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Production UNIT 5HandoutHemantha

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 Production Technolog y 5'1 ksmehqul .=Kd;aul ;;a;ajhka /l .ekSug wjYH idOl bf.kqï M, ² ie,iqï Wm!ia "d #dka!ais wkq.ukhl$hs' ² .=Kd;aul ;;a;ajhka /l.ekSug i%!dku m&!Ykh l$hs' ks()md!k #a(a;&ha !S ksujqul *"+ m&;shla mj;ajd.k hdu w;HjYH -' uu m&;sh .=Kd;aul j0 ksh; ugka mj;ajd.k hdug wjYH u%,sl w2. lSmhla we; ' 3ajdk  ï ² iq4iq jH hdÞ .ekSu ² .e+mk Wml$K 6dú;d lsrSu ² ksje$7 Ys,amSh l&u wkq.ukh ls$Su ² ms89;$j,g wkql:,j ks(amd!kh ls$Su mka;s ldu$h "d wjg m8i$ha !S "uqjk ks(amd!s; 6dKa "d<ska m8la(d l$kak'  3ajdha we;s ! da( "d !da(j,g "a; = j% l$eKq *!s8m;a lsug l$kak' W!d"$Khla ,i mka;sldu$ ha mqgq m8la( d lsï !S 3 ajdha !lakg ,eqKq !da( " ÿkd.kak' mqgqj iu;=,s; kd>u u;=msg ,?,s w;$ "e!ei je@>u $duq- lïA we!>u $duq- #dgia .e,> hduB wd!s l$eKq wkdj$Kh l$ .;a;a kï 3a 4j,;d we;s>ug ,md we;ehs wkqudk "a;= idlCDd l$kak' ksjEa !S wjg m8i$ha !S !elSug ,eqKq ksujqïj, ks(amd!kha !S we;s j% !da( !lajkakB 3ajd w;=$ska !d a( j,ska ;d$ ksujqï ms+s<j wjOdkhg ,lal$kak' iu"$ ksujqïj, !da( we;s>u "d iu"$ ks(amd!kj, !da(j,ska ;d$ >ug "a;= !lajkak 3ajd m"; !elajk wdld$hg j.=.; l$kak' ksYamd!kh !da(h !da(hg "a;=j Y&jH i2FHd; jOlhla "G wme"e!s,s>u ie,iqï m;&j, w2.= ;d$;=$e wkq.ukh kdlsu'  je 2l=j *laukska !s$dhdu ks!aYs; jH "da "d< u jH "da .e,mk jH 6d9;hg kd.ekSu'  jd;a;= l$k ,! ms;a;, 4kla me,Sï we;s>u ksje$!s Ys,amSh l&u Wmhda.S l$ kd.ekSu' F? i2I mqj$ejla iu"$ F? !e>hdu ms89;$ j,g wkql:, kd>u' .d,a eïula we! i"s; >u .e,mk wdjq! "d Wml$K 6d9;hg kd.ekSu' ks()md!kh lsug wmala(s; ksujqul .=Kd;aul ;;a;ajh /l .ekSug *"; !ela j% wdld$ha  4j,;d 4$e ls$Su wkSjd!f"# we.hSu  hïlsis ksujqul !da( we;s>ug ,m? "els l$eKq udkjd! $ ks(amd!khl .=Kd;aul ;;a;ajh ms+s< ;laEa$e l$kaka lskï l$eKq u;! $ hï 6dKahla k s(amd!k wjiaJd- !S "kd.ekSug k e;;a l,a hk9g 3"s !da( !lakg ,e %  t&eks 'dka( &,g )Þyrk fokak' !*M+'T!+ +- /+M+ *ngineering T echnology 0123 +4- Page 2
Transcript
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Production Technology

5'1 ksmehqul .=Kd;aul ;;a;ajhka /l .ekSug wjYH idOlbf.kqï M,² ie,iqï Wm!ia "d #dka!ais wkq.ukhl$hs'² .=Kd;aul ;;a;ajhka /l.ekSug i%!dku m&!Ykh l$hs'

ks()md!k #a(a;&ha !S ksujqul *"+ m&;shla mj;ajd.k hdu w;HjYH -' uu m&;sh.=Kd;aul j0 ksh; ugka mj;ajd.k hdug wjYH u%,sl w2. lSmhla we; '

3ajdk  ï² iq4iq jH hdÞ .ekSu² .e+mk Wml$K 6dú;d lsrSu² ksje$7 Ys,amSh l&u wkq.ukh ls$Su² ms89;$j,g wkql:,j ks(amd!kh ls$Su

mka;s ldu$h "d wjg m8i$ha !S "uqjk ks(amd!s; 6dKa "d<ska m8la(d l$kak' 3ajdha we;s !da( "d !da(j,g "a;= j% l$eKq *!s8m;a lsug l$kak'

W!d"$Khla ,i mka;sldu$ha mqgq m8la(d lsï !S 3ajdha !lakg ,eqKq !da( " ÿkd.kak'• mqgqj iu;=,s; kd>u• u;=msg ,?,s w;$ "e!ei je@>u• $duq- lïA we!>u• $duq- #dgia .e,> hduB wd!s l$eKq wkdj$Kh l$ .;a;a kï 3a 4j,;d

we;s>ug ,md we;ehs wkqudk "a;= idlCDd l$kak'

ksjEa !S wjg m8i$ha !S !elSug ,eqKq ksujqïj, ks(amd!kha !S we;s j% !da( !lajkakB3ajd w;=$ska !da( j,ska ;d$ ksujqï ms+s<j wjOdkhg ,lal$kak' iu"$ksujqïj, !da( we;s>u "d iu"$ ks(amd!kj, !da(j,ska ;d$ >ug "a;= !lajkak 

3ajd m"; !elajk wdld$hg j.=.; l$kak'ksYamd!kh !da(h !da(hg "a;=jY&jH i2FHd; jOlhla "G wme"e!s,s>u ie,iqï m;&j, w2.=

;d$;=$e wkq.ukh kdlsu' je 2l=j *laukska !s$dhdu ks!aYs; jH "da "d<

u jH "da .e,mk jH6d9;hg kd.ekSu'

 jd;a;= l$k ,! ms;a;, 4kla me,Sï we;s>u ksje$!s Ys,amSh l&uWmhda.S l$ kd.ekSu'

F? i2I mqj$ejla iu"$ F? !e>hdu ms89;$ j,g wkql:, kd>u'.d,a eïula we! i"s; >u .e,mk wdjq! "d Wml$K

6d9;hg kd.ekSu'

ks()md!kh lsug wmala(s; ksujqul .=Kd;aul ;;a;ajh /l .ekSug *"; !ela j% wdld$ha 4j,;d 4$e ls$Su wkSjd!f"#we.hSu

•  hïlsis ksujqul !da( we;s>ug ,m? "els l$eKq udkjd!$• ks(amd!khl .=Kd;aul ;;a;ajh ms+s< ;laEa$e l$kaka lskï l$eKq u;!$• hï 6dKahla ks(amd!k wjiaJd- !S "kd.ekSug ke;;a l,a hk9g 3"s !da( !lakg ,e % 

 t&eks 'dka( &,g )Þyrk fokak'

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Production Technology

• ksujqula lsï !S 3"s m&;sh /l .ekSï wjYH;dj "d je!.;alu i!"ka l$kak'• ;ud ,d.;a w;a !elSï u; wka wh 3a ms+s< j !ekqj;a lsuka w;ajk m&hdaLk i!"ka

l$kak '

5.2 ks5+6dok7ksu&qï i8yd fhda.! 9&! f;dard .ekSug f6:fhs

² 9&! &.Slr<h lr ola&hs• ta ta 9&! i8yd =df"<sl .>< 6eyeos,s lrhs•  ksu&qula ls?fï oS iqÿiq 9&! f;dard .kshs

ks5+6dok lghq;> isÿ ls?fï oS u@,sl &Afhka =uq9&! =&A!f" ks5a6dok lghq;> i8yd iqÿiqu9&! l>ula oehs f;dard .ekSug 9&!&, 6Bf'ao .ek o ta ta 9&!hg =df"<sl .>< 6s:sn8&oekf.k ;sCu;aD tu .>< =&A!;d& =kq& f&kia lrEka ilia lr .; yels oD ta FGa o hkakoekf.k ;sCu;a &eo.;a f"H 'd<a( &. ieoSfï oS )6fhda.S lrf.k =e;s 9&! fudk&do$ tu 9&! &, .e,6Sï yd fkd.e,6Sï 

;sf%ohs $I)odJ fnda, J rnD 6a,diaKlaD Lÿrefnda;,a J LÿreD 6a,diaKlaD f,day=dydr 6siSfï )6lr<J ueKD =eEkshïD iqÿ hl(N

=dydr l,a;nd .ekSfï 'dck =dosh yd ;&;a .e,f6k )6lr< f;dard tu )6lr< ydta&dhska =f6ala5s; ldh ksis =dldrfhka bgqf"oehs idlOPd lrkak

 úú ldhhka i8yd úú 9&! f;dard .ekSug =e; D tlu ldhh lr .ekSug úú9&! 'dú;hg .; yel D ta =kq& ks5a6dokfha úú;d =e;sf"

fuf,i yQkd.;a 'd<a( ks5a6dokh ls?ug )6fhda.S lrf.k =e;s =uq9&! f,a-khlailia lrkak th .e:f6k =dldrhg &d;d lrkak

Ita =kq&D f,day 7 =f,day D fRria 7 ksfRria D EAB f,day 7 =EAB f,day &Afhka o oe&D rnD6a,diaKlaD 6d5d< =doS &Afhka o f.dkqlr oela&kakN

ks5a6dok lBshd&,sfha oS 'dú;hg .kakd 9&! &(d;a fyd8ska f;dard .ekSu i8yd 9&!&,g=df"<sl .>< 6s:sn8& oekf.k ;sCu b;d &eo.;a f"tGau fuu 9&! .>< =e;eï =&iad&, =&A! 6os f&kia lr .ekSfï yelshd& 6&;sk neúka

tGa f&kia l: yels .>< yd f&kia l: fkdyels .>< iy ta&d f&kia lrk =dldrh6s:sn8& f;dr;>re Gdhd .kak

oB&!&, .>< 6Bdk .>< lS6hla hgf;a &.Slr<h lr ola&k =;r bka 6y; oelaf&k &.Slr<h yQkdf.k tu .>< 6s:sn8& =!hkhl fhfokak9&!&, .>< IProperties of MaterialsN

 Uk;a&h IDencityN t+ll 6rsud&l =e;s ialVh Uk;a&h f,i yeoskaf" tall kg46W f"

 65aXl =d;;sh ISurface TensionN

65aXl =d;;sh hkq 9&hl u;>6sg =&u fY;BM,hla .kakd 6rsos =e;s&k 6B;!ia i&r*6hla.kakd 6g,hla =e;sLuh 65aXl =d;;sh ksid hï 9&hlg &(d UkZ&h &e[ l>(d lEi;>ka tu 9&h

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Production Technology

u; .uka lrk =hqre oelsh yel fk\ï Fd,hla u;g c,h &egqkq úg ]^ÿ ]^ÿ f,i 6e&;Suo 65aXl=d;;sfha 6B;sM,hls

  ÿiaiBdL;d& IVisocityN &!dl;s 6B;!dn,hg 'dckh fkd&k &dhq 9& I;r,N =dosfha .e,Sug úreoa& fhfok 6B;sfrdahÿiaiBdL;d& hkqf&ka yeoskaf"

 c, fnda;,hla ysia lsrSug &(d ld,hla 6e<s fnda;,hla ysia lsrSug .;&kafka c,fha ÿiaiBdL;d&6e<s&, ÿiaiBdL;d&g &(d &e[ neúks úú hdka;sBl Fdgia =;r =e;s&k UAkh =(q lsrSu ioydf;,a &. f;dard.; hq;af;a ta&dfha ÿiaiBdL;d& =kq&h ieye,a,q hka;B ioyd =(q ÿiaiBdL;d& iys;f;,a &.o nr hka;B ioyd &e[ ÿiaiBdL;d& iys; f;,a &.o fhosh hq;>h

)5a<Z&h by, hkúg ÿiaiBdL;d& 6y, niS ÿiaiBdL;d& =_l ;dr )<ql, úg th l>(d .,a ;>,gniS

  ;d6d^lh IBoiling PointN;d6d^lh 9&hla &dAa6hla n&g 6;a&k )5a<Z&h f,i yeoskaf"fuu =&iadf"oS tu &d5a6 6S(kh 9&h

 &gd =e;s 6S(khg iudkf" 9&d^lh IMelting PointN &dhqf.da,Sh 6S(kfhaoS Ukhla 9&hla n&g 6;a&k )5a<Z&hhs

ridhksl .>< IChemical PropertiesN  Tlaihs( ne8Sug =e;s 6B;sfrda`;d& ICorrossion ResistanceN

úfAa5fhka f,dayhlg Tlaihs( ne8Su ksid YhfkdL 6e&;Sug =e;s yelshd& Tlaihs( ne8Sug =e;s 6B;sfrda`;d& f,i yeoskaf"

  ridhksl lsBhd&,g =e;s úfrdah IChemical IntertnessN f&k;a 9&! yd 6B;slsBhdlr k& ridhksl 9&! i*oSug =e;s úfrdah IChemical IntertnessN f,i

yeoskaf" )odyrk f,i ksAalSBh &dhq f&k;a 9&! yd 6B;slsBhdlr k& ridhksl 9&! fkdidohs

úÿ,sh yd qï'l .>< IElectrical PropertiesN  ikakdhl;d& IConductivityN 6B;sfrda`;d& IResistanceN  qï'l iBd& Uk;a&h IMagnetic lu! DensityN

ikakdhl;d& IConductivityN ikakdhl;d&IConductivityN hkq hï 9&!hl drd& .,dhdug =e;s yelshd&hsfuh úAs5a/ ikakdhl;d&"specific conductance# f,io yeoskaf"tall siemens per metre "S$m# f"

6B;sfrda`;d& IResistanceN6B;sfrda`;d& IResistanceN úAs5a/ 6B;sfrdah Ispecific electrical resistance) f,io yeoskaf" 6B;sfrda`;d& hï 9&!hla ;>,ska drd& f.k hdug =e;s ndd&hs tall ohmmetre "%m# f"

!*M+'T!+ +-/+M+ *ngineering Technology 0123 +4- Page W

úÿ,sh yd qï'l .><IElectrical PropertiesN

ikakdhl;d&IConductivityN

6B;sfrda`;d&IResistanceN

qï'l iBd& Uk;a&hIMagnetic lu!

DensityN

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Production Technology

qï'l iBd& Uk;a&h IMagnetic lu! DensityNtall fY;BM,hla u; =e;slrk qï'l iB&h qï'l iBd& Uk;a&hhs fuysoS ie,ls,a,g 'dckh lrk ,o fY;BM,h qï'l iBd&hg ,ï'l& 6sysghs tall =b460 fyda  tesla T  f"

hdka;Bsl .>< IMechanical PropertiesN   ;k!;d& IDuctilityN   =dyk!;d& IMellea&ilityN   iqúldh;d& IPlastivityN   6B;!ia;d& IElaslicityN    Ala;s;d& IToughnessN   oe[n& I'ardnessN   '^.r;d& IBrittlenessN

!*M+'T!+ +-/+M+ *ngineering Technology 0123 +4- Page

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Production Technology

ksu&qfuka bgqlr .; hq;> ldhhg =kq& 9&!&, 6&;akd .>< f&kia lr =&A! .>< ,nd.; yels lBu idlOPdlr )odyr< ,nd fokak)od J 6s;a;,bass ilialr .ekSuD &dfkaISteelN ilialr .ekSu &eks EAB f,day ilia lr .ekSfï =&iad 6eyeos,s lr fokak6s;a;,bass ;coer iy ;>;a;kd.ïink EAB lr 6s;a;, idohs ; iy ;>;a;kd.ï EAB lrk=kq6d;h f&kia lr fkdfhl>;a &.fha 6s;s;, i*osh yel i^.S; 'dka(  tru6ets, tro6bones,and tubas =>,a =dosh i*oSug 6s;a;, 'dú;d lrhs ly &<f"jrone ; iu. EAB lrk 6Bdk i^Uglh KkaItin N &k =;r iuyr =&iad &, hoshorus,6anganese, alu6inu6, silicon hk u@,9&!o EAB lrhs. r;g yqre ÿqre 6eyehla .kS

 &dfkaISteelN hl( yd ldnka EAB f,dayhls &e[ =d;k! 6B',;d&h ksid boslsrSï lghq;> &,oS'dú;dlrhs=e.hSu² bos6;alrk 9&! iu@yhla 9&! &.Slr<h hgf;a ld<a( lrkak bos6;a lrk 9&! yQkdf.k tu 9&!&,g =df"<sl .>< 6BldA lrkak ie,iqulg =kq& l:hq;> ksu&qula i8yd iqÿiq 9&! f;dard fokak 9&! .>< f&kia lrk =&iad bos6;a lr tGa f&kia l: yels =dldr 6eyeos,slrkak fkd.e,f6k 9&! 'dú; ls?u fya;>f&ka ksu&qul .><d;aul ;;a;a&h Ffrys tu ldr<hn,6dk =dldrh ú.By lrkak

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Production Technology

f6ria f,day

2 =uq hl( JPig 5ron0 isoa hl( J )rough 5ronW kOmK J ast 5ron

uÿ &dfka J Mild steel3 =d&qo J Tool steel =_ f".S &dfka J !igh seed steel

!*M+'T!+ +-/+M+ *ngineering Technology 0123 +4- Page

ïY%

² *2Mka$e jH² ,da" N w,da" ² ,da" P$ia ksP$ia² Y=!aO ,da" wY& ,da"0² Y& ,da" 

² iaj6d9l w,da" QjB $B md(K  

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Production Technology

=e.hSuH bos6;alrk 9&! iu@yhla 9&! &.Slr<h hgf;a ld<a( lrkakbos6;a lrk 9&! yQkdf.k tu 9&!&,g =df"<sl .>< 6BldA lrkakie,iqulg =kq& l:hq;> ksu&qula i8yd iqÿiq 9&! f;darkak9&! .>< f&kia lrk =&iad bos6;a lr tGa f&kia l: yels =dldr 6eyeos,slrkakfkd.e,f6k 9&! 'dú; ls?u fya;>f&ka ksu&qul .><d;aul ;;a;a&h Ffrys tu ldr<hn,6dk =dldrh ú.By lrkak

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Production Technology

3W ks6ehqï ls?fï iqÿiq =d&qo yd )6lr< =drla5dld?& 'dú; lrhs² ksIamdok l%shdj,sfha oS Ndú;hg .; yels wdjqo yd WmlrK w;ska l%shd;a!l lrkWmlrK yd ",f#. WmlrK f,$ fjkalr oelaúh yelH =;ska lBshd;aul lrk )6lr< 

H uekSfï yd i,l><q ls?fï )6lr< H le6Sfï )6lr< H úfï )6lr< H 4ySfï yd f.&d fï )6lr< H ksuyï ls?fï )6lr< 

H n,f". )6lr< • f,day l6k lsh;• úfï hka;B• ,shLfï hka;B "(athe Machine#

• ksueÿï hka;B ")rinder#

ye( .dk hka;B "Shaping Machine#• i*reï hka;B "Boaring Machine#

• tlu ld<a(fha )6lr< =;r o úú;a& =e;s n& ;y&qre lr.kak• iqÿiq =d&qo7)6lr< f;dard .kak• ksis l,g =d&qo yd )6lr< k(;a;> ls?ug ie:ls,su;a f&kak• ie:eiaulg =kq& Uk f,day lene,a,lska ks6ehqula ilikak

9&! =dABfhka ks6ehqï ls?fï oS• =Þ, 9&! =&A! 6os Fdgia&,g f&ka lr iqÿiq 6os ilia lr .ekSuD• kshE; ye(h ,efnk Ga yd ldhh Ffrk Ga tu Fdgia tl,ia ls?u• tlal: Fdgia tlg iar& 6sysgq&d .ekSu

 jeks ld&hhka ls'!g $s(f#fï i8yd )6fhda.S lr .kakd =d&qo7)6lr<

• .e,f6k 6os f;dard .ekSula l: hq;>&k =;r• lrk ldhhg fyda 9&!&, g fyda )6lr<&,g fyda 'dú; lrkakdg fyda ydkshla fkd&k

6os tu ldhh ls?u o l: hq;> f"• tGau ta&d ksis l:g k(;a;> ls?u l:fyd;a tys ldhla5u;d& by: umgEka 6&;a&d f.k

hd yels =;rD os.> ld,hla 'dú; ls?ug o yels &k n& ;y&qre lr.; yels f"

=uq9&! )6fhda.S lrf.k ks5a6dokhla ls?fï oS ie:iqug =kq& Fdgia =e8 .ekSuD ta=kq& f&kalr .ekSuD =&A! 6os ye(lr ilid .ekSu oD iqÿiq lBuhla hgf;a tl,ia ls?uisÿ lrk =;rD ksuyï ls?u o .e:f6k Ga lrkq ,ef%ir, )odyr<hla f,i =eÿula ueiSfï lBshd =kq 6s:sf&: 6qgq&la ;ekSfï lBshd =kq6s:sf&: ilia lrkak

  ie:iqulg =kq& ldhh ls?fï oS l: hq;> ldhhka =kq6s:sf&,la =e;s ksid ta =kq&ld<a( l: =d&qo7)6lr< &. o 6&;S

fuu ld<a( hgf;aD  uekSfï yd i:l><q ls?fï )6lr< 

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Production Technology

  le6Sfï )6lr<   úoSfï )6lr<   4ySfï yd f.&d oefï )6lr<   ksuyï ls?fï )6lr<o

 6&;S

E kq ï )6lrk &e( Fgil ks&ersosn& 6rSYdlsrSu yd ks6hqula lsrSfïoS ie,iqï w;

Bhkag =od, &k Ekqï ks6hqug =od,& fhdod.ekSu ioyd úú =&iad&,D úúiadk&, Ekqï 6rSYdlr ne,Su ioyd Ekqï )6lrk fhdod.kq ,ef%

Try Square

Retractable Push - Pull Tape Measuring Tapes

Using Dividers and Trammel Points

Equal Parts ayout iudkFdgia f&kalsrSu

!*M+'T!+ +-/+M+ *ngineering Technology 0123 +4- Page x

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Production Technology

US!"# P$"E #E%METR& T% S'U$RE PR%(ETS

!*M+'T!+ +-/+M+ *ngineering Technology 0123 +4- Page 21

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Production Technology

 

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Production Technology

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Production Technology

 

lemSï Wml$K =dhq f;dard.ekSfïoS )6rsu ld!Yu;d&fhka lsBhdlsrSug;a &e[ =dhqld,hla 6e&;Sug;a6y; oelaf&k lrekq .ek =&dkh fhduql, hq;>h

•  &e( FdgGa =drï'l yd =&idk ye(h•  &e( FdgGa oe[n&•  &e( FdgGa =d;k! 6B',;d&h•  &e( FdgGa r\n&•  &e( Fdgiskaa b&;af&k len,s &, ia&'d&h

The number one error when selecting tooling is calculating monetary savings

based on lowest cost per tool, rather than on maximized productivity and

extended tool life. To effectively select tools for machining, a machinist or

engineer must have specific information about:

  the starting and finished part shape

  the workpiece hardness

  the material's tensile strength

  the material's abrasiveness

  the type of chip generated

  the workholding setup

  the power and speed capacity of the machine tool

Changes in any of these conditions may require a thorough review of any cutting

tool selection.

úú hka;Bk ld!hka ioyd úú 9&! &,ska idok ,o le6qï =dhq 'dú;d lrhsfydo le6qï =dhq 6y; ola&k ,dY<sl &,ska hqla;f"

!*M+'T!+ +-/+M+ *ngineering Technology 0123 +4- Page 2W

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Production Technology

• l6kq ,nk &e( Fdgig &(d oe[f"

  &e( f,dalfha oS 'dú; lrk =d&qo yd )6lr< 6Bdk &Afhka lsBhd;aul lrk lBu &Afhka =;ska lBshd;aul ls?fï )6lr< IManual ToolsN yd n,f". )6lr< IPo*er 

ToolsN &Afhka fo&.hla =e;  k@;k &e( f,dalfha ks6ehqï lghq;> o b;d 6yiq L =e; g fya;>& ks5a6dok

6sh&r&, oS fndfyda ldhhka n,f". )6lr< =dABfhka ls?uhs

 I,SD f,dayD 6a,diaKlaD =e;> fndfyda foa le6Sug n,f". le6Sfï )6lr< 'dú;fha 6&;sk =;r úoSï ls?u i8yd o n,f". úÿï hka;B ksud<h lr=e;s neúka 6yiqf&ka úoSu lr.; yels n& oD fï i8yd =;ska =,a,d f.kúoSfï n,f". hka;B I'and Drill MachineN n,f". n^l> úÿï hka;B IBench

DrillND ysK úÿï hka;B IPilla Drill MachineND =h úÿï hka;B IRadial Drill MachineND nyq úosúÿï 

hka;B IMulti Spindle Drill MachineN =e;s neúka k*u =dldrhl úÿï ls?ula lr.; yel  ksueÿï hka;B I)rinder MachineN &, lrlef&k ldfnd4ka(ï .,la fyda =eEkd &,skaieliq .,la iúlr =e;s =;r 6yiqf&ka Fdgia f.&d oeug yd u;>6sg ilia lr .ekSugyel fï i8yd =;ska =,a,d f.k lBshdlr&k +ngel )rinder 

 &.fha fukauD n^l> .sks.,a hka;BD ysK .sks.,a hka;B 'dú;fha 6&;S

  ye(.dk hka;B IShaping MachineN u.ska u;>6sg 65a/h b;d ishqï f,i .d ilia lr .;yels&k =;r ye( .d .ekSu i8yd ;nd.; hq;af;a 2 mm fyda ,$-. / 6u< 6Bud<hls

  i*reï hka;B IBoaing MachineN u.ska isÿrl =e;>:; b;du ks&eros& f.&d Fdgia b&;alr

.ekSug yels n& tkacska is,ska(r ilia ls?u ioyd fuh 'dú;d lrhs  hïlsis ldhhla ls?fï oS ta i8yd b;du ks&eros yd .e:f6k )6lr< f;dard .ekSfuka

ldhh ks&eros& lr.; yel tneúka fï iïnka& ie:ls,su;a úhhq;>h )6lr< f;dard .ekSfï oS)6lr<hg =h;a 6sú;r 6Bud<hD ye(hD nr &eks tu )6lr<fhka Ffrk ldhh o 6s:sn8=&dkhg .; hq;>h 6sú;r ie:lSfï oS tlu )6lr<fha &q&;a Fdgia iSre udre ls?ug isÿf" # úÿï hka;B yd úÿï lgq t&eks )odyr<hls

  k*u )6lr<hlska &e( .ekSfï oS tys Fdgia f.LïD 6sysK iadk f&kia Lï isÿLuDFdgia =;r .ezï &e[Lï &eks ÿ&,;d yg .ekSug yels neúkaD ksisl,g kshE;lBuf"o hgf;a k(;a;> ls?u l:fyd;a tu )6lr< ksis 6os lBshd;aul &k =;r os.>

ld,hla fyd8ska &e(.; yelshfï hgf;a iafkaykh

  isis,kh  hka;B lsBhdlrLfï f".  iSreudre lsu  f.&qk Fdgia b&;a ls?u l: hq;>h#

by; As,a6Sh lBu ;y&qre lr.; yels &k Ga Uk f,day ;y(q&,ska l: yels ksu&qula  ie,iqula =kq& ks5a6dokh lrkak

H f;dard .ekSu

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Production Technology

H 6sú;rH ldhhka

H k(;a;> ls?uH iafkaykhH isis,kh

H hka;B lBshdlrLfï f".H iSreudre ls?uH f.&qk Fdgia udre ls?u

bf.kqï M,

² ks(amd!k l&shdj,sha R 6d9;hg .; "els Wml$K "d wdjq! ldK)j,g jkal$ !lajhs'² 3lu ldKaha Wml$K w;$ ! 99O;aj we;s j ms+s.kshs'² iq4iq wdjq! Wml$K ;da$d .ekSug m+hs'² ksis l,g wdjq! "d Wml$K k;a;= lsug ie,ls,su;a jhs'² ie,eiaulg wkqj Tk ,da" lee,a,lska ksmehqula ilihs

.=Kd;aul h!jqï U ² 6dKahla i<"d ilia l+ ie,iqï m;&

• 6dKa ;ekSug wjYH "kd.;a jH m&udKj;a ,i• 6dKah ;ekSug wjYH "kd.;a wdjq! Wml$K • ksu"ï lsug wjYHB ue!Sï l!dis "d ;Ska; wd!sh• k;a;= lsug wjYH ,s"sis jH jeks !a

we.hSu

² *!s8m;a l$k i$, 6dKahl ks(amd!k mshj$ kï l$kak'• 3u mshj$j,g wjYH Wml$KB wdjq! kï l$kak'• *!s8m;a l$k wdjq!B Wml$K iu%"hla ldKa l$ jkal$ !lajkak'•  je lsug .kakd Wml$K k;a;=- !S ie+lsh hq;= l$eKq me"e!s,s l$kak'• *!s8m;a l$K l&shdld$lula i<"d wjYH wdjq! "d Wml$K ksje$!sj "d Ys,amSh l&u wkqj

6dKah ;ekSug hd!d .kakd wdld$h me"e!s,s l$kak'

5'V ks(amd!khla lsï R w!d+ #dgia "el$ .ekSï l&u 6d9; l$hs'

99O ks(amd!khla lsï !S 99O "ee;s #dgia wjYHjk j mkajd!hs'

  "ehï lsug iq4iq Ys,amSh l&uh ;da$d .kshs'  wjYH ksje$!s "eh ,ek Ea "ehï lsu is4 l$hs

hï hï ks(amd!s; 6dKa !i mla(dldj e,Sï !S 3"s #dgia 3lla "da lSmhla "da ish,a,u"da d"da 9g i$, h !d$ i"s; "ej,ska hqla; kdjk j !el.; "els -' i$+ h

ukau i$, h kdjq "e ilia l$ .ekSug .e,mk Ys,amSh l&uh N l&u ;da$d .ekSuks(amd!kha .=Kd;aul ;;a;ajh /l .ekSug *j",a -' uu ksmqK;d ugu hg;a kHdhd;aul

!*M+'T!+ +-/+M+ *ngineering Technology 0123 +4- Page 23

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Production Technology

 "d m&dhda.slj wOHhkhl h!Suka ks(amd!khg w!d+ #dgia "el$ .ekSug Wmhda.Sl$.; "els l&u !ek.; "els w;$ wjYH wjiaJdjl 3hska iq4iqu l&uh ;da$d .ekSug ! "elshdjla ,ekq we;'

² m$ imhd.k /ial$ .;a 99O "ehï lsï i"s; 6dKa "da 3jeks 6dKaj, #dgia

ls"smhla isiqkg ksla(Kh lsug wjiaJdj ,d !S 3ajdha w2.= LHd;sl "da LHd;slkdjq "e ms+s< j 9uikak' uu "e l=uk wdld$j,g ksudKh l$ ;sX!ehs w!"iam&ldY lsug wjiaJdj ,d !kak' ,ek w!"ia "d hdaLkd ms+s<j i,ld ,d wjYHksje$!s lsï ;sXkï 3ajd l$ka "ehï lsï l&u ms+s<j !ekqj;a lsug mshj$ .kak'

  jHj, mj;akd .=K wkqj "d "eh wkqj u%,sl jYhka 3"s 6;sl ;;a;ajhka jkiakdl$ idudkH W(aK;aj ;;a;ajhka hg;a wjYH "eh ilia l$ .ekSug "els j%j;aBiu"$ jHj, mj;akd .=K "d #dgiaj,g ,d!sh hq;= "e wkqj isis,a ;;a;ajh hg;al$ .ekSug kd"els ksid $;al$ "ehï l$ .ekSug is4jk-ZW!d[ ;,a "eka!B l=iais ms"sh0

  w!d+ #dgia i<"d ksh; "e ms+s<j wjdaOhla ,d.; hq;= w;$ 3a i<"d wkq.ukhl+ hq;= ksje$!s "ehï l&uh wkq.ukh lsuka m"iqjka "d ksje$!sj "el$ .ekSug

 "elsjk w;$B 3Ea ksje$!s Ys,amSh l&uh ;da$d kd.ekSuka ks(amd!kha ldhla(u;djg "d ksudjg "dks is4-Z ks()md!kh l$k 6dKa i<"d 3ajdg w!d+ #dgia "e lsï Ys,amSh l&uB,i

  ke\u  weu  ;e,Su  $da,a lsu  k$jqu  #dgia *j;a lsu "e!ska9h "elZ

  &e( Fdgia ye(hï ls?ug 9&!&, 6&;sk ta i8yd &@ iqúfAa5 .>< &eo.;a&k =;rÿ&,;dhka 6&;skafka kï ye(h kshudldrfhka isÿ fkdf"#fï =kq& iqúldhh;d& IPlasticityN =yk!;d& IMellea&ilityNú,hkS;d .><h Iusi&ilityN &e( Fdgia ye(hï ls?ug 9&!&, 6&;sk iqúfAa5 .><f"#

!*M+'T!+ +-/+M+ *ngineering Technology 0123 +4- Page 2

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Production Technology

ú,hkS;d .><h Iusi&ilityN9&!hla 9&lsrSug =e;s yelshd& ú,hkS;d .><h f,i yeoskaf" 6*iaiSug .kakd 9&!hka 9&Lug.kakd )5a<Z&h =(qh 6diaik ,o iadkhlg ;d6h ,ndÿkaúg 6diaik ,o 9&!hg 6Bu 6*iaiSug'dú;d l, 9&!h 9& n&g 6;af"tfyhska 6*iaiSug 'dú;d l, 9&!fha ú,hkS;d .><h &e[h

 

 "ehï lsï !S jHj, mj;akd 6;sl .=K ï i<"d ,mdk e9ka je #dgia u;g,h h!sh hq;= !B ,h h!sh "els !B 3a wkqj ;$mqugB mSkhg ,lal, "els ! W(aK;aj;;a;ajh #Ea mj;ajd .k hd hq;= !B wjYH W(aK;aj ;;a;ajhka mj;ajd .k kd.sh"d;a ksh; m8!s ldhh *gql$.; "els !B 3a ksid we;sjk m&id$Kh "da i2#da]khksid wdm!d ;;a;ajhka ksujqu #$"s ,m?ula we;s l$hs !' W(aK;ajh *"+ ke2>ukamiq isis,a >ug #dmuK ld,hla .;-! hk l$eKq ms+s<j ! 3a 3a jHhg w!d+j l$eKq!ek.k ldhh lsu je!.;a-Z ksudl$K ksujqug w!d+ #dgia 3l,ia l+ miq 3h l&shd;aul ls8ï !S 3"s 3l u;.egk #dgia w;$ "g.kakd ;dmhka is4jk m&id$Kh 3"s ldhla(u;djg dOdjlakdjk m8!s #dgia w;$ m&id$K jdis !B 3Eau ksu"ï lsï l&uh wkqj "d ksu"ï lsug hd!d .kakd jH wkqj ksu"ï jdis ! ;eAh hq;=jk e9ka 3a ms+s<j ! wjOdkhg

.; hq;=-Z ks(amd!khla lsï !S "ehï lsu "d iïkaO ms+s< ;;a;ajhkams+s<j !e@ wjOdkhla hduql$ ldhh kdl+"d;a ksujqu ie,eiaug wkqj ilia l$ .ekSu wm"iq-Z "ehï lsï m&dhda.sl ls&hdld$lula ie,iqï l$kakZ

3a wkqj ,ek w;a !elSï u.ska je!.;a l$ekq ;"jq$e l$kakZ

u%,sl j!kaNi2l,amh U ² ke\u Bending

² weu Rolling

² ;e,Su orging² ;$mSu 0 Thrust

² m&id$Kh E!panding

² i2#da]kh ^ Compression

.=Kd;aul h!jqï U ² 99O "e i"s; j 99O jHj,ska ksujd we;s 6dK) "d Wml$K lSmhla

  "ehï lsug Wmhda.S l$.; "els Wml$K W!dU igïB _B w;#d` jeks0  isiqkg *!s8m;a lsug ieliq ie,iqï m;&

we.hSu "d ;laEa$el$Kh i<"d Wm!ia U ² ks(amd!khla lsï !S 3"s #dgia "ehï lsï wjYH;dj me"e!s,s l$kak'

  je #dgia "ehï lsï l&u kï l$ me"e!s,s l$kak' "ehï l$k je #dgiaj, mej;sh hq;= w;HjYH jH .=K ms+s<j 9ia;$ l$kak'

  !k ,! ie,eiaulg wkqj ksujqula i<"d #dgia "ehï l$kak'  ilia l+ uu "eha 4j,;d "da kd.e,mSï we;sjqj"d;a g ,m? "a;= *!s8m;a

l$kak'

ú5h =ka;.;h² "ehï lsu "orming#

we,a "ehï lsu $;a "ehï lsu² "e ieliSï Ys,amSh l&u

• ke\u

!*M+'T!+ +-/+M+ *ngineering Technology 0123 +4- Page 2p

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Production Technology

• weu• ;e,Su• $da,a lsu• k$jqu• #dgia *j;a lsu• lïu,a je 

² "ehï lsug iq4iq .=K • iq9ldhh;dj "Plasticity#

• wd"kH;dj 9,hkSh;dj

² "ehï lsug iq4iq ;;a;aj• ,h• mSkh• W(aK;ajh• m&id$Kh• isis,k iST&;dj

² "ehï lsï R ie,lsh hq;= l$eKq m&id$K jdis ksu"ï jdis

bf.kqï M,

² 99O ks(amd!khka lsï R 99O "ee;s #dgia wjYH jk j mkajd !hs'² "ehï lsug iq4iq Ys,amSh l&uh ;da$d .kshs'² wjYH ksje$7 "eh ,ek Ea "ehï lsu is4 l$hs'

5'5 l&shdld$lï lsï R wd$la(dj ms+sb!j ie,ls,su;a jhs'

wd$la(l ms+sj;a "d Wm!ia wkq.ukh l$hs'  wd$l)(dldj ldhhka *gq l$hs'  wk;=$e j+lajd .ekSug wjYH mshj$ .kshs'

 hïlsis ldhhla lsï !S g wjYH jHB Ys,amSh l&u ukau "d l&shdld$lug wjYH wdjq! NWml$K ! 6d9; l+ hq;= h' hï l&shdld$lula lsï !S mq!a., wd$la(dj m&Odk l$.kB jHj,

wd$la(djB Wml$Kj, wd$la(dj .ek ie+ls,su;a>ï wjYH;djla mj;S' ldhhka lsï !Swdjq!NWml$K j,skaB ksujqug w!d+ #dgia j,skaB 94,sh .ska!$ "d jk;a jH j,ska is4jk wk;=$e j+lajd .kska ldhh lsug !la(;djla ,d .ekSu w;HjYH -'² hï lsis ldhhla lsï !S is4 j% mq!a., wk;=$e ms+s<j !kakd ;d$;=$e "d mqj;am;a jd;d  *!s8m;a l$kakZ3jeks wk;=$e j,lajd .kaka #Ea!ehs 9ia;$ l$kakZ

  3jeks hïlsis ldhhla lsï !S m&Odk jYhka mq!a., wd$la(dj .ek ! l&shdld$lugw!d+ j Wmhda.S l$.kakd jH "d hd!d .kakd Wml$Kj, wd$la(dj ! je!.;a jk wdld$h me"e!s,s l$kak'

  ;dla(Ksl l&shdld$lul !S w"ïka "da kdie+ls,su;a lu ksid wk;=$e is49h "elswjiaJd lSmhla 9ia;$ l$kakZ wk;=$e is49h "els wdld$ ,i Wml$K "d wdjq! ub.skaB hka;& ub.skaB 94,sh ub.skaB .ska!$ ub.skaB $idhksl jH ub.skaB

!*M+'T!+ +-/+M+ *ngineering Technology 0123 +4- Page 2v

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Production Technology

Ys,amSh l&u ksje$!sj wkq.ukh kdlsu ub.skaB ksis m8!s mq"qKq>ï kd,ecu ie,lsh "el '  k%;k je ,dalha !S ldhhka m"iqjka ldhla(uj #_ ld,hla ;=+ !S l$ .ekSug94,shka l&shdl$jk hka;&daml$K ks(amd!kh l$ we;s e9ka 3hska wk;=$e !B is49h "elswjiaJd je@ > we;Z

3a ksid wd$la(dj mj;ajd .ekSug kïB  je iaJdkhg w!d+j 9kh mj;ajd .ekSu'  l$k ldhh ms+s<j ksis wjdaOhka "d l,amkdldj lghq;= lsu'  l$k ldhhg .e,mk wdjq! "d Wml$K 6d9;hg .ekSu'  iq4iq weï me+ï 6d9; lsu'  wd$la(l l&u ms+sme!Su'  je iaJdkhg w!d+ kS;s ;s m!aO;shla mj;ajd .k hduB je!.;a-Z

  wd$la(dj ms+s<j ie+ls,su;a kd>u ksid #_ ld,Sk "d !s.= ld,Sk mq!a., "dkS is49h

 "els e9ka ! ldhh ksje$!sj ie+eiaug wkqj lsu muKla kdj ks;$u ;ud.a "d wka

wh.a wd$la(dj ms+s< j ie+ls,su;a jka ! lghq;= l, hq;=h '  "!sis wk;=$la is4 jqj"d;a l+ "els m&JudOd$ ms+s<j !ekis_h hq;=hZ lemSuB

94,sh ldka >ï jeks wjiaJd "d ;j;a wjiaJd W!d"$Khg .; "el0u%,sl j!kaNi2l,amh U ² wd$la(l m%jdamd Safety precautives

² wk;=$e j+lajd .ekSu +void +ccidents

.=Kd;aul h!jqï U ² wd$la(dj ms+< w;am;&sld 9ia;$ m;&sld

 m&JudOd$ "d iïkaO md;a m;a' 

wd!Yk i<"d .a,jqiaB ",auB %iaB giagB m8jd$l wGq' m&JudOd$ m_we.hSu² ldhhla lsï !S wd$la(dj ms+s< j ie+ls,su;a >ï wjYH;dj me"e!s+s l$kak'

  wk;=$e is49h "els wdld$ "d wjiaJd *!s8m;a l$kak'  wk;=$e j+lajd .ekSug .;hq;= m&;s luN l&shdud. ms+s< j me"e!s,s l$kak'  "!sis wk;=$l !S !sh "els m&JudOd$hla wd!Ykh l$ mkajkak'  "!sis wk;=$e "d 3ajd je+lajd .ekSug l+ "els m&;slu ms+s< j jd;duh ,aFKhla

ilid *!s8m;a l$kak'ú5h =ka;.;h

² wd$la(dj• mq!a.,•  jH• ksujqu

² wk;=$e is49h "els wdld$  Wml$K "d wdjq! hka;& 94,sh .ska!$  $idhksl jH

ksje$7 kdj% Ys,amSh l&u kqmq"qKqj

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Production Technology

• bf.kqï M,

² wd$la(l ms+sj;a "d Wm!ia wkq.ukh l$hs'² wd$la(s; j ldhhka *gq l$hs'² wk;=$e j+lajd .ekSug wjYH mshj$ .kshs'

5'f ksujqula lsï R 3"s #dgia 3l,ia lsï iq4iq Ys,amSh l&uh 9uid ,hs'

ksujqulg wh;a #dgia 3l,ia lsï 99O l&u 9ia;$ l$hs'  l&shdld$luB jHB iaJdkhB m&;sh wkqj #dgia3l,ia lsï iq4iq

l&uh ;da$d .kshs'  ksje$!s Ys,amSh l&uh wkq.ukh l$ka ksujqulg w!d+ #dgia

3l,ia l$hs' 

 jH iïm;a 6d9; l$ lsishï ie,eiaulg wkqj ks(amd!khla lsï !S 3hg w!d+ #dgia3lsklg iïkaO l$ ks 6dKah .dke.Sug 3u #dgia ksh; m8!s iïkaO lsug is4 -' ï i<"d iïm&!dhsl l&u uka u ;dla(Ksl Ys,amSh l&u !shqKq>u;a iu. 3la j% m"iq "d9YajdikSh l&u w! ks(amd!k #a(a;&ha !S 6d9;hg .eka' ï l&u ms+s<j !ek.k ;scuksid;udg wjYH wjiaJdjl !S 3u l&u Wmhda.S l$ .ekSug wjiaJd i,ihs'

² we,>uB mdg weK h!SuB _hï lsuB m?iaiqï l&u 6d9;h u%gq h!Su jeks 99O Ys,amShl&u wkq.ukh l$ka #dgia 3l,ia l$ ksujd we;s ks(amd!s; 6dKa "da Wml$K "d3jeks Ys,amSh l&u wd!Ykhg .; "els je #dgia lSmhla ksla(Kh l$kak'

  ie,eiaug wkqj ks(amd!kh l$ 6dKahla ksud lsï !S 3"s #dgia 3lsklg .e,mk Ea ia$j iïkaO lsï wjYH;djh 9uis,a,g ,la l$ka m"; l$eKq "d ;j;a je!.;al$eKq .dkql$kak'

  ksh; "eh mj;ajd .ekSu'  ldhla(u;dj !s.= ld,Skj mj;ajd .ekSu'  #dgia 9is$hdu je+ela>u "d #dgiaj, wd$la(dj'  is49h "els wk;=$e j+lajd .ekSu'  ks(amd!k ilia lsï !S 3ajdha #dgia 3l,ia lsï Ys,amSh l&u wkqj w;ska 3u ldhh

lsu ukau hka;& i%;& 6d9;jk wjiaJd ! we;' W![ lïu,a m?iaiSuB _hï lsuB 9!Hq;a ]dm

m?iaiSu jeks0  #dgia 3l,ia lsï !S 3u #dgia w;$ ;sAh hq;= .=Kd;aul ;;a;ajhka 9uikak'  ksh; #dgia 3lsklg .e,mkak'  #dgiaj, wjYH iaJdk "d<ska "a;a;= 9h hq;=h'  iïkaO lsï l&u wkq.ukh lsï !S 3u je #dgia mqmq$d hdu "da

WKq > hdu "da jk;a l&uhlg 9kdY kd>u is4 kd9h hq;= h'  imhd.;a wd!YkB wdl;sB m8la(d lsuka "d ï iïkaOj 9(hh l$eKq idlCDd

lsuka ,d .kakd ;d$;=$e u; #dgia iïkaO lsï l&u "d 3ajdg Wmhda.S l$ .kakd jHB Wml$KB Wmd2. ms+s<j ! Ys,amSh l&u ms+s<j ! ;d$;=$e 3la/iak$kakZ

  #dgia 3lg iïkaO lsï l&u lSmhla ms+s< 9.&" l$kak'  we,>u )luing0

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Production Technology

  mdg weK h!Su Scre*ing0  u%gq h!Su 1oint0  _hï lsu Riveting0 m?iaiSu 2elding0 m"+ W(aK;ajh hg;aB *"+ W(aK;ajh hg;aB *;d *"+ W(aKj;ajh hg;a

l$k m?iaiqï l&u lSmhla we;s w;$B ïjd u4 m?iaiSuB ! m?iaiSuB lïu,am?iaiSu hkqjka "e!ska-Z

  9!Hq;a ]dm m?iaiSu Electrical +rc 2elding0 "d lais weis_,ska m?iaiSu 3!yacety

lene 2elding0 ms+s<j ! 9ia;$ lsu !B ;s;a 9!Hq;a m?iaiSu +rc0Spot 2elding0Bg2iagka ksYalS&h jdhq m?iaiSu TI) 2elding0B ,da" ksYl&Sh jdhq m?iaiSu MI)

2elding0 ms+s<j ! "e<ska>ula ! l$kak'  u4 m?iaiSu "d !e@ m?iaiSu !B lïu,a m?iaiSu ! 9!Hq;a ]dm m?iaiSu ! 6d9;hg

.ekSug d"da wjiaJd "d wjYH;d we;s e9ka uu l&shdj, !S wjYH Wml$KBm?iaiqï jHB m?iaiSï !s wkq.ukh l+ hq;= Ys,amSh l&u ms+s<j ! 3u Ys,amSh l&u

hg;a !S we;s9h "els 4j,;d ms+s<j ! W!d"$K "d wd!Yk !lajkak'  ud+dla md@B !e@ md@B iHka!B j,a@ka l:$? wd!sh ms+s<j !ek.; hq;=

l$eKq *!s8m;a l$kak' m?iaiqï lsï !S ;dmh "d 94,sh iïkaO Wml$K 6d9;hg .kakd e9ka m!a.,l

wd$la(dj ms+s<j je@ wjOdkhla .kska wd$la(s; Wml$KB Wmd2. 6d9;h ! 9kh kS;s! wkq.ukh lsï wjYH;d ;"jq$e l$kak' 

u%,sl j!kaNi2l,amh U ² ksujqï #dgia 3l,ia lsï l&u Method of +ssem&ling the *or4 pieces

² we,>u )luring

² lïu,a m?iaiSu orging

² _hï lsu Reveting

² u%gq h!Su 1oining

² j,a@2 l&u 2elding methods

² mdg weK h!Su Scre*ing

² j,a@2 l:$e 2elding rods

.=Kd;aul h!jqï U ² #dgia iïkaO lsu wd!Ykhg .; "els ksujqï "da .e,mk #dgia'

  #dgia iïkaO lsï l&u ms+s<j !ekqj;a >ug md;am;a ib.$d'  ie,iqï l$k m&dhda.sl l&shdld$lï i<"d wjYH jk jHB Wml$KB Wmd2. wd!sh'  *.kqï wdOd$l ,i w!d+ $?m ig"ka'

we.hSu² *!s8m;a l$k ksujqï 6dKa "da 3ajdha #dgia ksla(Kh l$ 3"s #dgia iïkaOlsug Wmhda.S l$.k we;s l&u-!h me"e!s,s l$kak'

  ksudKhla i<"d #dgia 3l,ia lsï l&u "d 3a i<"d iq4iq wjiaJd *!s8m;a l$kak'  #dgia iïkaO lsï 3la 3la l&uha we;s jdis !B wjdis !B jk jku me"e!s,s l$kak'  *!s8m;a l$k #dgia iïkaO lsï Ys,amSh l&uhla iïm%Khka wkq.ukh l$ 3u

l&shdld$lu l$ mkajkakZ  !k ,! ldl ie,eiaulg wkqj ish`u l&shdld$lï l$ka ks 6dKahla ;kd ksu

l$kak'ú5h =ka;.;h

² #dgia 3l,ia lsu² w;ska

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Production Technology

² hka;& u.ska² we,>u² mdg weK hRu² uqgq l&u² _hï lsu

² m?iaiSu• u4 m?iaiSu• Q@ m?iaiSu• lïu,a m?iaiSu• 9!Hq;a ]dm m?iaiSu "Electrical +rc 2elding#

• ;s;a 9!Hq;a ]dm m?iaiSu "+rc 0 Spot 2elding#

• g2iagka ksYal&Sh jdhq m?iaiSu "TI) 2elding#

• ,da" ksYal&Sh jdhq m?iaiSu "MI) 2elding#

• bf.kqï M,

  ² ksujqulg wh;a #dgia 3l,ia lsï 99O l&u 9ia;$ l$hs'² l&shdld$luB jHB iaJdkhB m&;sh wkqj #dgia 3l,ia lsï iq4iq l&uh ;da$d .kshs'² ksje$7 Ys,amSh l&uh wkq.ukh l$ka ksujqug w!d+ #dgia 3l,ia l$hs'

5' ks(amd!k la(a;&ha m$s.Kl wdY&s; j hka;& u"h>ï l&u-! ms+sb! j ;d$;=$e .-(Khl$hs'

[ ² ks(amd!k l&shdj,sha !S m8.Kl wdY&s; l&shdld$lïj, wjYH;djBksje$!s;dj "d je!.;alu ms+s< ;d$;=$e /ia l$hs'  9u;a ,i ;d$;=$e jd;dl$Kh l$hs'

 ;dla(Ksl ksudKd;aul l&shdld$lï N ks(amd!k l&shdj,sh wd$ï6 j% ld,ha isg !ekg !Yl!ll muK ld,h ;la 3a iïkaO ish`u ldhhka lsug i?"k ld,hla .; l$kaB 3lska3l jk jku mq"qKq Ys,amSka 9Yd, i2FHdjla hd!d .kska lsug is4 > ;sAKs' 3";am8.Klh i" 3a wdY&s; l&shdld$lï !shqKq >u;a iu. "d m8.Klh "d i2FHd2l 9!Hd;aul l&uksudKh >u;a iu. m8.Kl wdY&s; i2FHd2l md,k hka;& CNC-Mechines - Computer Aided 

- Numarical Control Machine 0 ksudKh #8Ks' m8.Kl wdY&s;j l$k ie,iqï Wmhda.S

l$.k uu hka;& l&shd;aul jk w;$ wq Y&uhlska #_ ld,hla ;=+ 1 l ks$j!H;djhkahq;= j ks(amd!k A"s lsug "elshdj ,ec we;'ï iïkaOj #_ "e<ska>ula uu mduka is4jk w;$ ludka;Yd,d ke$nuB w!d+md;am;aB ib.$d m8YS,kh lsuB wka;Ld, ;d$;=$e ,d .ekSu u.ska ;j4$g;a ï iïkaOj!ekqj;a >ug "elshdj ,ec we;'² 99O ks(amd!khka we;s l$k ludka;Yd,d ke$nug "da C5C hka;& ms+s<j wOHhkhlh!Sug "els ldl 9!Hd,j; "da #a(a;& wOHhk ]d8ldjl l,ska h!S ;scu h"m;ah'

  C5C hka;& wdY&hka ks(amd!k lghq;= l$k ludka;Yd,d ms+s<j jd;d i"s; DVD

!Yk u.ska "da wka;Ld,h "$"d ,d.kakd ;d$;=$eN!Yk k$kak   C5C hka;&j, l&shdld;ajh uu !Yk "da m$ ,d.;a w;a !elSï m!kï l$.k 3h

hka;&j, ls&hd;aul jk wdld$h "d ks(amd!k lghq;= is4jk wdld$h ms+s<j idudkH;d$;=$e 9uid ,kak'

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Production Technology

  C5C hka;& hkq m8.Kl wdY&s; i2FHd2l md,k hka;& j Computer +ided 5umarical

Control Machine0 ;"jq$e lsug lghq;= l$kak' ï i<"d 9Yd, l$ w!s, ,! uu ig"k ! Wmhda.S l$.k me"e!s,s lsï l$kak'ra=ingMachining PlanManual

Progra66ing+uto6aticProgra66ing' dataPaer Tae 4 Zloy disk 4 ' etc.'u6ericalontrollerMachine Tool66

  C5C hka;& u.ska lemSuB ke>uB #dgia 3l,ia lsu jeks ldhhka l$.; "els w;$Buu hka;&ha ldhhg w!d+ Wmd2. Tools0 ,d!k Wm!ia wkqj 3ajdB wla( ola iaEa"da wla( pla iaEa "da ,i wla( fla !lajd wla( iaEa !Ysl iaEa0 l&shd;aul-' )*+*+ )+Y )Y 7 "8ero point#

  C5C hka;&j, Tools l&shd;aul >ug *2.&Sis wl=$e "da@ha wla($ wkqj Wm!ia ldKa l$ ,d !Su we;s e9ka 3a iïkaOj ;d$;=$e uu ig"k ud.hka ,d .kak'*unction $ddress Meaning

Program num&er 3 Program num&er Se9uence num&er 5 Se9uence num&er 

Preparatory num&er ) Selection of Traveling mode

"(inear: Circular etc;#

Dimensional *ords <:=:> +!is Travel Command

+:B:C:?:V:2 +dditional a!is Travel Command

R +rc radius

I: 1: @ +rc center coordinate

eed rate Specifying feed rate

Spindle function "RPM# S Specifying Spindle Speed

Tool unction "Tool 5um&er# T Specifying Tool num&er 

Miscellaneons function M on$off control for machine function 5um&er offset ':D Specifying offset num&er 

D*ell P: < Specifying D*ell num&er 

Program num&er command P Specifying su& program num&er 

 5um&er of repeats ( Specifying num&er of repeats of su&

 program or canned cycle

Parameter P: A: R Parameter for canned cycle

² I;S;3 m&;shg wkqj )0code: M0code 6d9;hg .kakd j me"e!s,s l$kak')0code w!d+ iaJdkhg .uka lsu i<"dB M0code hka;&ha l&shdld;ajh i<"d0

  ,da" lemSu i<"dB  C5C0*ire cut machine C5C cutting machine

6

  C5C pressing machine C5C Turning machine

!*M+'T!+ +-/+M+ *ngineering Technology 0123 +4- Page 0W

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Production Technology

  C5C0drilling'² ,da" ke>u i<"d C5C Bending machine;

  hka;& 6d9;h 9Yd, jYhka jdis !dhl j%j;a wjdis !dhl ;;a;ajhka ! mj;sk j !ekqï !S 3a ms+s<j w!"ia m&ldY lsug wjiaJdj ,d !kak'

 jdis

 Master Production 3l iudkj *!s8 ish,a,u ks(amd!kh >u'  ks(amd!k -.h je@ >u'  Y&lhka 9Yd, jYhka wjYH kd>u ksid Y&uh i<"d 9h!u wq >u' mq"qKq Y&lhka wjYH kd>u'  ks(amd!k 9h!u wq>u'

wjdis  jeig"k ilia lsug Programming03a i<"d 9Ya(r mq!a.,hl= wjYH >u'  Programme ilia lsug ld,hla .;>u' m&d.aOk 9h!u je@ >u'

u%,sl j!kaNi2l,amh U 

² m8.Kl wdY&s; i2FHd2l md,k hka;& Computer +ided 5umarical Control Machine² Y:kH ,la(H >ero point

.=Kd;aul h!jqï U ² C5C hka;& "d iïkaO jd;d i"s; CD "da DVD ;e_'

  C5C hka;& ms+s< ,she> we;s md;am;aB jd;d  C5C hka;& wdY&hka ksudKh l$ we;s $?m ig"kaB Ddhd$?m'

we.hSu "d ;laEa$el$Kh i<"d Wm!ia U ² C5C hka;&hl l&shdld;ajh ms+s<j u%,sl l$eKq .ek 9.&"hla lsu'

  C5C hka;&hl Tools l&shdld jk hk <: =: > wla( "d )0Code "d M0Code "kajd !Su  C5C hka;& 6dKa ks(amd!k #a(a;&ha !S ludka;Yd,dj, 6d9;h ksid we;s jdis

me"e!s,slsu'

  C5C hka;& 6dKa ks(amd!k #)(a;&ha !s 6d9;h ksid we;s wjdis mkajd !Su'  C5C hka;& "kajd !SuB l&shdl;ajh ms+s< u%,sl l$eKq *!s8m;a lsuB C5C hka;& 6d9;

l$k ludka;Yd,dj, ks(amd!k lghq;= ms+s< idudkH l$eKq *!s8m;a lsu hg;a jd;djla ilia l$ *!s8m;a lsu'

ú5h =ka;.;h² C;5;C hka;&

² wJlJkh

² 6d9;hka U • ,da" lemSu• ,da" ke\u• ,sh>u

² jdis wjdis

• bf.kqï M,² ks(amd!k l&shdj,sha R m8.Kl wdY&s; l&shdld$lïj, wjYH;djB ksje$7;djh "d je!.;alums+sb! ;d$;=$e /ia l$hs'² 9u;a ,i 3u ;d$;=$e jd;dl$Kh l$hs'

!*M+'T!+ +-/+M+ *ngineering Technology 0123 +4- Page 0

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Production Technology


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