Products for Welding Applications
MANUFACTURER-SPECIFICCOMPONENT APPROVAL WELDING
Best Practices in Welding Applications
Issue 04/2017 · Version 2.0
2 | Manufacturer-specific component approval Welding
CHANGE HISTORY 3
CONTACT PERSONS AT BALLUFF 4
PRODUCTS FOR WELDING APPLICATIONS
Inductive sensors
Technical informations sensors 6
SENSORS
Inductive Sensors
Magnetic-field immune 9
Standard (Welding modified) 10
Magnetic field sensors
Cylinder with pull rods 14
T-slot 15
ACCESSORIES
Fastening technology
Mounting clamp with positive stop 16
Mechanical protection
Protective caps 18
CONNECTIVITY
Single-ended cordsets
TPE cables 20
FEP cables 22
PUR cables with LED 24
Double-ended cordsets
TPE 26
FEP 27
USEFUL LINKS 28
EXCLUSION OF LIABILITY 29
BALLUFF SALES WORLDWIDE 30
TABLE OF CONTENT
Products for Welding Applications | 3
Version 2.0 from 2017-04-18
Version Date Type of change Site
1.0 2016-04-20 First Release all
2.0 2017-04-18 Update of the document:BES02W4 has been replaced by BES054ZBCC W313-W313-30-300-TW0434-xxx has been replaced byBCC W313-W313-30-300-TW0334-xxx
1328
CHANGE HISTORY
4 | Manufacturer-specific component approval Welding
Responsibilities Contact persons Contact
Brose Global Key Account Manager
Gartenstr. 21-25
73765 Neuhausen
Adrian Trabold Phone: +49 (0) 7158 173 959
Mobile: +49 (0) 162 4387823
Email: [email protected]
Brose Account Manager
(Coburg, Hallstadt, Würzburg)
Stefan Horcher Mobile: +49 (0) 172 1396 123
Email: [email protected]
Brose Account Manager
(Wuppertal)
Frank Rüger Mobile: +49 (0) 172 7303 571
Email: [email protected]
Brose Account Manager
(USA)
Richard Bertolone Mobile: +1 810-841-4369
Email: [email protected]
Brose Account Manager
(Canada)
Greg Soden Mobile: +1 647-654-7556
Email: [email protected]
Brose Account Manager
(Mexico)
Erika Ramírez Mobile: +52 (1) 442 178 2762
Email: [email protected]
Brose Account Manager
(Brazil)
Fabiola Bracalente Phone: +55 (0) 19 9818 2536
Email: [email protected]
Brose Account Manager
(United Kingdom)
Norman Hurley Mobile: +44 (0) 7770 692503
Email: [email protected]
Brose Account Manager
(Czech Republic)
Tomas Tvrznik Phone: +42 (0) 281 000-619
Email: [email protected]
Brose Account Manager
(China)
Alice Shen Mobile: +86 (0) 177 1738 9531
Email: [email protected]
Products and applicationsCompetitive conversionsTechnical documentationSuccessor products, replacement typesProjecting
Technical sales Phone: +49 (0) 7158 173-777
Fax: +49 (0) 7158 173-287
Email: [email protected]
CommissioningError searchMaintenance and repairsClaims and returnsSpare parts
Technical service Phone: +49 (0) 7158 / 173 – 370
Fax: +49 (0) 7158 / 173- 691
Email: [email protected]
CONTACT PERSONS AT BALLUFF
Products for Welding Applications | 5
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Balluff Global Key Account Core Team
6 | Manufacturer-specific component approval Welding
Description 2-Components coating
2-component coating is based on acrylate (varnish). The sytem is strengthened with ceramic and is highly scrap and welding splatter resistant Colour: silver, theoretically can be changedThe coating has a high resistance to the adhesion of welding beads.
Image caps (active surface)
The caps are flat plates and only for the coating they are mounted on tubes.
Image Q8 Sensor
Fully and partly coated with 2 component coating. For the partly coated ones, we are using ceramic plates for the active surface.
general technical information PTFE
PTFE is a high semi-crystalline material, which by heating usually not becomes fusible-liquid but only rubbery soft.PTFE is extremely nonpolar, therefore by way hostile (antiadhesively) and hardly wettable.It has a very large temperature application range. The electrical insulating properties and chemical and weather resistanceare excellent. PTFE is almost non-flammable.
PTFE has low strength, stiffness and hardness, but good impact resistance.Saliency is to be anti-adhesive, which means that other materials like sticky materials do not adhere to its surface and it is not wetted of liquids.
PTFE has excellent sliding properties.The wear resistance, however, is modest, but, by addition of fillers such as graphite or bronze powder, can be improved.In addition, it tends to creep.
By using PTFE coating hot welding spatter adhere only slightly on the metal body of the sensor.In areas where welding residues can't be completely avoided the particularly smooth PTFE coating facilitates removing of these residues, without the sensor being damaged.
Products for Welding Applications
INDUCTIVE SENSORSTECHNICAL INFORMATIONS SENSORS
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TEST Q08 Sensor (BES055A)
The picture on the left has been taken during the installation in the welding machine.After approx. 5 weeks in use at this dirt point the picture below has been taken.
Conclusion:
After the test at this intense dirt point of the laser welding machine the sensor still operated with 100%. The welding residues could have been removed easily from the 2 component coating.Below the black spots of the cable, the cable was still completely intact and there have not been any penetration of the cable veins.
TEST cylinder switch BMF 235 (BMF00J6)
On the right, there is a picture of a new sensor.A sensor which have been in use for 11 months in a MAG-welding machine is shown below.
Conclusion:
The sensor kept his complete functionality. There have been 2 small penetrations which have been going through to the isolation, but this one has not been damaged. After removing the carbonized layer, there has still been the orange cable in a good shape below.
8 | Manufacturer-specific component approval Welding
Data connection cable Q08 sensors
Total wire
To strand: 3 leads 0,14m² Z: 30 mm
Jacket: TPE-U non-halogen + flame resistant Shore hardness D 55 ± 5
Mechanical characteristic
For flexible operations as well as for drag chains
Bendig radius (fix): 5 x external diameter of wire
Bending radius (moving): 10 x external diameter of wirke
Torsion resistant ± 180° / m
Fire behavior
Flame resistant according to UL 758/1581 horizontal flame test + FT2
Special feature
Non-halogen
Weld spatters resistant
Oil resistant jacket
ROHS/REACH conform
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MAGNETICFIELD IMMUNE
BES02JW
Dimension Ø 12 x 50 mm
Style M12x1
Range 8 mm
Switching output PNP Normally open (NO)
Installation non embaddable
Housing material Brass
Environment Magnetic field immuneWelding splatter resistant
Connection M12 Connector
Comment Standard sensor welding resistant PTFE coated
recommended accessory PTFE protection cap BAM00C3
ZIND-number 2222363676
Sensors
INDUCTIVE SENSORSMAGNETIC-FIELD IMMUNE
Our magnetic-field-proof inductive sensors are ideal for use in areas with strong magnetic fields such as in welding and induction hardening installations. They are insensitive to magnetic fields arising from electric welding currents up to 25 kA.
Installation always with tool holder
10 | Manufacturer-specific component approval Welding
Sensors
INDUCTIVE SENSORSSTANDARD (WELDING MODIFIED)
Our standard inductive sensors are ideal for object detection in metal areas. Here, they are suitable for a multitude of applications. Because they work without contact, they are wear-free and very resistant to dirt. The sensors are also short-circuit-proof. We provide the inductive standard sensors in configurations from Ø 3 mm to 80 × 80 mm square dimensions.
STANDARD INDUCTIVESENSORS(WELDING MODIFIED)
BES0586 BES0587 BES0588 BES0584
Dimension Ø 4 x 27 mm Ø 8 x 53 mm 8 x 20 x 8 mm 16 x 8 x 4.7 mm
Style cylindrical rectangular rectangular rectangular
Range 1,5 mm 3 mm 2 mm 2 mm
Switching output PNP Normally open (NO) PNP Normally open (NO) PNP Normally open (NO) PNP Normally open (NO)
Installation flush (shielded) flush (shielded) flush (shielded) flush (shielded)
Housing material Ceramic Brass
Environment Narrow installation space Narrow installation space Narrow installation space Narrow installation space
Connection 2m open cable end TPE 2m open cable end TPE 2m open cable end TPE 2m open cable end TPE
Comment active surface ceramic with 2 component coating, welding splatter abresive
2m welding splatter resisitent cable TPE
active surface with 2 component coating, welding splatter abresive
2m welding splatter resisitent cable TPE
active surface with 2 component coating, welding splatter abresive
2m welding splatter resisitent cable TPE
active surface ceramic with 2 component coating, welding splatter abresive
2m welding splatter resisitent cable TPE
Installation always with tool holder (cylindrical sensors)
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STANDARD INDUCTIVESENSORS(WELDING MODIFIED)
BES0492 BES055A BES0548 BES056M
Dimension 32 x 20 x 8 mm 40 x 8 x 8 mm Ø 5 x 27 mm Ø 8 x 30 mm
Style rectangular rectangular M5x0.5 M8x1
Range 7 mm 3 mm 1.5 mm 2 mm
Switching output PNP Normally open (NO) PNP Normally open (NO) PNP Normally open (NO) PNP Normally open (NO)
Installation flush (shielded) flush (shielded) flush (shielded) flush (shielded)
Housing material Zinc die cast Zinc die cast Stainless steel Stainless steel
Environment Narrow installation spaceWelding splatter resistant
Narrow installation space Narrow installation space Narrow installation space
Connection 30cm cable TPE with M8 connector
30cm cable TPE with M8 connector
2m open cable end TPE 2m open cable end TPE
Comment active surface SplatterGuard coating
M8 connector 3pol
20cm welding splatter resistant cable TPU
increased operating distance max. 7mm
active surface with 2 component coating, welding splatter abbresive
M8 connector 3pols
30cm welding splatter resistant cable TPE
active surface ceramic
2m welding splatter resisitent cable TPE
housing with 2 component coating welding splatter abresive
active surface with 2 component coating, welding splatter abresive
2m welding splatter resisitent cable TPE
increased operating distance, max. 2,5mm
recommended accessory PTFE protection cap BAM009Z
12 | Manufacturer-specific component approval Welding
STANDARD INDUCTIVESENSORS(WELDING MODIFIED)
BES056P BES0558 BES056N BES054M
Dimension Ø 8 x 30 mm Ø 8 x 40 mm Ø 8 x 49.5 mm Ø 8 x 50 mm
Style M8x1 M8x1 M8x1 M8x1
Range 4 mm 2.5 mm 4 mm 2 mm
Switching output PNP Normally open (NO) PNP Normally open (NO) PNP Normally open (NO) PNP Normally open (NO)
Installation non embaddable flush (shielded) non embaddable flush (shielded)
Housing material Stainless steel Stainless steel Stainless steel Stainless steel
Environment Narrow installation space Narrow installation space Narrow installation space Narrow installation space
Connection M8 connector M8 connector M8 connector M8 Steelface
Comment active surface with 2 component coating, welding splatter abresive
recommended accessory PTFE protection cap BAM00A0
active surface with 2 component coating, welding splatter abresive
increased operating distance, max. 2,5mm
recommended accessory PTFE protection cap BAM009Z
active surface with 2 component coating, welding splatter abresive
recommended accessory PTFE protection cap BAM00A0
Steelface SensorPTFE coated
ZIND-number 2222422719 2222422720 2222422718
Installation always with tool holder
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STANDARD INDUCTIVESENSORS(WELDING MODIFIED)
BES01ZW BES054Z BES056R BES02WK
Dimension Ø 8 x 59 mm Ø 8 x 60 mm Ø 12 x 33 mm Ø 12 x 45 mm
Style M8x1 M8x1 M12x1 M12x1
Range 4 mm 6 mm 4 mm 10 mm
Switching output PNP Normally open (NO) PNP Normally open (NO) PNP Normally open (NO) PNP Normally open (NO)
Installation quasi flush (shielded) non embaddable non embaddable non embaddable
Housing material Brass Stainless steel Brass Metall
Environment Narrow installation spaceWelding splatter resistant
Narrow installation space Narrow installation space Narrow installation space
Connection M8 quasi-flush M8 Connector 2m open cable end TPE M12 Connector
Comment recommended accessory PTFE protection cap BAM009Z
Standard sensor
recommended accessory PTFE protection cap BAM00A0
recommended accessory PTFE protection cap BAM00C2
active surface with 2 component coating, welding splatter abresive
- 2m welding splatter resisitent cable TPE
- increased operating distance, max. 2,5mm
Standard sensor weld immune
use increased operating distance with PTFE protection cap
recommended accessory PTFE protection cap BAM00C3
ZIND-number 2222337173 2222346799
Installation always with tool holder (cylindrical sensors)
14 | Manufacturer-specific component approval Welding
CYLINDER WITH PULL RODS
BMF00J6 BMF00JC BMF00KF
Dimension 23.5 x 5 x 5.5 mm 23.5 x 5 x 5.5 mm 23.5 x 5 x 5.5 mm
Connection 2m open cable end TPE 30cm cable TPE with M8 connector
50cm cable TPE with M8 connector
Switching output Normally open (NO) Normally open (NO) Normally open (NO)
Operating voltage 10...30 V DC 10...30 V DC 10...30 V DC
Approval/Conformity CE, cULus CE, cULus CE, cULus
Comment M8 connector 3pol
2m welding splatter resistant cable TPE
M8 connector 3pol
30cm welding splatter resistant cable TPE
M8 connector 3pol
50cm welding splatter resistant cable TPE
ZIND-number 2222411542 2222422717 2222411032
Sensors
MAGNETIC FIELD SENSORSCYLINDER WITH PULL RODS
Our cylinder sensors for pull rod cylinders can be integrated into many applications. They are mounted with mounting brackets on cylinders with tie rods and DUO rails. The concept is suitable for the most common types of cylinders with any piston diameter.
Features: contact-free detection of the piston position, tie rod Ø up to 17 mm, reliable switching behavior, wear-free, resistant to dirt, secure grip, easy installation.
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Sensors
MAGNETIC FIELD SENSORST-SLOT
Our magnetic cylinder sensors for T-slots detect the piston position without contact through the cylinder wall.
Features: can be mounted directly into the slot, firm grip, can be mounted flush for space-critical applications, can be used for cylinders and grippers with strong or weak magnets, bright LEDs. Extremely short configurations as well as sensors with metal housings or magnetic field-sensitive electronics are available.
T-SLOT
BMF00J6 BMF00JC BMF00KF
Dimension 23.5 x 5 x 5.5 mm 23.5 x 5 x 5.5 mm 23.5 x 5 x 5.5 mm
Connection 2m open cable end TPE 30cm cable TPE with M8 connector
50cm cable TPE with M8 connector
Switching output Normally open (NO) Normally open (NO) Normally open (NO)
Operating voltage 10...30 V DC 10...30 V DC 10...30 V DC
Approval/Conformity CE, cULus CE, cULus CE, cULus
Comment M8 connector 3pol
2m welding splatter resistant cable TPE
M8 connector 3pol
30cm welding splatter resistant cable TPE
M8 connector 3pol
50cm welding splatter resistant cable TPE
ZIND-number 2222411542 2222422717 2222411032
16 | Manufacturer-specific component approval Welding
Accessories
FASTENING TECHNOLOGYMOUNTING CLAMP WITH POSITIVE STOP
Our mounting clamps with a positive stop provide secure protection, positioning and attachment all in one. They are distinguished by simple installation and robust construction. Sensor replacement is fast and easy – without readjustment. You can choose between various sizes and versions such as brass, stainless steel, even with PTFE coating.
MOUNTING CLAMP WITH POSITIVE STOP
BAM0099 BAM00AK BAM00AC BAM00CW
Style Ø 5 mm / M5 M8 M8 M12
Material CuZn nickel plated CuZn PTFE coated, welding resistant
CuZn PTFE coated, welding resistant, basic material steel for best operating distances; Highend!
CuZn PTFE coated, welding resistant, basic material steel for best operating distances; Highend!
Dimension Ø 4,2 x 24 mm Ø 8 x 32 mm Ø 8 x 33 mm Ø 12 x 37 mm
Fastening detail screw, clamp screw, clamp screw, clamp screw, clamp
Comment for Sensors Ø 5mm/M5 with thread length ≥ 30 mm
for Sensors Ø 8 mm/M8 with thread length ≥ 30 mm
for Sensors Ø 8 mm/M8 with thread length ≥ 30 mm
for Sensors Ø 12 mm/M12 with thread length ≥ 34 mm
ZIND-number 2222377945 2222377943
Inductive Sensors - Installation always with tool holder
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MOUNTING CLAMP WITH POSITIVE STOP
BAM0247 BAM024E BAM0248 BAM024F
Style M12 M12 M12 M12
Werkstoff CuZn PTFE coated, welding resistant
CuZn PTFE coated, welding resistant
CuZn PTFE coated, welding resistant
CuZn PTFE coated, welding resistant
Dimension Ø 23 x 34 mm Ø 23 x 38 mm Ø 23 x 44.5 mm Ø 23 x 48.5 mm
Befestigung screw, clamp screw, clamp screw, clamp screw, clamp
Comment tool holder with fixed stop, flush, rapid fastening for sensors Ø 12 mm and M12 with thread length 34 mm
tool holder with fixed stop, non-flush, rapid fastening for sensors Ø 12 mm and M12 with thread length 34 mm
tool holder with fixed stop, flush, rapid fastening for sensors Ø 12 mm and M12 with thread length 44,5 mm
tool holder with fixed stop, non-flush, rapid fastening for sensors Ø 12 mm and M12 with thread length 44,5 mm
ZIND-number
MOUNTING CLAMP WITH POSITIVE STOP
BAM022F BAM022J
Style M18 M18
Werkstoff CuZn PTFE coated, welding resistant
CuZn PTFE coated, welding resistant
Dimension Ø 32 x 30 mm Ø 32 x 58 mm
Befestigung screw, clamp screw, clamp
Comment tool holder with fixed stop, flush, rapid fastening for sensors Ø 18 mm and M18 with thread length 30 mm
tool holder with fixed stop, non-flush, rapid fastening for sensors Ø 18 mm and M18 with thread length 30 mm
ZIND-number
Inductive Sensors - Installation always with tool holder
18 | Manufacturer-specific component approval Welding
PROTECTIVE CAPS
BAM009Z BAM00A0 BAM00C2 BAM00C3
Usage for sensors M08 for sensors M08 for sensors M12 for sensors M12
Version Protective nut Protective nut Protective nut Protective nut
Housing material PTFE PTFE PTFE PTFE
Comment Protection cap forBES01ZW
Protection cap for BES054Z
Protection cap forBES056R
Protection cap forBES02WK
ZIND-number 2222342970 2222342971
Accessories
MECHANICAL PROTECTIONPROTECTIVE CAPS
Our robust protective caps for various Balluff sensors are easy to attach. They are distinguished by temperature and chemical resistance.
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Technical Informations TPE Cables for example BCC0F6W
Technical Informations FEP Cables for example BCC0FM3
Technical Informations PUR Cables (LED Variants) for example BCC0E4L
20 | Manufacturer-specific component approval Welding
TPE CABLES
Example Order CodeExample Designation
BCC0FF6 BCC W313-0000-
10-001-BW8334-020
BCC0FFA BCC W314-0000-
10-003-BW8434-020
BCC0EFR BCC W415-0000-
1A-003- BW8434-020
Designation BCC W313-0000-
10-001-BW8334-xxx BCC W314-0000-
10-003-BW8434--xxx BCC W415-0000-
1A-003-BW8434-xxx
Cable TPE grey, welding splatter resistantCable length:2 m (020) - 5 m (050)
TPE grey, welding splatter resistantCable length:2 m (020) - 5 m (050)
TPE grey, welding splatter resistantCable length:2 m (020) - 5 m (050)
Connector-configuration straight straight straight
Number of poles 3 4 4
Cable temperature, fixed routing
-50...130 °C -50...130 °C -50...130 °C
Connection M8 M8 M12
Comment straight - open end straight - open end straight - open end
Connectivity
SINGLE-ENDED CORDSETSTPE CABLES
Choose the right connection for reliable transmission of signals, data and power in your application. Various cable types and plug connectors are available.
welding splatters resistant cable TPE, grey, very flexible, up to 125°C continuous temperatire, welding splatters up to 800°C
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TPE CABLES
Example Order CodeExample Designation
BCC0FF8 BCC W323-0000-
10-001-BW8334-020
BCC0FFE BCC W324-0000-
10-003-BW8434-020
BCC0EFT BCC W425-0000-
1A-003-BW8434-020
Designation BCC W323-0000-
10-001-BW8334-xxx BCC W324-0000-
10-003-BW8434-xxx BCC W425-0000-
1A-003-BW8434-xxx
Cable TPE grey, welding splatter resistantCable length:2 m (020) - 5 m (050)
TPE grey, welding splatter resistantCable length:2 m (020) - 5 m (050)
TPE grey, welding splatter resistantCable length:2 m (020) - 5 m (050)
Connector-configuration angled angled angled
Number of poles 3 4 4
Cable temperature, fixed routing
-50...130 °C -50...130 °C -50...130 °C
Connection M8 M8 M12
Comment angled - open end angled - open end angled - open end
22 | Manufacturer-specific component approval Welding
FEP CABLES
Example Order CodeExample Designation
BCC0FFH
BCC W313-0000-
10-001-TW0334-020
BCC0FFM
BCC W314-0000-
10-003-TW0434-020
BCC0EFN
BCC W415-0000-
1A-003-TW0434-020
Designation BCC W313-0000-
10-001-TW0334-xxx BCC W314-0000-
10-003-TW0434-xxx BCC W415-0000-
1A-003- TW0434-xxx
Cable FEP black, welding splatter resistantCable length:2 m (020) - 5 m (050)
FEP black, welding splatter resistantCable length:2 m (020) - 5 m (050)
FEP black, welding splatter resistantCable length:2 m (020) - 5 m (050)
Connector-configuration straight straight straight
Number of poles 3 4 4
Cable temperature, fixed routing
-100...200 °C -100...200 °C -100...200 °C
Connection M8 M8 M12
Comment straight - open end straight - open end straight - open end
Connectivity
SINGLE-ENDED CORDSETSFEP CABLES
Choose the right connection for reliable transmission of signals, data and power in your application. Various cable types and plug connectors are available.
welding splatters resistant cable FEP, black, flexible, up to 200°C continuous temperatire, welding splatters up to 800°C
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CONNECTION-LEITUNGEN FEP
Example Order CodeExample Designation
BCC0FFK
BCC W323-0000-
10-001-TW0334-020
BCC0FFP
BCC W324-0000-
10-003-TW0434-020
BCC0EFP
BCC W425-0000-
1A-003-TW0434-020
Designation BCC W323-0000-
10-001-TW0334-xxx BCC W324-0000-
10-003-TW0434-xxx BCC W425-0000-
1A-003-TW0434-xxx
Cable FEP black, welding splatter resistantCable length:2 m (020) - 5 m (050)
FEP black, welding splatter resistantCable length:2 m (020) - 5 m (050)
FEP black, welding splatter resistantCable length:2 m (020) - 5 m (050)
Connector-configuration angled angled angled
Number of poles 3 4 4
Cable temperature, fixed routing
-100...200 °C -100...200 °C -100...200 °C
Connection M8 M12 M12
Comment angled - open end angled - open end angled - open end
24 | Manufacturer-specific component approval Welding
PUR CABLES WITH LED
Example Order CodeExample Designation
BCC0E67
BCC M313-0000-
10-004-PW3334-050
BCC0EWC BCC M415-0000-
1A-004-PW3334-050
BCC0CRN BCC M415-0000-
1A-010-PW3434-050
Designation BCC M313-0000-
10-004-PW3334-xxx BCC M415-0000-
1A-004-PW3334-xxx BCC M415-0000-
1A-010-PW3434-xxx
Cable PUR orange, drag chain compatiblewelding splatter resistantCable length:2 m (020) - 5 m (050)
PUR orange, drag chain compatiblewelding splatter resistantCable length:2 m (020) - 5 m (050)
PUR orange, drag chain compatiblewelding splatter resistantCable length:2 m (020) - 5 m (050)
Connector-configuration straight straight straight
Number of poles 3 3 4
Cable temperature, fixed routing
-50...90 °C -50...90 °C -50...90 °C
Connection M8 M12 M12
Comment straight - open end straight - open end straight - open end
Connectivity
SINGLE-ENDED CORDSETSPUR CABLES WITH LED
Choose the right connection for reliable transmission of signals, data and power in your application. Various cable types and plug connectors are available.
welding splatters resistant cable PUR, orange, flexible, up to 90°C (80°C UL) continuous operating temperature. Specially approved by the German automotive industry for spot welding
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PUR CABLES WITH LED
Example Order CodeExample Designation
BCC0E4L BCC M323-0000-
10-004-PW3334-050
BCC0C7P BCC M425-0000-
1A-004-PW3334-050
BCC0A0W BCC M425-0000-
1A-010-PW3434-050
Designation BCC M323-0000-
10-004- PW3334-xxx BCC M425-0000-
1A-004-PW3334-xxx BCC M425-0000-
1A-010-PW3434-xxx
Cable PUR orange, drag chain compatiblewelding splatter resistantCable length:2 m (020) - 5 m (050)
PUR orange, drag chain compatiblewelding splatter resistantCable length:2 m (020) - 5 m (050)
PUR orange, drag chain compatiblewelding splatter resistantCable length:2 m (020) - 5 m (050)
Connector-configuration angled angled angled
Number of poles 3 3 4
Cable temperature, fixed routing
-50...90 °C -50...90 °C -50...90 °C
Connection M8 M12 M12
Comment angled - open end angled - open end angled - open end
26 | Manufacturer-specific component approval Welding
Connectivity
DOUBLE-ENDED CORDSETSTPE
With our robust double-ended cordsets, signals, data and power are transmitted continuously and securely. Choose the right connection for your application in your industry. Various cable types and plug connectors are available to you.
DOUBLE-ENDED CORDSETS TPE
Example Order CodeExample Designation
BCC0F6W
BCC W313-W313-
30-300-BW8334-020
Designation BCC W313-W313-
30-300-BW8334-xxx
Cable TPE black, welding splatter resistantCable length:0.3m / 0.6m 003 / 0061m / 1.5 m 010 / 0152m / 5m 020 / 050
Connector-configuration straight - straight
Number of poles 3
Cable temperature, fixed routing
-50...130 °C
Connection M8 / M8
Comment straight - straight
welding splatters resistant cable TPE, grey, very flexible, up to 125°C continuous temperatire, welding splatters up to 800°C
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Connectivity
DOUBLE-ENDED CORDSETSFEP
With our robust double-ended cordsets, signals, data and power are transmitted continuously and securely. Choose the right connection for your application in your industry. Various cable types and plug connectors are available to you.
DOUBLE-ENDED CORDSETS FEP
Example Order CodeExample Designation
BCC0FM3 BCC W313-W313-
30-300-TW0334-020
Designation BCC W313-W313-
30-300-TW0334-xxx
Cable FEP black, welding splatter resistantCable length:0.3m / 0.6m 003 / 0061m / 1.5 m 010 / 0152m / 5m 020 / 050
Connector-configuration straight - straight
Number of poles 3
Cable temperature, fixed routing
-100...200 °C
Connection M8 / M8
Comment straight - straight
welding splatters resistant cable FEP, black, flexible, up to 200°C continuous temperatire, welding splatters up to 800°C
28 | Manufacturer-specific component approval Welding
WEBSITE
http://www.balluff.com
PRODUCT OVERVIEW
http://www.balluff.com/en/de/products/product-overview/
2D AND 3D PRODUCT DATA
http://balluff.partcommunity.com/3d-cad-models/balluff/?info=balluff
BROCHURES AND CATALOGUES
http://www.balluff.com/en/de/downloads/brochures-and-catalogues/
SERVICE AND SUPPORT
http://www.balluff.com/en/de/home/#/services/s2-4
E-PLAN MAKROS
if availble they can be found at the product links in the chapter product downloads.
BROSE MANUFACTURER-SPECIFIC COMPONENT APPROVAL WELDING ON THE BALLUFF WEBSITE
http://www.balluff.com/brose
USEFUL LINKS
Products for Welding Applications | 29
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The Balluff Group (hereinafter referred to as “Balluff”) has created this Manual with the greatest possible care. Nevertheless Balluff assumes no liability for the correctness, completeness and currency of the data contained in this Manual. The data contained in this Manual represent the current state of knowledge available to Balluff. Excluded is any liability for damages directly or indirectly resulting from use of this Manual insofar as they are not the result of intent or gross negligence.
Any user of this Manual must verify for himself that the selected products are permitted for use. Any project-related approvals must also be taken into account. Before using the information in an actual project, the relevant product data may be requested in writing from Balluff to the extent that this data has been made known to Balluff.
The Manual as such as well as all text, photographs, illustrations and their arrangement are subject to copyright and other protection laws. The Manual may not be copied, disseminated, modified or shared with third parties for commercial purposes; Balluff will prosecute such actions under civil and criminal law. The Manual may be used only for internal purposes within your company. The sole exception is where a third party requires information from the Manual in order to properly fulfill a contractual obligation with you. In such cases however only such information may be made accessible as is necessary for that purpose.
EXCLUSION OF LIABILITY
30 | Manufacturer-specific component approval Welding
HEADQUARTER
GermanyBalluff GmbHSchurwaldstraße 973765 Neuhausen a.d.F.Phone: +49 7158 173-0Fax: +49 7158 [email protected]
SUBSIDIARIES AND REPRESENTATIVES
BALLUFF SALES WORLDWIDE
ArgentinaBalluff Argentina S.R.L.Echeverria 1050, 1° UF 2F 1602 Buenos Aires - Florida OestePhone: +54 11 4730-4544Fax: +54 11 [email protected]
AustraliaBalluff Pty. Ltd.U25/18 Malvern Street, Bayswater3153 VictoriaPhone: +61 397 382 677Fax: +61 397 204 [email protected]
AustriaBalluff GmbHSochorgasse 12-162512 TribuswinkelPhone: +43 57887-746Fax: +43 [email protected]
BahrainRepresented throughMultiline Technical Co. TCA, behind ADCB Bank 46530 Abu Dhabi Phone: +971 26430 733 Fax: +971 26430 778 [email protected]
BelarusAutomaticacentre OOONezavisimosti Av. 185Block 19, Office 3220125 MinskPhone: +375 17 265 66 30Fax: +375 17 265 66 [email protected]
BelgiumBalluff BVBAResearchpark Haasrode 1820Interleuvenlaan 623001 LeuvenPhone: +32 16397 800Fax: +32 16397 [email protected]
BrazilBalluff Controles Eletricos Ltda.Rua Francisco Foga, 25Distrito IndustrialCEP 13280.000Vinhedo – Sao PauloPhone: +55 1938 7699 99Fax: +55 1938 7699 [email protected]
BulgariaBelopitov AG41, Nedelcho Bonchev St.1528 SofiaPhone: +359 2960 9875Fax: +359 2960 [email protected]
CanadaBalluff Canada Inc.2840 Argentia Road, Unit 2Mississauga, Ontario L5N 8G4Phone: +1 905 816-1494Toll-free 1-800-927 9654Fax: +1 905 [email protected]
ChileMicrotec S/ASalar Ascotan - Parque Enea Pud 1281SantiagoPhone: +56 2259 [email protected]
ChinaBalluff Automation (Shanghai) Co., LtdNo. 800 Chengshan Rd8F, Building A, Yunding Internatio-nal Commercial Plaza200125, Pudong, ShanghaiPhone: +86 215 089 9970 Fax: +86 215 089 9975 [email protected]
ColumbiaMicro Pneumatic S.A. Calle 19, No. 70-63 Zona Industrial, Bogotá Phone: +57 1 4050 016 Fax: +57 1 4050 016 [email protected]
CroatiaHSTEC d.d.Zagrebăcka 10023000 ZadarPhone: +385 23205 405Fax: +385 23205 [email protected]
Czech RepublicBalluff CZ, s.r.oPeluškova 1400198 00 Praha 9 – KyjePhone: +420 281 000 666Fax: +420 281 940 [email protected]
DenmarkBalluff ApSÅbogade 158200 Århus NPhone: +45 70234 929Fax: +45 70234 [email protected]
EcuadorCamey S.A.Vasco de contreras y manosca N35-251Quito, Pichincha - Ecuador Zip Code 170521Phone: +593 2245 6510Fax: +593 2224 [email protected]
EgyptEgyptian for Engineering and Commerce EGECSmouha-17 Vector Emanuel12411 AlexandriaPhone: +20 10055 00782Fax: +20 3/[email protected]
EstoniaRepresented throughSIA InterautomatikaBrīvības gatve 4101024 RīgaPhone: +371 67522 010Fax: +371 67522 [email protected]
FinlandMurri OYKoukkukatu 115700 LahtiPhone: +358 3882 4000Fax: +358 3882 [email protected]
FranceBalluff SAS 5 rue des Vieilles Vignes Bâtiment A 77183 Croissy BeaubourgPhone: +33 164111 990 Fax: +33 164111 991 [email protected]
GreeceMk engineeringLarisis 26 & Thetidos40300 Farsala Phone: +30 2491 025306Fax: +30 2491 [email protected]
Hong KongBalluff (Hong Kong) Ltd.Unit 1908, 19/F, Tower 2, Grand Central Plaza138 Shatin Rural Commitee Road,Shatin, N.T., Hong KongPhone: +852 3162 3430Fax: +852 2694 [email protected]
HungaryBalluff Elektronika Kft.Papai ut 55.8200 VeszpremPhone: +36 8842 1808Fax: +36 8842 [email protected]
IcelandSmith & NorlandNóatúni 4105 ReykjavikPhone: +354 520 3000Fax: +354 520 [email protected]
IndiaBalluff India405, Raikar Chambers Deonar Village RoadGovandi (E), Mumbai 400 088Phone: +91 22 2556 8097Fax: +91 22 2556 [email protected]
IndonesiaBalluff Asia Pte LtdGerman Centre Building suite 6020, 6th floor,Jl. Kapt subijanto, BSD city,Tangerang 15321Phone: +62 2153 [email protected]
IrelandBalluff Ltd. Block B, The Crescent Building Northwood, Santry Dublin 9 Phone: +353 1893 4188 Fax: +44 161 282 [email protected]
IsraelAncitech Ltd.19, Hamashbir St.Industrial Zone58853 HolonPhone: +972 3556 8351Fax: +972 3556 [email protected]
ItalyBalluff Automation S.R.L.Via Morandi 410095 Grugliasco, TorinoPhone: +39 11 3150 711Fax: +39 11 3170 [email protected]
JapanBalluff Co., Ltd. Aqua Hakusan Bldg. 9F 1-13-7 Hakusan, Bunkyo-kuTokyo 113-0001 Phone: +81 33830 0520 Fax: +81 33830 0519 [email protected]
KazakhstanELCOS electric control systems2A, Molodezhnaya Str. 3DBlock O., Offices 318-319050061 AlmatyPhone: +7 7273 340 536Fax: +7 7273 340 [email protected]
Products for Welding Applications | 31
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KuwaitRepresented throughMultiline Technical Co. TCA, behind ADCB Bank 46530 Abu Dhabi Phone: +971 26430 733 Fax: +971 26430 778 [email protected]
LatviaSIA InterautomatikaBrivibas gatve 224Rīga, LV-1039Phone: +371 67522 010Fax: +371 67522 [email protected]
LithuaniaUAB InterautomatikaKęstučio 4708124 VilniusPhone: +370 5 2607 810Fax: +370 5 2411 [email protected]
MalaysiaRepresented through Balluff Asia Pte LtdGerman Centre Building suite 6020, 6th floor,Jl. Kapt subijanto, BSD city,Tangerang 15321Phone: +62 2153 [email protected]
MexicoBalluff de México S.A. de C.V.Anillo Vial II Fray Junipero Serra No. 4416;Colonia La Vista ResidencialCP 76232 Delegación Epigmenio González, QuerétaroPhone: +52 442 2124 882Fax: +52 442 2140 [email protected]
MoroccoTAK Ilot 24B, Lot 24A-2 Tanger Free Zone 9000 Tanger Phone: +212 06 6146 4946 Fax: +212 05 3939 3269 [email protected]
NetherlandsBalluff B.V.Europalaan 6a5232 BC´S-HertogenboschPhone: +31 7365 79702Fax: +31 7365 [email protected]
New ZealandBalluff Ltd.Unit B (3A) 248 Marua RoadMount Wellington1051 AucklandPhone: +649 250 1460Fax: +649 250 [email protected]
NorwayPrimatec ASØsterskogen 534879 GrimstadPhone: +47 37258 700Fax: +47 37258 [email protected]
OmanRepresented throughMultiline Technical Co. TCA, behind ADCB Bank 46530 Abu Dhabi Phone: +971 26430 733 Fax: +971 26430 778 [email protected]
PhilippinesRepresented throughBalluff Asia Pte LtdGerman Centre Building suite 6020, 6th floor,Jl. Kapt subijanto, BSD city,Tangerang 15321Phone: +62 2153 [email protected]
PortugalLA2P Lda.Rua Teofilo Braga, 156 AEscrit. F – Edificio S. DomingosCabeco Do Mouro2785-122 S. Domingos De RanaPhone: +351 21 444 7070Fax: +351 21 444 [email protected]
QatarRepresented throughMultiline Technical Co. TCA, behind ADCB Bank 46530 Abu Dhabi Phone: +971 26430 733 Fax: +971 26430 778 [email protected]
RomaniaBalluff Automation SRL Strada Industriilor Nr. 56.Bloc 1, Etaj 1 032901 Bucuresti Sector 3 Phone: +40 374 926 252 Fax: +40 374 097 423 [email protected]
RussiaBalluff OOO M. Kaluzhskaja Street 15 Building 17, Office 500 119071 Moscow Phone: +7 4957 8071 96Fax: +7 4957 8071 97 [email protected]
Saudi ArabiaRepresented throughMultiline Technical Co. TCA, behind ADCB Bank 46530 Abu Dhabi Phone: +971 26430 733 Fax: +971 26430 778 [email protected]
SerbiaENEL d.o.o. Ul. Vasilja Pavlovica 10 14000 Valjevo Phone: +381 1429 1161 Fax: +381 1424 4641 [email protected]
SingaporeBalluff Asia Pte LtdGerman Centre Building suite 6020, 6th floor,Jl. Kapt subijanto, BSD city,Tangerang 15321Phone: +62 2153 [email protected]
SlovakiaBalluff Slovakia s.r.o.Blagoevova 985104 BratislavaPhone: +421 2672 00062Fax: +421 2672 [email protected]
SloveniaBalluff d.o.o. Livadna ulica 1 2204 Miklavž na Dravskem poljuPhone: +386 2629 0300Fax: +386 2629 [email protected]
South AfricaBalluff SA (Pty) Ltd90 Mangold Street Newton Park6001 Port Elizabeth, South AfricaPhone: +27 87 004 08 00Fax: +27 86 552 84 [email protected]
South KoreaBalluff Korea Ltd.1210, Gwanggyo Business Center, 156,Gwanggyo-ro, Yeongtong-gu, Suwon-si, Gyeonggi-do, 16506, KoreaPhone: +82-31-8064-1757Fax: [email protected]
SpainBalluff S.L.Edificio Forum SCV Planta 5°, Oficina 4°Carretera Sant Cugat a Rubi Km01, 40-5008190 Sant Cugat del VallesBarcelonaPhone: +34 93544 1313Fax: +34 93544 [email protected]
SwedenBalluff ABGamlestadsvägen 241502 GoteborgPhone: +46 31340 8630Fax: +46 31340 [email protected]
SwitzerlandBalluff AGKeltenstrasse 49 2564 BellmundPhone: +41 (0) 32 366 66 77Fax: +41 (0) 32 366 66 [email protected]
TaiwanBalluff Taiwan Ltd.Room G, 7F, No. 573, Sec 2Taiwan Blvd., West Dist40360 Taichung CityPhone: +886 4 2321 1628Fax: +886 4 2321 [email protected]
ThailandBalluff (Thailand) Ltd.2/51 Thodsapol Land Building 4, 11th Floor,Soi Bangna Trat 25, BangnaBangkok 10260Phone: +66 (0) 23618 519312Fax: +66 (0) 2744 [email protected]
TurkeyBalluff Turkey Otomasyon Ticaret Limited ŞirketiKozyatagi Mah. Degirmen Sok. AR Plaza AApt.No: 16/14 K:7, Ofis No: 7134742 Kadiköy \ İstanbul Phone: +90 216 265 12 00Fax: +90 216 265 12 [email protected]
UkraineMicronlogistik Ltd.Ul. Promyshlennaya 3765031 OdessaPhone: +380 48 7781 278Fax: +380 48 2358 [email protected]
United Arab EmiratesMultiline Technical Co. TCA, behind ADCB Bank 46530 Abu Dhabi Phone: +971 26430 733 Fax: +971 26430 778 [email protected]
United KingdomBalluff Ltd. 20 Cheshire Business Park Cheshire Avenue Lostock Gralam Northwich, CW9 7UA Phone: +44 1606 812777Fax: +44 1606 [email protected]
USABalluff Inc.8125 Holton DriveFlorence, KY 41042-0937Phone: +1 859 727 2200Toll-free: 1-800-543-8390Fax: +1 859 727 [email protected]
VenezuelaMicro Tecnologia Neumatica, C.A Av. Henry Ford C.C. Boulevard Industrial Local AC-2 Valencia Carabobo Phone: +58 24186 41534 Fax: +58 24183 [email protected]
VietnamAnh Nghi Son Service Trading Co., Ltd.D3 Mieu Noi Resident Area, Dinh Tien Hoang St.W3, Binh Thanh DistHo Chi Minh CityPhone: +84 835170 401Fax: +84 835170 [email protected]
PolandBalluff SP. z o.oUl. Graniczna 21A54-516 WrocławPhone: +48 71 382 09 00Fax: +48 71 338 49 [email protected]
Balluff GmbHSchurwaldstraße 973765 Neuhausen a. d. F.DeutschlandPhone +49 7158 173-0Fax +49 7158 [email protected]
HOW TO CONTACT
US
www.balluff.com