Product Specification of Power Supply Unit Specification TitleSMP Global’s Savvy 42S Revision Ver....

Product Specification of Power Supply Unit

SpecificationSpecification

Title SMP Global’s Savvy 42S

Revision Ver. 02A 06/SEPTEMBER/2005 Page 1/22

Buyer Name

Model Name

PART No.

Supplier SMP Global Co., Ltd.

Model Name Savvy 42S

PART No.

SIGNATURE DATE

Approved By

Reviewed By

Written By

Please return 1 copy for our confirmation

With your signature and comments

SIGNATURE DATE

Approved By

S. Y. PARK

Reviewed By

J. H. KIM

Written By

J. H. SHIN

R&D Center

SMP Global Co., Ltd.

R&D Center, SMP Global Co., LtdR&D Center, SMP Global Co., Ltd

2. CONTENTS2. CONTENTS

Designed By Approved BY S. Y. PARK

Title

CONTENTS

05. 09. 06 02A J. H. SHIN Checked By J. H. KIM

Mark Date Revision Description Reviser Designed By J. H. SHIN

Description Date

2005. 09. 06.

Drawing No. Sheet

2/22



No. A table of contents Page

1 Cover 1

2 Contents 2

3 Record of Revision 3

4 Input Specification 4

5 Safety & EMS Specification 4,5

6 Output Specification 6,7

7 Environment condition 8

8 Micro Controller control signal 8

9 Reliability Test Data 9

10 Pin Assignment & Wafer Specification 10

11 PSU Assembly dimension 11

12 LCD SMPS Weight 11

13 Part List 12~15

14 Schematic drawing 16

15 Parts disposition drawing 17

16 Top pattern drawing 18

17 Bottom pattern drawing 19

18 Bar Code Label 20

19 Packing description 21

20 Safety Certificate 22

3. RECORD of REVISION3. RECORD of REVISION

Revision No. Effective Date Contents

Ver. 01A 2005. 07.11 Establishment

Ver. 02A 2005. 08. 11 IC REGULATOR (IC221) : LM2576ADJ ->AP1501A


Title

Record of Revision



Description Date

2005. 09. 06.

Drawing No. Sheet

3/22




Title

Specification



Description Date

2005. 09. 06.

Drawing No. Sheet

4/22

4. Input Specification

5. Safety & EMS Specification

4. 1 Input Condition

4. 2 Others

Standard Voltage Range AC 200V ~ 240V

Available Voltage Range AC 180V ~ 264V

Frequency Range 50 ㎐ ~ 60 ㎐ (±3 ㎐ )

Input Current AC220 : 1.5 Arms Max (Load MAX)

Product Specification of Power Supply UnitSMPS Specification

Item Specification Test Condition

Dip Up Test• Must Satisfy Level B*

• Must Satisfy Level C*

• 100%±0.5T, 100% 1.0T, 30% 25T• 100% 250T, 100%2.0T(at LCD Module Full white screen AC110V)

Withstanding Voltage Cut off current 10mA

All the units passed the below tests

•Primary-FG 1.8KVAC for 1sec

• Primary-Secondary 3.0KVAC for 1sec Sampled units passed the below tests

• Primary-FG 1.5KVAC for 1min

• Primary-Secondary 3.0KVAC for 1min

Withstanding resistance DC500V, Over 10 ㏁

• Primary – Secondary• AC Input –FG

Leakage currentBelow 0.35mA Peak EN60065, CE

Below 0.25mA Peak UL6500, CSA



Efficiency 85% AC220V

Inrush Current 60A Peak Max. AC230V

Stand by PWR Consumption 3W Max. AC180V ~ 264V


Title

Specification



Description Date

2005. 09. 06.

Drawing No. Sheet

5/22



ImmunityEN55024

EN55020

Safety Standards

(UL1950)

UL60950, UL6500 CSA C22.2 NO.234

EN60950, EN60065

Impulse Noise TestMust Satisfy Level C* 2KV, Normal/Common Mode,

Polarity (+,-) / Phase (0˚ ~ 360 ˚)

EMI Standards

FCC Class B

EN55022 Class B / EN55013

VCCI Class B

Lightening SurgeMust Satisfy Level B*

Must Satisfy Level B*

• 0 ~ ± 4KV, 3times, 30 Sec (L1 – L2)

• 4 ~ ± 7KV, 3times, 30 Sec (L1/L2 – FG)

Power Factor

CorrectionEN61000-3-2 (Class D)

ANormal performance within the limits specified by the manufacturer, requestor or purchaser

*B

Temporary loss of function or degradation of performance which

ceases after the disturbance ceases, and from which the equipment

under test recovers its normal performance, without operator

intervention

*CTemporary loss of function or degradation of performance,

the correction of which requires operator intervention

D

Loss of function or degradation of performance which is not

recoverable, owing to damage to hardware of software,

or loss of data

SMPS Specification



Title

Specification



Description Date

2005. 09. 06.

Drawing No. Sheet

6/22


6. Output Specification

6. 1 Output Voltage & Load Condition

Electrolytic Capacitor 47 ㎌ + 0.1 ㎌

“Measurement point”

*1. Ripple & Noise measurement method

Power Supply Unit Load

700mm

SMPS Specification


No. Symbol Output

[ V ]

VariableVoltageRange

[ V ]

VoltageTolerance

Output Current [A]

Ripple & *1Noise (Vp-p)

Min. Typ Max

1 Vstb 5 4.75 – 5.25 ±5 (%) 0.1 1.0 2.0 100mV

2 5V 5 4.75 – 5.25 ±5 (%) 0 5.0 100mV

3 12V 12 11.4 – 12.6 ±5 (%) 0 1.5 100mV

4 Vlamp 24 22.8 – 25.2 ±5 (%) 0 8 10 300mV

5 Vaudio 24 22.8 – 25.2 ±5 (%) 0 0.5 1 300mV


Title

Specification



Description Date

2005. 09. 06.

Drawing No. Sheet

7/22


6. 2 Output Protection

*1. 5Vstand_by Voltage must return automatically after a problem is eliminated

*2. The O.C.P point is measured when other output load is a maximum

The O.C.P point is load current when the output voltage decrease to o (shut down)

No hardware failure and No fire

SMPS Specification


No.

Symbol

Output [ V ]

*2 Over CurrentProtection [A]

Over VoltageProtection [V]

Short CircuitProtection

1 Vstb 5 - - No hardware failure

2 Vdd 5 Short Protection -

3 V 12 Short Protection -

4 Vlamp 2413 ~ 14.5A 33V ~ 36V

5 Vau 24


Title

Specification



Description Date

2005. 09. 06.

Drawing No. Sheet

8/22


Storage temperature -20 ~ 60℃

Operation temperature -10 ~ 50℃

Storage humidity 5 ~ 95%

Operation humidity 10 ~ 90%

High : Output Voltages are ONLow : Output Voltages are OFF

7. Environment condition

7. 1 Ambient temperature and humidity

8. Micro Controller control signal

8. 1 Input signal (From signal interface to power module)

8.1.1 Power ON Signal

SMPS Specification


Approved BY S. Y. PARK

Title

Part List



Description Date

2005. 09. 06.

Drawing No. Sheet

9/22

Product Specification of Power Supply UnitReliability Test Data


AC input Voltage : 200 Vac ~ 230 VacDuty Cycle : 6 Hours ON, 2 Hours OFFAmbient Temp : 25 ± 2℃Humidity : Prevailing Condition

9 Reliability Test Data

9.2 Temperature Reliability Test

9.2.1 High Temperature Operating • Condition : Temperature : 60 ℃ Load : Typical AC Input : 220Vac • Operating Time : 72 Hours

9.2.2 Test Of Power ON / OFF • Condition : Temperature : 25 ℃ Number : 10000 Times, Load : MAX AC Input : 220Vac

9.2.3 Low Temperature Operating • Condition : Temperature : 0 ℃ Load : Typical AC Input : 220Vac • Operating Time : 72 Hours

9.1 MTBF (Mean Time Between Failure) : 20000 Hours The power supply shall be designed and produced to have a mean time between failures (MTBF) Of 20000 operating hours at 90% confidence – level while operating under the following condition


Title

Specification



Description Date

2005. 09. 06.

Drawing No. Sheet

10/22


10. Pin Assignment & Wafer Specification

Pin Assignment


#1 ~ #6 : +24V 1514

#9 : N/C 13#10,#11 : GND 12#12 : B/L ON/OFF 11#13 : GND 10#14 : BRI- ADJ 9#15 : GND 8

7654321

#1,#2 : +24V 4

#3,#4 : GND 321

#1, #2 : +12V 12#3 : AC D (NC) 11#4 : GND 10#5, #6 : 5VDD 9#7 : +5VS 8#8 : GND 7#9 : BRI_ADJ 6#10 : GND 5#11 : B/L ON/OFF 4#12 : PWR 3

21

CN6 LW0640- 4 HANLIM

CN4 SMW200- 15P YEONHOCN5 SMW200- 15P YEONHO

YEONHOCN2 SMW200- 12P YEONHO

CN5 CN4

CN2

#7, #8 : GND

CN6

Location No. Specification VendorCN1 YW396- 03A

CN1

1 Live◎

◎ 2 Neutral


Title

Specification



Description Date

2005. 09. 06.

Drawing No. Sheet

11/22

Product Specification of Power Supply UnitBOARD (Dimension)


11. PSU Assembly dimension : 251(W) * 158 (L) mm

8 8

31.5 ∮ 4 ∮ 4 12.5

∮ 4 ∮ 4

6.5 6.5

8 8

T1 35mmMAX

PCB 1.6mmMAX

Height

158mm

251mm

12. LCD SMPS WEIGHT

12. 1 SMPS WEIGHT : 860g MAX


Title

Part List



Description Date

2005. 09. 06.

Drawing No. Sheet

12/22

Product Specification of Power Supply UnitPart List


13. PART LIST


Title

Part List



Description Date

2005. 09. 06.

Drawing No. Sheet

13/22



Name Of Part Rating Mark VendorBEAD CORE MD- 5 L6,L8C CERA 1KV 1000PF CS2 SAMWHAC CERA AC AC250V 470PF C23, C5, CS12 DEAMYUNG

SAMWONC CHIP CERA 16V 1MF 1608 X7R C48C CHIP CERA 16V 0.1MF 1608 X7R CL6

C40, C41, C42, CL9, CP2, CP6,CP9, CS3, CS6

C CHIP CERA 25V 0.068MF 2012 CL13C10, C46, C51, C8, C9, CP8,CS10, CS8, CS9

C CHIP CERA 25V 0.22MF 1608 C45 ROHMC CHIP CERA 25V 1000PF 1608 C50, C55 PILKORC CHIP CERA 25V 100PF 1608 C43 WALSHINC CHIP CERA 25V 1MF 2012 CL10, CP10, CP11C CHIP CERA 25V 2200PF 1608 CP12C CHIP CERA 25V 220PF 1608 C47, C49, CP5, CS5C CHIP CERA 25V 470PF 1608 CP7C CHIP CERA 50V 1MF 2012 CL8C CHIP CERA 50V 100PF 1608 CL17C CHIP CERA NULL C3, C6, CL7C ELECTRO 10V 1500MF (10X16) SM/RD TP CL3, CS4C ELECTRO 25V 470MF (10X12.5) SM/RD TP CL4C ELECTRO 25V 47MF (5X11) SM/RD TP CS13, C7C ELECTRO 35V 100MF (6.3X11) SM/RD TP CS7 SAMWHAC ELECTRO 35V 470MF (10X16) SM/RD TP CL14, CL2, CL5, CL15, CL16 G- LUXONC ELECTRO 35V 470MF (10X16) WB CL11, CL12 SAMXONC ELECTRO 450V 180MF (30X30) HW/HK C52C ELECTRO 450V 22MF (12.5X25) HW/HK CA1C ELECTRO 50V 22MF (5X11) SM/RD TP C44C ELECTRO NULL C4C LINE ACROSS AC250V 1MF SMALL (OKAYA) C39 PILKORC LINE ACROSS AC250V 0.47MF SMALL (OKAYA) C1, C2 OKAYAC MYLAR 450V 0.1MF TNU CU1C MYLAR 450V 0.22MF PFU CA2 WOOJ INC MYLAR 630V 0.015MF PFU C37, C38COIL 1R0 L7COIL SRF1 L5 Woojin ElecomCOIL SRF3 L4CONN WAFER LW0640- 4 CN6 HANLIMCONN WAFER SMW200- 12P CN2CONN WAFER SMW200- 15P CN4, CN5 YEONHOCONN WAFER YW396- 03AV CN1DIODE FFPE05U60STU RC3 FAIRCHILD

DIODE NULL D5DIODE PBS1006G RC7 SHINDENGENDIODE SB260 DS4, DS5 DB

VISHAY

C CHIP CERA 25V 0.01MF 1608 X7R

C CHIP CERA 25V 0.1MF 1608


Title

Part List



Description Date

2005. 09. 06.

Drawing No. Sheet

14/22



Name Of Part Rating Mark VendorDIODE SB540 D4, D6, D7 DB

STDIODE FYPF2010DNTU Q7, Q8, Q12, Q13 FAIRCHILDDIODE UF4007 DS2, DS3, DS7, DU1 DB

G.SD1, D2, D3, D8, D9, DS10, ROHMDS11, DS13, DS15, DS6

DIODE CHIP NULL DS1DIODE CHIP ZENER UDZS 3.0B DS14, DS8 ROHMDIODE CHIP ZENER UDZS 5.6B DS12FET STP11NM60CFP Q10, Q11, Q4, Q6 FAIRCHILDFUSE 250V 6.3A F2 ORICELFUSE CLIP 51F TAPED TYPE F3, F4 LITTLE FUSEHEAT SINK SM87-170 A10 J UNG-ILHEAT SINK SM87-50 A12 J AE-ILHEAT SINK SM87-80 A11, A13, A15IC L6598D IC7 STIC VIPER-22ADIP IC1 STIC CHIP PHOTO PS2561L-1 PC1, PC2, PC3, PC4 NECIC REGULATOR LM2576ADJ IC222 HTCIC REGULATOR AP1501A IC221 ANA CHIPIC SHUNT KA431AZTA, TL431A IC3, IC5 FAIRCHILD

LINE FILTER SRLF1 L1, L2 Woojin ElecomPCB MAIN 200(W)X 160(L)X 1.6(H) A1 CenturyPFC COIL APS27P60-1 L3 AMOTECHPFC IC HA16142FP IC6 RENESASR CARBON COMP 1/2W 1M OHM R70 PILKOR

COME-TECHR CEMENT 5W 10 OHM SURGE R2, R3 BAROR CHIP 1/10W 0 OHM 1608 (F) RS20R CHIP 1/10W 1.5K OHM 1608 (F) R34, R35R CHIP 1/10W 10 OHM 1608 (F) RL10, RP27, RP28R CHIP 1/10W 100 OHM 1608 (F) RL3R CHIP 1/10W 100K OHM 1608 (F) R41

R16, R18, R19, R20, P28, R29,R36, R45, R48, R52, RS16, RS17,RS25, RS26, RS28, RS30

R CHIP 1/10W 110K OHM 1608 (F) R46 PILKORR CHIP 1/10W 120K OHM 2012 (F) RP21, RP25, RP29, RP30, RP31, ROHMR CHIP 1/10W 150 OHM 1608 (F) RP32, RP24 WALSHINR CHIP 1/10W 15K OHM 1608 (F) RL11 VISHAYR CHIP 1/10W 15K OHM 2012 (F) R10R CHIP 1/10W 180 OHM 1608 (F) RS11, RS6

R1, R15, R31, R33, R47, RL6, RL7, RL8, RS10, RS27, RS29, RS4, RS8

R CHIP 1/10W 1K OHM 1608 (F)

DIODE CHIP 1SS355

R CHIP 1/10W 10K OHM 1608 (F)


Title

Part List



Description Date

2005. 09. 06.

Drawing No. Sheet

15/22



Name Of Part Rating Mark VendorR CHIP 1/10W 1M OHM 1608 (F) RP16, RP22

RL2, RL4, RL9, RP18, RP19, RS3,RS5

R CHIP 1/10W 2K OHM 1608 (F) R43R CHIP 1/10W 2.7K OHM 1608 (F) RL5R CHIP 1/10W 20K OHM 1608 (F) R37

RL12, RL13, RL14, RL15, RL16, RL17, RL18, RL19, RL20, RL21, RP13, RP15, RP33, RP34

R CHIP 1/10W 24K OHM 2012 (F) RP5, RP6, RP7, RP8R CHIP 1/10W 27K OHM 1608 (F) R13, R14, R17, R39, R42R CHIP 1/10W 3.6K OHM 1608 (F) R30R CHIP 1/10W 4.7K OHM 1608 (F) RP14, RP26R CHIP 1/10W 47 OHM 2012 (F) R50 PILKORR CHIP 1/10W 470 OHM 1608 (F) RS18 ROHMR CHIP 1/10W 470K OHM 1608 (F) RL1, RS2 WALSHINR CHIP 1/10W 47K OHM 1608 (F) RP23 VISHAYR CHIP 1/10W 47K OHM 2012 (F) RP3, RP4R CHIP 1/10W 5.1K OHM 1608 (F) R32R CHIP 1/10W 6.8K OHM 1608 (F) R40R CHIP 1/10W 68 OHM 2012 (F) RP1, RP2R CHIP 1/10W 680 OHM 1608 (F) RS9R CHIP 1/4W 0.68 OHM 3216(F) R4, R49R CHIP 1/4W 1 OHM 3216 (F) RS12R CHIP 1/4W 100 OHM 3216 (F) RP17R CHIP 1/4W 24.9 OHM 3216 (F) RS14, RS15, RS21R CHIP 1/4W 453 OHM 3216 (F) RS1, RS13, RS7

R12, R44, R5, R53, R6, R7,R8, R9, R11

R FLAT 5W 0.06 OHM MPR RP20 DCRSCREW 3X10 Taptite screw A14 Elctron VoltSW RELAY DY3MA- DC12, DGIU- 12VDC RLY1 DONGYANG

SDT- S- 112LMER DEC

TR CHIP KTA1281 Q9 KECTR CHIP KTC3875S- Y Q3, Q5, QS1, QS2, QS4, QS5 FAIRCHILDTR CHIP NULL Q1, Q2TRANS SLP- 2218P1 T3 Woojin ElecomTRANS SLP- 40- 24B T2VARISTOR INR14D621, CNR14D621K SA1 ILJ IN

CNR

R CHIP 1/10W 2.2K OHM 1608 (F)

R CHIP 1/10W 220K OHM 2012 (F)

R CHIP NULL


Title Schematic drawing



Description Date

2005. 09. 06.

Drawing No. Sheet

16/22

Product Specification of Power Supply UnitSchematic drawing


14. Schematic drawing


Title

Parts disposition drawing



Description Date

2005. 09. 06.

Drawing No. Sheet

17/22

Product Specification of Power Supply UnitParts disposition


15. Parts disposition drawing


Title

Top pattern drawing



Description Date

2005. 09. 06.

Drawing No. Sheet

18/22

Product Specification of Power Supply UnitTop pattern drawing


16. Top pattern drawing


Title

Bottom pattern drawing



Description Date

2005. 09. 06.

Drawing No. Sheet

19/22

Product Specification of Power Supply UnitBottom pattern


17. Bottom pattern drawing


Title

Bar Code Label



Description Date

2005. 09. 06.

Drawing No. Sheet

20/22


18. Bar Code Label

Bar Code Label


50mm

10mm

• L

• SV42

• S

• 01

• A

• 05

• 20

• 0001

: LCD Power

: Model

: Buyer

: PCB Layout revision number

: BOM revision number

: year of manufacture

: weeks of manufacture

: Serial number of power supply unit

l sv42s01a05200001


Title

Packing description



Description Date

2005. 09. 06.

Drawing No. Sheet

21/22


19. Packing description

Packing description


Weight :

• 1 Savvy power board : 900g MAX

• 1 Out Box : 9.5Kg MAX

Packing description :

• One Savvy board in an inner box

• 10 inner box in carton

• Air Cap (30×40×3)

• Silicagel

• Inner box

• Carton (290 (L)*440 (W)*310 (H) mm)

310mm

290mm440mm

Savvy 42S


Title

Top pattern drawing



Description Date

2005. 09. 06.

Drawing No. Sheet

22/22

Product Specification of Power Supply UnitSafety CertificateR&D Center, SMP Global Co., LtdR&D Center, SMP Global Co., Ltd

20. Safety Certificate

20.1 CB Certificate Ref. No. DE 3 - 81327

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