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Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605...

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1 Medium speed generator sets Products and applications
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Page 1: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

1 1

Medium speed generator setsProducts and applications

Page 2: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

2

Why invest in medium speed engines?

Quick ramp up and ramp down times to support grid fluctuations and variable renewables generation

Ability to locate in remote places to support incomplete grids or in high demand areas such as big cities

Ideal for back-up power and grid balancing

Continuous power supply

Quick delivery and installation

Low capital investment cost and short payback time

High efficiency (beyond 95% with CHP) and low emissions

Minimal derating due to variations in temperature, altitude and part load operation

Cost efficient maintenance with trained service engineers

Page 3: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

2 3

Power plant solutions

Generating set

AftermarketSupport

Heat Recovery

System

ElectricalSystem

Fuel treatment FinancialServices

Engineering & Project

Management

High reliability& availability

Building

Our power solutions concept gives you the benefits of a highly efficient, environmentally friendly and cost-effective power plant design.

Whether you need a complete power plant, auxiliary power supply or a pumping set, anywhere in the world, we can develop the ideal solution for you. Power plants from 2 MW to 200 MW and beyond can be configured for your application needs.

Our scalable power plant concept facilitates decentralised power, minimising transmission and distribution losses, while reducing costs and maximing power availability.

Page 4: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

4

We understand your focus on total life-cycle performance. To help you, we have the infrastructure in place to provide total aftermarket service and support for the entire life of your installation.

We provide free technical support through our 24/7 telephone service, to ensure that any unexpected events are taken care of immediately.

A power plant based on medium speed generator sets is the best option for many applications as lead time is short, and no extensive on-site construction is required.

Power ramp-up and ramp-down times are short, and it is easy to adjust the total power output to support a fluctuating energy demand. As the concept is modular, additional generator sets can quickly be added if the total power demand should stabilise on a higher level.

Base load

GreenhouseCHP and CO2

Peak shaving and RES* balancing

We offer our expertise from initial technical and economic evaluations through to a fully customised systems design

Emergency power Mechanical drives

CHP and Trigeneration

Applications

Total life-cycle performance

*Renewable Energy Systems

Page 5: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

4 5

General conditions

Definition of engine power and performance data are in accordance with ISO 3046-1, ISO 8528-1 and ISO 15550.

Engine and generator performance may be adjusted in accordance with application, site conditions, load profile and fuel type.

Natural gas operationReference fuel for gas engines has a lower heating value (LHV) of 36MJ/Nm3 and methane number of >80.

Liquid fuel operationSpecific fuel oil consumption is based on diesel oil (MDO) with a net heating value of 42.7 MJ/kg and two engine driven pumps.

Heavy fuel oil operationThe engines are designed for operations on heavy fuel oil with viscosity up to 700 cSt at 50 °C within ISO 8217.

EmissionsEngine exhaust emission levels are below the limits for engine driven power plants, as stated in the World Bank Group’s Pollution prevention and abatement handbook.

Heat recoveryData for arranging heat recovery is available upon request.

DimensionsAll dimensions are in mm.

Dimensions and weights are given for guidance purposes only and are based on a typical specification. For detailed information please contact Bergen Engines.

NoteDue to continuous development, some data may change.

Page 6: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

6

GAS GENERATOR SETSBergen B36:45VA

60 Hz

Main dimensions - cylinder diameter 360 mm, piston stroke 450 mm

Engine type Weight kg Lenght Width HeightB36:45V12A 100000 11716 3280 4980

B36:45V16A 150000 12996 3783 4980

B36:45V20A 170000 14276 3783 4980

Technical data Unit B36:45V12A B36:45V16A B36:45V20ANumber of cylinders 12 16 20

Engine speed r/min 720 720 720

Electrical output kW 6800 9070 11340

Charge air cooler HT kW 1540 2050 2620

Charge air cooler LT kW 340 450 500

Lube oil cooler kW 810 1070 1330

Jacket water cooler kW 950 1260 1580

Exhaust mass kg/h 36900 49200 61500

Exhaust gas temperature °C 375 375 375

Nom. el. efficiency % 48.9 49.4 49.9

• Depending on type of generator the weight, dimensions and performance may change• All technical data is valid at 100% load, with no engine driven pumps• Engine power definition and fuel gas consumption are according to ISO 3046-1 (ICFN)• Generator standard IEC 60034-1, power factor 1• Reference fuel is natural gas with a lower heating value of 36MJ/nm3, methane number >80• Minimum fuel gas pressure to the gas regulating module: 5.3 barg• Due to continuous development data may change

GA

S

Page 7: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

6 7

GAS GENERATOR SETSBergen B36:45VA

50 Hz

Main dimensions - cylinder diameter 360 mm, piston stroke 450 mm

• Depending on type of generator the weight, dimensions and performance may change• All technical data is valid at 100% load, with no engine driven pumps• Engine power definition and fuel gas consumption are according to ISO 3046-1 (ICFN)• Generator standard IEC 60034-1, power factor 1• Reference fuel is natural gas with a lower heating value of 36MJ/nm3, methane number >80• Minimum fuel gas pressure to the gas regulating module: 5.3 barg• Due to continuous development data may change

Engine type Weight kg Lenght Width HeightB36:45V12A 100000 11716 3280 4980

B36:45V16A 150000 12996 3783 4980

B36:45V20A 170000 14276 3783 4980

Technical data Unit B36:45V12A B36:45V16A B36:45V20ANumber of cylinders 12 16 20

Engine speed r/min 750 750 750

Electrical output kW 7090 9470 11830

Charge air cooler HT kW 1600 2140 2715

Charge air cooler LT kW 350 470 625

Lube oil cooler kW 840 1120 1135

Jacket water cooler kW 1000 1320 1260

Exhaust mass kg/h 38500 51400 62400

Exhaust gas temperature °C 375 375 375

Nom. el. efficiency % 49 49.5 50

GA

S

Page 8: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

8

GAS GENERATOR SETSBergen B36:45LA

60 Hz

Main dimensions - cylinder diameter 360 mm, piston stroke 450 mm

Engine type Weight kg Lenght Width HeightB36:45L6A 67000 9800 2800 3890B36:45L8A 87500 10240 3000 4170B36:45L9A 88000 11250 3400 4170Technical data Unit B36:45L6AG B36:45L8AG B36:45L9AG

Number of cylinders 6 8 9Engine speed r/min 720 720 720Electrical output kW 3370 4500 5070Charge air cooler HT kW 720 970 1080 Charge air cooler LT kW 220 270 320 Lube oil cooler kW 400 540 610 Jacket water cooler kW 480 640 720 Exhaust mass kg/h 18500 24600 27700 Exhaust gas temperature °C 375 375 375 Nom. el. efficiency % 48.4 48.6 48.9

• Depending on type of generator the weight, dimensions and performance may change• All technical data is valid at 100% load, with no engine driven pumps• Engine power definition and fuel gas consumption are according to ISO 3046-1 (ICFN)• Generator standard IEC 60034-1, power factor 1• Reference fuel is natural gas with a lower heating value of 36MJ/nm3, methane number >80• Minimum fuel gas pressure to the gas regulating module: 5.3 barg• Due to continuous development data may change

GA

S

Page 9: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

8 9

GAS GENERATOR SETSBergen B36:45LA

50 Hz

Main dimensions - cylinder diameter 360 mm, piston stroke 450 mm

Engine type Weight kg Lenght Width HeightB36:45L6A 67000 9800 2800 3890B36:45L8A 87500 10240 3000 4170B36:45L9A 88000 11250 3400 4170Technical data Unit B36:45L6A B36:45L8A B36:45L9ANumber of cylinders 6 8 9Engine speed r/min 750 750 750Electrical output kW 3520 4700 5290 Charge air cooler HT kW 810 1080 1085 Charge air cooler LT kW 225 300 400 Lube oil cooler kW 360 475 625 Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom. el. efficiency % 48.5 48.7 48.9

• Depending on type of generator the weight, dimensions and performance may change• All technical data is valid at 100% load, with no engine driven pumps• Engine power definition and fuel gas consumption are according to ISO 3046-1 (ICFN)• Generator standard IEC 60034-1, power factor 1• Reference fuel is natural gas with a lower heating value of 36MJ/nm3, methane number >80• Minimum fuel gas pressure to the gas regulating module: 5.3 barg• Due to continuous development data may change

GA

S

Page 10: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

10

GAS GENERATOR SETSBergen B35:40VAG2

60 Hz

Engine type A B C Weight gensetB35:40V12AG2 10575 2750 4620 99000 kgB35:40V16AG2 11565 3306 4545 116000 kgB35:40V20AG2 13160 3306 4700 137000 kgTechnical data B35:40V12AG2 B35:40V16AG2 B35:40V20AG2Number of cylinders 12 16 20Engine speed r/min 720 720 720Electrical output kW 5375 7190 9000Mechanical output kW 5540 7390 9235Mean effective pressure (BMEP) bar 20.0 20.0 20.0Specific fuel gas consumption kj/kWh 7350 7230 7315Fuel gas consumption kW 11310 14845 18765Specific lube oil consumption g/kWh 0.4 0.4 0.4Thermal output kW 5250 7080 9070Nom. el. efficiency % 47.9 48.9 48.4

Main dimensions - cylinder diameter 350 mm, piston stroke 400 mm

• Depending on type of generator the weight, performance and dimensions may change• All technical data is valid at 100% load, with no engine driven pumps• Engine power definition and fuel gas consumption are according to ISO 3046-1 (ICFN)• Generator standard IEC 60034-1, power factor 1• Reference fuel is natural gas with a lower heating value of 36MJ/nm3, methane number >80• Minimum fuel gas pressure to the gas regulating module: 4,5 barg• Due to continuous development some data may change

GA

S

Page 11: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

10 11

GAS GENERATOR SETSBergen B35:40VAG2

50 Hz

Engine type A B C Weight gensetB35:40V12AG2 10575 2750 4620 99000 kgB35:40V16AG2 11565 3306 4545 116000 kgB35:40V20AG2 13160 3306 4700 137000 kgTechnical data B35:40V12AG2 B35:40V16AG2 B35:40V20AG2Number of cylinders 12 16 20Engine speed r/min 750 750 750Electrical output kW 5600 7500 9380Mechanical output kW 5770 7700 9620Mean effective pressure (BMEP) bar 20.0 20.0 20.0Specific fuel gas consumption kj/kWh 7350 7230 7290Fuel gas consumption kW 11780 15465 19480Specific lube oil consumption g/kWh 0.4 0.4 0.4Thermal output kW 5315 7370 9445Nom. el. efficiency % 48 49 48.7

Main dimensions - cylinder diameter 350 mm, piston stroke 400 mm

• Depending on type of generator the weight, performance and dimensions may change• All technical data is valid at 100% load, with no engine driven pumps• Engine power definition and fuel gas consumption are according to ISO 3046-1 (ICFN)• Generator standard IEC 60034-1, power factor 1• Reference fuel is natural gas with a lower heating value of 36MJ/nm3, methane number >80• Minimum fuel gas pressure to the gas regulating module: 4,5 barg• Due to continuous development some data may change

GA

S

Page 12: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

12 13

Powering the power that matters

Page 13: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

12 13

Liquid fuelgenerator sets

Page 14: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

14

LIQUID FUEL GENERATOR SETSBergen B33:45VA

60 Hz

Main dimensions - cylinder diameter 330 mm, piston stroke 450 mm

Engine type Weight kg Lenght Width HeightB33:45V12A 100000 11716 3280 4980

B33:45V16A 150000 12996 3783 4980

B33:45V20A 170000 14276 3783 4980

Technical data Unit B33:45V12A B33:45V16A B33:45V20ANumber of cylinders 12 16 20

Engine speed r/min 720 720 720

Electrical output kW 6380 8520 10650

Charge air cooler HT kW 1810 2410 3090

Charge air cooler LT kW 400 530 590

Lube oil cooler kW 780 1030 1290

Jacket water cooler kW 920 1220 1520

Exhaust mass kg/h 43400 57900 72400

Exhaust gas temperature °C 300 300 300

Nom. el. efficiency % 47.9 48.1 48.2

• Depending on type of generator the weight, performance and dimensions may change• All technical data is valid at 100% load, with no engine driven pumps• Engine power definition is according to ISO 3046-1 (ICFN)• Generator standard IEC 60034-1, power factor 1• Specific fuel oil consumption is measured at test bed according to ISO 3046-1, using diesel oil with a

net heating value of 42.7 MJ/kg• Due to continuous development data may change

LIQ

UID

FU

EL

Page 15: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

14 15

LIQUID FUEL GENERATOR SETSBergen B33:45VA

50 Hz

Main dimensions - cylinder diameter 330 mm, piston stroke 450 mm

Engine type Weight kg Lenght Width HeightB33:45V12A 100000 11716 3280 4980

B33:45V16A 150000 12996 3783 4980

B33:45V20A 170000 14276 3783 4980

Technical data Unit B33:45V12A B33:45V16A B33:45V20ANumber of cylinders 12 16 20

Engine speed r/min 750 750 750

Electrical output kW 6380 8520 10650

Charge air cooler HT kW 1810 2410 3090

Charge air cooler LT kW 400 530 590

Lube oil cooler kW 780 1030 1290

Jacket water cooler kW 920 1220 1520

Exhaust mass kg/h 43400 57900 72400

Exhaust gas temperature °C 300 300 300

Nom. el. efficiency % 48 48.3 48.3

• Depending on type of generator the weight, performance and dimensions may change• All technical data is valid at 100% load, with no engine driven pumps• Engine power definition is according to ISO 3046-1 (ICFN)• Generator standard IEC 60034-1, power factor 1• Specific fuel oil consumption is measured at test bed according to ISO 3046-1, using diesel oil with a

net heating value of 42.7 MJ/kg• Due to continuous development data may change

LIQU

ID FU

EL

Page 16: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

16

LIQUID FUEL GENERATOR SETSBergen B33:45LA

60 Hz

Main dimensions - cylinder diameter 330 mm, piston stroke 450 mm

Engine type Weight kg Lenght Width HeightB33:45L6A 66200 9280 2600 4110

B33:45L8A 87500 10240 3000 4260

B33:45L9A 92400 11250 3400 4170

Technical data Unit B33:45L6A B33:45L8A B33:45L9ANumber of cylinders 6 8 9

Engine speed r/min 720 720 720

Electrical output kW 3170 4220 4760

Charge air cooler HT kW 850 1150 1280

Charge air cooler LT kW 250 320 380

Lube oil cooler kW 390 520 580

Jacket water cooler kW 460 610 690

Exhaust mass kg/h 21700 28900 32600

Exhaust gas temperature °C 300 300 300

Nom. el. efficiency % 47.6 47.6 47.7

• Depending on type of generator the weight, performance and dimensions may change• All technical data is valid at 100% load, with no engine driven pumps• Engine power definition is according to ISO 3046-1 (ICFN)• Generator standard IEC 60034-1, power factor 1• Specific fuel oil consumption is measured at test bed according to ISO 3046-1, using diesel oil with a

net heating value of 42.7 MJ/kg• Due to continuous development data may change

LIQ

UID

FU

EL

Page 17: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

16 17

LIQUID FUEL GENERATOR SETSBergen B33:45LA

50 Hz

Main dimensions - cylinder diameter 330 mm, piston stroke 450 mm

Engine type Weight kg Lenght Width HeightB33:45L6A 66200 9280 2600 4110

B33:45L8A 87500 10240 3000 4260

B33:45L9A 92400 11250 3400 4170

Technical data Unit B33:45L6A B33:45L8A B33:45L9ANumber of cylinders 6 8 9

Engine speed r/min 750 750 750

Electrical output kW 3170 4230 4760

Charge air cooler HT kW 850 1150 1280

Charge air cooler LT kW 250 320 400

Lube oil cooler kW 390 520 580

Jacket water cooler kW 460 610 690

Exhaust mass kg/h 21700 28900 32600

Exhaust gas temperature °C 300 300 300

Nom. el. efficiency % 47.7 47.7 47.7

• Depending on type of generator the weight, performance and dimensions may change• All technical data is valid at 100% load, with no engine driven pumps• Engine power definition is according to ISO 3046-1 (ICFN)• Generator standard IEC 60034-1, power factor 1• Specific fuel oil consumption is measured at test bed according to ISO 3046-1, using diesel oil with a

net heating value of 42.7 MJ/kg• Due to continuous development data may change

LIQU

ID FU

EL

Page 18: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

18 19

LIQUID FUEL GENERATOR SETSBergen B32:40VA2

60 Hz

Main dimensions - cylinder diameter 320 mm, piston stroke 400 mm

Engine type Length Width Height Weight gensetB32:40V12A2 10550 2650 4220 96000 kg

B32:40V16A2 12000 2650 4220 115000 kg

Technical data B32:40V12A2 B32:40V16A2Number of cylinders 12 16

Engine speed r/min 720 720

Electrical output kW 5045 6740

Mechanical output kW 5185 6910

Mean effective pressure (BMEP) bar 22.4 22.4

Specific fuel consumption g/kWh 185 181

Fuel consumption kW 11375 14835

Specific lube oil consumption g/kWh 0.8 0.8

Thermal output kW 5890 7535

Nom. el. efficiency % 44.8 45.8

• Depending on type of generator the weight, performance and dimensions may change. • All technical data is valid at 100% load, with no engine driven pumps• Engine power definition is according to ISO 3046-1 (ICFN)• Generator standard IEC 60034-1, power factor 1• Specific fuel oil consumption is measured at test bed according to ISO 3046-1, using diesel oil with a

net heating value of 42.7 MJ/kg• Due to continuous development some data may change

LIQ

UID

FU

EL

Page 19: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

18 19

LIQUID FUEL GENERATOR SETSBergen B32:40VA2

50 Hz

Main dimensions - cylinder diameter 320 mm, piston stroke 400 mm

Engine type Length Width Height Weight gensetB32:40V12A2 10575 2750 4620 96000 kg

B32:40V16A2 11565 3306 4545 115000 kg

Technical data B32:40V12A2 B32:40V16A2Number of cylinders 12 16

Engine speed r/min 750 750

Electrical output kW 5255 7020

Mechanical output kW 5400 7200

Mean effective pressure (BMEP) bar 22.4 22.4

Specific fuel consumption g/kWh 186 182

Fuel consumption kW 11910 15540

Specific lube oil consumption g/kWh 0.8 0.8

Thermal output kW 6195 7935

Nom. el. efficiency % 44.7 45.7

• Depending on type of generator the weight, performance and dimensions may change. • All technical data is valid at 100% load, with no engine driven pumps• Engine power definition is according to ISO 3046-1 (ICFN)• Generator standard IEC 60034-1, power factor 1• Specific fuel oil consumption is measured at test bed according to ISO 3046-1, using diesel oil with a

net heating value of 42.7 MJ/kg• Due to continuous development some data may change

LIQU

ID FU

EL

Page 20: Products and applications - Rolls-Royce Holdings · 2018-11-05 · Jacket water cooler kW 455 605 790 Exhaust mass kg/h 18800 25100 28200 Exhaust gas temperature °C 375 375 375 Nom.

Bergen Engines ASA Rolls-Royce Power Systems CompanyPO Box 3, N-5108 Hylkje, Norway

Tel: +47 55 53 60 [email protected]/bergen

2018 Booklet Rev B


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