Products Catalogue 2012 · Product Category Page No. Copper Tubular Cable Lugs Standar d Type with...

Products Catalogue 2012Cable Lugs, Crimping Tools & Bus Bar

(1929-2006)In loving memory of

Shri. Govindbhai S. PatelThe Pioneer of Cable Jointing Technology in India

The Founder of Dowell's and 3D brand Cable Lugs and Crimping Tools.

Electrical Research & Development Association

Test Certi�cate for Cu. light duty& Cu. Heavy duty terminals

IS - 8309

ISO 9001 : 2008 CERTICATE

CERTIFICATIONS

Highest Exporter Performance Award 1990 - 1991

Highest Exporter Performance Award 1992 - 1993

All India Highest Export Performance Award 1991 - 92

Regional Trophy for Highest Exporter 2002 - 03

AWARDS

Product Category Page No.

Copper Tubular Cable Lugs

Standard Type with Inspection hole for Copper Conductors 13 - 15

Extra Wide Palm Type with Inspection hole for Copper Conductors 16

Extra Long Type W/O Inspection hole for Copper Conductors 17

Light Duty W/O Inspection Hole for Aluminium Conductors 18 - 19

Light Duty Long Barrel W/O Inspection hole for Aluminium Conductors 20 - 21

Standard New Type W/O Inspection hole for Copper Conductors 22 - 24

Railway Series

Standard New Type W/O Inspection hole for Copper Conductors - REF : I.C.F. 25 - 26

Standard New Type With Inspection hole for Copper Conductors- REF : C.L.W. 27 - 28

Standard New Type With Inspection hole for Copper Conductors - REF : D.L.W. 29 - 30

Standard New Type With Inspection hole for Copper Conductors - REF : R.C.F. 31

Sheet Metal Lugs, Ring Type - REF : R.C.F. 32

Copper Connectors

Standard Type with Cable Stopper 33

Standard Type Long Barrel with Cable Stopper 34

Butt Connectors for Parallel Connection W/O Cable Stopper 35

Butt Connectors for Copper Conductors with & without Insulating Sleeve 35

Aluminium Tubular Cable Lugs

Compression Type for Crimping to XLPE Conductors 36

Compression Type for Crimping to XLPE Conductors - REF : IS 8309 37

INDEX


Aluminium Tubular Cable Lugs

Compression Type Aluminium Terminal Ends for Crimping

to Aluminium Conductors 38 - 39

Compression Type Long Barrel Aluminium Terminal Ends for Crimping

to Aluminium Conductors 40 - 41

Aluminium Connectors

Aluminium Tubular In Line Connectors for Crimping to Aluminium Conductors 42

Aluminium Tubular In Line Long Barrel Connectors for Crimping to Aluminium

Conductors and Corrosion Inhibiting Compound (�3D-112�) 43

Wire Pin

Copper Reducer for Aluminium Conductors 44

Copper Reducer for Copper Conductors 45

Aluminium Reducer for Aluminium Conductors 46 - 47

End Sleeves

With Insulating Sleeve, DIN 46228, Part 4 48

Twin Type, With Insulating Sleeve 49

W/O Insulating Sleeve, DIN 46228, Part 1 50 - 51

Sheet Metal Lugs

Ring Type Brazed Seam 52 - 55

Ring Type with Insulating Sleeve 56 - 57

Ring Type Double Grip with Insulating Sleeve 58 - 59

Tailormade Ring Type Brazed Seam 60

INDEX


Sheet Metal Lugs

Fork Type Brazed Seam 61

Fork Type with Insulating Sleeve 62

Fork Type Double Grip with Insulatng Sleeve 63

Tailormade Fork Type 63 - 64

Fork Type with hook Brazed Seam 65

Tailormade Fork Type 66

Chain Form Fork Type 66

Round Pin Type Brazed Seam 67

Rectangular Pin Type Brazed Seam 67

Round Pin Type With Insulating Sleeve 68

Round Pin Type Double Grip With Insulating Sleeve 68

Tailormade Round Pin Type 69

Tailormade Rectangular Pin Type With Insulating Sleeve 69

Flat Pin Type Brazed Seam 70

Flat Pin Type With Insulating Sleeve 70

Flat Pin Type Double grip with insulating sleeve 71

Tailormade Flat Pin Type 71

Tailormade Flat Pin Type With Insulating Sleeve 71

Copper SEMIS 72

INDEX

COMPANY PROFILE

Billets Elektro Werke Pvt. Ltd. began its journey of engineering excellence and innovation from a small shop manufacturing cycle rickshaws in Nagpur. Mr. Govindbhai Patel, the founder, and his son, Mr. Ashok Patel, then diversi�ed into manufacturing of switchgear products and Stardelta starters for the electrical industry. They put to use their academic engineering background to pioneer the use of cold crimping technology for cable terminations. They manufactured cable lugs and crimping tools under the brand name Dowells, which has over the time become synonymous with cable lugs.

Not content with dominating the domestic market, they have begun exporting to Germany, Spain, Australia, New Zealand, UK, South Africa, Malaysia, Hong Kong, Vietnam and the Middle-East.

Their expertise in design, manufacturing and quality control has been acknowledged by clients with whom they share business ties that go back for many decades.

Now, as the company grows and diversi�es in the electrical components market, they have plans to cater to the high volume copper semis market, and it is with this plan to diversify that they present their newest range of copper tubes, rods, sections and strips.

Their founder, Mr. Govindbhai Patel always believed in the motto, �Manufacture in-house, Serve Better�. With his words in mind they have set up a comprehensive manufacturing facility along with state of the art machineries under one roof at Umbergaon, Gujarat. This facility has a �oor space of 80,000 sq. ft. and is sprawled across an area of 7 acres. The unit is an EOU and the only plant of its kind in India o�ering wide range of products for cable termination with international standards like ISO 9001:2008. It is professionally managed by Mr. Ashok G. Patel, Managing Director, and Mr. Chirag A. Patel, Executive Director.

Ashok G. Patel(Managing Director)

Chirag A. Patel(Executive Director)

The dimensions of our brand are1. R&D 2. Consistency of Quality 3. Assured Deliveries.and to understand the exact needs of the users to recommend/guide them in the proper direction with latest available technique in cable termination.

Precision in every dimension

Don�t compromise on quality for the sake of price. A cheap quality terminal can a�ect the optimum functioning of your product. At billets Elektro Werke Pvt. Ltd. we have an experience of more than 40 years in designing and manufacturing cable terminals and crimping tools. We have stringent in-house quality and inspection standards. And we don�t compromise�

Conductivity: All our input raw materials are checked for conductivity. We only use ETP grade, 99.9% conductivity copper and 60% conductivity aluminium . Incoming material is checked for conductivity and dimensional accuracy.

Finish: All terminals go through deburring and polishing operations to eliminate sharp edges.

Accuracy: Our tool room has two wire cutting EDM�s (Charmilles, Germany), a machining center (Haas, USA), and two spark erosion machines, besides a wide array of lathes, milling machines, drilling machines, grinding machines etc. Our press tools are designed keeping in mind high accuracy, productivity and quality which makes the �nal product within excellent dimensional tolerance.

Brazing: we use high quality brazing wire containing 2% silver. This ensures a high �owing rate after melting and an even layer. This leaves a brazing seam with no lumps which may spoil the �nish of the terminal or a�ect the crimpability. We also normalize the terminals after brazing and conduct a bend test at the seam to ensure that there is no cracking.

Crimpability: We ensure that our material is at the optimum softness so that operator can crimp the terminal with minimal e�ort without even hair crack and at the same time ensures that it is hard enough to sustain deformation.

Plating: Our terminals have a tin coating of minimum 5 microns to ensure a shelf life of at least two years. Thickness is checked by Coulometric testing and salt spray tests.

Insulation: Our insulation does not show any stress marks or colour changes even with extreme crimping. We also conduct heat aging and dielectric tests to ensure that the insulation does not degrade in high temperature environments.

OUR MOTTO

QUALITY BENEFITS OF 3D TERMINALS

Brazing Crimpability Plating Insulation

1. Which material is used for insulation of sheet metal terminals?We use sleeves made out of PVC for insulating sheet metal terminals. The operating temperature for these lugs is from 60 degrees C to 100 degrees C. For high temperature applications we can also provide Nylon or Polycarbonate insulating sleeves. For applications where there is a chance of the sleeve coming o� due to vibrations (eg railway locomotive) we use a copper sleeve under the PVC insulation �Double grip terminals� for enhancing the rigidity.

2. Why is the colour of insulation di�erent for various cable sizes?As per international practice in use, Red colour is for terminals of 1.5 Sq.mm, Blue colour is for terminals of

2.5 Sq.mm & Yellow colour is for terminals of 4-6 Sq.mm,

3. What are the Indian standard speci�cations for our products?Indian standard speci�cations are formulated for Aluminium terminals only. At present speci�cations for copper or sheet metal terminals are not formulated.IS 8308 - 1993 covers Aluminium In Line Connectors & IS 8309 - 1993 covers Aluminium Tubular Terminal Ends. We however have obtained license for aluminium �Tubular terminals� only.We have also developed lugs and connectors as per DIN speci�cations, however we don�t have certi�cation for the same.

4. How do we know the purity of copper or Aluminium used in our products?We manufacture our copper lugs and connectors from cathodes obtained from LME approved warehouses only. Our aluminium lugs and connectors are manufactured from ISI certi�ed tube manufacturers, who use aluminium ingots of the highest purity.We have in-house testing facilities to check the conductivity for copper and aluminium.

5. Does 99% copper content guarantee 99% IACS conductivity?No. Conductivity is a�ected by the type of impurities content in balance 1%. It has been observed that 0.5% arsenic may bring down the conductivity to the tune of 50% to 60%

6. How to select the right lug for the right cable size?

7. Flexible wire does not go into the barrel of the same size of terminal?Outer diameter of �exible wire is maximum compared to the other (stranded or solid} shape. Our terminals are designed to easily receive stranded wires. It becomes di�cult to insert the �exible wire into the barrel. Best practice is to form the wire with forming dies or use one higher size of terminal (however that may cause �ashing). Use of terminals having easy entry barrels will also provide ease of insertion.

FREQUENTLY ASKED QUESTIONS

d

=� d /4 = �(2.5) /4 = 4.9 mm

FREQUENTLY ASKED QUESTIONS

8. Why serrations are provided?Serrations help in cutting oxide �lm formed over the conductor. (In case of aluminium the oxide �lm is formed at normal temperature or humidity). Serrations also help in providing better grip of the joint. However, we have taken the pull o� test over the same size of crimped terminal, with and without serrations. Though the terminals without serrations withstand lesser pull o� load, it is will within the limits of 4Kg./Sq.mm. The use of a corrosion-inhibiting compound (3D-112) is a better option for breaking the oxide layer on the conductor.

9. How can corrosion after crimping be reduced or prevented?It can be prevented or reduced by applying special corrosion inhibiting compounds between the surfaces of di�erent material being used in electrical circuit.

1. How Corrosion Inhibiting Compound (3D-112) should be used?Compound should be freely applied over the stripped portion of wire and also on the inside surface of barrel. Excess compound will seal the barrel mouth after crimping and in turn prevent the ingress of moisture or other contaminated substances present in the surrounding atmosphere.Compound is recommended to be used when aluminium or copper lug is used with aluminium conductor.

2. How can we know that the crimped joint is proper or not?A properly crimped joint is one in which the compressed section of the joint is so tightly packed that it almost becomes homogenous. It can be ascertained by:Pull O� Load Test - Crimped joint should withstand the pull o� load of 4Kg./Sq.mm. Say for 240 Sq.mm. cable, it should withstand 240 X 4 = 960 Kg.Joint Resistance - As per IS 8337 the resistance of crimped joint on aluminium wire should not be more than the resistance across the length of the conductor equal to the length of barrel of the terminal.Visual Inspection - Cut a section of the crimped portion and examine the section for air gaps between the conductors, or between the ID wall of the lug and the conductors. Presence of air gaps indicates that the crimping is not homogenous. As shown in the picture:

3. Can insulated terminals be crimped with the tools meant for non-insulated terminals?NO. The tools designed for Non-insulated terminals will not properly crimp the terminals, it will also damage the insulating sleeve. Similarly tool designed for insulated terminal will not properly crimp the non insulated terminal since the crimp pro�le are di�erent. 4. What should be the direction of crimping, when crimping multiple crimps on longer barrel lugs?The direction of crimping should always be away from the palm portion of the barrel in the case of lugs, and should start from the centre in the case of connectors.

CRIMPING TECHNIQUES

Direction of Compression Direction of Compression

5. What should be the stripping length of conductor?It should be slightly more than the barrel length, which will give the rough idea whether the conductor has been fully inserted or not. However, wherever possible, it is recommended to use the terminals having inspection vent, which will show if the conductor is fully inserted or not.

6. Terminals having bigger stud hole (say 16-mm) can be used with smaller bolt (say 12-mm)?NO. When the smaller bolt is used with the terminal having higher stud hole, the bolt washer starts forming dish shape while tightening and does not exert proper pressure on the palm. This results in improper contact, which can lead to failure of the termination due to excess heat generation. This is illustrated by the picture here. The electrical contractor in this case had terminated the lug on a fuse gear with a considerably smaller area, resulting in melting of the lug.

7. What is the importance of spring washer in any bolted connections?When the current �ows through any conductive metal, heat is generated. The conducting metal expands when the heat is generated and contracts when the current stops �owing. Spring washer helps in maintaining proper pressure on bolted joints during expansion and contraction.

8. Can terminals be crimped without the recommended crimping tools?Our lugs and tools are designed to o�er the best possible electrical and mechanical joint. We have found that some electricians and electrical contractors prefer using hammers or pliers to crimp a lug. This technique brought about just to save some expense, is absolutely NOT recommended by us. Mainly because hammering a terminal will not provide homogenious joint and the adequate pull-o� load strength.

9. Why crimping should be on top of the lug and not the bottom?Crimping from the bottom of the lug causes it to deform at the palm portion, which will prevent it from complete contact with busbar upon termination.

Crimping from Bottom Crimping from Top

CRIMPING TECHNIQUES

15

Standard Type, With Inspection Hole for Copper Conductors Material: ETP-copperSurface: Tin Plated

COPPER TUBULAR CABLE LUGS

b

c2

J

c a1

3D-1.5-4

Ød

1

Conductors mm2 Bolt 0 3D Cat

No.

Dimension In mm

Tools

Crim

ping

Pro

�le

Pack

ing

Qty

Barr

el ID

Barr

el O

D

Stud

Siz

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Palm

Wid

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Barr

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Tota

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d1 d3 d2 b a C1 C2 J

1.5 M 4 3D-2622 1.8 3.7 4.2 8 5 4 5 16 3D-17 200

M 5 3D-2623 1.8 3.7 5.2 8 5 4 5 16 3D-2

M 6 3D-2624 1.8 3.7 6.5 10 5 5 6 18 3D-1173D-108

2.5 M 4 3D-2625 2.4 4 4.2 8 7 4 5 18 3D-17 200

M 5 3D-2627 2.4 4 5.2 8 7 4 5 18 3D-2

M 6 3D-2628 2.4 4 6.5 10 7 5 6 20

M 8 3D-2629 2.4 4 8.2 11 7 7 8 24

4 M 5 3D-2630 3.1 4.8 5.2 10 7 5 6 20 3D-17 200

M 5 3D-2632 3.1 4.8 5.2 9 7 5 6 20 3D-2

M 6 3D-2631 3.1 4.8 6.5 10 7 5 6 20 3D-117

M 8 3D-2633 3.1 4.8 8.2 12 7 6.5 8.5 24 3D-108

6 M 5 3D-2634 3.8 5.5 5.2 10 9 5 6 23 3D-17 200

M 6 3D-2635 3.8 5.5 6.2 10 9 5 6 23 3D-2

M 8 3D-2637 3.8 5.5 8.4 12 9 6 9 27

10 M 5 3D-2642 4.5 6.2 5.2 12 9 6 7 25 3D-2 200

M 6 3D-2643 4.5 6.2 6.5 12 9 6 7 25 3D-88

M 8 3D-2645 4.5 6.2 8.4 12 9 6 9 27 3D-1173D-108

16 M 5 3D-2652 5.4 7.1 5.2 12 12 7 7 30 3D-2 200

M 6 3D-2653 5.4 7.1 6.5 12 12 7 7 30

M 8 3D-2655 5.4 7.1 8.4 12 12 7 9 32

25 M 6 3D-2663 6.8 8.8 6.5 13 12 7 7 30 3D-88 200

M 8 3D-2665 6.8 8.8 8.4 13 12 7 9 32 3D-117

M 8 3D-2666 6.8 8.8 8.4 16 12 10 11 37 3D-108

M 10 3D-2668 6.8 8.8 10.5 16 12 10 11 37 3D-100

M 12 3D-2670 6.8 8.8 13 18 12 12 13 41

16



b

c2

J

c a1

3D-1.5-4

Ød

1


No.

Dimension In mm

Tools

Crim

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Pro

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Qty

Barr

el ID

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35 M 6 3D-2673 8.2 10.6 6.5 15 12 9 9 35 3D-117 200

M 6 3D-2674 8.2 10.6 6.5 15 15 9 9 38 3D-88

M 8 3D-2676 8.2 10.6 8.4 15 12 9 9 35 3D-108

M 8 3D-2677 8.2 10.6 8.4 15 15 9 9 38 3D-100

M 10 3D-2679 8.2 10.6 10.2 15 15 9 11 40 400

M 10 3D-2680 8.2 10.6 10.5 18 12 10 11 38

M 10 3D-2681 8.2 10.6 10.5 18 15 10 11 41

M 12 3D-2683 8.2 10.6 13 20 15 12 13 45

50 M 6 3D-2687 10 12.8 6.5 18 16 10 11 43 3D-117 300

M 8 3D-2689 10 12.8 8.4 18 16 10 11 43 3D-88

M 10 3D-2691 10 12.8 10.5 18 16 10 11 43 3D-100

M 12 3D-2693 10 12.8 13 20 16 12 13 47

M 12 3D-2695 10 12.8 12.5 18 16 12 13 47

70 M 6 3D-2697 11.2 14.7 6.5 21 18 12 13 50 3D-117 150

M 8 3D-2698 11.2 14.7 8.4 21 18 12 13 50 3D-88

M 10 3D-2699 11.2 14.7 10.5 21 18 12 13 50 3D-108

M 12 3D-2700 11.2 14.7 13 21 18 12 13 50 3D-100

M 14 3D-2704 11.2 14.7 15 28 18 16 16 57

M 16 3D-2705 11.2 14.7 17 28 18 16 16 57

95 M 8 3D-2708 13.5 17.4 8.4 25 20 13 13 55 3D-117 100

M 10 3D-2709 13.5 17.4 10.5 25 20 13 13 55 3D-100

M 12 3D-2712 13.5 17.4 13 25 20 13 13 55

M 14 3D-2713 13.5 17.4 15 28 20 16 16 61

M 16 3D-2715 13.5 17.4 17 28 20 16 16 61

120 M 8 3D-2716 15.0 19.4 8.4 28 22 14 14 60 3D-117 80

M 10 3D-2717 15.0 19.4 10.5 28 22 14 14 60 3D-88

M 12 3D-2719 15.0 19.4 13 28 22 14 14 60 3D-108

M 14 3D-2721 15.0 19.4 15 28 22 16 16 64 3D-100

M 16 3D-2722 15.0 19.4 17 28 22 16 16 64

17



b

c2

J

c a1

3D-1.5-4

Ød

1


No.

Dimension In mm

Tools

Crim

ping

Pro

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Pac

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Qty

Barr

el ID

Barr

el O

D

Stud

Siz

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Palm

Wid

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Stud

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Tota

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150 M 8 3D-2726 16.5 21.2 8.4 30 26 16 16 69 3D-117 50

M 10 3D-2727 16.5 21.2 10.5 30 26 16 16 69 3D-88

M 12 3D-2729 16.5 21.2 13 30 26 16 16 69 3D-108

M 14 3D-2732 16.5 21.2 15 30 26 16 16 69 3D-100

M 16 3D-2733 16.5 21.2 17 30 26 16 16 69

M 20 3D-2734 16.5 21.2 21 34 26 19 23 79

185 M 10 3D-2736 18.5 23.5 10.5 34 32 17 17 78 3D-117 50

M 12 3D-2737 18.5 23.5 13 34 32 17 17 78 3D-108

M 14 3D-2738 18.5 23.5 15 34 32 17 17 78 3D-100

M 16 3D-2741 18.5 23.5 17 34 32 17 17 78

M 20 3D-2743 18.5 23.5 21 34 32 17 17 78

240 M 10 3D-2747 21 26.5 10.5 38 38 20 20 92 3D-117 25

M 12 3D-2748 21 26.5 13 38 38 20 20 92 3D-100

M 14 3D-2749 21 26.5 15 38 38 20 20 92

M 16 3D-2750 21 26.5 17 38 38 20 20 92

M 20 3D-2751 21 26.5 21 38 38 20 20 92

300 M 12 3D-2754 23.5 30 13 43 42 22 22 101 3D-117 25

M 14 3D-2755 23.5 30 15 43 42 22 22 101

M 16 3D-2756 23.5 30 17 43 42 22 22 101

M 20 3D-2757 23.5 30 21 43 42 22 22 101

400 M 12 3D-2760 26.8 34.8 13 50.1 44 26 26 114 3D-117 15

M 14 3D-2761 26.8 34.8 15 50.1 44 26 26 114 3D-100

M 16 3D-2762 26.8 34.8 17 50.1 44 26 26 114

M 16 3D-2763 26.8 34.8 17 50.1 44 22 27 105

M 20 3D-2764 26.8 34.8 21 50.1 44 22 27 105 25

M 20 3D-2765 26.8 34.8 21 50.1 44 26 26 114

500 M 16 3D-2769 30 39 17 56 48 28 28 124 3D-120 10

M 20 3D-2770 30 39 21 56 48 28 28 124

630 M 16 3D-2773 35 45 17 65 56 33 33 144 3D-120 8

M 20 3D-2774 35 45 21 65 56 33 33 144

18

Extra Wide Palm TypeWith Inspection HoleMaterial - ETP-CopperSurface - Tin Plated


Conductors mm2 Bolt 0 3D Cat No.

Dimension In mm

Crim

ping

Pro

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Pac

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Qty

Barr

el ID

Barr

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Stud

Siz

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Palm

Wid

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Barr

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t

Stud

Dis

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Dis

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Tota

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ght


6 10 3D-2638 3.8 6.2 10.2 16 9 9 11 32 200

10 10 3D-2648 4.7 7.1 10.5 16 10 9 10 32 200

16 10 3D-2658 5.5 7.9 10.5 16 12 10 10 36 200

16 12 3D-2659 5.5 8.5 13 18 12 12 12 40 200

19

Extra Long Type, W/O Inspection Hole Material: ETP-copperSurface: Tin Plated



No.

Dimension In mm

Tools

Crim

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Pro

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Wid

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25 M 8 3D-2340 7 9 8.2 13 16 8 12 41 3D-7 200

M 10 3D-2340A 7 9 10.2 13 16 8 12 41 3D-88

35 M 8 3D-2341 8 10.6 8.2 15 20 9 14 48 3D-7 300

M 10 3D-2341A 8 10.6 10.2 15 20 9 14 48 3D-124

50 M 8 3D-2342 9.2 12.2 8.2 17 26 10 16 59 3D-7 200

M 10 3D-2342A 9.2 12.2 10.2 17 26 10 16 59 3D-88

M 12 3D-2342B 9.2 12.2 12.7 17 26 10 16 59

70 M 10 3D-2343 11.5 15 10.2 20 28 12 19 66 3D-7 100

M 12 3D-2343A 11.5 15 12.7 20 28 12 19 66

95 M 12 3D-2344 12.8 17 12.7 24 32 12 20 74 3D-7 80

M 16 3D-2344A 12.8 17 16.2 24 32 12 20 74 3D-124

120 M 12 3D-2345 14.8 19.6 12.7 28 35 14 23 82 3D-7 50

M 16 3D-2345A 14.8 19.6 16.2 28 35 14 23 82 3D-88

150 M 12 3D-2346 16 21.2 12.7 30 38 14 24 86 3D-7 50

M 16 3D-2346A 16 21.2 16.2 30 38 14 24 86 3D-108

185 M 12 3D-2347 18 24 12.7 34 43 17 23 95 3D-7 25

M 16 3D-2347A 18 24 16.2 34 43 17 23 95 3D-108

M 20 3D-2347B 18 24 21 34 43 17 23 95 3D-124

240 M 16 3D-2348 22 28 16.2 40 50 20 30 112 3D-7 20

M 20 3D-2348A 22 28 21 40 50 20 30 112

300 M 16 3D-2998 24.5 32 17 48 50 19 22 119 3D-7 15

M 20 3D-2999 24.5 32 21 48 50 19 22 122 3D-124

400 M 16 3D-3000 27.5 38.5 17 55 70 25 25 140 3D-124 10

M 20 3D-3000A 27.5 38.5 21 55 70 25 25 140

20

Light Duty W/O Inspection Hole for Aluminium ConductorsMaterial: ETP-CopperSurface: Tin Plated



No.

Dimension In mm

Tools

Crim

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Pro

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Qty

Barr

el ID

Barr

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Wid

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2.5 M 5 3D-2501 2.3 3.8 5.2 9 7 5 5 20 3D-17 200

3D-2

4 M 6 3D-2502 3.1 4.8 6.4 11 7 6 6 22 3D-17 200

3D-2

6 M 6 3D-2503 3.8 5.5 6.4 11 9 6 6 24 3D-17 200

3D-2

10 M 6 3D-2504 4.5 6.2 6.4 11 9 6 6 24 3D-2 200

16 M 6 3D-2505 5.4 7.1 6.4 11 12 6 8 30 3D-2 200

25 M 6 3D-2506 7 9 6.4 13 12 8 12 37 3D-116 200

35 M 6 3D-2507 8 10 6.4 15 12 8 12 37 3D-116 200

M 8 3D-2508 8 10 8.2 15 12 8 12 37 3D-88

3D-125

50 M 6 3D-2509 9.2 11.2 6.4 16 16 9 12 45 3D-7 300

M 8 3D-2510 9.2 11.2 8.2 16 16 9 12 45

M 10 3D-2511 9.2 11.2 10.2 16 16 9 12 45

70 M 8 3D-2512 11.5 13.8 8.2 20 18 13 15 56 3D-116 200

M 10 3D-2513 11.5 13.8 10.2 20 18 13 15 56 3D-88

M 12 3D-2514 11.5 13.8 12.7 20 18 13 15 56 3D-125

95 M 10 3D-2515 12.8 15.6 10.2 23 20 13 15 58 3D-7 100

M 12 3D-2516 12.8 15.6 12.7 23 20 13 15 58

120 M 10 3D-2517 14.8 17.8 10.2 26 22 14 16 62 3D-116 80

M 12 3D-2518 14.8 17.8 12.7 26 22 14 16 62 3D-88

M 16 3D-2519 14.8 17.8 16.2 26 22 14 16 62 3D-125

150 M 10 3D-2520 16 19.6 10.2 28 26 15 18 70 3D-7 50

M 12 3D-2521 16 19.6 12.7 28 26 15 18 70

M 16 3D-2522 16 19.6 16.2 28 26 15 18 70

21


No.

Dimension In mm

Tools

Crim

ping

Pro

�le

Pac

king

Qty

Barr

el ID

Barr

el O

D

Stud

Siz

e

Palm

Wid

th

Barr

elLe

ngth

Stud

Dis

tanc

efro

m to

p

Stud

Dis

tanc

efro

m B

arre

l

Tota

l Len

ght


185 M 12 3D-2523 18 22 12.7 32 28 21 21 83 3D-116 20

M 16 3D-2524 18 22 16.2 32 28 21 21 83 3D-125

240 M 16 3D-2525 22 26 16.2 38 34 24 24 97 3D-116 10

M 20 3D-2526 22 26 20.3 38 34 24 24 97

300 M 16 3D-2527 24 28.7 16.2 42 37 25 25 103 3D-116 5

M 20 3D-2528 24 28.7 20.3 42 37 25 25 103 3D-125

400 M 20 3D-2529 28 33.2 20.3 49 44 27 27 116 3D-116 5

3D-125

500 M 20 3D-2530 30 36 20.3 53 48 27 27 122 3D-121 5

630 M 20 3D-2531 35 41.5 20.3 61 53 31 33 137 3D-121 5

800 BLK 3D-2532 39 46.3 67 68 75 165 3D-121 10

1000 BLK 3D-2533 43 53.8 76 90 90 210 3D-121 10

Light Duty W/O Inspection Hole for Aluminium ConductorsMaterial: ETP-CopperSurface: Tin Plated


22

Light Duty Long BarrelW/O Inspection Hole for Aluminium ConductorsMaterial: ETP-CopperSurface: Tin Plated


Dimension In mm

Tools

Crim

ping

Pro

�le

Pac

king

Qty

Barr

el ID

Barr

el O

D

Stud

Siz

e

Palm

Wid

th

Barr

elLe

ngth

Stud

Dis

tanc

efro

m to

p

Stud

Dis

tanc

efro

m B

arre

l

Tota

l Len

ght


2.5 M 5 3D-2501 LB 2.3 3.8 5.2 9 10.5 5 5 23.5 3D-17 200

3D-2

4 M 6 3D-2502 LB 3.1 4.8 6.4 11 10.5 6 6 25.5 3D-17 200

3D-2

6 M 6 3D-2503 LB 3.8 5.5 6.4 11 13.5 6 6 28.5 3D-17 200

3D-2

10 M 6 3D-2504 LB 4.5 6.2 6.4 11 13.5 6 6 28.5 3D-2 200

16 M 6 3D-2505 LB 5.4 7.1 6.4 11 18 6 8 36 3D-2 200

25 M 6 3D-2506 LB 7 9 6.4 13 18 8 12 43 3D-116 200

35 M 6 3D-2507 LB 8 10 6.4 15 18 8 12 43 3D-116 200

M 8 3D-2508 LB 8 10 8.2 15 18 8 12 43 3D-88

3D-125

50 M 6 3D-2509 LB 9.2 11.2 6.4 16 24 9 12 53 3D-7 300

M 8 3D-2510 LB 9.2 11.2 8.2 16 24 9 12 53

M 10 3D-2511 LB 9.2 11.2 10.2 16 24 9 12 53

70 M 8 3D-2512 LB 11.5 13.8 8.2 20 27 13 15 65 3D-116 200

M 10 3D-2513 LB 11.5 13.8 10.2 20 27 13 15 65 3D-88

M 12 3D-2514 LB 11.5 13.8 12.7 20 27 13 15 65 3D-125

95 M 10 3D-2515 LB 12.8 15.6 10.2 23 30 13 15 68 3D-7 100

M 12 3D-2516 LB 12.8 15.6 12.7 23 30 13 15 68

120 M 10 3D-2517 LB 14.8 17.8 10.2 26 33 14 16 73 3D-116 80

M 12 3D-2518 LB 14.8 17.8 12.7 26 33 14 16 73 3D-88

M 16 3D-2519 LB 14.8 17.8 16.2 26 33 14 16 73 3D-125

150 M 10 3D-2520 LB 16 19.6 10.2 28 39 15 18 83 3D-7 50

M 12 3D-2521 LB 16 19.6 12.7 28 39 15 18 83

M 16 3D-2522 LB 16 19.6 16.2 28 39 15 18 83


23


Dimension In mm

Tools

Crim

ping

Pro

�le

Pac

king

Qty

Barr

el ID

Barr

el O

D

Stud

Siz

e

Palm

Wid

th

Barr

elLe

ngth

Stud

Dis

tanc

efro

m to

p

Stud

Dis

tanc

efro

m B

arre

l

Tota

l Len

ght


185 M 12 3D-2523 LB 18 22 12.7 32 45 21 21 100 3D-116 20

M 16 3D-2524 LB 18 22 16.2 32 45 21 21 100 3D-125

240 M 16 3D-2525 LB 22 26 16.2 38 54 24 24 117 3D-116 10

M 20 3D-2526 LB 22 26 20.3 38 54 24 24 117

300 M 16 3D-2527 LB 24 28.7 16.2 42 58 25 25 124 3D-116 5

M 20 3D-2528 LB 24 28.7 20.3 42 58 25 25 124 3D-125

400 M 20 3D-2529 LB 28 33.2 20.3 49 66 27 27 138 3D-116 5

3D-125

500 M 20 3D-2530 LB 30 36 20.3 53 72 27 27 144 3D-121 5

630 M 20 3D-2531 LB 35 41.5 20.3 61 83 31 33 167 3D-121 5

800 BLK 3D-2532 LB 39 46.3 67 98 75 195 3D-121 10

1000 BLK 3D-2533 LB 43 53.8 76 135 90 255 3D-121 10

Light Duty Long BarrelW/O Inspection Hole for Aluminium ConductorsMaterial: ETP-CopperSurface: Tin Plated


24

Standard New Type, W/O Inspection Hole for Copper ConductorsMaterial: Electrolytic CopperSurface: Tin Plated



No.

Dimension In mm

Tools

Crim

ping

Pro

�le

Pac

king

Qty

Barr

el ID

Barr

el O

D

Stud

Siz

e

Palm

Wid

th

Barr

elLe

ngth

Stud

Dis

tanc

efro

m to

p

Stud

Dis

tanc

efro

m B

arre

l

Tota

l Len

ght


6 M 5 3D-2149 3.5 6.5 5.5 10 9 6.5 7.5 27.5 3D-2 200

M 6 3D-2150 3.5 6.5 6.5 12 9 6.5 7.5 27.5 3D-17

M 8 3D-2110 3.5 6.5 8.5 15 9 10 10 33 3D-117

M 10 3D-2158 3.5 6.5 10.5 17 9 12 12 37 3D-108

M 12 3D-2159 3.5 6.5 13 19 9 13 13 41

10 M 5 3D-2041 4.5 7 5.5 12 10 6.5 7.5 28.5 3D-2 200

M 6 3D-2183 4.5 7 6.5 12 10 6.5 7.5 28.5 3D-117

M 8 3D-2184 4.5 7 8.5 15 10 10 10 35 3D-88

M 10 3D-2160 4.5 7 10.5 17 10 12 12 39 3D-108

M 12 3D-2161 4.5 7 13 19 10 13 13 42

16 M 5 3D-2185 5.5 8.5 5.5 12 13 5.5 6.5 31.5 3D-2 200

M 6 3D-2186 5.5 8.5 6.5 12 13 6.25 7.5 33.25 3D-117

M 8 3D-2187 5.5 8.5 8.5 15 13 8.5 9.5 37.5 3D-88

M 10 3D-2162 5.5 8.5 10.5 17 13 10.5 11.5 41.5 3D-108

M 12 3D-2163 5.5 8.5 13 19 13 12 13 45

25 M 5 3D-2165 7 10 5.5 14 15 7.5 7.5 37.5 3D-117 200

M 6 3D-2189 7 10 6.5 14 15 7.5 7.5 37.5 3D-88

M 8 3D-2190 7 10 8.5 16 15 10 10 42 3D-108

M 10 3D-2191 7 10 10.5 18 15 12 12 46

M 12 3D-2166 7 10 13 19 15 13 13 48

M 14 3D-2167 7 10 15 21 15 14.5 14.5 52.5

35 M 6 3D-2192 8.5 12 6.5 17 17 7.5 7.5 39.5 3D-117 200

M 8 3D-2193 8.5 12 8.5 17 17 10 10 44 3D-88

M 10 3D-2014 8.5 12 10.5 19 17 12 12 49 3D-100 300

M 12 3D-2168 8.5 12 13 21 17 13 13 51

M 14 3D-2169 8.5 12 15 21 17 14.5 14.5 54.5 200

M 16 3D-2006 8.5 12 17 26 17 16 16 58

25




No.

Dimension In mm

Tools

Crim

ping

Pro

�le

Pac

king

Qty

Barr

el ID

Barr

el O

D

Stud

Siz

e

Palm

Wid

th

Barr

elLe

ngth

Stud

Dis

tanc

efro

m to

p

Stud

Dis

tanc

efro

m B

arre

l

Tota

l Len

ght


50 M 6 3D-2001 10 14 6.5 20 19 10 10 47 3D-117 200

M 8 3D-2003 10 14 8.5 20 19 10 10 47 3D-88

M 10 3D-2004 10 14 10.5 20 19 12 12 51 3D-100

M 12 3D-2170 10 14 13 23 19 13 13 56

M 14 3D-2171 10 14 15 23 19 14.5 14.5 59.5

M 16 3D-2007 10 14 17 28 19 16 16 62

M 20 3D-2008 10 14 21 30 19 19 19 67

70 M 6 3D-2005 12 16.5 6.5 23 21 10 10 53 3D-117 150

M 8 3D-2121 12 16.5 8.5 23 21 10 10 53 3D-88

M 10 3D-2164 12 16.5 10.5 23 21 12 12 56 3D-100

M 12 3D-2188 12 16.5 13 23 21 13 13 59

M 14 3D-2172 12 16.5 15 23 21 14.5 14.5 62.5

M 16 3D-2173 12 16.5 17 28 21 16 16 66 100

M 20 3D-2129 12 16.5 21 30 21 19 19 72

95 M 8 3D-2015 13.5 18 8.5 26 25 12 12 60 3D-117 100

M 10 3D-2018 13.5 18 10.5 26 25 12 12 60 3D-88

M 12 3D-2019 13.5 18 13 26 25 13 13 62 3D-100

M 14 3D-2174 13.5 18 15 26 25 14.5 14.5 65.5

M 16 3D-2175 13.5 18 17 28 25 16 16 70.0

M 20 3D-2130 13.5 18 21 36 25 22 22 82.0

120 M 8 3D-2020 15 19.5 8.5 28 26 14 14 65 3D-117 75

M 10 3D-2021 15 19.5 10.5 28 26 14 14 65 3D-88

M 12 3D-2022 15 19.5 13 28 26 14 14 65 3D-100

M 14 3D-2023 15 19.5 15 28 26 15 15 67

M 16 3D-2035 15 19.5 17 30 26 16 16 70

M 20 3D-2176 15 19.5 21 36 26 22 22 85 50

26




No.

Dimension In mm

Tools

Crim

ping

Pro

�le

Pac

king

Qty

Barr

el ID

Barr

el O

D

Stud

Siz

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Palm

Wid

th

Barr

elLe

ngth

Stud

Dis

tanc

efro

m to

p

Stud

Dis

tanc

efro

m B

arre

l

Tota

l Len

ght


150 M 8 3D-2036 16.5 21 8.5 31 30 14 14 70 3D-117 50

M 10 3D-2037 16.5 21 10.5 31 30 14 14 70 3D-100

M 12 3D-2038 16.5 21 13 31 30 15 15 72

M 14 3D-2039 16.5 21 15 31 30 15 15 72

M 16 3D-2040 16.5 21 17 31 30 16 16 74

M 20 3D-2177 16.5 21 21 36 30 22 22 88

185 M 10 3D-2042 19 24 10.5 35 30 18 18 83 3D-117 25

M 12 3D-2043 19 24 13 35 30 18 18 83 3D-100

M 14 3D-2044 19 24 15 35 30 18 18 83

M 16 3D-2045 19 24 17 35 30 18 18 83

M 20 3D-2046 19 24 21 39 30 22 22 91

240 M 10 3D-2047 21 26 10.5 38 35 20 20 93.5 3D-117 20

M 12 3D-2048 21 26 13 38 35 20 20 93.5 3D-100

M 14 3D-2049 21 26 15 38 35 20 20 93.5

M 16 3D-2050 21 26 17 38 35 20 20 93.5

M 20 3D-2051 21 26 21 38 35 20 20 93.5

300 M 12 3D-2052 23.5 29.5 13 43 44 24 24 111 3D-117 15

M 14 3D-2053 23.5 29.5 15 43 44 24 24 111 3D-100

M 16 3D-2122 23.5 29.5 17 43 44 24 24 111

M 20 3D-2131 23.5 29.5 21 43 44 24 24 111

400 M 12 3D-2123 27 34 13 49 44 24 24 114 3D-117 10

M 14 3D-2124 27 34 15 49 44 24 24 114 3D-100

M 16 3D-2125 27 34 17 49 44 24 24 114

M 20 3D-2109 27 34 21 49 44 24 24 114

Standard New Type,

27

W/O Inspection Hole for Copper ConductorsMaterial: ETP CopperSurface: Tin Plated

RAILWAY SERIES LUGS

b Ød

2

J

c1

Ød

3

a

3D

70-1

0

Ød

1

S

c2

Conductors mm2 3D Cat No.

Dimension In mm

d1 a b d2 d3 C1 C2 K J s

17�5 3D�5042 6.0 14.0 11.9 5.2 8.5 6.0 10.0 3 33 2.5

17�6 3D�5043 6.0 14.0 11.9 6.5 8.5 6.0 10.0 3 33 2.5

17�8 3D�5044 6.0 14.0 16.0 8.2 8.5 9.0 11.0 3 37 1.7

17�10 3D�5045 6.0 14.0 16.0 10.2 8.5 9.0 11.0 3 37 1.7

23�5 3D�5046 7.1 18.0 14.3 5.2 10.2 7.0 10.0 4 39 3.1

23�6 3D�5047 7.1 18.0 14.3 6.5 10.2 7.0 10.0 4 39 3.1

23�8 3D�5048 7.1 18.0 14.3 8.2 10.2 7.0 10.0 4 39 3.1

23�10 3D �5049 7.1 18.0 19.0 10.2 10.2 10.0 12.0 4 44 2.2

29�5 3D�5050 8.0 18.0 16.3 5.2 11.7 8.0 11.0 4 41 3.7

29�6 3D�5051 8.0 18.0 16.3 6.5 11.7 8.0 11.0 4 41 3.7

29�8 3D�5052 8.0 18.0 16.3 8.2 11.7 8.0 11.0 4 41 3.7

29�10 3D�5053 8.0 18.0 20.0 10.2 11.7 11.0 14.0 4 47 2.8

29�13 3D�5054 8.0 18.0 20.0 13.0 11.7 11.0 14.0 4 47 2.8

45�5 3D�5055 9.8 18.0 19.3 5.2 13.7 10.0 10.0 5 43 3.9

45�6 3D�5056 9.8 18.0 19.3 6.5 13.7 10.0 10.0 5 43 3.9

45�8 3D�5057 9.8 18.0 19.3 8.2 13.7 10.0 10.0 5 43 3.9

45�10 3D�5058 9.8 18.0 19.3 10.2 13.7 10.0 10.0 5 43 3.9

45�13 3D�5059 9.8 18.0 22.0 13.0 13.7 11.0 14.0 5 48 3.2

57�6 3D�5060 11.1 24.0 22.2 6.5 15.8 11.0 15.0 6 56 4.7

57�8 3D�5061 11.1 24.0 22.2 8.2 15.8 11.0 15.0 6 56 4.7

57�10 3D�5062 11.1 24.0 22.2 10.2 15.8 11.0 15.0 6 56 4.7

57�13 3D�5062E13 11.1 24.0 22.2 13.0 15.8 11.0 15.0 6 56 4.7

75�6 3D�5063 12.6 24.0 25.0 6.5 17.8 13.0 15.0 6 58 5.2

75�8 3D�5064 12.6 24.0 25.0 8.2 17.8 13.0 15.0 6 58 5.2

75�10 3D�5065 12.6 24.0 25.0 10.2 17.8 13.0 15.0 6 58 5.2

75�13 3D�5066 12.6 24.0 25.0 13.0 17.8 13.0 15.0 6 58 5.2

Copper Tubular Terminal Ends for solderless crimping to Copper Conductors REF : I.C.F.

28

RAILWAY SERIES LUGS


Dimension In mm

d1 a b d2 d3 C1 C2 K J s

90�6 3D�5067 13.7 24.0 26.9 6.5 19.1 13.0 16.0 6 59 5.4

90�8 3D�5068 13.7 24.0 26.9 8.2 19.1 13.0 16.0 6 59 5.4

90�10 3D�5069 13.7 24.0 26.9 10.2 19.1 13.0 16.0 6 59 5.4

90�13 3D�5070 13.7 24.0 26.9 13.0 19.1 13.0 16.0 6 59 5.4

110�6 3D�5071 15.3 24.0 29.6 6.5 20.9 15.0 17.0 6 62 5.6

110�8 3D�5072 15.3 24.0 29.6 8.2 20.9 15.0 17.0 6 62 5.6

110�10 3D�5073 15.3 24.0 29.6 10.2 20.9 15.0 17.0 6 62 5.6

110�13 3D�5074 15.3 24.0 29.6 13.0 20.9 15.0 17.0 6 62 5.6

146�8 3D�5075 17.5 29.0 34.0 8.2 24.0 17.0 18.0 7 71 6.5

146�10 3D�5076 17.5 29.0 34.0 10.2 24.0 17.0 18.0 7 71 6.5

146�12 3D�5077 17.5 29.0 34.0 13.0 24.0 17.0 18.0 7 71 6.5

146�16 3D�5078 17.5 29.0 34.0 17.0 24.0 17.0 18.0 7 71 6.5

183�10 3D�5079 19.8 29.0 38.2 10.2 26.9 18.0 21.0 8 76 7.1

183�12 3D�5080 19.8 29.0 38.2 13.0 26.9 18.0 21.0 8 76 7.1

183�16 3D�5081 19.8 29.0 38.2 17.0 26.9 18.0 21.0 8 76 7.1

225�10 3D�5082 21.9 29.0 42.2 10.2 29.7 21.0 24.0 9 83 7.8

225�12 3D�5083 21.9 29.0 42.2 13.0 29.7 21.0 24.0 9 83 7.8

225�16 3D�5084 21.9 29.0 42.2 17.0 29.7 21.0 24.0 9 83 7.8

225�20 3D�5085 21.9 29.0 42.2 21.0 29.7 21.0 24.0 9 83 7.8

299�12 3D�5086 25.4 29.0 48.5 13.0 34.0 24.0 26.0 10 89 8.6

299�16 3D�5087 25.4 29.0 48.5 17.0 34.0 24.0 26.0 10 89 8.6

299�20 3D�5088 25.4 29.0 48.5 21.0 34.0 24.0 26.0 10 89 8.6

366�12 3D�5089 28.0 38.0 53.6 13.0 37.6 27.0 29.0 11 105 9.6

366�16 3D�5090 28.0 38.0 53.6 17.0 37.6 27.0 29.0 11 105 9.6

366�20 3D�5091 28.0 38.0 53.6 21.0 37.6 27.0 29.0 11 105 9.6

437�12 3D�5092 30.5 38.0 59.1 13.0 41.7 29.0 32.0 12 111 11.2

437�16 3D�5093 30.5 38.0 59.1 17.0 41.7 29.0 32.0 12 111 11.2

437�20 3D�5094 30.5 38.0 59.1 21.0 41.7 29.0 32.0 12 111 11.2

Copper Tubular Terminal Ends for solderless crimping to Copper Conductors

Standard New Type,

REF : I.C.F.

W/O Inspection Hole for Copper ConductorsMaterial: ETP CopperSurface: Tin Plated

b Ød

2

J

c1

Ød

3

a

3D

70-1

0

Ød

1

S

c2

29

Standard New Type,With Inspection Hole for Copper conductorsMaterial: ETP CopperSurface: Tin Plated

RAILWAY SERIES LUGS


Dimension In mm

d1 a b d2 d3 C1 C2 K Type j s I2

3�3 3D�5016 2.6 5.5 7.0 3.2 4.6 3.5 6.5 I 15.5 1.6

3�3 3D�5017 2.6 5.5 5.0 3.2 4.6 2.5 6.5 I 14.5 2.0

3�4 3D�5018 2.6 5.5 7.3 4.2 4.6 4.0 6.5 I 16.0 1.5

3�4 3D�5019 2.6 5.5 8.0 4.2 4.6 4.0 6.5 I 16.0 1.4

3�5 3D�5020 2.6 5.5 8.0 5.2 4.6 4.0 6.5 I 16.0 1.4

3�6 3D�5021 2.6 8.0 10.0 6.2 5.0 5.0 10.0 3 III 34.0 1.4

10�6 3D�5022 5.0 10.0 10.0 6.2 7.0 7.0 11.0 4 VII 40.0 2.0

10�8 3D�5023 5.0 10.0 12.0 8.2 7.0 7.0 11.0 4 VII 40.0 1.6

10�10 3D�5024 5.0 10.0 14.0 10.2 7.0 7.0 11.0 4 VII 40.0 1.4

25�6 3D�5025 8.0 16.0 15.0 6.2 10.0 10.0 14.0 5 IV 45.0 2.0

25�8 3D�5026 8.0 16.0 15.0 8.2 10.0 10.0 14.0 5 IV 45.0 2.0

35�8 3D�5027 9.6 20.0 17.0 8.2 12.0 14.0 21.0 5 IV 60.0 2.4


Type I Type III Type VII

REF : C.L.W.

Type IV Type V Type VIII Type VI

30

Standard New Type,With Inspection Hole for Copper conductorsMaterial: ETP CopperSurface: Tin Plated

Copper Tubular Terminal Ends for solderless crimping to Copper Conductors REF : C.L.W.


Dimension In mm

d1 a b d2 d3 C1 C2 K Type j s I2

50�10 3D�5028 10.8 20.0 20.0 10.5 14.0 14.0 20.0 6 IV 60.0 3.2

50�14 3D�5029 10.8 20.0 20.0 15.0 14.0 14.0 20.0 6 IV 60.0 3.2

70-10 3D�5030 12.8 25.0 24.0 11.0 17.0 12.0 18.0 10 IV 65.0 4.2

120�13 3D�5031 17.0 30.0 32.0 14.0 22.2 18.0 27.0 13 IV 88.0 5.2

120�20 3D�5032 17.0 30.0 32.0 21.0 22.2 18.0 27.0 13 IV 88.0 5.2

150�15 3D�5033 18.0 35.0 34.0 16.0 24.0 18.0 25.0 12 IV 90.0 6.0

225�15 3D�5034 22.0 45.0 40.0 16.0 28.0 18.0 25.0 12 IV 100.0 6.0

225�10X2 3D�5035 22.0 45.0 40.0 11.0 28.0 15.0 22.0 12 V 130.0 6.0 36

225�10 3D�5036 22.0 45.0 40.0 11.0 28.0 18.0 25.0 12 IV 100.0 6.0

270�10X2 3D�5037 26.0 55.0 40.0 11.0 32.0 15.0 24.0 12 VIII 142.0 6.0 36

270 3D�5038 26.0 30.0 VI 70.0

475�10X2 3D�5039 36.5 75.0 50.0 11.0 46.1 15.0 24.0 15 VIII 165.0 9.6 36

475�21 3D�5040 36.5 75.0 50.0 22.0 46.1 22.0 33.0 15 IV 145.0 9.6

475�10 3D�5041 36.5 75.0 50.0 11.0 46.1 22.0 33.0 15 IV 145.0 9.6

RAILWAY SERIES LUGS

Type I Type III Type VII

Type IV Type V Type VIII Type VI

31

Conductors mm2

3D Cat No.

Dimension In mm

d1 a b d2 d3 C1 C2 K Type J s I2

133�10 3D�5000 17.0 27 32 10.3 22.2 19 28 8 I 82 5.2

133�13 3D�5001 17.0 27 32 13.5 22.2 19 28 8 I 82 5.2

133�13 3D�5002 17.0 27 32 13.5 22.2 14 19 7 I 67 5.2

133�10 3D�5003 17.0 27 32 10.3 22.2 14 19 7 I 67 5.2

133�10 3D�5004 17.0 27 32 10.3 22.2 14 19 12 II 62 5.2

133�10 3D�5005 17.0 27 32 10.3 22.2 14 19 12 III 67 5.2

133�8X2 3D�5006 17.0 27 32 8.7 22.2 11 11 8 IV 79 5.2 22.2

133�8X2 3D�5007 17.0 27 32 8.7 22.2 13 14 11 VI 109 5.2 44.4


Standard New Type,

REF : D.L.W.

With Inspection Hole for Copper ConductorsMaterial: ETP CopperSurface: Tin Plated

RAILWAY SERIES LUGS

Type IIIType I Type II

Type IV Type V Type VI

32


Standard New Type,

REF : D.L.W.

With Inspection Hole for Copper ConductorsMaterial: ETP CopperSurface: Tin Plated

Conductors mm2

3D Cat No.

Dimension In mm

d1 a b d2 d3 C1 C2 K Type J s I2

270�16 3D�5008 24.6 40 46 16.6 31.7 21 22 11 I 94 7.1

270�13 3D�5009 24.6 40 46 13.5 31.7 21 22 11 I 94 7.1

270�13 3D�5010 24.6 35 46 13.5 31.7 21 22 15 III 86 7.1

270�10X2 3D�5011 24.6 40 46 10.3 31.7 12 13 8 V 97 7.1 25.4

270�13X2 3D�5012 24.6 40 46 13.5 31.7 12 13 8 IV 105 7.1 31.7

400�17 3D�5013 29.3 47 53 17.4 37.2 22 29 10 I 108 7.9

400�13 3D�5014 29.3 47 53 13.5 37.2 22 29 10 I 108 7.9

400�14X2 3D�5015 29.3 51 53 14.3 37.2 13 27 7 IV 130 7.9 31.7

RAILWAY SERIES LUGS

Type IIIType I Type II

Type IV Type V Type VI

33

REF : R.C.F.

Cond

ucto

r mm

²

Bolt Ø 3D CAT NO.

Dimensions in mm

Barr

el

ID

Barr

el O

D

Stud

Siz

e

Palm

Wid

th

Palm

Thi

ckne

ss

Barr

el L

engt

h

Stud

Dist

-anc

e Fr

om To

p

Stud

Dist

-anc

e Fr

om B

arre

l

Cree

page

di

st a

nce

Tota

l Len

gth

Insp

ectio

n H

ole

d1 d3 d2 b s a C1 C2 I J ØK

16 M 6 3D-5043RCF 5.8 8.5 6.5 11.9 2.7 14 6 10 27 33 3

M 8 3D-5044RCF 5.8 8.5 8.2 16.0 1.9 14 9 11 28 37 3

M 10 3D-5045RCF 5.8 8.5 10.2 16.0 1.9 14 9 11 28 37 3

25 M 8 3D-5048RCF 7.2 11.5 8.2 16.0 4.3 18 8 11 33 41 3

M 10 3D-5049RCF 7.2 11.5 10.2 19.6 3.4 18 11 14 36 47 3

35 M 10 3D-5053RCF 8.2 13.0 10.2 17.9 4.8 18 10 10 33 43 3

50 M 8 3D-5057RCF 10.0 15.5 8.2 21.6 5.5 24 11 15 45 56 3

M 10 3D-5058RCF 10.0 15.5 10.2 21.6 5.5 24 11 15 45 56 3

M 12 3D-5059RCF 10.0 15.5 13.0 21.6 5.5 24 11 15 45 56 3

70 M 10 3D-5065RCF 12.0 17.8 10.2 25.0 5.8 24 13 15 45 58 3

M 12 3D-5066RCF 12.0 17.8 13.0 25.0 5.8 24 13 15 45 58 3

M 16 3D-5066E16RCF 11.2 14.7 17 28 2.2 18 16 16 41 57 3

95 M 8 3D-5068RCF 13.5 20.0 8.2 27.8 6.5 24 15 17 47 62 4

M 10 3D-5069RCF 13.5 20.0 10.2 27.8 6.5 24 15 17 47 62 4

M 12 3D-5070RCF 13.5 20.0 13.0 27.8 6.5 24 15 17 47 62 4

M 16 3D-5070E16RCF 13.5 17.4 17 28 3.2 20 16 16 45 61 4

120 M 12 3D-5074RCF 15.4 23.0 13.0 32.0 7.6 29 17 18 54 71 4

M 16 3D-5074E16RCF 15.0 19.4 17 28 4.4 22 16 16 48 64 4

150 M 12 3D-5077RCF 17.4 26.0 13.0 36.4 8.6 29 18 21 58 76 4

M 16 3D-5078RCF 17.4 26.0 17.0 36.4 8.6 29 18 21 58 76 4

M 16 3D-5078-1RCF 16.5 21.2 17.0 30 4.7 26 16 16 53 69 4

185 M 16 3D-5081RCF 18.5 23.5 17 34 5.0 32 17 17 61 78

Standard New Type,

4

With Inspection Holefor Copper Conductors Material : ETP-Copper Surface : Tin Plated

RAILWAY SERIES LUGS

Copper Tubular Terminal Ends for solderless crimpling to Copper Conductors

34

Sheet Metal Lugs, Ring Type

REF : D.L.W.

Type-I Brazed Seam Type-II With Insulating Sleeve Material: ETP-Copper Surface: Tin Plated

Cond

ucto

r mm

²

Bolt Ø

3D CAT NO

Dimensions in mm

TYPE

d2 d1 d3 D F B K H L1 J A1 C1 J1 C2 L3

1.5 M 5 3D-3086RCF 5.2 1.8 3.8 10.0 1.0 5 2 8 15 20 4.4 5.4 10 6 20 II

2.5 M 6 3D-3132RCF 6.4 2.7 5.3 12.0 1.3 6 2 8 16 22 7.6 7.3 15 9.2 25 II

4 M 3 3D-3198RCF 3.2 2.9 5.5 7.2 1.3 6 - 8.4 - 18 6.4 7.1 15 8.6 23.4 II

M 6 3D-3202RCF 6.4 2.8 5.0 12.0 1.1 6 - 8 - 20 6.4 7.1 15 8.6 23.0 II

M 8 3D-3203RCF 8.2 3.3 5.3 14.0 1.0 6 2 10.5 - 22.5 6.4 7.1 15 8.6 27.5 II

6 M 5 3D-1431RCF 5.2 3.6 6.2 9.6 1.3 8 - 13 21 25.8 - - - - - I

M 6 3D-1415RCF 6.4 3.6 6.2 12.0 1.3 8 - 15.8 23.8 29.8 - - - - - I

M 8 3D-1421RCF 8.2 3.6 6.2 16.0 1.3 8 - 20.5 28.5 36.5 - - - - - I

M 10 3D-1427RCF 10.2 3.8 6.2 16.0 1.2 8 - 20.5 28.5 36.5 - - - - - I

M 12 3D-1430RCF 13.0 3.8 6.2 19.0 1.2 8 - 21 29 38.5 - - - - - I

10 M 6 3D-1465RCF 6.4 4.8 7.4 16.0 1.3 8 - 22.3 30.3 38.3 - - - - - I

M 8 3D-1466RCF 8.2 4.8 7.4 16.0 1.3 8 - 22.3 30.3 38.3 - - - - - I

M 10 3D-1461RCF 10.5 5.2 8.4 22 1.6 8 - 32 30.3 49 - - - - - I

RAILWAY SERIES LUGS

B

d3 d1

D FJ1

A1

C2

L3

KH C1

D F

L1

J

d3 d1

B

H

d2

d2

Type I

Type I

Type II

Type II

REF : R.C.F.

35

Standard Type with Cable StopperMaterial: ETP-copperSurface: Tin Plated

COPPER CONNECTORS


Dimension In mm

ToolsCrimping

Pro�le

Packing Qty

d1 d3 J

1.5 3D-2802 1.8 3.7 12 3D-17, 3D-2 200

2.5 3D-2804 2.4 4.0 15 3D-17, 3D-2 200

4 3D-2806 3.1 4.8 15 3D-17, 3D-2 200

6 3D-2808 3.8 5.5 15 3D-17, 3D-2 200

10 3D-2810 4.5 6.2 20 3D-2, 3D-117, 3D-88 200

16 3D-2812 5.4 7.1 20 3D-2, 3D-117, 3D-88 200

20 3D-2816 6.0 7.7 20 3D-117, 3D-100, 3D-88 200

25 3D-2817 6.8 8.8 32 3D-117, 3D-100, 3D-88 200

35 3D-2820 8.2 10.6 36 3D-117, 3D-100, 3D-88 150

50 3D-2823 10 12.8 40 3D-117, 3D-100, 3D-88 200

70 3D-2826 11.2 14.7 40 3D-117, 3D-100, 3D-88 150

95 3D-2828 13.5 17.4 45 3D-117, 3D-100, 3D-88 100

120 3D-2830 15.0 19.4 45 3D-117, 3D-100, 3D-88 80

150 3D-2833 16.5 21.2 55 3D-117, 3D-100, 3D-88 50

185 3D-2836 18.5 23.5 65 3D-117, 3D-100 50

240 3D-2838 21.0 26.5 80 3D-117, 3D-100 25

300 3D-2841 23.5 30.0 85 3D-117, 3D-100 25

400 3D-2843 26.8 34.8 91 3D-117, 3D-100 15

500 3D-2844 30.0 39.0 100 3D-120 10

630 3D-2846 35.0 45.0 112 3D-120 5

800 3D-2847 39.0 50.6 150 3D-120 20

1000 3D-2848 43.0 56.2 170 3D-120 10

36

COPPER CONNECTORS

Standard Type Long Barrelwith Cable StopperMaterial: ETP-copperSurface: Tin Plated


Dimension In mm

ToolsCrimping

Pro�le

Packing Qty

d1 d3 J

1.5 3D-2802LB 1.6 3.2 23.0 3D-17, 3D-2 200

2.5 3D-2804LB 2.0 3.7 23.0 3D-17, 3D-2 200

4 3D-2806LB 3.1 4.8 23.0 3D-17, 3D-2 200

6 3D-2808LB 3.8 5.5 23.0 3D-17, 3D-2 200

10 3D-2810LB 4.4 6.2 30.0 3D-2, 3D-117, 3D-88 200

16 3D-2812LB 5.3 7.1 30.0 3D-2, 3D-117, 3D-88 200

25 3D-2817LB 7.0 9.0 38.0 3D-117, 3D-100, 3D-88 200

35 3D-2820LB 8.0 10.0 45.0 3D-117, 3D-100, 3D-88 150

50 3D-2823LB 9.2 11.2 53.0 3D-117, 3D-100, 3D-88 200

70 3D-2826LB 11.6 13.8 60.0 3D-117, 3D-100, 3D-88 150

95 3D-2828LB 12.8 15.6 68.0 3D-117, 3D-100, 3D-88 100

120 3D-2830LB 14.8 17.8 75.0 3D-117, 3D-100, 3D-88 80

150 3D-2833LB 16.0 19.6 83.0 3D-117, 3D-100, 3D-88 50

185 3D-2836LB 18.0 22.0 90.0 3D-117, 3D-100 50

240 3D-2838LB 22.0 26.0 98.0 3D-117, 3D-100 25

300 3D-2841LB 24.0 28.7 113.0 3D-117, 3D-100 25

400 3D-2843LB 28.0 33.2 135.0 3D-117, 3D-100 15

500 3D-2844LB 30.0 36.0 143.0 3D-120 10

630 3D-2846LB 35.0 41.5 158.0 3D-120 5

800 3D-2847LB 39.0 46.3 180.0 3D-120 20

1000 3D-2848LB 43.0 53.8 225.0 3D-120 10

37


Dimension In mmTools

CrimpingPro�le

Packing Qty

d1 d3 J

1.5 3D-2790 1.6 3.2 7 3D-17, 3D-2 200

2.5 3D-2791 2.4 4.0 7 3D-17, 3D-2 200

6 3D-2792 3.5 5.5 7 3D-17, 3D-2 200

10 3D-2793 4.5 6.2 10.5 3D-2, 3D-117, 3D-88 200

16 3D-2794 5.4 7.1 11.5 3D-2, 3D-117, 3D-88 200

25 3D-2795 6.8 8.8 13 3D-117, 3D-100, 3D-88 200

35 3D-2796 8.2 10.6 14 3D-117, 3D-100, 3D-88 100

50 3D-2797 10 12.8 16 3D-117, 3D-100, 3D-88 100

70 3D-2798 11.2 14.7 18 3D-117, 3D-100, 3D-88 100

95 3D-2799 13.5 17.4 19 3D-117, 3D-100, 3D-88 100


Dimension In mm

ToolsCrimping

Pro�le

PackingQty

Typed1 d3 J

1.5 3D-1845 1.6 3.2 15 3D-17 3D-2 200 II

2.5 3D-1846 2.4 4.0 15 3D-17 3D-2 200 II

4 3D-1847 3.5 5.5 15 3D-17 3D-2 200 II

1.5 3D-3762 1.6 3.2 25 3D-41 200 I

2.5 3D-3763 2.4 4.0 25 3D-41 200 I

4 3D-3764 3.5 5.5 27 3D-41 200

Butt Connectors

I

For Parallel ConnectionW/O Cable StopperMaterial: ETP-copperSurface: Tin Plated

Butt Connectors For Copper Conductorswith & without Insulating Sleeve Insulation : Hard PVCMaterial: ETP-copperSurface: Tin Plated

COPPER CONNECTORS

COPPER CONNECTORS

Type I Type II

38

Compression Type, for Crimping to XLPE Conductors,Material : AluminiumSurface : Natural

ALUMINIUM TUBULAR CABLE LUGSCo

nduc

tors

mm

2

Bolt 0 3D Cat No.

Dimension In mm

Tools

Crim

ping

Pro

�le

Pack

ing

Qty

Barr

el ID

Barr

el O

D

Stud

Siz

e

Palm

Wid

th

Barr

el L

engt

h

Stud

Dis

tanc

efro

m to

p

Stud

Dis

tanc

efro

m B

arre

l

Tota

l Len

ght


16 M 6 3D-4000 5 8.3 6.2 12 38 9 12 66 3D-73D-88

3D-100

200

25 M 8 3D-4001 7.2 9.6 8.2 14 38 9 12 66 // 200

35 M 8 3D-4002 8.3 11.1 8.2 16 47 11 11 76 // 100

50 M 10 3D-4003 10.1 13.5 10.2 19.5 46 11 13 78 // 100

70 M 10 3D-4004 11.2 14.5 10.2 20.5 59 13 13 93 // 150

95 M 12 3D-4005 12 16.9 12.7 23.5 70 14 14 107 // 50

120 M 12 3D-4006 13.7 19 12.7 26.5 70 15 15 111 // 25

150 M 12 3D-4007 15.1 21.1 12.7 29.5 80 17 17 125 // 20

M 16 3D-4008 15.1 21.1 17 29.5 80 17 17 125

185 M 12 3D-4009 16.6 23.9 12.7 33 80 18 18 128 3D-7 15

M 16 3D-4010 16.6 23.9 17 33 80 18 18 128 3D100

240 M 12 3D-4012 19.3 27.2 12.7 37.5 83 22 22 141 // 10

M 16 3D-4013 19.3 27.2 17 37.5 83 22 22 141

300 M 12 3D-4015 21.8 30.2 12.7 42 86 27 27 154 10

M 16 3D-4016 21.8 30.2 17 42 86 27 27 154

M 20 3D-4014 21.8 30.2 20.1 42 86 27 27 154 //

400 M 20 3D-4017 25 34.8 20.3 48 110 30 30 184 3D-120 25

500 M 20 3D-4018 28.2 39.1 20.3 54 122 32 32 202 // 20

630 BLK 3D-4019 31.7 44.4 61 137 34 34 222 // 10

800 BLK 3D-4020 35.7 49.5 68 144 39 39 247 // 10

1000 BLK 3D-4021 41 56 77.5 157 45 45 277 // 5

39

Compression Type, Aluminium Terminal ends,for Crimping to XLPE Conductors,Material : AluminiumSurface : Natural

ALUMINIUM TUBULAR CABLE LUGS

Cond

ucto

rs m

m2

Bolt

0

3D Cat No.

Dimension In mm

Tools

Crim

ping

Pro

�le

Pack

ing

Qty

Barr

el ID

Barr

el O

D

Stud

Siz

e

Palm

Wid

th

Barr

el L

engt

h

Stud

Dis

tanc

efro

m to

p

Stud

Dis

tanc

efro

m B

arre

l

Tota

l Len

ght


16 8 3D-4000 XLPE 5.75 10.25 8.4 16.25 32 8 10 57 3D-73D-88

3D-100

200

25 8 3D-4001 XLPE 6.95 12.25 8.4 16.25 32 8 10 57 // 200

35 10 3D-4002 XLPE 8.15 14.25 10.5 20.25 42 10 12 72 // 100

50 10 3D-4003 XLPE 9.45 16.25 10.5 21.75 42 10 12 72 // 100

70 12 3D-4004 XLPE 11.4 18.75 13 25.25 52 13 15 90 // 150

95 12 3D-4005 XLPE 12.9 22.25 13 30.25 56 13 15 95 // 50

120 12 3D-4006 XLPE 14.9 23.25 13 31.75 56 15 20 102 // 25

150 12 3D-4007 XLPE 16.5 25.25 13 34.75 60 15 20 108 // 20

185 16 3D-4010 XLPE 18.5 28.75 17 39.75 60 15 20 110 3D-73D-100

15

240 16 3D-4013 XLPE 21.2 32.25 17 44.75 70 19 24 130 // 10

300 16 3D-4016 XLPE 23.5 34.25 17 47.75 70 19 24 130 // 10

400 16 3D-4017 XLPE 26.2 38.75 17 53.75 75 19 24 138 3D-120 25

500 16 3D-4018 XLPE 29.2 44.25 17 60.75 80 22 24 148 // 20

630 16 3D-4019 XLPE 34.2 50.25 17 69.75 90 26 28 170 // 10

Ref: IS 8309( For XLPE Conductors )

40

Compression Type, Aluminium Terminal ends,for Crimping to Aluminium Conductors,Material : AluminiumSurface : Natural


Cond

ucto

rs m

m2

Bolt 0 3D Cat No.

Dimension In mm

Tools

Crim

ping

Pro

�le

Pack

ing

Qty

Barr

el ID

Barr

el O

D

Stud

Siz

e

Palm

Wid

th

Barr

el L

engt

h

Stud

Dis

tanc

efro

m to

p

Stud

Dis

tanc

efro

m B

arre

l

Crre

pag

e D

ista

nce

Tota

l Len

ght

d1 d3 d2 b a C1 C2 L J

2.5 M 3 3D-2535 2.6 5.5 3.2 6.7 7 4 4 14 18 3D-17 200

4 M 4 3D-2536 2.9 5.5 4.2 7.2 7 4 4 14 18 3D-17 200

M 5 3D-2537 2.9 5.5 5.2 12.0 7 5 5 16 21 3D-2

6 M 6 3D-2538 3.5 5.5 6.4 12.0 7 6 6 17 23 3D-17 200

10 M 6 3D-2539 4.4 7.2 6.4 9.7 9 8 9 22 30 3D-7 200

M 8 3D-2540 4.4 7.2 8.2 15.0 9 8 9 22 30 3D-2

16 M 6 3D-2541 5.4 8.3 6.4 11.4 13 9 11 28 37 3D-7 200

M 8 3D-2542 5.4 8.3 8.2 11.7 13 9 11 28 37 3D-88

M 10 3D-2543 5.4 8.3 10.2 18.0 13 9 11 29 38

25 M 6 3D-2544 7.0 9.7 6.4 13.7 16 10 11 34 44 3D-7 200

M 8 3D-2545 7.0 9.7 8.2 13.7 16 10 11 34 44 3D-124

M 10 3D-2546 7.0 9.7 10.2 14.0 16 10 11 34 44 3D-95H

M 12 3D-2547 7.0 9.7 12.7 20.0 16 12 12 35 47

35 M 6 3D-2548 8.0 10.8 6.4 15.4 18 11 11 35 46 3D-7 300

M 8 3D-2549 8.0 10.8 8.2 15.4 18 11 11 35 46 3D-124

M 10 3D-2550 8.0 10.8 10.2 15.7 18 11 11 35 46 3D-88

50 M 8 3D-2551 9.3 13.0 8.2 18.3 22 11 13 43 54 3D-7 200

M 10 3D-2552 9.3 13.0 10.2 18.3 22 11 13 43 54 3D-124

M 12 3D-2553 9.3 13.0 12.7 18.5 22 12 13 42 54

70 M 8 3D-2554 11.3 15.5 8.2 21.8 26 13 13 47 60 3D-7 100

M 10 3D-2555 11.3 15.5 10.2 21.8 26 13 13 47 60 3D-124

M 12 3D-2556 11.3 15.5 12.7 21.8 26 13 13 47 60

95 M 10 3D-2557 13.2 17.4 10.2 24.8 28 14 14 50 64 3D-7 100

M 12 3D-2558 13.2 17.4 12.7 24.8 28 14 14 50 64 3D-124

M 16 3D-2559 13.2 17.4 16.2 24.8 28 15 15 51 66

2 2Note : ISI Licence is given for catalogue numbers 3D-2541 Through 3D-2577 (16 mm to 1000 mm )16-10 3D -2543, 25-12 3D- 2547, 50-12 3D-2553 & 95-16 3D-2559 W/O ISI Mark

41

Compression Type, Aluminium Terminal ends,for Crimping to Aluminium Conductors,Material : AluminiumSurface : Natural


Cond

ucto

rs m

m2

Bolt 0 3D Cat No.

Dimension In mm

Tools

Crim

ping

Pro

�le

Pack

ing

Qty

Barr

el ID

Barr

el O

D

Stud

Siz

e

Palm

Wid

th

Barr

el L

engt

h

Stud

Dis

tanc

efro

m to

p

Stud

Dis

tanc

efro

m B

arre

l

Crre

pag

e D

ista

nce

Tota

l Len

ght

d1 d3 d2 b a C1 C2 L J

120 M 10 3D-2560 14.7 19.6 10.2 28.0 32 15 15 58 73 3D-7 50

M 12 3D-2561 14.7 19.6 12.7 28.0 32 15 15 58 73 3D-124

M 16 3D-2562 14.7 19.6 16.2 28.0 32 15 15 58 73 3D-88

150 M 10 3D-2563 16.4 21.5 10.2 30.8 34 17 17 62 79 3D-7 50

M 12 3D-2564 16.4 21.5 12.7 30.8 34 17 17 62 79 3D-124

M 16 3D-2565 16.4 21.5 16.2 30.8 34 17 17 62 79

185 M 10 3D-2566 18.4 24.0 10.2 34.5 36 18 18 66 84 3D-7 25

M 12 3D-2567 18.4 24.0 12.7 34.5 36 18 18 66 84 3D-124

M 16 3D-2568 18.4 24.0 16.2 34.5 36 18 18 66 84 3D-95H

240 M 12 3D-2569 21.0 28.0 12.7 40.0 44 22 22 80 102 3D-7 30

M 16 3D-2570 21.0 28.0 16.2 40.0 44 22 22 80 102 3D-124

300 M 16 3D-2571 23.8 31.0 16.2 45.0 47 27 27 88 115 3D-7 20

M 20 3D-2572 23.8 31.0 20.3 45.0 47 27 27 88 115 3D-124

400 M 20 3D-2573 26.8 35.5 20.3 50.8 56 30 31 100 130 3D-7 15

500 M 20 3D-2574 29.9 41.0 20.3 57.8 60 32 33 108 140 3D-150 10

630 M 20 3D-2575 34.9 46.0 20.3 65.8 59 34 35 120 154 3D-150 5

800 BLK 3D-2576 39.0 51.0 73.3 77 39 39 141 180 3D-150 20

1000 BLK 3D-2577 43.0 57.0 81.5 100 45 45 175 220 3D-150 15

2 2Note : ISI Licence is given for catalogue numbers 3D-2541 Through 3D-2577 (16 mm to 1000 mm )

16-10 3D -2543, 25-12 3D- 2547, 50-12 3D-2553 & 95-16 3D-2559 W/O ISI Mark

42

C C

db d

a

d

J

1 2

1

2 3

Compression Type, Long Barrel, Aluminium Terminal ends,for Crimping to Aluminium Conductors,Material : AluminiumSurface : Natural


Cond

ucto

rs m

m2

Bolt

0

3D C

at N

o.

Dimension In mm

Tools

Crim

ping

Pro

�le

Pack

ing

Qty

Barr

el ID

Barr

el O

D

Stud

Siz

e

Palm

Wid

th

Barr

el L

engt

h

Stud

Dis

tanc

efro

m to

p

Stud

Dis

tanc

efro

m B

arre

l

Tota

l Len

ght


2.5 M 3 3D-2535 LB 2.6 5.5 3.5 7 10.5 4 4 21.5 3D-17 200

M 3.5 3D-2535E3.5 LB 2.6 5.5 3.5 7 10.5 4 4 21.5 3D-2

4.0 M 4 3D-2536 LB 2.9 5.5 4.2 7 10.5 4 4 21.5 3D-17 200

M 5 3D-2537 LB 2.9 5.5 5.2 12 10.5 5 8 27.5 3D-2

6.0 M 5 3D-2538E5 LB 3.5 5.5 5.2 8 10.5 6 7 27.5 3D-17 200

M 6 3D-2538 LB 3.5 5.5 6.4 12 10.5 6 7 27.5 3D-2

10 M 6 3D-2539 LB 4.4 7.4 6.4 10 13.5 8 9 34.5 3D-7 200

M 8 3D-2540 LB 4.4 7.4 8.2 15 13.5 8 9 34.5 3D-2

16 M 6 3D-2541 LB 5.4 8.3 6.4 11 19.5 9 11 43.5 3D-7 200

M 8 3D-2542 LB 5.4 8.3 8.2 11 19.5 9 11 43.5 3D-88

M 10 3D-2543 LB 5.4 8.3 10.4 18 19.5 9 11 43.5

25 M 8 3D-2545 LB 7 10 8.2 14 24 10 11 52 3D-7 200

M 10 3D-2546 LB 7 10 10.4 20 24 10 11 52 3D-124

M 12 3D-2547 LB 7 10 12.7 20 24 10 11 52 3D-95H

35 M 8 3D-2549 LB 8 10.8 8.2 15 27 11 11 56 3D-7 300

M 10 3D-2550 LB 8 10.8 10.4 20 27 11 11 56 3D-124

50 M 8 3D-2551 LB 9.3 13 8.2 18 33 11 13 65 3D-7 200

M 10 3D-2552 LB 9.3 13 10.4 23 33 11 13 65 3D-124

M 12 3D-2553 LB 9.3 13 12.7 23 33 11 13 65

70 M 8 3D-2554 LB 11.6 16 8.2 22 39 13 13 73 3D-7 100

M 10 3D-2555 LB 11.6 16 10.4 22 39 13 13 73 3D-124

M 12 3D-2556 LB 11.6 16 12.7 22 39 13 13 73

43

C C

db d

a

d

J

1 2

1

2 3

Compression Type, Long Barrel, Aluminium Terminal ends,for Crimping to Aluminium Conductors,Material : AluminiumSurface : Natural


Cond

ucto

rs m

m2

Bolt

0

3D C

at N

o.

Dimension In mm

Tools

Crim

ping

Pro

�le

Pack

ing

Qty

Barr

el ID

Barr

el O

D

Stud

Siz

e

Palm

Wid

th

Barr

el L

engt

h

Stud

Dis

tanc

efro

m to

p

Stud

Dis

tanc

efro

m B

arre

l

Tota

l Len

ght


95 M 10 3D-2557 LB 12.9 17.1 10.4 25 42 14 14 78 3D-7 100

M 12 3D-2558 LB 12.9 17.1 12.7 25 42 14 14 78 3D-124

M 16 3D-2559 LB 12.9 17.1 17.0 25 42 14 14 78

120 M 10 3D-2560 LB 14.8 19.6 10.4 28 48 15 15 89 3D-7 50

M 12 3D-2561 LB 14.8 19.6 12.7 28 48 15 15 89 3D-124

M 16 3D-2562 LB 14.8 19.6 17.0 28 48 15 15 89 3D-88

150 M 10 3D-2563 LB 16.1 21.2 10.4 31 51 17 17 96 3D-7 50

M 12 3D-2564 LB 16.1 21.2 12.7 31 51 17 17 96 3D-124

M 16 3D-2565 LB 16.1 21.2 17.0 31 51 17 17 96

185 M 10 3D-2566 LB 18 23.7 10.4 34 54 18 18 102 3D-7 25

M 12 3D-2567 LB 18 23.7 12.7 34 54 18 18 102 3D-124

M 16 3D-2568 LB 18 23.7 17.0 34 54 18 18 102 3D-95H

225 M 12 3D-25225 LB 20.6 27 12.7 39 60 20 20 114 3D-7

240 M 12 3D-2569 LB 22 28 12.7 40 66 22 22 124 3D-7 30

M 16 3D-2570 LB 22 28 17.0 40 66 22 22 124 3D-124

300 M 16 3D-2571 LB 24 31 17.0 45.7 70.5 27 27 138.5 3D-7 20

M 20 3D-2572 LB 24 31 21.0 45.7 70.5 27 27 138.5 3D-124

400 M 20 3D-2573 LB 28 36 21.0 51 84 30 31 158 3D-7 15

500 M 20 3D-2574 LB 30 41 21.0 58 90 32 33 170 3D-150 10

630 M 20 3D-2575 LB 35 46 21.0 66 103.5 34 35 188.5 3D-150 5

800 BLK 3D-2576 LB 39 51 73 115.5 39 39 218.5 3D-150 20

1000 BLK 3D-2577 LB 43.5 57 81 150 45 45 270 3D-150 15

44

Aluminium Tubular In Line Connectors for Crimping to Aluminium Conductors,Material : AluminiumSurface : Natural

ALUMINIUM CONNECTORS

Conductors mm2

3D Cat No. Dimension In mm Tools Crimping Pro�le

Packing Qtyd1 d3 J

2.5 3D-2578 2.6 5.5 16 3D-17, 3D-2, 3D-88 200

4 3D-2579 2.9 5.5 16 3D-17, 3D-2, 3D-88 200

6 3D-2580 3.5 5.5 20 3D-17, 3D-2, 3D-88 200

10 3D-2581 4.4 7.2 20 3D-2, 3D-7, 3D-88 500

16 3D-2582 5.4 8.3 26 3D-2, 3D-7, 3D-88 500

25 3D-2583 7.0 9.7 34 3D-7, 3D-124, 3D-88 500

35 3D-2584 8.0 10.8 39 3D-7, 3D-124, 3D-95H 300

50 3D-2585 9.3 13.0 44 3D-7,3D-124, 3D-88 200

70 3D-2586 11.3 15.5 53 3D-7,3D-124, 3D-88 100

95 3D-2587 13.2 17.4 58 3D-7,3D-124, 3D-88 80

120 3D-2588 14.7 19.6 63 3D-7,3D-124, 3D-88 50

150 3D-2589 16.4 21.5 67 3D-7,3D-124 50

185 3D-2590 18.4 24.0 72 3D-7,3D-124 50

240 3D-2591 21.0 28.0 86 3D-7,3D-124 30

300 3D-2592 23.8 31.0 96 3D-7,3D-124 25

400 3D-2593 26.8 35.5 110 3D-7,3D-124 15

500 3D-2594 29.9 41.0 111 3D-150 10

630 3D-2595 34.9 46.0 134 3D-150 5

800 3D-2596 39.0 51.0 153 3D-150 10

1000 3D-2597 43.0 57.0 201 3D-150 10

45

Conductors mm2 3D Cat No. Dimension In mm Tools Crimping Pro�le

Packing Qtyd1 d3 J

25 3D-2583-LB 7.2 9.6 82.0 3D-7, 3D-124, 3D-88 500

35 3D-2584-LB 8.3 11.1 90.0 3D-7, 3D-124, 3D-95H 300

50 3D-2585-LB 10.1 13.5 100.0 3D-7,3D-124, 3D-88 200

70 3D-2586-LB 10.2 14.5 104.0 3D-7,3D-124, 3D-88 100

95 3D-2587-LB 12.0 16.9 108.0 3D-7,3D-124, 3D-88 80

120 3D-2588-LB 13.7 19. 0 112.0 3D-7,3D-124, 3D-88 50

150 3D-2589-LB 15.1 21.2 116.0 3D-7,3D-124 50

185 3D-2590-LB 16.6 23.9 128.0 3D-7,3D-124 50

225 3D-225-CLB 18.6 26.1 136.0 3D-7,3D-124 50

240 3D-2591-LB 19.3 27.2 148.0 3D-7,3D-124 30

300 3D-2592-LB 21.8 30.2 160.0 3D-7,3D-124 25

400 3D-2593-LB 25.0 34.8 182.0 3D-7,3D-124 15

500 3D-2594-LB 28.2 39.1 190.0 3D-150 10

630 3D-2595-LB 31.7 44.4 200.0 3D-150 5

800 3D-2596-LB 35.7 49.5 225.0 3D-150 10

1000 3D-2597-LB 41 56.0 250.0 3D-150 10

Aluminium Tubular In Line Long Barrel Connectors for Crimping to Aluminium Conductors, Material : AluminiumSurface : Natural

d

J

d1 3

ALUMINIUM CONNECTORS

�3D-112� Corrosion Inhibiting Compound(Based on Recommendations of Aluminium Federation of U.K. / British Standards Institutions spec. G-184/188)

Recommended Practice for Resistance to Corrosion Whilst Aluminium withstands weathering without protection during many years of service, the use of a corrosion inhibiting compound is recommended where conditions are particularly aggressive, such as chemical of salt-laden atmospheres, or where inspection and cleaning are likely to be irregular.Such an inhibitor must:a) not a�ect electrical properties of the compression joint.b) be non-corrosive to Aluminium, copper, steel, tin, zinc and combinations of these :c) not deteriorate on exposure to atmosphere at conductor operating temperatures :d) have good sealing properties against moisture and contaminating substances in the atmosphere.e) have a high temperature drop point: This Corrosion Inhibiting Compound �3D-112� made as per British Standards Institution speci�cation, is recommended for application over the prepared end of the conductor and inside the ferrule/terminal end, before crimping.

Note : All Aluminium terminals and connectors can be tin plated upon request

46

Copper Reducer, For Aluminium Conductors Material : ETP-Copper Surface-TIN Plated

WIRE PIN

J

A C1+C2

d2

d1

d4

d3K

A1


Dimensions in mm

d1 d2 d3 d4 A A1 K C1 + C2 J

2.5 3D-3798 2.5 4.7 3.8 3.3 6 5 4 10 20

4 3D-3799 2.8 4.7 3.8 3.3 6 5 4 10 20

6 3D-3800 3.1 4.7 3.8 3.3 6 5 4 10 20

10 3D-3050 4.4 6.2 3.8 3.3 9 8 4 10 23

16 3D-3051 5.3 7.1 3.8 3.3 12 11 5 13 30

25 3D-3801 7 9 6 5.5 12 11 5 15 32

3D-3052 7 9 7.5 6.5 12 11 5 20 37

35 3D-3802 8 10 7.5 6.5 12 11 5 20 37

50 3D-3803 9.2 11.2 7.5 6.5 16 15 5 20 41

70 3D-3804 11.5 13.8 7.5 6.5 18 16 5 20 43

3D-3805 11.5 13.8 11.5 10.5 18 16 5 25 48

3D-3806 11.5 13.8 11.5 10.5 18 16 5 32 55

95 3D-3807 12.8 15.6 11.5 10.5 20 18 6 25 51

3D-3808 12.8 15.6 7.5 6.5 20 18 6 22 48

3D-3809 12.8 15.6 12.8 11.8 20 18 6 32 58

120 3D-3810 14.8 17.8 11.8 10.5 22 20 6 25 53

3D-3811 14.8 17.8 7.5 6.5 22 20 6 22 50

3D-3812 14.8 17.8 11.5 10.5 22 20 6 32 60

150 3D-3813 16 19.6 11.5 10.5 26 25 6 32 64

185 3D-3814 18 22 11.5 10.5 32 30 6 32 70

240 3D-3815 22 26 16 15 38 36 8 42 88

300 3D-3816 24 28.7 16 15 42 40 8 42 92

400 3D-3817 28 33.2 15.6 14 46 44 12 32 90

47

Copper Reducer, For Copper Conductors Material : ETP-Copper Surface : Tin Plated

WIRE PIN

J

A C1+C2

d2

d1

d4

d3K

A1


Dimensions in mm

d1 d2 d3 d4 A A1 K C1 + C2 J

35 3D-3053 8.2 10.6 7.5 7.5 18 12 4 20 37

50 3D-3054 9.5 12.4 7.5 7.5 17 16 4 25 41

70 3D-3055 11.2 14.7 11.5 11.5 19 18 4 25 48

95 3D-3056 13.5 17.5 11.5 11.5 21 20 4 25 51

120 3D-3057 15 19.4 11.5 11.5 24 22 4 25 53

150 3D-3058 16.5 21.5 15.6 15.6 28 26 4 32 64

185 3D-3059 18.5 24 15.6 15.6 34 32 4 32 70

240 3D-3060 21 27.3 15.6 15.6 40 38 6 32 78

300 3D-3061 23.5 30.6 15.6 15.6 44 42 6 32 82

48

Aluminium Reducer, For Aluminium Conductors Material : Aluminium Surface : Natural J

A C1+C2

d2

d1

d4

d3K

A1


Dimensions in mm

d1 d2 d3 d4 A K C1 + C2 J

2.5 3D-3798 AL 2 5.5 4.5 4 7 4 10 21

3D-3798 AL1 2.6 5.5 3.3 3.3 7 4 10 21

4 3D-3799 AL 2.9 5.5 4.5 4 7 4 10 21

3D-3799 AL1 2.9 5.5 3.8 3.3 7 4 10 21

6 3D-3800 AL 3.5 5.5 4.5 4 7 4 10 21

3D-3800 AL1 3.5 5.5 4.8 3.3 7 4 10 21

10 3D-3050 AL 3.8 7.4 4.5 4 9 4 10 23

3D-3050 AL1 3.8 7.4 3.8 3.3 9 4 10 23

3D-3050 AL2 4.4 7.4 4.5 4 9 4 10 23

3D-3050 AL3 4.4 7.4 3.8 3.3 9 4 10 23

16 3D-3051 AL 5.4 8.3 6 5.5 13 5 15 33

3D-3051 AL1 5.4 8.3 6 5.5 13 5 20 38

3D-3051 AL2 5.4 8.3 3.8 3.3 13 5 13 31

25 3D-3801 AL 7 10 6 5.5 16 5 15 36

3D-3052 AL 7 10 7.5 6.5 16 5 20 41

35 3D-3802 AL 8 10.8 7.5 6.5 18 5 20 43

50 3D-3803 AL 9.3 13 7.5 6.5 22 5 20 47

3D-3803 AL1 10.4 14 14 13 22 7 24 53

WIRE PIN

49

Aluminium Reducer, For Aluminium Conductors Material : Aluminium Surface : Natural J

A C1+C2

d2

d1

d4

d3K

A1


Dimensions in mm

d1 d2 d3 d4 A K C1 + C2 J

70 3D-3804 AL 11.6 16 7.5 6.5 26 5 20 51

3D-3805 AL 11.6 16 11.5 10.5 26 5 25 56

3D-3806 AL 11.6 16 11.5 10.5 26 5 32 63

95 3D-3807 AL 12.9 17.1 11.5 10.5 28 6 25 59

3D-3808 AL 12.9 17.1 15.6 14 28 6 27 61

3D-3809 AL 12.9 17.1 7.5 6.5 28 6 22 56

3D-3809 AL1 12.9 17.1 12.8 11.8 28 6 32 66

120 3D-3810 AL 14.8 19.6 11.5 10.5 32 6 25 63

3D-3811 AL 14.8 19.6 7.5 6.5 32 6 27 60

3D-3812 AL 14.8 19.6 11.5 10.5 32 6 22 70

3D-3812 AL1 14.8 19.6 15.6 14 32 6 32 70

150 3D-3813 AL 16.1 21.2 15.6 14 34 6 32 72

3D-3813 AL1 16.1 21.2 11.5 10.5 34 6 32 72

185 3D-3814 AL 18 23.7 15.6 14 36 6 32 74

3D-3814 AL1 18 23.7 11.5 10.5 36 6 32 74

240 3D-3815 AL 22 28 16 15 44 8 42 94

3D-3815 AL1 22 28 15.6 14 44 8 32 84

300 3D-3816 AL 24 31 16 15 47 8 42 97

3D-3816 AL1 24 31 15.6 14 47 8 32 87

WIRE PIN

50

With Insulating Sleeve, DIN 46228, Part 4 Material: ETP-CopperSurface: Tin PlatedInsulated: Free of HalideSynthetic Material: Polypropylene

END-SLEEVES


Dimension In mmColour

Group II ToolsPacking

Qtyd1 d2 S1 I1 I2

0.5 3D-8004 H 1.0 2.6 0.15 12.0 6.0

WHITE

3D-48 1000

3D-8147 H 14.0 8.0 3D-52

3D-8035 H 16.0 10.0

0.75 3D-8005 H 1.2 2.8 0.15 12.0 6.0

GREY

3D-48 1000

3D-8149 H 14.0 8.0 3D-52

3D-8036 H 16.0 10.0

1 3D-8154 H 1.4 3.0 0.15 14.0 8.0RED

3D-48 1000

3D-8007 H 16.0 10.0 3D-52

1.5 3D-8159 H 1.7 3.5 0.15 14.0 8.0

BLACK

3D-48 1000

3D-8009 H 16.0 10.0 3D-52

3D-8038 H 24.0 18.0

2.5 3D-8162 H 2.2 4.2 0.15 14.0 8.0BLUE

3D-48 1000

3D-8011 H 18.0 12.0 3D-52

4 3D-8012 H 2.8 4.8 0.2 17.0 10.0GREY

3D-48 1000

3D-8013 H 20.0 12.0 3D-52

6 3D-8015 H 3.5 6.3 0.2 20.0 12.0 YELLOW 3D-483D-52

100

10 3D-8017 H 4.5 7.6 0.2 22.0 12.0 RED 3D-48 100

16 3D-8020 H 5.8 8.8 0.2 24.0 12.0 BLUE 3D-483D-53

100

25 3D-8046 H 7.3 11.2 0.2 30.0 16.0YELLOW

3D-110 100

3D-8047 H 32.0 18.0

35 3D-8050 H 8.3 12.7 0.2 30.0 16.0 RED 3D-110 100

50 3D-8053 H 10.3 15.0 0.3 36.0 20.0 BLUE 3D-110 100

51

Twin Type, with Insulating SleeveMaterial: ETP-Copper + PVCSurface: Tin PlatedInsulated: Free of HalideSynthetic Material: Polypropylene

END SLEEVES

d1

s1

d2

s2

l2l1


Dimension In mmColourd1 d2 S1 S2 l1 l2

0.5-8 2 3D-7000 1.5 4.7 0.15 0.35 15.0 8.0WHITE

0.75-8 2 3D-7001 1.8 5.0 0.15 0.35 15.0 8.0

GREY0.75-10 2 3D-7002 1.8 5.0 0.15 0.35 17.0 10.0

1.0-8 2 3D-7003 2.0 5.4 0.15 0.40 15.0 8.0

RED1.0-10 2 3D-7004 2.0 5.4 0.15 0.40 17.0 10.0

1.5-8 2 3D-7005 2.2 6.6 0.15 0.40 16.0 8.0

BLACK1.5-12 2 3D-7006 2.2 6.6 0.15 0.40 20.0 12.0

2.5-10 2 3D-7007 2.8 7.8 0.20 0.40 18.5 10.0

BLUE2.5-13 2 3D-7008 2.8 7.8 0.20 0.40 21.5 13.0

4.0-12 2 3D-7009 3.7 8.8 0.20 0.50 23.0 12.0GREY

6.0-14 2 3D-7010 4.8 10.0 0.20 0.50 26.0 14.0YELLOW

10-14 2 3D-7011 6.4 13.0 0.20 0.60 26.0 14.0RED

16-14 2 3D-7012 8.3 18.4 0.30 0.60 30.0 14.0BLUE

52

W/O Insulating Sleeve, DIN 46228, Part 1 Material: ETP-CopperSurface: Tin Plated



Packing Qty.d1 d2 S L1 L2

0.5 3D-8004 1.0 1.7 0.15 6 5.3 3D-48 1000

3D-8035 1.0 1.7 0.15 10 9.3 3D-52

0.75 3D-8005 1.2 2.2 0.15 6 5.3 3D-48 1000

3D-8036 1.2 2.2 0.15 10 9.3 3D-52

1 3D-8006 1.4 2.4 0.15 6 5.3 3D-48 1000

3D-8007 1.4 2.4 0.15 10 9.3 3D-52

1.5 3D-8008 1.7 2.8 0.15 7 6.0 3D-48 1000

3D-8009 1.7 2.8 0.15 10 9.0 3D-52

3D-8037 1.7 2.8 0.15 12 11.0

2.5 3D-8010 2.3 3.4 0.15 7 6.0 3D-48 1000

3D-8039 2.3 3.4 0.15 10 9.0 3D-52

3D-8011 2.3 3.4 0.15 12 11.0

4 3D-8012 2.8 4.0 0.2 9 8.0 3D-48 1000

3D-8013 2.8 4.0 0.2 12 11.0 3D-52

6 3D-8014 3.5 4.7 0.2 10 9.0 3D-48 250

3D-8015 3.5 4.7 0.2 12 11.0 3D-52

3D-8016 3.5 4.7 0.2 15 14.0

3D-8043 3.5 4.7 0.2 18 17.0

10 3D-8017 4.5 5.8 0.2 12 10.8 3D-48 250

3D-8018 4.5 5.8 0.2 15 13.8 3D-53

3D-8019 4.5 5.8 0.2 18 16.8

16 3D-8020 5.8 7.5 0.2 12 10.5 3D-48 250

3D-8021 5.8 7.5 0.2 15 13.5 3D-53

3D-8022 5.8 7.5 0.2 18 16.5

END-SLEEVES

53

W/O Insulating Sleeve, DIN 46228, Part 1 Material: ETP-CopperSurface: Tin Plated



Packing Qty.d1 d2 S L1 L2

25 3D-8046 7.3 9.5 0.2 15 13.0 3D-110 250

3D-8047 7.3 9.5 0.2 18 16.0

3D-8048 7.3 9.5 0.2 25 23.0

3D-8049 7.3 9.5 0.2 32 29.0

35 3D-8050 8.3 10.5 0.2 18 16.0 3D-110 100

3D-8051 8.3 10.5 0.2 25 23.0

3D-8052 8.3 10.5 0.2 32 30.0

50 3D-8053 10.3 13.0 0.3 18 15.0 3D-110 100

3D-8054 10.3 13.0 0.3 25 22.0

3D-8055 10.3 13.0 0.3 32 29.0

70 3D-8056 13.5 15.5 0.4 25 22.0 3D-110 100

3D-8057 13.5 15.5 0.4 32 29.0

95 3D-8058 14.7 17.0 0.4 25 22.0 3D-110 100

3D-8059 14.7 17.0 0.4 32 29.0

120 3D-8060 16.7 19.0 0.45 32 29.0 3D-110 50

3D-8061 16.7 19.0 0.45 40 37.0

150 3D-8062 19.5 21.5 0.5 32 29.0 3D-110 50

3D-8063 19.5 21.5 0.5 40 37.0

185 3D-8064 20.0 23.5 0.6 32 29.0 3D-110 25

3D-8065 20.0 23.5 0.6 40 37.0

END SLEEVES

54

Ring TypeBrazed SeamMaterial: ETP-CopperSurface: Tin Plated

SHEET METAL LUGS


No.

Dimensions in mm

Tools Crimping Pro�le

Packing Qtyd1 d3 d2 b s a C2 I J

0.5 M 2 3D-1263 1.6 3.2 2.2 6 0.8 5 6 11 14 3D-2 200

To 1.5mm² M 2.5 3D-1242 1.6 3.2 2.6 6 0.8 5 6 11 14 3D-17

M 3 3D-1247 1.6 3.2 3.2 6 0.8 5 6 11 14

M 3 3D-1260 1.6 3.2 3.2 6.8 0.8 5 4.6 9.6 13

M 3 3D-1265 1.6 3.2 3.2 8 0.8 5 7 12 16

M 3.5 3D-1269 1.6 3.2 3.7 6 0.8 5 6 11 14

M 3.5 3D-1257 1.6 3.2 3.7 6.8 0.8 5 4.6 9.6 13

M 4 3D-1241 1.6 3.2 4.2 6 0.8 5 6 11 14

M 4 3D-1258 1.6 3.2 4.2 6.8 0.8 5 4.6 9.6 13

M 4 3D-1246 1.6 3.2 4.2 8 0.8 5 7 12 16

M 4 3D-1261 1.6 3.2 4.2 7 0.8 5 6 11 14.5

M 4 3D-1266 1.6 3.2 4.2 10 0.8 5 8 13 18

M 5 3D-1262 1.6 3.2 5.2 8 0.8 5 7 12 16

M 5 3D-1267 1.6 3.2 5.2 10 0.8 5 8 13 18

M 6 3D-1224 1.6 3.2 6.4 10 0.8 5 8 13 18

M 6 3D-1268 1.6 3.2 6.4 12 0.8 5 7 12 18

M 8 3D-1252 1.6 3.2 8.2 12 0.8 5 12 17 23

2.5mm² M 3 3D-1308 2.3 3.9 3.2 6.5 0.8 5 4.5 9.5 12.7 3D-2 200

M 3.5 3D-1292 2.3 3.9 3.7 6.5 0.8 5 4.5 9.5 12.7 3D-17

M 3.5 3D-1309 2.3 3.9 3.7 8 0.8 5 7 12 16

M 4 3D-1296 2.3 3.9 4.2 8 0.8 5 7 12 16

M 5 3D-1304 2.3 3.9 5.2 8 0.8 5 7 12 16

M 5 3D-1310 2.3 3.9 5.2 10 0.8 5 8 13 18

M 5 3D-1313 2.3 3.9 5.2 12 0.8 5 11 16 22

M 6 3D-1342 2.3 3.9 6.4 10 0.8 5 8 13 18

M 6 3D-1305 2.3 3.9 6.4 12 0.8 5 11 16 22

M 6 3D-1314 2.3 3.9 6.4 16 0.8 5 12 17 25

M 8 3D-1307 2.3 3.9 8.2 12 0.8 5 11 16 22

M 8 3D-1311 2.3 3.9 8.2 16 0.8 5 12 17 25

M 10 3D-1287 2.3 3.9 10.2 16 0.8 5 12 17 25

M 10 3D-1524 2.3 3.9 10.2 18 0.8 5 15 20 29

M 12 3D-1438 2.3 3.9 12.7 18 0.8 5 15 20 29

55


SHEET METAL LUGS


Dimension in mm



4mm² M 4 3D-1432 3.5 5.5 4.2 8 1 6 7 13 17 3D-17 200

To 6mm² M 4 3D-1435 3.5 5.5 4.2 10 1 6 8 14 19 3D-2

M 5 3D-1431 3.5 5.5 5.2 8 1 6 7 13 17

M 5 3D-1408 3.5 5.5 5.2 10 1 6 8 14 19

M 5 3D-1433 3.5 5.5 5.2 8 1 6 12.8 18.8 22.8

M 5 3D-1405 3.5 5.5 5.2 12 1 6 8 14 20

M 5 3D-1404 3.5 5.5 5.2 12 1 6 10 16 22

M 6 3D-1415 3.5 5.5 6.4 12 1 6 8 14 20

M 6 3D-1417 3.5 5.5 6.4 12 1 6 10 16 22

M 6 3D-1406 3.5 5.5 6.4 14 1 6 12.5 18.5 25.5

M 8 3D-1416 3.5 5.5 8.2 12 1 6 8 14 20

M 8 3D-1421 3.5 5.5 8.2 14 1 6 12.5 18.5 25.5

M 8 3D-1407 3.5 5.5 8.2 16 1 6 16 22 30

M 8 3D-1429 3.5 5.5 8.2 18 1 6 15 21 30

M 9 3D-1410 3.5 5.5 9.7 14 1 6 12.5 18.5 25.5

M 10 3D-1427 3.5 5.5 10.2 16 1 6 16 22 30

M 10 3D-1428 3.5 5.5 10.2 18 1 6 15 21 30

M 12 3D-1430 3.5 5.5 12.7 18 1 6 15 21 30

10mm² M 4 3D-1463 4.3 6.3 4.2 10 1 8 9 17 22 3D-2 200

M 4 3D-1464 4.3 6.3 4.2 10 1 8 7 15 20

M 5 3D-1459 4.3 6.3 5.2 10 1 8 9 17 22

M 5 3D-1460 4.3 6.3 5.2 10 1 8 7 15 20

M 6 3D-1465 4.3 6.3 6.4 12 1 8 9 17 23

M 8 3D-1466 4.3 6.3 8.2 16 1 8 11 19 27

M 8 3D-1467 4.3 6.3 8.2 18 1 8 13 21 30

M 10 3D-1461 4.3 6.3 10.2 18 1 8 13 21 30

M 10 3D-1468 4.3 6.3 10.2 22 1 8 15 23 34

M 12 3D-1462 4.3 6.3 12.7 22 1 8 15 23 34

56


S

I

ddd

J

ac

b M


No.

Dimension in mm



16mm² M 5 3D-1516 5.6 8 5.2 10 1.2 10 9 19 24 3D-2 200

M 5 3D-1517 5.6 8 5.2 12 1.2 10 10 20 26 3D-109

M 6 3D-1511 5.6 8 6.4 12 1.2 10 10 20 26

M 6 3D-1518 5.6 8 6.4 16 1.2 10 12 22 30

M 8 3D-1512 5.6 8 8.2 16 1.2 10 12 22 30

M 8 3D-1519 5.6 8 8.2 18 1.2 10 14 24 33

M 9 3D-1513 5.6 8 9.7 16 1.2 10 12 22 30

M 10 3D-1514 5.6 8 10.2 18 1.2 10 14 24 33

M 10 3D-1520 5.6 8 10.2 22 1.2 10 14 24 35

M 12 3D-1515 5.6 8 12.7 22 1.2 10 14 24 35

25mm² M 6 3D-1561 7.5 11.1 6.4 12 1.8 11 14 25 31 3D-109 200

M 6 3D-1557 7.5 11.1 6.4 16 1.8 11 11 22 30

M 6 3D-1558 7.5 11.1 6.4 16 1.8 11 14 25 33

M 8 3D-1556 7.5 11.1 8.2 12 1.8 11 14 25 31

M 8 3D-1552 7.5 11.1 8.2 16 1.8 11 11 22 30

M 8 3D-1554 7.5 11.1 8.2 16 1.8 11 14 25 33

M 10 3D-1553 7.5 11.1 10.2 16 1.8 11 11 22 30

M 10 3D-1559 7.5 11.1 10.2 18 1.8 11 14 25 34

M 10 3D-1560 7.5 11.1 10.2 22 1.8 11 20 31 42 300

M 12 3D-1555 7.5 11.1 12.7 22 1.8 11 20 31 42 300

35mm² M 6 3D-1584 9 12.6 6.4 16 1.8 12 11 23 31 3D-109 400

M 8 3D-1581 9 12.6 8.2 16 1.8 12 11 23 31

M 8 3D-1585 9 12.6 8.2 18 1.8 12 15 27 36

M 8 3D-1582 9 12.6 10.8 18 1.8 12 15 27 36

M 8 3D-1586 9 12.6 10.2 22 1.8 12 19 31 42

M 8 3D-1583 9 12.6 12.7 22 1.8 12 19 31 42

SHEET METAL LUGS

57



No.

Dimension in mm



50mm² M 8 3D-1609 10.5 14.1 8.2 18 1.8 16 18 34 43 3D-109 200

M 10 3D-1607 10.5 14.1 10.2 18 1.8 16 18 34 43

M 10 3D-1610 10.5 14.1 10.2 22 1.8 16 16 32 43

M 10 3D-1611 10.5 14.1 10.2 24 1.8 16 20 36 48

M 12 3D-1608 10.5 14.1 12.7 24 1.8 16 20 36 48

M 16 3D-1612 10.5 14.1 16.2 32 1.8 16 22 38 54

70mm² M 10 3D-1637 12 16 10.4 22 2 18 18 36 47 3D-109 150

M 12 3D-1636 12 16 12.7 22 2 18 18 36 47

M 12 3D-1638 12 16 12.7 24 2 18 18 36 48

M 16 3D-1639 12 16 16.2 28 2 18 22 40 54

95mm² M 10 3D-1651 13.5 18.1 10.2 22 2.3 20 15 35 46 3D-109 100

M 10 3D-1652 13.5 18.1 10.2 24 2.3 20 20 38 50

M 12 3D-1650 13.5 18.1 12.7 24 2.3 20 18 38 50

M 16 3D-1653 13.5 18.1 16.2 28 2.3 20 24 44 58

120mm² M 12 3D-1658 15 20.2 12.7 26 2.6 22 17 39 52 3D-109 100

M 16 3D-1659 15 20.2 16.2 32 2.6 22 26 48 64

M 20 3D-1660 15 20.2 20.3 40 2.6 22 30 52 72 80

150mm² M 12 3D-1668 16.5 23.7 12.7 34 3.6 24 25 49 66 3D-109 50

M 16 3D-1666 16.5 23.7 16.2 34 3.6 24 25 49 66

M 16 3D-1669 16.5 23.7 16.2 40 3.6 24 30 54 74

M 20 3D-1667 16.5 23.7 20.3 40 3.6 24 30 54 74

SHEET METAL LUGS

58

Ring Type, With Insulating SleeveMaterial: ETP-Copper With PVC SleeveSurface: Tin Plated

d 3


No.

Dimension in mm



0.5 To 1.5 mm2

M 2 3D-3076 1.6 3.2 2.2 6 0.8 5 4 16 19 3D-41 200

M 2.5 3D-3077 1.6 3.2 2.6 6 0.8 5 4 16 19

M 3 3D-3078 1.6 3.2 3.2 6 0.8 5 4 16 19

M 3 3D-3081 1.6 3.2 3.2 6.8 0.8 5 3.6 14.6 18

M 3 3D-3084 1.6 3.2 3.2 8 0.8 5 5 17 21

M 3.5 3D-3079 1.6 3.2 3.7 6 0.8 5 4 16 19

M 3.5 3D-3082 1.6 3.2 3.7 6.8 0.8 5 3.8 14.6 18

M 4 3D-3080 1.6 3.2 4.2 6 0.8 5 4 16 19

M 4 3D-3083 1.6 3.2 4.2 6.8 0.8 5 3.6 14.6 18

M 4 3D-3085 1.6 3.2 4.2 8 0.8 5 5 17 21

M 4 3D-3087 1.6 3.2 4.2 7.2 0.8 5 5 16 19.5

M 4 3D-3088 1.6 3.2 4.2 10 0.8 5 6 18 23

M 5 3D-3086 1.6 3.2 5.2 8 0.8 5 5 17 21

M 5 3D-3074 1.6 3.2 5.2 10 0.8 5 6 18 23

M 6 3D-3089 1.6 3.2 6.4 10 0.8 5 6 18 23

M 6 3D-3090 1.6 3.2 6.4 12 0.8 5 6 17 23

2.5 mm2 M 3 3D-3126 2.3 3.9 3.2 6.5 0.8 5 3.5 14.5 17.7 3D-41 200

M 3.5 3D-3127 2.3 3.9 3.7 6.5 0.8 5 3.5 14.5 17.7

M 3.5 3D-3128 2.3 3.9 3.7 8 0.8 5 5 17 21

M 4 3D-3129 2.3 3.9 4.2 8 0.8 5 5 17 21

M 5 3D-3130 2.3 3.9 5.2 8 0.8 5 5 17 21

M 5 3D-3131 2.3 3.9 5.2 10 0.8 5 7 18 23

M 5 3D-3133 2.3 3.9 5.2 12 0.8 5 9 21 27

M 6 3D-3132 2.3 3.9 6.4 10 0.8 5 7 18 23

M 6 3D-3134 2.3 3.9 6.4 12 0.8 5 9 21 27

M 6 3D-3136 2.3 3.9 6.4 16 0.8 5 10 22 30

M 8 3D-3135 2.3 3.9 8.2 12 0.8 5 9 21 27

SHEET METAL LUGS

59

d 3

Ring Type, With Insulating SleeveMaterial: ETP-Copper With PVC SleeveSurface: Tin Plated

Conductors mm2

Bolt 0

3D Cat No.

Dimension in mm



22.5 mm M 8 3D-3137 2.3 3.9 8.2 16 0.8 5 10 22 30 200

M 10 3D-3138 2.3 3.9 10.2 16 0.8 5 10 22 30

M 10 3D-3139 2.3 3.9 10.2 18 0.8 5 14 25 34

M 12 3D-3140 2.3 3.9 12.7 18 0.8 5 14 25 3424 - 6 mm M 4 3D-3196 3.5 5.5 4.2 8 1 6 5 21 25 3D-41 200

M 5 3D-3197 3.5 5.5 5.2 8 1 6 5 21 25

M 4 3D-3198 3.5 5.5 4.3 10 1 6 5 22 27

M 5 3D-3199 3.5 5.5 5.2 10 1 6 5 22 27

M 5 3D-3200 3.5 5.5 5.2 8 1 6 9.8 26 30

M 5 3D-3201 3.5 5.5 5.2 12 1 6 6 22 28

M 5 3D-3204 3.5 5.5 5.2 12 1 6 7 24 30

M 6 3D-3202 3.5 5.5 6.4 12 1 6 6 22 28

M 6 3D-3205 3.5 5.5 6.4 12 1 6 7 24 30

M 6 3D-3206 3.5 5.5 6.4 14 1 6 10.5 26.5 33.5

M 8 3D-3203 3.5 5.5 8.2 12 1 6 6 22 28

M 8 3D-3207 3.5 5.5 8.2 14 1 6 10.5 26.5 33.5

M 8 3D-3209 3.5 5.5 8.2 16 1 6 13 30 38

M 8 3D-3211 3.5 5.5 8.2 18 1 6 12 29 38

M 9 3D-3208 3.5 5.5 9.7 14 1 6 10.5 26.5 33.5

M 10 3D-3210 3.5 5.5 10.2 16 1 6 13 30 38

M 10 3D-3212 3.5 5.5 10.2 18 1 6 12 29 38

M 12 3D-3213 3.5 5.5 12.7 18 1 6 12 29 38

SHEET METAL LUGS

60

Ring Type Double GripWith Insulating SleeveMaterial: ETP-Copper + PVC SleeveSurface: Tin Plated

Conduc-tors mm2 Bolt 0 3D Cat

No.

Dimension in mm


Packing Qtyd1 b d2 s a d3 C2 I J

0.5 To

1.5mm²

M 2.5 3D-3337 1.6 6 2.6 0.8 5 3.2 4 16 19 3D-41 200

M 3 3D-3338 1.6 6 3.2 0.8 5 3.2 4 16 19

M 3 3D-3341 1.6 6.8 3.2 0.8 5 3.2 3.6 14.6 18

M 3 3D-3344 1.6 8 3.2 0.8 5 3.2 5 17 21

M 3.5 3D-3366 1.6 7.2 3.7 0.8 5 3.2 4 17.4 21

M 3.5 3D-3339 1.6 6 3.7 0.8 5 3.2 4 16 19

M 3.5 3D-3342 1.6 6.8 3.7 0.8 5 3.2 3.8 14.6 18

M 4 3D-3340 1.6 6 4.2 0.8 5 3.2 4 16 19

M 4 3D-3343 1.6 6.8 4.2 0.8 5 3.2 3.6 14.6 18

M 4 3D-3345 1.6 8 4.2 0.8 5 3.2 5 17 21

M 4 3D-3347 1.6 7 4.2 0.8 5 3.2 5 16 19.5

M 4 3D-3348 1.6 10 4.2 0.8 5 3.2 6 18 23

M 5 3D-3346 1.6 8 5.2 0.8 5 3.2 5 17 21

M 5 3D-3349 1.6 10 5.2 0.8 5 3.2 6 18 23

M 6 3D-3350 1.6 10 6.4 0.8 5 3.2 6 18 23

M 6 3D-3351 1.6 12 6.4 0.8 5 3.2 6 17 23

2.5mm² M 3 3D-3382 2.3 6.5 3.2 0.8 5 3.9 3.5 14.5 17.8 3D-41 200

M 3.5 3D-3383 2.3 6.5 3.7 0.8 5 3.9 3.5 14.5 17.7

M 3.5 3D-3384 2.3 8 3.7 0.8 5 3.9 5 17 21

M 4 3D-3385 2.3 8 4.2 0.8 5 3.9 5 17 21

M 5 3D-3386 2.3 8 5.2 0.8 5 3.9 5 17 21

M 5 3D-3387 2.3 10 5.2 0.8 5 3.9 7 18 23

M 5 3D-3389 2.3 12 5.2 0.8 5 3.9 9 21 27

M 6 3D-3388 2.3 10 6.4 0.8 5 3.9 7 18 23

M 6 3D-3390 2.3 12 6.4 0.8 5 3.9 9 21 27

M 6 3D-3392 2.3 16 6.4 0.8 5 3.9 10 22 30

M 8 3D-3391 2.3 12 8.2 0.8 5 3.9 9 21 27

M 8 3D-3393 2.3 16 8.2 0.8 5 3.9 10 22 30

M 10 3D-3394 2.3 16 10.2 0.8 5 3.9 10 22 30

M 10 3D-3395 2.3 18 10.2 0.8 5 3.9 14 25 34

M 12 3D-3396 2.3 18 12.7 0.8 5 3.9 14 25 34

d 3

SHEET METAL LUGS

61

Ring Type Double Grip With Insulating SleeveMaterial: ETP-Copper + PVC SleeveSurface: Tin Plated

Conductors mm2

Bolt 0

3D Cat No.

Dimension in mm



4 - 6mm² M 4 3D-3493 3.5 5.5 4.2 8 1 6 5 22 26 3D-41 200

M 4 3D-3495 3.5 5.5 4.2 10 1 6 5 23 28

M 5 3D-3494 3.5 5.5 5.2 8 1 6 5 22 26

M 5 3D-3496 3.5 5.5 5.2 10 1 6 5 23 28

M 5 3D-3497 3.5 5.5 5.2 8 1 6 9.8 27.8 31.8

M 5 3D-3498 3.5 5.5 5.2 12 1 6 6 23 29

M 5 3D-3501 3.5 5.5 5.2 12 1 6 7 25 31

M 6 3D-3499 3.5 5.5 6.4 12 1 6 6 23 29

M 6 3D-3502 3.5 5.5 6.4 12 1 6 7 25 31

M 6 3D-3503 3.5 5.5 6.4 14 1 6 10.5 27.5 34.5

M 8 3D-3500 3.5 5.5 8.2 12 1 6 6 23 29

M 8 3D-3504 3.5 5.5 8.2 14 1 6 10.5 27.5 34.5

M 8 3D-3506 3.5 5.5 8.2 16 1 6 13 31 39

M 8 3D-3508 3.5 5.5 8.2 18 1 6 12 30 39

M 9 3D-3505 3.5 5.5 9.7 14 1 6 10.5 27.5 34.5

M 10 3D-3507 3.5 5.5 10.2 16 1 6 13 30 39

M 10 3D-3509 3.5 5.5 10.2 18 1 6 12 30 39

M 12 3D-3510 3.5 5.5 12.7 18 1 6 12 30 39

d 3

SHEET METAL LUGS

62

Tailormade Ring Type,Brazed SeamMaterial: ETP-CopperSurface: Tin Plated

J

I

d1d3

a

sd2

b

Conduc-tors mm2 Bolt 0 3D Cat No.

Dimension in mm


Packing Qtyd1 d3 d2 b s a I J

4 5 3D-1368 3.1 5.5 5.2 10 1.2 6 14 19 3D-17 200

4 6 3D-1370 3.1 5.5 6.4 12 1.2 6 16 22 3D-2

4-6 8 3D-1421D DDI 3.6 6.2 8.2 16 1.3 8 28.5 36.5 3D-17 200

4-6 10 3D-1427D DDI 3.8 6.2 10.2 16 1.2 8 28.5 36.5 3D-2

70 16 3D-1639D BHE 11.5 15.5 16.2 32 2 28 54 70 3D-109 150

95 16 3D-1653D BHE 14 19 16.2 32 2.5 32 72 88 3D-109 100

SHEET METAL LUGS

63

Fork Type , Brazed SeamMaterial: ETP-CopperSurface: Tin Plated

Conduc-tors mm2 Bolt 0 3D Cat No.

Dimension in mm


Packing Qtyd1 b d2 s a d3 I J

0.5 M 2 3D-1709 1.6 4.6 2.3 0.8 5.0 3.2 10.6 13 3D-17 200

To 1.5mm2 M 3 3D-1923 1.6 6.0 3.1 0.8 5.0 3.2 11.0 14 3D-2

M 3.5 3D-1699 1.6 6.8 3.6 0.8 5.0 3.2 11.1 14.5

M 3.5 3D-1700 1.6 6.0 3.6 0.8 5.0 3.2 11.0 14

M 4 3D-1701 1.6 8.0 4.1 0.8 5.0 3.2 12.0 16

M 4 3D-1704 1.6 6.5 4.1 0.8 5.0 3.2 11.0 15

M 5 3D-1875 1.6 8.0 5.1 0.8 5.0 3.2 12.0 16

M 5 3D-1702 1.6 10.0 5.1 0.8 5.0 3.2 13.0 18

M 5 3D-1698 1.6 8.0 5.1 0.8 5.0 3.2 17.0 21

2.5mm2 M 3 3D-1902 2.4 5.6 3.1 0.8 5.0 4 10.0 14 3D-17 200

M 3 3D-1889 2.3 6.0 3.1 0.8 5.0 3.9 11.0 14 3D-2

M 3.5 3D-1890 2.3 6.0 3.6 0.8 5.0 3.9 11.0 14

M 3.5 3D-1884 2.3 6.5 3.6 0.8 5.0 3.9 11.8 15

M 4 3D-1898 2.3 6.5 4.1 0.8 5.0 3.9 11.8 15

M 4 3D-1891 2.3 8.0 4.1 0.8 5.0 3.9 12.0 16

M 5 3D-1892 2.3 10.0 5.1 0.8 5.0 3.9 14.0 19

M 5 3D-1903 2.6 10.6 5.0 1.0 6.2 4.6 15.7 21

M 6 3D-1896 2.3 10.0 6.5 0.8 5.0 3.9 14.0 1924mm M 3 3D-1906 3.5 6.0 3.1 1.0 6.0 5.5 11.5 15 3D-17 200

2To 6mm M 3.5 3D-1907 3.5 6.0 3.6 1.0 6.0 5.5 11.0 15 3D-2

M 4 3D-1733 3.5 8.0 4.1 1.0 6.0 5.5 13.0 18.5

M 4 3D-1914 3.6 8.0 4.1 1.0 6.0 5.6 14.0 18

M 5 3D-1734 3.5 8.0 5.1 1.0 6.0 5.5 13.0 18.5

M 5 3D-1916 3.6 10.0 5.1 1.0 6.0 5.6 15.0 20

M 6 3D-1915 3.6 11.0 6.4 1.0 6.0 5.6 16.0 21.5210mm M 6 3D-1917 4.5 16.0 6.5 1.2 8.0 6.9 19.0 27 3D-2 200

M 8 3D-1918 4.5 16.0 8.2 1.2 8.0 6.9 19.0 27 16mm M 5 3D-1922 5.3 10.0 5.1 1.2 10.0 7.7 20.0 26 3D-2 200

SHEET METAL LUGS

64

Fork Type with Insulating SleeveMaterial: ETP-Copper With PVC SleeveSurface: Tin Plated


No.

Dimension in mm


Packing Qtyd1 b d2 s a a-1 d3 I J

0.5To 1.5mm2

M 2 3D-3695 1.6 4.6 2.3 0.8 5 11 3.2 15.2 18 3D-41 200

M 3 3D-3640 1.6 6 3.1 0.8 5 11 3.2 16 19

M 3.5 3D-3641 1.6 6 3.6 0.8 5 11 3.2 16 19

M 3.5 3D-3639 1.6 6.8 3.5 0.8 5 11 3.2 15 19

M 4 3D-3647 1.6 6.5 4.1 0.8 5 11 3.2 16 20

M 4 3D-3642 1.6 8 4.1 0.8 5 11 3.2 17 21

M 5 3D-3650 1.6 8 5.1 0.8 5 11 3.2 17 21

M 5 3D-3643 1.6 10 5.1 0.8 5 11 3.2 19 23

M 5 3D-3638 1.6 8 5.1 0.8 5 11 3.2 22 26

2.5mm2 M 3 3D-3671 2.4 5.6 3.1 0.8 5 11 4 15 19 3D-41 200

M 3 3D-3661 2.3 6 3.1 0.8 5 11 3.9 16 19

M 3.5 3D-3662 2.3 6 3.6 0.8 5 11 3.9 16 19

M 3.5 3D-3657 2.3 6.5 3.5 0.8 5 11 3.9 16.8 20

M 4 3D-3663 2.3 8 4.1 0.8 5 11 3.9 17 21

M 4 3D-3668 2.3 6.5 4.1 0.8 5 11 3.9 16.8 20

M 5 3D-3664 2.3 10 5.1 0.8 5 11 3.9 19 24

M 5 3D-3673 2.6 10.6 5.0 1 6.2 11 4.6 20 25

M 6 3D-3670 2.3 10 6.4 0.8 5 11 3.9 19 24

4mm2

To 6mm2M 3 3D-3674 3.5 6 3.1 1 6 14 5.5 21 24 3D-41 200

M 3.5 3D-3675 3.5 6 3.5 1 6 14 5.5 21 24

M 4 3D-3679 3.6 8 4.1 1 6 14 5.6 23 27

M 4 3D-3720 3.5 8 4.1 1 6 11 5.5 21 25

M 5 3D-3721 3.5 8 5.1 1 6 11 5.5 21 25

M 5 3D-3681 3.6 10 5.1 1 6 14 5.6 24 29

M 6 3D-3680 3.6 11 6.4 1 6 14 5.6 25 30.5

SHEET METAL LUGS

65

Fork Type Double Grip, With Insulating SleeveMaterial: ETP-Copper With PVC Sleeve Surface: Tin Plated

Tailormade Fork TypeWith Brazed SeamMaterial: ETP-Copper Surface: Tin Plated J

I

d1d3

a

sd2


Dimension in mm



20.5 to 1.5mm M 3.5 3D-3685 1.6 3.2 3.5 6.8 0.8 4 14.8 19 3D-41 20022.5mm M 3.5 3D-3687 2.3 3.9 3.5 6.5 0.8 5 16.8 20 3D-41 200

4mm2 to 6mm2 M 3 3D-3689 3.5 5.5 3.1 6 1 6 20.5 24 3D-41 200

M 3.5 3D-3690 3.5 5.5 3.5 6 1 6 20 24


No.

Dimension in mmTools Crimping

Pro�le


1.5 M 3 3D-1672 1.60 3.20 3.10 6.00 0.80 5.00 11.00 14.00 3D-17 200

M 4 3D-1673 1.60 3.20 4.10 8.00 0.80 5.00 12.00 16.00 3D-2

M 4 3D-1674 1.60 3.20 4.10 7.00 0.80 5.00 11.00 14.50

M 5 3D-1675 1.60 3.20 5.10 10.00 0.80 5.00 13.00 18.00

M 3.5 3D-1676 1.60 3.20 3.60 6.00 0.80 5.00 11.00 14.00

M 3.5 3D-1678 1.60 3.20 3.60 6.80 0.80 5.00 9.60 13.00

M 6 3D-1679 1.60 3.20 6.10 10.00 0.80 5.00 13.00 18.00

2.5 M 4 3D-1680 2.30 3.90 4.10 8.00 0.80 5.00 12.00 16.00 3D-17 200

M 5 3D-1681 2.30 3.90 5.10 10.00 0.80 5.00 13.00 18.00 3D-2

M 3 3D-1682 2.30 3.90 3.10 6.50 0.80 5.00 9.50 12.70

M 3.5 3D-1683 2.30 3.90 3.60 6.50 0.80 5.00 9.50 12.20

SHEET METAL LUGS

SHEET METAL LUGS

66


No.


Pro�le


4-6 M 4 3D-1685 3.50 5.50 4.10 8.00 1.00 6.00 13.00 17.00 3D-17 200

M 5 3D-1688 3.50 5.50 5.10 12.00 1.00 6.00 16.00 22.00 3D-2

10 M 4 3D-1690 4.30 6.30 4.10 10.00 1.00 8.00 17.00 22.00 3D-2 200

M 6 3D-1692 4.30 6.30 6.10 12.00 1.00 8.00 17.00 23.00

M 8 3D-1693 4.30 6.30 8.20 16.00 1.00 8.00 19.00 27.00

16 M 5 3D-1694 5.60 8.00 5.10 10.00 1.20 10.00 19.00 24.00 3D-2 200

M 6 3D-1695 5.60 8.00 6.10 12.00 1.20 10.00 20.00 26.00

M 8 3D-1696 5.60 8.00 8.10 16.00 1.20 10.00 22.00 30.00

M 8 3D-1697 5.60 8.00 8.10 18.00 1.20 10.00 24.00 33.00

Tailormade Fork TypeWith Brazed SeamMaterial: ETP-Copper Surface: Tin Plated

J

I

d1d3

a

sd2

SHEET METAL LUGS

67

Fork Type With hook Brazed SeamMaterial: ETP-Copper Surface: Tin Plated

d3 d1

J

I

bd2

as


No.


Pro�le


0.75 M 2 3D-1707 0.90 1.90 2.30 4.60 0.50 3.00 8.00 11.00 3D-17 200

1.5 M 5 3D-1708 1.60 3.20 5.20 8.00 0.80 5.00 12.00 17.00 3D-17 200

M 2 3D-1709 1.60 3.20 2.30 4.60 0.80 5.00 - 13.00 3D-2

M 6 3D-1710 1.60 3.20 6.30 12.00 0.80 5.00 13.00 19.00

M 8 3D-1711 1.60 3.20 8.10 12.00 0.80 5.00 13.00 19.00

M 2 3D-1712 1.30 3.20 2.30 6.00 0.80 5.00 10.20 13.00

M 4 3D-1713 1.70 3.30 4.20 7.50 0.80 5.00 9.40 15.00

M 3 3D-1714 1.80 3.20 3.60 6.50 0.70 5.00 10.00 15.00

M 3 3D-1717 1.60 3.20 3.70 6.80 0.80 5.00 10.00 15.00

2.5 M 4 3D-1718 2.30 3.90 4.20 7.70 0.80 5.00 10.00 16.00 3D-17 200

M 5 3D-1719 2.30 3.90 5.20 10.00 0.80 5.00 12.00 18.00 3D-2

M 6 3D-1720 2.30 3.90 6.30 12.00 0.80 5.00 13.00 19.00

M 8 3D-1721 2.30 3.90 8.10 12.00 0.80 5.00 13.00 19.00

M 4 3D-1722 2.30 3.90 4.10 8.00 0.80 5.00 13.00 17.00

4 M 4 3D-1726 3.10 5.50 4.10 10.00 1.20 6.00 14.00 20.00 3D-17 200

M 5 3D-1727 3.10 5.50 5.10 10.00 1.20 6.00 14.00 20.00 3D-2

M 8 3D-1729 3.10 5.50 8.10 12.00 1.20 6.00 14.00 20.00

4-6 M 5 3D-1731 3.50 5.50 5.20 10.00 1.00 6.00 14.00 20.00 3D-17 200

M 5 3D-1732 3.50 5.50 5.20 12.00 1.00 6.00 14.00 20.00 3D-2

SHEET METAL LUGS

68

Tailormade Fork Type Type-I Brazed Seam Type-II With Insulating Sleeve Material: ETP-Copper Surface: Tin Plated

Chain Form Fork TypeMaterial: ETP-Copper Surface: Tin Plated

Conductor mm² Bolt Ø 3D CAT NO

Dimensions in mm

TYPE

d1 d3 d2 b s a I J

1.5 3.5 3D-1700 RCF 1.6 3.2 3.6 6 0.8 5 12.3 15.7 I

1.5 3.5 3D-3641 RCF 1.6 3.2 3.6 6 0.8 5 17.8 21.2 II

Conductor mm² Bolt Ø 3D CAT NO

Dimensions in mm

d2 b s a I J

1.5 3.5 3D-1700-1 3.6 6 0.8 5 11.1 14.5

2.5 3.5 3D-1884-1 3.6 6.5 0.8 5 11.8 15

b

d2

I

sJ

a

d3 d1

b

d2

I

s

J

ad3 d1

I

J

d2

b S

a

Type I

Type I

Type II

Type II

SHEET METAL LUGS

SHEET METAL LUGS

69

Rectangular Pin Type,Brazed Seam,Material : ETP-CopperSurface : Tin Plated

Conductors mm2 3D Cat No.Dimension in mm


Packing Qtyd1 d3 b s a J

210mm 3D-1041 4.3 6.7 4.3 2.4 8 22 3D-17 200216mm 3D-1042 5.3 7.3 2.7 2 10 25 3D-17 200216mm 3D-1043 5.8 8.2 5.5 2.4 10 26.0 3D-17 200

25mm2 3D-1044 7.5 11.1 7.0 3.6 11 31.0 3D-109 200

35mm2 3D-1045 9.0 12.6 8.0 3.6 12 37.0 3D-109 400

50mm2 3D-1046 10.5 14.1 9.0 3.6 16 42.0 3D-109 200

70mm2 3D-1047 12.0 16.0 10.0 4 18 45.0 3D-109 100

95mm2 3D-1048 13.5 18.5 12.5 5 24 55.0 3D-109 25

Round Pin Type,Brazed SeamMaterial: ETP-CopperSurface: Tin Plated



Packing Qtyd1 d3 b a J

0.5 3D-1012 1.6 3.2 1.9 5 17 3D-17 2002To 1.5mm 3D-1015 1.6 3.2 1.9 5 14 3D-2

3D-1019 1.8 3.2 1.9 5 17

2.5mm2 3D-1020 2.4 4 1.7 4.2 14.4 3D-17 200

3D-1021 2.3 3.9 1.9 5 17 3D-2

3D-1023 2.3 3.9 1.9 5 2124mm 3D-1028 2.8 4.5 1.7 4.2 14.4 3D-17 200

3D-1030 2.9 4.9 2.7 6 20 3D-226mm 3D-1037 3.6 5.6 2.6 6.4 20.4 3D-17 200

3D-1036 3.6 5.6 2.7 6 20 3D-2

3D-1039 4 6 2.7 6 20

SHEET METAL LUGS

SHEET METAL LUGS

70

Round Pin Type,With Insulating SleeveMaterial: ETP-Copper With PVC SleeveSurface: Tin Plated


Dimension in mm


Packing Qtyd1 d3 b a a-1 J

0.5 3D-3008 1.6 3.2 1.9 5 11 22 3D-41 2002To 1.5mm 3D-3013 1.6 3.2 1.9 5 11 19

3D-3020 1.8 3.8 1.9 5 11 22

2.5m2 3D-3022 2.3 3.9 1.9 5 11 22 3D-41 20024mm 3D-3026 2.9 4.9 2.7 6 14 28 3D-41 20026mm 3D-3030 3.6 5.6 2.7 6 14 28 3D-41 200

Round Pin TypeDouble Grip, with Insulating SleeveMaterial: ETP-Copper with PVC SleeveSurface: Tin Plated


Dimension in mm


Packing Qtyd1 d3 b s a a-1 J L

20.5 to 1.5mm 3D-3040 1.6 3.2 1.9 0.8 5 11 22 17 3D-41 200

22.5mm 3D-3043 2.3 3.9 1.9 0.8 5 11 22 17 3D-41 200

4mm2 3D-3046 2.9 4.9 2.7 1 6 14 29 20 3D-41 200

SHEET METAL LUGS

SHEET METAL LUGS

71

Tailormade Round Pin Type Material: ETP-CopperSurface: Tin Plated

Tailormade Rectangular Pin Typewith Insulating SleeveMaterial: ETP-Copper With PVC SleeveSurface: Tin Plated

s

J

b

a

d3 d1

J

b

a

d1

d3


Dimension in mm



1 3D-1010B 1.2 2.8 1.8 0.8 4 16 3D-17 200


Dimension in mm Packing Qtyd1 d3 b s a J

10 3D-3033 4.3 6.7 4.3 1.2 8 30 200

16 3D-3034 5.8 8.2 5.5 1.2 10 36 200

SHEET METAL LUGS

SHEET METAL LUGS

72

Flat Pin Type with Insulating SleeveMaterial: ETP-Copper with PVC SleeveSurface: Tin Plated

Conductors mm23D Cat

No.Dimension in mm



2 0.5mm To 1.5mm2 3D-3009 1.6 3.2 3.1 0.8 5 11 22 17 3D-41 200

3D-3011 1.6 3.2 2.3 0.8 5 11 20.5 15.5

3D-3012 1.6 3.2 2.3 0.8 5 11 28.5 23.5

22.5mm 3D-3023 2.3 3.9 3.1 0.8 5 11 22 17 3D-41 200

3D-3025 2.3 3.9 2.3 0.8 5 11 28.5 23.5

2 24mm to 6mm 3D-3027 3.6 5.6 5.1 1 6 14 36 20 3D-41 200




20.5 to 1.5mm 3D-1011 1.6 3.2 3.1 0.8 5 17 3D-17 200

3D-1013 1.6 3.2 2.3 0.8 5 15.5 3D-2

3D-1014 1.6 3.2 2.3 0.8 5 23.5 22.5mm 3D-1022 2.3 3.9 3.1 0.8 5 17 3D-17 200

3D-1027 2.4 4 3.1 0.8 4.2 14.4 3D-2

3D-1024 2.3 3.9 2.3 0.8 5 23.5

3D-1025 2.3 3.9 2.8 0.8 5 14

3D-1029 2.8 4.4 3.1 0.8 4.2 14.42 2 4mm To 6mm 3D-1032 3.6 5.6 5.1 1 6 20 3D-17 200

3D-1035 3.4 5.5 5.1 1 6.35 20.6 3D-2

3D-1038 3.6 5.6 2.8 1 6

Flat Pin Type, Brazed Seam

16

Material: ETP-CopperSurface: Tin Plated

SHEET METAL LUGS

SHEET METAL LUGS

73

Tailormade Flat Pin Type with Insulating SleeveMaterial: ETP-Copper with PVC SleeveSurface: Tin Plated




1.5 3D-3012S DG 1.6 3.2 2.3 0.8 5 11 23.5 18.5 3D-41

Flat Pin Type Double grip

200

with insulating sleeve Material: ETP-Copper With PVC SleeveSurface: Tin Plated

Tailormade Flat Pin TypeMaterial: ETP-Copper Surface: Tin Plated




2.5 3D-3044 2.3 3.9 3.1 0.8 5 11 22 17 3D-41 200



Pro�le


3D-10101 1.2 2.8 3.1 0.8 4 16 3D-17 200

2.5 3D-1024 2.6 4 2.5 0.7 5.1 25.2 3D-17 & 3D-2 200

SHEET METAL LUGS

SHEET METAL LUGS

SHEET METAL LUGS

74

COPPER SEMIS

Copper Bus Bar

T - Aluminium &Copper Connector

Copper Bus Bar

X - Aluminium &Copper Connector

Copper Earthing StripsPlain & Perforated

QUALITY POLICY

We, at billets Elektro Werke Pvt. Ltd.are committed to achieve full

customer satisfaction and enhancing it.This commitment is shared by all our

employees and is an integral part of thefundamental value system of our company.

We shall achieve this by continual improvementof processes, products, services and systems,

designed to meet the expectation of theCustomers, and thereby fostergood partnerships with them.

ABB LIMITED1. ALSTOM PROJECTS INDIA 2. AREVA T&D (INDIA) LTD3. BARC4. BHARAT EARTH MOVERS LTD5. BHARAT HEAVY ELECTRICALS 6. BLUE STAR LTD

LTD7.

C-DOT 8. CESC LTD9. CROMPTON GREAVES LTD10. CUMMINS GENERATION TECHNOLOGIES11. EMERSON NETWORK POWER (I) PVT. LTD.12. EXIDE INDUSTRIES LTD13.

HIND RECTIFIERS LTD14. ITI LTD 15. LARSEN & TOUBRO LTD16. NALCO17. NTPC LTD 18. OTIS ELEVATOR CO (INDIA) LTD19. POWERICA LTD20. RAILWAYS21. RELIANCE INDUSTRIES LTD22. SCHNEIDER ELECTRIC23. SIEMENS LTD 24. TORRENT POWER LIMITED25. TYCO ELECTRONICS CORP. INDIA PVT. LTD. 26.

We are approved vendors for:

CORP. OFFICE : 42, 1st Floor, Jagat Satguru Industrial Estate, Off Aarey Road, Goregaon (E), Mumbai - 400 063, India. T +91-22-4058 4200/4/5F : +91-22-4058 4222 E : [email protected], [email protected] W: www.bewl.in

Manufacturing facility in Umergaon

Dealer / Distributor

PVT.

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