8
Production of precision parts – system Macro
Production of precision parts –system Macro
2
THE MACRO SYSTEMMeasures to reduce the downtime of your machines are significantly more worth while than chasing seconds in the actual machining process. What matters is to keep the machines running. And that’s when you need an interface that gives fast setting-up.
The Macro system is just that kind of interface. Setting-up in parallel away from the machine while it is working and then setting up in a matter of seconds in the stationary machine. Important for long runs, but crucial for the profitability of short runs or one-piece production.
Among users world wide, the Macro system is a byword for precision. And with good reason, since very single Macro product is thoroughly checked before it is dispatched. But precision can be graded too. So Macro products are “classified” on the basis of accuracy, material and life, while full compatibility is retained. Even so, it is worth remembering that the accuracy of a system is determined by the product with the lowest classification.
The broad product range offers a multitude of solutions for quick and precise clamping of the workpiece in the machine. Manual or pneumatic chucks, pallets from 54x54 mm to 180x180 mm, and measurement and inspection units.
A number of terms which occur in the tables are explained below:VDP (vibration-damped palletising)
Vibration during machining has a crucial effect on production capacity. VDP allows machining with higher cutting data and better utilisation of the available machine capacity.
The Macro range includes a number of vibration-damped chucks. VDP brings a considerable increase in productivity within reach.
The difference between a pallet and a reference elementUsually the workpiece is mounted directly on the pallet, which then carries the workpiece throughout the entire machining process – from machine to machine if necessary.
The reference elements are primarily intended to be mounted on the fixtures or vices in which the workpiece will be clamped. The reference elements are significantly thinner in order to limit the total construction height.
3RefixA number of the Macro products have been adapted for System 3R’s patented expanding mandrels in the 3Refix positioning system.
3Refix Ø10 in pallets for quick and precise repositioning of the workpiece for further processing, for example after heat treatment.
3Refix Ø20 in chucks for quick and precise positioning on the machine table.
3
Required air pressure, pneumatic chucks: 6 ±1 bar
Repetition accuracy MacroNano – within 0.001 mmRepetition accuracy MacroHighPerformance – within 0.0015 mmRepetition accuracy MacroStandard – within 0.002 mm
Recommended tightening torque, manual chucks: 6 Nm
Locking force – 6000 N
Fixed index positions 4x90°
üüüüü
4
MACRO...
… is suitable for automatic changing with System 3R’s automation program
… has references of cemented carbide or hardened ground steel
… has higher locking force in the pneumatic chucks – turbo locking
… has automatic air-blast cleaning of the references in the pneumatic chucks
… ensures precision and quality
… reduces setting-up times
5
OVERVIEW OF CHUCKS AND CHUCK ADAPTERS
Table chucks – Standard Article numberRequireddrawbar Feature
MANUAL 3R-610.21-S 3R-605.2
MANUAL 90842 3R-605.1 / 3R-605.4
MANUAL 3R-600.28S 3R-605.2 LOW PROFILE
MANUAL 90716.05 3R-605.2 VIBRATION-DAMPED
Table chucks – HighPerformance Article numberRequireddrawbar Feature
PNEUMATIC MANUAL 3R-610.46 3R-605.1 / 3R-605.4 REFERENCES OF CEMENTED CARBIDE
PNEUMATIC MANUAL 3R-600.10-30 3R-605.1 / 3R.605.4
PNEUMATIC AUTOMATIC / MANUAL 3R-600.19 3R-605.1 / 3R-605.4 3REFIX Ø20
PNEUMATIC AUTOMATIC / MANUAL 3R-602.10HP 3R-605.10 LOW PROFILE
PNEUMATIC AUTOMATIC / MANUAL 90716.09 3R-605.1 / 3R-605.4 VIBRATION-DAMPED
PNEUMATIC AUTOMATIC / MANUAL 90716.10 3R-605.10 VIBRATION-DAMPED / LOW PROFILE
PNEUMATIC AUTOMATIC / MANUAL 90716.12 3R-605.1 / 3R-605.4 VIBRATION-DAMPED
PNEUMATIC AUTOMATIC / MANUAL 3R-600.10-3 3R-605.1 / 3R-605.4 REFERENCES OF CEMENTED CARBIDE
Table chuck – Nano Article numberRequireddrawbar Feature
PNEUMATIC AUTOMATIC / MANUAL 90770.01 90770.10
Lathe chuck – Standard Article numberRequireddrawbar Feature
PNEUMATIC AUTOMATIC / MANUAL 3R-600.1-30 3R-605.1 / 3R-605.4
Lathe chucks – HighPerformance Article numberRequireddrawbar Feature
MANUAL 3R-600.20 3R-605.1 / 3R-605.4
PNEUMATIC AUTOMATIC / MANUAL 3R-600.10-3 3R-605.1 / 3R-605.4 REFERENCES OF CEMENTED CARBIDE
Built-in chucks – Standard Article numberRequireddrawbar Feature
MANUAL 3R-600.23-S 3R-605.2
MANUAL 3R-600.24-S 3R-605.2
MANUAL 90825 3R-605.2
PNEUMATIC MANUAL 90825.01 3R-605.2 RUST-RESISTANT
Built-in chucks – HighPerformance Article numberRequireddrawbar Feature
MANUAL 3R-600.24-4RS 3R-605.2RS RUST-RESISTANT
PNEUMATIC AUTOMATIC 3R-SP7359 3R-605.1 / 3R-605.4
PNEUMATIC AUTOMATIC 3R-SP7359-RS 3R-605.1 / 3R-605.4 RUST-RESISTANT
PNEUMATIC AUTOMATIC 3R-SP25442 3R-605.1 / 3R-605.4
PNEUMATIC AUTOMATIC 3R-SP267563R 3R-605.1 / 3R-605.4 REFERENCES OF CEMENTED CARBIDE
PNEUMATIC AUTOMATIC 90412.1X 3R-605.1
PNEUMATIC AUTOMATIC 90412.2X 3R-605.1
Chuck adapters Article numberRequireddrawbar Feature
MANUAL 90360 3R-605.2 DYNAFIX MACRO x4
PNEUMATIC AUTOMATIC / MANUAL 90356.22 3R-605.1 / 3R-605.4 DYNAFIX MACRO
6
54x54 mm Standard & HighPerformance Article number Feature
HARDENDED PALLET 30 mm 3R-651E-P RUST-RESISTANT
HARDENDED REFERENCE ELEMENT 12.5 mm 3R-651.7E-XS
HARDENDED REFERENCE ELEMENT 12.5 mm 3R-651.7E-P RUST-RESISTANT
NOTE: Recommended maximum workpiece weight 5 kg
NOTE: Recommended maximum size of workpiece 100x100 / Ø120 mm
54x54 mm Nano Articel number Feature
HARDENED PALLET 30 mm 90770.11 RUST-RESISTANT
NOTE: Recommended maximum workpiece weight 5 kg
NOTE: Recommended maximum size of workpiece 100x100 / Ø120 mm
70x70 mm Standard & HighPerformance Articel number Feature
HARDENED PALLET 30 mm 3R-601.1E-P RUST-RESISTANT
HARDENED REFERENCE ELEMENT 12.5 mm 3R-601.7E-P RUST-RESISTANT
UNHARDENED PALLET 3R-651.70-P WITH RUST-RESISTANT REFERENCE ELEMENT 54x54 mm
UNHARDENED PALLET 3R-651.70-XS WITH REFERENCE ELEMENT 54x54 mm
NOTE: Recommended maximum workpiece weight 10 kg
NOTE: Recommended maximum size of workpiece 120x120 / Ø150 mm
70x70 mm Nano Articel number Feauture
HARDENED PALLET 30 mm 90770.12 RUST-RESISTANT
NOTE: Recommended maximum workpiece weight 10 kg
NOTE: Recommended maximum size of workpiece 120x120 / Ø150 mm
Ø75 mm Standard & HighPerformance Articel number Feature
HARDENED REFERENCE ELEMENT 90506.01 RUST-RESISTANT
HARDENED REFERENCE ELEMENT 3R-651.75E-P CASTED
NOTE: Recommended maximum workpiece weight 5 kg
NOTE: Recommended maximum size of workpiece 100x100 / Ø120 mm
Ø116 mm Standard & HighPerformance Articel number Feature
UNHARDENED PALLET 3R-601.116-PA PARALLEL GROUND
UNHARDENED PALLET 3R-601.116-75-PA WITH REFERENCE ELEMENT Ø75 mm
HARDENED PALLET 3R-601.52 3REFIX Ø10 mm
NOTE: Recommended maximum workpiece weight 50 kg.
NOTE: Recommended maximum size of workpiece 150x150 / Ø200 mm
Ø116 mm Do-it-yourself Articel number Feature
HARDENED PALLET 3R-601.116-C UNHARDENED UPPER PART
NOTE: Recommended maximum workpiece weight 50 kg.
NOTE: Recommended maximum size of workpiece 150x150 / Ø200 mm
OVERVIEW OF PALLETS
7
Accessories Standard & HighPerformance Article number Feature
DRAWBAR 3R-605.1E Ø20x57.1 mm / FLUSHING DUCT
DRAWBAR 3R-605.4 Ø20x57.1 mm
DRAWBAR 3R-605.2E Ø20x36.9 mm / FLUSHING DUCT
DRAWBAR 3R-605.10 Ø20x13 mm
CHECK MANDREL 3R-606
CHECK RULER 3R-606.1 MEASURING LENGTH 100 mm
CHECK RULER 3R-656.1 MEASURING LENGTH 50 mm
Accessories Nano Article number Feature
DRAWBAR 90770.10 Ø20x57.1 mm / FLUSHING DUCT
CHECK MANDREL 90770.13
CHECK RULER 90770.14 MEASURING LENGTH 100 mm
General accessories Article number Feature
PNEUMATIC ACTUATOR 3R-611.4 HAND-OPERATED
PNEUMATIC ACTUATOR 3R-611.2 FOOT-OPERATED
3REFIX EXPANDING MANDREL 3R-901-20E Ø20 mm
3REFIX EXPANDING MANDREL 3R-901-10E Ø10 mm
DISTANCE KIT 90842.01
CENTERING RING 3R-612.6
SEALING RING 3R-612.116
CHUCK-ADAPTED SEALING RING 3R-612.70-XX FOR PALLET 70x70 mm
CHUCK-ADAPTED SEALING RING 3R-612.116-XX FOR PALLET 70X70 mm
SPLASH GUARD 90027
CODE CARRIER 3R-863.01-10
Ø158 mm Standard & HighPerformance Article number Feature
MAGNETIC TABLE 90336
NOTE: Recommended maximum workpiece weight 50 kg
NOTE: Recommended maximum size of workpiece 130x130 mm
180x180 mm Standard & HighPerformance Article number Feature
ALUMINIUM, T-SLOT 3R-DE601-1818-T8A
NOTE: Recommended maximum workpiece weight 50 kg
NOTE: Recommended maximum size of workpiece 180x180 / Ø220 mm
OVERVIEW OF ACCESSORIES
EUROPE
System 3R Europe GmbHWasserweg 19DE-64521, GROSS-GERAUtel +49 61 52 80 02 0fax +49 61 52 80 02 35e-mail: [email protected]
Chech Republic & SlovakiaSystem 3R CzechTiskarska 10/257CZ-108 28 PRAHA 10tel +420 234 054 224fax +420 234 054 225e-mail: [email protected]
France & PortugalSystem 3R France56 Boulevard de CourcerinLes Espaces Multiservices 15F-77183 CROISSY BEAUBURGtel +33-01 60 95 90 80fax +33-01 60 37 88 16e-mail: [email protected]
Germany & BeNeLuxSystem 3R DeutschlandWasserweg 19DE-64521, GROSS-GERAUtel +49 61 52 80 02 0fax +49 61 52 80 02 35e-mail: [email protected]
Italy & SpainSystem 3R ItaliaVia Ponchielli, 2/4IT-20063 CERNUSCO SUL NAVIGLIO (MI)tel +39 02 92 38 821fax +39 02 92 11 23 19e-mail: [email protected]
ScandinaviaSystem 3R NordicSorterargatan 1SE-162 50 VÄLLINGBYtel +46-08 620 20 00fax +46-08 38 81 84e-mail: [email protected]
Järfälla HärdverkstadElektronikhöjden 8SE-175 43 JÄRFÄLLAtel +46-08 580 125 50fax +46-08 580 126 55e-mail: [email protected]
Switzerland & AustriaSystem 3R Schweiz AGWilerstrasse 98CH-9230 FLAWILtel +41-071 394 13 50fax +41-071 394 13 60e-mail: [email protected]
TurkeySystem 3R TürkiyeAbdi Ipekci Cad. Ozel Idare Is Merk 150/209Bayrampasa 34030 ISTANBULtel +90-212 613 8062-8063fax +90-212 613 8069e-mail: [email protected]
United KingdomSystem 3R UKParadise WayWalsgrave Triangle Coventry, West MidlandsCV2 2ST, United Kingdomtel +44-02476 538653fax +44-02476 538695e-mail: [email protected]
T-22
31-E
09.
08
Sub
ject
to m
odifi
catio
ns •
Sys
tem
3R
, a m
embe
r of t
he G
eorg
Fis
cher
Gro
up.
ASIA
Far East, China & IndiaSystem 3R Far East Pte.Ltd.6 Harper RoadLeong Huat Building, 01-01SINGAPORE SG-369 674tel +65-6289 4811fax +65-6289 3011e-mail [email protected]
Shanghai Contact Office tel +86-21 6432 7927fax +86-21 6432 7928e-mail [email protected]
Beijing Contact Officetel +86-10 8225 1632fax +86-10 8225 1635
Guangdong Contact Officetel +86-769 8162 0628fax +86-769 8162 0638
Malaysia Contact Officetel +60-03 7877 4785fax +60-03 7877 5948
Taiwan Regional Officetel +886-02 2278 3126fax +886-02 2278 3108
Thailand Contact Officetel / fax +66-2 6422 764
Japan & KoreaSystem 3R Japan CO., Ltd.Kaki Building2-5-22, Suido, Bunkyo-kuTOKYO JP-112-0005tel +81-03 5840-7383fax +81-03 5840-8723e-mail [email protected]
Nagoya Regional Officetel +81-052 774 6250fax +81-052 774 6285
Osaka Regional Officetel +81-06 6396 1500fax +81-06 6396 2855
System 3R International ABSorterargatan 1, SE-162 50 VÄLLINGBYtel +46-08 620 20 00, fax +46-08 759 52 34, e-mail: [email protected], www.system3r.com
Combi, Delphin, Dynafix, Locx, LX, Macro, One Minute Set-Up, One System Partner, R2R, System 3R, VDP, WorkMaster, WorkPal, WorkPartner, WorkShopManager, 3HP, 3R, 3Ready-To-Run and 3Refix are registered trademarks of System 3R.
AMERICAS
System 3R USA Inc.Headquarters & Technical Center915 Busse RoadELK GROVE VILLAGE, US-IL 60007tel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
Canada & Eastern MItel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
AZ, CA, CO, ID, MT, NM, NV, OR, UT, WA, WY & Mexicotel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
IA, MN, ND, NE, SD & WItel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
AR, IN, KY, OH & TNtel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
AL, FL, GA, LA, MS, NC, SC & TXtel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
IL, KS, MO, OK & Western MItel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
NJ, NY & PAtel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
CT, DC, DE, MA, MD, ME, NH, RI, VA, VT & WVtel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
Eastern WItel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
For further information, see www.system3r.com
![spannBacken für röHm planspiralfutter - …...spannBacken für röHm planspiralfutter Jaws intercHangeaBle witH r öHm’s self-centering scroll cHucks artikelnummer größe [mm]](https://static.documents.pub/doc/80x56/5ecba9bdfcd97c11280cf18e/spannbacken-fr-rhm-planspiralfutter-spannbacken-fr-rhm-planspiralfutter.jpg)
