PRODUCTS & SERVICES
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HGG is the global leader in 3D profiling solutions. We are known worldwide for our high-end and innovative cutting machinery.
Our strength lies in the unique synergy created by the combination of machine construction and our cutting services for third parties.
Welcome to the World of HGG!
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“I hired HGG”With our transportable machines we bring our cutting expertise to your fabrication yard or a remote building site. We can train you to do the job or supply you with the full work preparation and a skilled operator.
“We had HGG send over their machine and in a weeks’ time, the machine was set-up, our people were trained and we were running the whole cutting process ourselves”
“I’m a proud owner”Join over 400 owners of HGG cutting machines worldwide. A broad assortment of machines is at your pick to perform 3D cutting, easing up your fabrication work. Save over 30% on your welding and fitting costs and speed up your fabrication throughput with our production automation solutions.
“The machine leads us 30 years into the future”
“I use HGG’s Services”Let us do the cutting for you. We have the expertise and the capacity which you may not have at a particular moment. Our machine park with 9 machines is at your service to instantly provide cutting capacity for pipes, beams and box sections in a multi-shift production environment.
“Being provided with batches of material bundled to assembly order, with continuous quality makes HGG very reliable and allows us to focus on what we are good at”
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Case Enerflex
Victor Offshore Marine EnergyVictor A/S delivers solutions to the offshore, marine and energy industries worldwide. Victor A/S is specialized in refrigeration & HVAC, piping & process, subsea & structures.
Frederikshavn, Denmark Machine: ProCutter 600
“The ProCutter 600 makes the welding job a lot easier. After cutting, parts just fit together very nicely. We save a lot of time by doing the weld preparations.”Mr. Ole Nygaard – Managing Director
OMr. 0le Nygaard
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Table of contents
Maximum diameter
Maximum weight
Maximum length
Pipe trolley
Rollerball gutter
Roller bed
Oxyfuel cutting
Plasma cutting
Marking text or shapes
Pipe cutting
Box section cutting
Beam cutting
Profile cutting
ProCutter 600 8
SPC 500 - 1200 PT 10
SPC 660 - 1200 RB 12
SPC 1500 - 3000 PT 14
RBPC 660 - 2000 16
MPC 450 18
Q - Profiler 22
RPC 600 - 1200 24
PCL 300 - 600 26
Legenda Machines Page
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v
Pipe profiling
Box profiling
Profiling shapes
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Beam profiling
Stiffener profiling
Profiling shapes A small selection
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ProCutter 600 48 mm - 610 mm2” - 24” 3t 6 m - 12 m
20’ - 40’
Compact cutting arm to perform 3D cutting routines
Oxyfuel or plasma cutting to cut carbon steel or alloys
3-Jaw chuck for pipe centering and accurate rotation
Permanent horizontal support to improve handling (max 410mm)
Adjustable supports to level pipe at cut location
Height adjustable maindrive
ProCutter 600
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Programming Software Easy MDI programming software
Affordable Pricing Standardized machine design
Bow Shape Compensation Adjustable pipe supports
Intuitive Machine Operation Specially designed user interface
Pipe Cutting Machine Affordable
The ProCutter 600 uses the benefits of a chuck-type machine for accuracy and the benefits of individual pipe supports for versatile material processing.
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SPC 500 48 mm - 510 mm2” - 20” 8t
6 m - 12 m*20’ - 40’
SPC 600 48 mm - 610 mm2” - 24” 8t
6 m - 12 m*20’ - 40’
SPC 800 48 mm - 815 mm2” - 32” 8t
6 m - 12 m*20’ - 40’
SPC 1000 48 mm - 1020 mm2” - 40” 8t - 12t
6 m - 12 m*20’ - 40’
SPC 1200 48 mm - 1225 mm2” - 48” 8t - 12t
6 m - 12 m*20’ - 40’
Adjustable supports to level pipe at cut location
Marking for traceability and easy fit-up
*Length customizable increments 2 m (6’)
Permanent horizontalsupport to improve handling
Patented biaxial cutting arm to perform 3D cutting routines
Oxyfuel or plasma cutting to cut carbon steel or alloys
High precision chuck for pipe centering and accurate rotation
SPC 500 - 1200 PT
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SPC 500 - 1200 PT
Safe and Environmentally Friendly Integrated 3-point fume extraction
Bow Shape Compensation Adjustable pipe supports
Intuitive Machine Operation User-friendly, graphic based user interface
Patented Biaxial Cutting ArmMinimum scrap length and unlimited maximum cutting speed even on small diameter pipes
Pipe Cutting Machine Highly accurate & versatile
The SPC-PT uses the benefits of a chuck-type machine for accuracy and the benefits of individual pipe supports for versatile material processing.
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SPC 660 RB 48 mm - 660 mm2” - 26” 5t 6 m - 12 m*
20’ - 40’
SPC 1200 RB 75 mm - 1225 mm3” - 48” 12t 6 m - 12 m*
20’ - 40’
Conveyors and buffer tables allowing full line processing
Individually operated tandem wheel sets to level pipe at cut location and allows out feed during cutting
Marking for traceability and easy fit-up
Oxyfuel or plasma cutting to cut carbon steel or alloys
3-Jaw floating chuck for pipe centering and accurate rotation, sliding sideways to feed material
Patented biaxial cutting arm to perform 3D cutting routines
SPC 660 - 1200 RB
*Length customizable increments 2 m (6’)
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SPC 660 - 1200 RB
Creep Compensation Floating chuck synchronized with cutting trolley Patented Biaxial Cutting Arm
Minimum scrap lengt and highly accurate cuts due to fast torch rotation.
Reduced Handling Integrated roller conveyors
Out of Roundness Compensation Roller bed with tandem wheels
Pipe Cutting Machine Highly accurate & logistically optimized
The SPC-RB uses the benefits of a chuck-type machine for accuracy and the benefits of a roller bed machine with a roller conveyor for optimized logistics.
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Adjustable supports to level pipe at cut location
Marking for traceability and easy fit-up
Heavy load supports to level 3000 mm OD pipe at cut location
Patented biaxial cutting arm to perform 3D cutting routines
Heavy duty, high precision chuck for pipe centering and accurate rotation
Oxyfuel or plasma cutting to cut carbon steel or alloys
SPC 1500 75 mm - 1525 mm3” - 60” 12t - 30t 6 m - 12 m*
20’- 40’
SPC 2000 100 mm - 2035 mm4” - 80” 18t or 30t 6 m - 12 m*
20’ - 40’
SPC 2500 100 mm - 2500 mm4” - 98” 18t or 30t 6 m - 12 m*
20’ - 40’
SPC 3000 100 mm - 3000 mm4” - 118” 18t or 30t 6 m - 12 m*
20’ - 40’
SPC 1500 - 3000 PT
*Length customizable increments 2 m (6’)
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SPC 1500 - 3000 PT
Patented Biaxial Cutting ArmMinimum scrap lengt and highly accurate cuts due to fast torch rotation.
Heavy Duty ChuckAbsolute horizontal and vertical material lock during cutting
Bow Shape Compensation Adjustable pipe supports
Intuitive Machine Operation Specially designed user interface
Pipe Cutting Machine Highly accurate & versatile
The SPC-PT uses the benefits of a chuck-type machine for accuracy and the benefits of individual pipe supports for versatile material processing.
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Marking for traceability and easy fit-up
Conveyors and buffer tables allowing full line process
CNC driven wheel sets of an RBPC 660 to rotate the pipe during cutting
Patented biaxial cutting arm to perform 3D cutting routines
Tandem wheel sets of an RBPC 1200 to minimise cut deviation by compensation of roughness like weld seams
Oxyfuel or plasma cutting to cut carbon steel or alloys
RBPC 660 48 mm - 660 mm2” - 26” 5t 6 m - 12 m*
20’ - 40’
RBPC 1200 75 mm - 1225 mm3” - 48” 18t 6 m - 12 m*
20’ - 40’
RBPC 1500 100 mm - 1525 mm4” - 60” 25t 6 m - 12 m*
20’ - 40’
RBPC 2000 250 mm - 2035 mm9” - 80” 30t 6 m - 12 m*
20’ - 40’
RBPC 660 - 2000
*Length customizable increments 2 m (6’)
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RBPC 660 - 2000
Reduced HandlingIntegrated roller conveyors
Zero Scrap Length CNC driven wheel sets for rotation
Circumference CheckTheoretical diameter compensation
Pipe Cutting Machine Logistically optimized
The RBPC is a roller bed machine with a built-in roller conveyor for optimized logistics.
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Adjustable supports with rotators to level pipe at cut location
Marking for traceability and easy fit-up
Flat plate cutting in extended machine configuration
Patented biaxial cutting arm to perform 3D cutting routines
Oxyfuel or plasma cutting to cut carbon steel or alloys
High precision chuck for pipe centering and accurate rotation
MPC 450-500 48 mm - 510 mm2” - 20”
60 x
60
mm
- 45
0 x
450
mm
2” x
2” -
18”
x 1
8”
Max
wid
th 3
20 m
m
12.6
”
8t 6 m - 12 m*20’ - 40’
MPC 450-600 48 mm - 610 mm2” - 24” 8t 6 m - 12 m*
20’ - 40’
MPC 450-800 48 mm - 815 mm2” - 32” 8t 6 m - 12 m*
20’ - 40’
MPC 450-1000 48 mm - 1020 mm2” - 40” 8t 6 m - 12 m*
20’ - 40’
MPC 450-1200 48 mm - 1225 mm2” - 48” 8t 6 m - 12 m*
20’ - 40’
MPC 450
*Length customizable increments 2 m (6’)
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MPC 450
Box Cutting 4-jaw chuck, additional transversal axis and rotators
Patented Biaxial Cutting ArmMinimum scrap lengt and highly accurate cuts due to fast torch rotation
Bow Shape Compensation Adjustable pipe supports
Intuitive Machine Operation Specially designed user interface
Pipe and Box Cutting Machine Highly accurate & versatile
The MPC 450 uses the benefits of a chuck-type machine for accuracy and the benefits of individual pipe supports for versatile material processing.
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Case Enerflex
Enerflex Ltd.Enerflex Ltd, provides products, services and integrated solutions around the world, focusing on customers that process and move energy between the wellhead and the market. Its SPC 2500 pipe profiling machine cuts the pressure vessels used in these markets.
Calgary, Canada Machine: SPC2500
“Previously, a larger pressure vessel would have been roughly 40-50 hours by hand, and the machine cut that in under 4 hours!”Mr. Kurt Schaerer – General Manager
Mr. Kurt Schaerer
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Marking for traceability and easy fit-up
Hydraulic pipe supports compensate bow-shaped pipes.
The beam support features a stable table to secure highly accurate cuts.
A compact Stäubli robot enables cutting close to the main drive, minimizing scrap.
Laser scanning is mounted on the cutting torch to scan the material surface and change the cutting path when needed.
4-jaw chuck for accurate rotation of pipes and box sections.
Q-Profiler HP
max 450 x 300 mm
17” x 11,8”
48 mm - 660 mm2” - 26” n/a n/a n/a
Q-Profiler HBP
max 450 x 300 mm
17” x 11,8”
48 mm - 660 mm2” - 26”
max 450 x 450 mm
17” x 11,8n/a n/a
Q-Profiler HS
max 450 x 300 mm
17” x 11,8”n/a
max 450 x 450 mm
17” x 11,8
max 150 (450) x 150 mm
17” x 11,8
max width 450 mm
Q-Profiler
*Length customizable increments 2 m (6’)
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Q-Profiler Q-ProfilerHighly versatile
The Q-Profiler is a highly versatile robotic cutting machine that is able to cut a wide variety of steel profiles such as beams, pipes, box sections.
High Accuracy 3D profile information by triangulation measurement
Intuitive Machine Operation Graphical touch-screen user Interface
Highly FlexibleInterchangeable support system
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Triangulation laser to measure and compensate beam deformations
Unique offshore cutting routines
Conveyors and buffer tables allowing full line process
Compact robot with high positioning accuracy
Plasma cutting without constant need to pre-heat
Ink or punch marker to mark text on the web
RPC 600 max. 600 x 300 mm24” x 12”
max. 400 x 400 mm15,7” x 15,7”
max. 600 x 30023,6” x 11,8”
max. 250 x 250 x 25 mm10” x 10” x 1”
RPC 1200 max. 1220 x 424 mm48” x 17”
max. 400 x 400 mm15,7” x 15,7”
max. 1220 x 424 mm48” x 16,7”
max. 250 x 250 x 25 mm10” x 10” x 1”
Optional profiles: U-beam, equal & unequal angle, bulb/HP, flat and T-bar, SHS & RHS
RPC 600 - 1200
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RPC 600 - 1200
High Throughput Using plasma cutting
Intuitive Machine Operation Specially designed user interface
High Accuracy 3D profile information by triangulation measurement
Traceability An integrated punch marker
Beam Cutting Line Highly productive & accurate
The RPC is a highly productive plasma cutting line for the offshore industry, using advanced measuring systems to compensate for beam distortions.
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Horizontal and vertical measurement rollers to measure on-the-fly
Inkjet system to mark text, lines and footprints
Magnetic cranes for efficient loading and unloading
Compact robot dynamically moving with the gripper during plasma cutting
Plasma cutting to cut carbon steel, alloys or even aluminium
Material gripper for exact material positioning in linear direction
PCL 600
max 250 x 250 mm
10” x 10”
max 550 x 200 mm
22” x 8”
max 550 x 200 mm
22” x 8”
max 550 x 15 mm
22” x 0.6”
max 550 x 50 mm
22” x 2”
PCL 600
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PCL 600
High Throughput On-the-fly material detection by measuring rollers and gripper
Improved Welding Speed and Quality Integrated edge cleaning line
Compact Cutting CellProvides a clear overview for the operator. Features on-the-fly measuring, fume extraction and a Stäubli robot
Traceability and Easy Fit-Up Integrated text, weld line andbend line marker
Multipe outfeed stationsSlatbelt with outfeed table for small parts and roller conveyor with chains for long parts
Profile Cutting Line Highly productive & accurate
The PCL is a highly productive plasma cutting line for the shipbuilding industry, using advanced motion controls to continuously measure profile position and distortion.
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HGG India T: (+91) 770 2055 222E: [email protected]
HGG Africa T: (+91) 770 2055 222E: [email protected]
HGG Middle EastT: (+971) 55 8077 643E: [email protected]
HGG RussiaT: (+7) 921 355 98 95E: [email protected]
HGG EuropeT: (+31) 227 50 40 30E: [email protected]
HGG ChinaT: (+86) 136 8163 2558E: [email protected]
HGG AmericasT: (+1) 330 461 68 55E: [email protected] HGG Asia PacificT: (+63) 82 282 4500E: [email protected]
HGG Headquarters
Zuidrak 21771 SW WieringerwerfThe Netherlands
W: www.hgg-group.comE: [email protected]
T: +31 (0) 227 50 40 30F: +31 (0) 227 50 19 03
Local presence
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Penglai Jutal Offshore EngineeringPenglai Jutal Offshore Engineering is a global operating upstream fabricator which specializes in the fabrication of large and complex structures for the upstream industry for oil and gas, mining, desalination and energy.
Shangdong province, ChinaMachine: RBPC 2000
“The interface is clear. It basically takes one week to learn how to operate.” Mr Zhang Long – Procurement Manager Penglai
Mr. Zhang Long
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Welcome to HGG, the global leader in 3D profiling solutions.
We are proud of our products and especially proud of our people, they make the difference! We are equally grateful to our customers, who give us the chance to live our passion, striving to provide the best products available. With this passion we believe that our company holds the following key elements which provide added value to you.
Software. With all software developed in-house, we provide 3D viewing and modelling tools, CADCAM connections and an intuitive machine interface.
Innovation. Continuously adding functionality to existing products combined withstructured strategic product development.
Service. Building reliable machines with remote access offer the basics but having local organisation in place makes the difference.
We invite you to continue challenging us to develop leading production automation in our field of 3D profiling.
Board of directors
HGG Group
www. hgg-group.com
Welcome to our world!
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Welcome to our world!
“We listen to our customers which
results in a product range inspired
by market needs”
Igor GieltjesCommercial Director - HGG
Jack Kistemaker Mark Helder Marco Karman Igor Gieltjes
www.hgg-group.com
V. 1.3_03_2014