 13,3 17,5 20,7 24,3 27,1 35,4
Currentmax. A 5,8 5,9 7,2 7,7 10,1 13,6 14,2 18,4 21,0 23,4 30,0 37,4 42,6 47,4 60,6
Air flow rate max. m3/h 2300 2800 4500 2600 4300 5500 5800 9300 9300 9300 11000 18600 18600 18600 22000
Pump inlet pressure m 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5
Fluid pressure bar 1,5 1,5 1,5 1,5 1,5 1,5 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0
Nominal fluid flow m3/h 5,0 5,0 5,0 5,0 5,0 5,0 10,0 10,0 10,0 10,0 10,0 20,0 20,0 20,0 20,0
Pump type Grundfos CR 5-4 CR 5-4 CR 5-4 CR 5-4 CR 5-4 CR 5-4 CR 8-20 CR 8-20 CR 8-20 CR 8-20 CR 8-20 CR 32-1 CR 32-1 CR 32-1 CR 32-1
Fluid connections inlet/outlet inch 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 2 2 2 2 2 3 3 3 3
Length (L) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 2000 2000 2000 2000
Width (B) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 1000 1000 1000 1000
Height (H) mm 1375 1375 1375 1375 1375 1375 2000 2000 2000 2000 2000 2000 2000 2000 2000
Weight (approx.) kg 170 170 180 180 200 200 320 370 400 400 410 740 800 800 810
Power supply 3/PE/400 V/50 Hz. Control voltage 24 V AC. All technical data is valid for machines with a maximum ambient temperature of + 42° C.Specifications subject to change.Viscosity: max 100 mm2/s
VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK
20-D 30-D 50-D 70-D 90-D 110-D 140-D 180-D 220-D 270-D 320-D 360-D 440-D 540-D 640-D
Ambient air Emulsion Oil Cooling capacities in kW
10° C 15° C 1,9 3,2 5,2 6,6 9,7 11,8 14,1 17,6 22,1 26,4 32,1 35,3 44,3 52,8 64,3
32° C 15° C 20° C 2,4 4,0 6,2 7,8 11,5 13,9 16,6 20,0 25,3 29,9 37,0 40,0 50,7 59,9 74,1
20° C 25° C 2,7 4,5 6,9 8,7 12,6 15,4 18,3 21,7 28,0 33,5 41,5 43,5 56,0 67,1 83,1
10° C 15° C 1,8 2,8 5,1 6,0 9,1 10,9 13,1 16,7 20,2 23,9 29,6 33,4 40,5 47,9 59,2
37° C 15° C 20° C 2,5 3,6 6,1 7,2 10,7 13,0 15,7 20,0 23,9 28,2 34,9 40,0 47,8 56,5 69,8
20° C 25° C 3,02,6 4,1 6,7 7,9 11,8 14,4 17,2 21,7 25,6 31,1 37,9 43,5 51,3 62,4 75,9
10° C 15° C 1,7 3,2 4,7 5,9 8,7 9,1 12,9 15,6 19,6 22,9 25,0 31,4 39,3 45,8 50,0
42°C 15° C 20° C 2,1 3,4 5,7 7,1 10,2 11,4 15,4 18,5 23,5 27,4 30,9 37,0 47,1 54,9 61,9
20° C 25° C 2,6 3,9 6,4 7,9 11,2 13,0 17,0 20,4 25,6 30,2 35,0 40,9 51,3 60,6 70,0
All standard machines are specified for a maximum ambient temperature of + 37° C.*) Machines for + 42° C maximum ambient temperature are available at extra cost.Machine sizes will not change.
VWK Shell & Tubes Chiller
Standard equipment:
� Emulsion / oil cooling
� Stainless steel frame
� Copper-nickel plated evaporator
� Chiller IP 54
� Operating temp. 37° C ambient
� High tech scroll compressor / low noise
� High efficiency air cooled condenser
� Digital thermostat hysteresis +/- 1,0 K
� Refrigerant circuit with TÜV approved low and highpressure switch
� All systems with control transformer,no neutral required
� Environment friendly refrigerant R407C
� CH-pump with carbide / carbide shaft seal
� CR-pump with carbide / carbide shaft sealfor oil
� Panels in RAL paint upon request
� Flow switch
� Antifreeze thermostat
� Easy cleanable evaporator
Options:
� DC voltage - control circuit
� Fluid outlet manometer
� Winter start up regulation (0-50-100%)
� Special voltage
� By-Pass valve
� Centrifugal fan for high air pressure
� Common alarm (potential free)
� Fluid set point +40° C max.
� Shut off valves (inlet/outlet)
� Wire labeling
� Harting connectors / plugs
� Refrigerant R 134 A
� Hysteresis +/- 0,3 K
� Air filter
� Stop process with low/high temperature alarm
� Operating temperature > 37° C ambient
� Gear pump
Technical data
Cooling capacities
Specification for emulsion
CHILLYIndustrial Compact Water Chiller
Plug-in water chillers.Cooling Capacity from 0,8 bis 4,5 kW
®
Competence and Experience in Industrial Cooling Systems
VWK
SVK
TRK
CHILLY
LWK
Special
VWKDesk Unit
VWKShell & Tubes
DIN EN ISO 9001Zertifikat: 09 100 5300
Product range
HYFRA Industriekühlanlagen GmbHIndustriepark 54 · D-56593 KrunkelPhone: +49 (0) 26 87 / 8 98-0 · Fax: +49 (0) 26 87 / 8 98-25 · E-mail:[email protected]
www.hyfra-pedia.com
In addition to our standard product range, we offer you solutions for liquid cooling in allindustrial applications.Our systems are available in compact or split design, air or water cooled.Continuous-flow recoolers and expansions with cleanable plate-type heat exchangers arejust as available as versions with special voltages.Our sales team of engineers and technicians is always available to you for comprehensiveconsultation. Do not hesitate, we are awaiting your enquiry!
VWK/1 - Water chiller with a cooling capacityof 2 to 15 kW, with tank and pump. Compactdesign with high temperature accuracy.
TRK - Immersion chiller for cooling lubricantswith a cooling capacity of 2 to 75 kW.Service-friendly in maintenance and cleaning.
LWK - Air-type water recooler without refrigerationsystem with a cooling capacity of 2 to 2.5 kW,with tank and pump. The low-cost alternative forapplications with higher water operatingtemperatures.
SVK - Water chiller with a cooling capacity of15 to 70 kW, with tank and pump. Compactdesign with high temperature accuracy.
Temperatures
Competence and Experience in Industrial Cooling Systems
(1) Freefield measurement at 1,0 m distance
Specifications subject to change
Chilly 08 Chilly 15 Chilly 25 Chilly 35 Chilly 45
Ambient air Water Cooling capacities in Watt
10 530 920 2100 2740 3750
32° C 15 775 1290 2450 3565 4525
20 1025 1655 2810 4395 5480
10 345 675 1645 2240 3450
37° C 15 615 1050 2060 3080 4395
20 890 1425 2475 3920 5340
10 205 450 1390 1740 3045
42° C 15 480 765 1810 2580 3870
20 755 1085 2230 3420 4690
Chilly 08 Chilly 15 Chilly 25 Chilly 35 Chilly 45
Refrigerant R 407 c environment friendly
Power consumptioncompressor max. kW 0,56 0,83 1,31 1,64 2,08
Power consumptionmax. kW 0,71 1,11 1,59 2,52 2,98
Currentmax. A 5,1 5,9 10,0 12,3 13,3
Power supply V/PH/Hz 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50
Air flow rate max. m3/h 914 1210 1020 2300 2200
Water tank volume ltr. 18 18 18 30 30
Water flow l/min. 2,3 4,3 7,2 10,0 12,9
Water pressure bar (g) 2,2 3,6 2,9 2,6 2,3
Water connectioninlet / outlet Zoll 3/8 3/8 3/8 3/8 3/8
Sound pressure (1) dB (A) 62,2 63,6 64,8 71,7 69,8
Length (L) mm 705 705 705 755 755
Width (B) mm 510 510 510 600 600
Height (H) mm 450 450 450 500 500
Weight (approx.)without water kg 49 55 65 81 90
CHILLY Compact Water Chiller
Standard equipment:� Waterlevel control outside
� Stainless steel coil evaporator
� High tech. scroll compressor / low noise
� High efficiency air cooled condensor
� Digital thermostat hysteresis +/- 1,0 K
� Refrigerant circuit with TÜV approved
high pressure switch
� Chiller IP 44
� Operating temperature max. 42° C ambient
� Plastic water tank
� Draining through water level control
� Environment friendly refridgerant R 407 c
� Internal by-pass for pump protection
� Non ferrous water circuit
� CE-Standard / ISO 9001 / EN 60204
� Grundfos/Speck pumps
� Water connection quick cuppling
Options:� Water outlet manometer
� Waterlevel switch for
pump-protection
� Common alarm (potetial free)
� 2 x water inlet / outlet
� Special voltage
� Flow switch
� Autom. fresh water supply
� By-Pass valve
� Non return valve + magnetic valve
Technical data
Cooling capacities
Specifications
Zertifiziert nach DIN EN ISO 9001 : 2000
BETRIEBSANLEITUNG
OPERATING INSTRUCTIONS
INSTRUCTIONS DE SERVICE
YOUR PARTNER IN PROCESS COOLING
Operating instructions
Hyfra-Industriekühlanlagen Industriepark 54 56593 Krunkel
Machine identification Type: LWK Important: These operating instructions have to be read carefully before putting the refrigerating plant into operation. The manufacturer can`t undertake any liability for damage or operating trouble resulting from the non-observance of these operating instructions. All rights for technical modification required for further development are reserved.
Proper use of the refrigerating plant The refrigerating plant is designed for the cooling of water. In case you intend to use other agents (e.g. deionised water) please contact the manufacturer. Limits indicated in the technical data must not be exceeded. Use of the plant to cool flammable or explosive substances is prohibited.
Please keep these operating instructions for further use!
Table of contents:
Chapters
1 SAFETY/ PREVENTION OF ACCIDENTS 2
2 TRANSPORT 5
3 INSTALLATION AND INITIAL OPERATION 6
4 MAINTENANCE 8
5 STRUCTURE AND OPERATION 9
1 Safety / Prevention of accidents 1.1 General information
This manual contains basic information which has to be observed during initial start, operation and maintenance. Therefore these operating instructions are to be read by the installer or personnel in charge before putting the plant into operation. This manual must be available whereever the plant is operated.
Any general safety instructions mentioned in this chapter as well as those given in other sections of this manual have to be observed.
1.2 Qualification of personnel and training Operating, maintenance, inspection and installation personnel must be properly qualified for their work. Range of possibility, competence and supervision of the personnel must be determined by the operator.
1.3 Danger due to non-observance of safety instructions Non-observance of safety instructions may cause injuries, endanger the environment or damage the unit. Non-observance of safety instructions will result in the loss of right to claim for any damages.
1.4 Safe performance of work Any safety instructions given in this manual, including national regulations on accident prevention as well as any possible internal working, operating and safety instructions have to be observed.
1.5 Safety instructions for plant and operator
Protective guards that have been installed to prevent contact with moving parts may not be removed when the unit is being operated. Danger from electric energy must be excluded. (→ See VDE regulations of the local power supply companies for detailed information)
1.6 Safety instructions on maintenance, inspection and installation work Basically non of the cleaning or maintenance tasks may be performed until the unit has come to a complete stop. The shutdown procedure as described in this manual must be observed. As soon as this work has been carried out, all safety devices and protective equipment must be mounted or installed according to their proper function.
1.7 Arbitrary modification and production of spare parts The unit may be converted only if an agreement with the manufacturer has been reached. Original spare parts and accessories accepted by the manufacturer serve as safety devices. In case any other parts are used the liability for therefrom resulting trouble may be canceled.
1.8 Unacceptable operating methods The operational safety of the delivered unit is guaranteed only if the unit is properly used as intended. Limits indicated in the technical data must not be exceeded.
1.9 Safety symbols 1.9.1 Warning
!
This symbol is included next to all the safety instructions involving work that may result in serious injuries. Observe these instructions and act with extreme caution in such instances. Inform all other users as well. In addition to the instructions included in this manual the general safety and accident prevention regulations must also be taken into account.
1.9.2 Attention
This symbol is included next to the items in this manual that must be strictly observed to ensure proper application of the guidelines, regulations, instructions and procedure of tasks and that the machine or other parts are not damaged or destroyed.
1.9.3 Note
This refrigerating plant is designed according to state-of-the-art technology and is operationally reliable. Dangerous situations may, however, arise if the unit is used by personnel without proper training or if it is not used correctly according to its intended purpose. Accordingly, this may affect efficient operation of the unit.
2 Transport The refirgerating plant may only be transported in the original packaging to the site of initial operation. In case of damage supplier must be informed immediately. If the unit is moved to another location within a factory, all connections must be disconnected from the unit. Moving the unit to another location must be checked by an expert and repaired as required before it is put into operation again.
!
When transporting the unit, consider the weight indicated in the technical data. Use means of transportation with the corresponding minimum load capacity.
3 Installation and initial start
3.1 Set up
When setting up the refrigerating plant please observe strictly the following points:
• Assure that the required cooling air can be sucked in (see technical data). • The distance to buildings hindering the air inlet or outlet has to be at least 0,5 m. • The unit must not be set up next to a heater. • Due to intensive generation of heat, the unit must not be set up in the
immediate reach of a workplace. • The unit must be set up on level, solid surfaces only, so that stability is
ensured.
3.2 Electric supply
The refrigerating plants of series LWK are equipped with a mains plug. Mains voltage is 1/N/PE AC 50 Hz 230 V +6/-10 %.
3.3 Connection of the consumer
The unit to be cooled must be connected with the water-cooled air cooler by means of hose pipes. Out- Inlet are to be installed according to their marking. Before starting up the pump must be filled with the pumping medium and deaerated.
3.4 Refill of the store tank
A filler neck is provided at the casing box. 3.5 Putting the refrigerating plant into operation
After the tank has been filled with water the unit can be put into operation by means of the plug.
The water-cooled air cooler must be switched on before the unit to be cooled. In this manner any non-permissible rise in temperature of the medium is avoided.
Switching on the pump for the first time makes water level in tank sink. Any loss in water must be refilled.
The operator has to ensure that only authorized personnel works at the refrigerating plant.
3.6 Non permissible operating states and working methods
Since the pump of series LWK is not protected by a bypass valve, the flowing-through on the consumer’s side must not be throttled on zero. The water level of the tank can be lowered after some time according to possible leaks. Dry-running of the pump can damage the pump. Therefore the water level of the tank has to be checked everyday and water refilled if necessary.
Non-observance of these instructions may lead to premature defect of the pump.
4 Maintenance
4.1 Inspection 4.1.1 General information
In case of irregularities during operation of mechanically-working aggregates or extraneous noise the refrigerating plant must be switched off.
4.1.2 Medium to be cooled • Cleanness control of the medium to be cooled must be checked everyday. In
case of need let off the medium, rinse and refill the cooling circuit. The pump has to be cleaned in this case.
• Check water level of the tank daily and refill water if necessary.
4.2 Cleaning of condenser
• Make sure that lamellas of the condenser remain clean in order to guarantee required heat exchange. As demanded by ambience conditions lamellas of condenser should be cleaned in determined time intervals. Dust and fluffing e.g. may be removed by means of compressed air.
4.3 Standstill for prolonged period
In case of longer standstill of the refrigerating plant, it is advisable to empty water circuit completely. For renewed start-up of refrigerating plant make the same controls as for the initial start-up.
5 Structure and operation
1
2
3
4
5
6
71 Outlet2 Inlet3 Heat exchanger4 Tank VA 1.43015 Water bib6 Pump7 Paddle
The cooling water is sucked out of the tank (4) by means of the pump (1) and transported to the consumers. Warm water flowing back from the consumers is cooled in the heat exchanger (3). The plants of series LWK are air-cooled water coolers which means that the temperature of water flowing back into the tank is about 10 °C above ambient temperature. Pump (6) and paddle (7) are run by the same engine.
XS1 L N
X1 PE
PE M3
X1 PE
circuit diagram principal circuitsmain circuit schema de circuits
Netz :mains :courant :max Vorsicherung :max. fuse :calibrage max. des fusibles :Anschlussleistung :connected load :puissance max :max. Betriebsstrom :operation current :intensite max. :
10A
0,35kW
3,1A
1/N/PE 50/60Hz 230V
Pumpepump
Einspeisungpower supply
A
B
2 3 4 5 6 7 81
1E0003236LWK
HauptstromkreiseMain circuit 1Zust. Änderung Datum Name
DatumBearb.Gepr.Norm Ursp. Ers. f. Ers. d.
Zeichng.Nr.
Typ
=+
BlattBlattvon
A
B
C
D
F
A
B
C
D
E
F
2 3 4 5 6 7 8
E
1
Bruchhof10.6.2005
Lacher
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