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Prof. A. BOUSCAYROL, Dr. R.TRIGUI - ASPROM · 2 EVs & HEVs Paris, 2011 - MEGEVH network - Lille...

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Aalto University 2011 Séminaire ASPROM Paris Nov. 2011 « « G G ENERALITIES ON ENERALITIES ON E E LECTRIC LECTRIC V V EHICLES ( EHICLES ( EV EV s s ) & ) & H H YBRID YBRID E E LECTRIC LECTRIC V V EHICLES ( EHICLES ( HEV HEV s s ) ) » » based on MEGEVH tutorial at IEEE-VPPC 2009 http://l2ep.univ-lille1.fr/megevh.htm Prof. A. BOUSCAYROL, Dr. R.TRIGUI L2EP, University Lille1, LTE, IFSTTAR, MEGEVH network, [email protected] [email protected]
Transcript

1

Aalto University 2011

Séminaire ASPROMParisNov. 2011

«« GGENERALITIES ONENERALITIES ON

EELECTRIC LECTRIC VVEHICLES (EHICLES (EVEVss) &) &

HHYBRID YBRID EELECTRIC LECTRIC VVEHICLES (EHICLES (HEVHEVss)) »»

based on MEGEVH tutorial at IEEE-VPPC 2009

http://l2ep.univ-lille1.fr/megevh.htm

Prof. A. BOUSCAYROL, Dr. R.TRIGUIL2EP, University Lille1, LTE, IFSTTAR,

MEGEVH network,[email protected]

[email protected]

2

EVs &HEVs

Paris, 2011

- MEGEVH network -

Lille

Paris

Lyon

Toulouse

Valenciennes

Belfort

LaplaceLaplace LTE

LTN

LAMIHLAMIH

Bordeaux

Coordination:Prof.A. Bouscayrol

7 industrial partners10 academic Labs

(Energy management ofHybrid Electric Vehicles)

http://l2ep.univ-lille1.fr/megevh.htm

3

EVs &HEVs

Paris, 2011

HEV 1

MEGEVH-macro

MEGEVH-strategy

MEGEVH-optim

Theoretical level

MEGEVH-storeMEGEVH-FC

Vehicle level

HEV n

Development of methodologies of modelling and

energy management

independently ofthe kinds of vehicles

• co-supersized PhD• collaboration projects

Paper Prize Award of IEEE-VPPC’08

• 7 PhD Defended• 6 PhD in progress• EMR as common tool• generic model of HEV (Prize)

- MEGEVH philosophy -

4

EVs &HEVs

Paris, 2011

-- Experimental platform, and vehicles Experimental platform, and vehicles --

platform « eV »Real-time energy management

LTE

platform « propulsion »platform « storage devices »

LTE

Toyota Prius II DPE 6x6 3008 HY4

5

EVs &HEVs

Paris, 2011

- Outline -

1.1. CCONTEXT OF ONTEXT OF EVsEVs AND AND HEVsHEVs

22. . DDIFFERENT IFFERENT KKINDS OF INDS OF EVsEVs AND AND HEVsHEVs

33. . KKEY EY IISSUES OF SSUES OF EVsEVs AND AND HEVsHEVs

44. . EEXAMPLES OF XAMPLES OF RRESAERCH ESAERCH PPROJECTS ROJECTS

RREFERENCESEFERENCES

6

Aalto University 2011

Séminaire ASPROMParisNov. 2011

1. Context of 1. Context of EVsEVs & & HEVsHEVs

• Global warming• Petroleum resources• Thermal Vehicle

7

EVs &HEVs

Paris, 2011

0% 5% 10% 15% 20% 25%

Waste

Energy production

Residential/trade

Agricultural

Industrial Process

Transport

http://www.citepa.org/ http://www.ifen.fr/

Zero Emission Vehicles (ZEV)

for environmental concern

light vehicles 50%

- Source of Green House Gases -

8

EVs &HEVs

Paris, 2011

- Petroleum consumption -

http://www.manicore.com/

ASPO: Association for the Study of Peak OilAIE: International Agency of Energy

consumption

production

2015 2040

Peak Oil

Gb / day

9

EVs &HEVs

Paris, 2011

drivenwheelsclutch and

gearbox

differentialICEngine

Fuel tank

low efficiency

pollution emission

no energy recovery

great autonomy

fast energy charge

Fuel tank environment

ICE gearbox differential wheels chassis

acceleratorsteering wheelMMS description clutch

gear ratio

- Thermal Vehicle -

10

EVs &HEVs

Paris, 2011

Iso specific consumption (g/kWh )

Pmax=60 ch (45 kW) @ 3750 rpm Tmax=119 Nm @ 3400 rpm

( 1700 cm3 )

Speed (rpm)

Torq

ue (

Nm

)

- Gasoline engine -

Efficiency map

11

EVs &HEVs

Paris, 2011

Example of an urban drive cycleICE Power (kW)

t (s)

http://www.inrets.fr/

Pmean= 15 kW

Pmax= 60 kW

oversizing

- Power of a thermal vehicle -

P < 0

Energy loss

Interest of a system which:• delivers peak power at high efficiency• enables energy recovery

12

EVs &HEVs

Paris, 2011

speed (m/s)

78% of pollutant emissions during 14 % of the cycle

Example of a highway drive cycleCO (g/s)

t (s)

- Pollution of a thermal vehicle -

P < 0

Interest of a system which:• enables transients at high efficiency and low emission http://www.inrets.fr/

13

EVs &HEVs

Paris, 2011

Speed (rpm)

Torque (Nm)

- Operation of an ICE -Urban drive cycle / iso-consumption map

http://www.inrets.fr/mean efficiency 12%

(88% of losses!!)

14

EVs &HEVs

Paris, 2011

- Operation of an ICE -Extra-urban drive cycle / iso-consumption map

Speed (rpm)

Torque (Nm)

http://www.inrets.fr/mean efficiency 20%

15

EVs &HEVs

Paris, 2011

- Future Vehicles? -

• Thermal vehicle with bio-fuels(coupling energy & food? water requirement? Etc)

• Electric Vehicles(production of electricity? autonomy reduction? Etc)

• Hybrid Electric vehicles(increase of prize? need of fossil fuel? Etc)

• Fuel Cell Vehicle(increase of prize? hydrogen production? Etc)

• Etc.

but also• A more reasonable mobility!

(reduction of travels? Increase of common transport? Etc.)

No ideal and unique

solution

16

Aalto University 2011

Séminaire ASPROMParisNov. 2011

2. Different kinds of 2. Different kinds of EVsEVs & & HEVsHEVs

• Electric Vehicles• Hybrid Electric Vehicles• Fuel Cell Vehicles

17

EVs &HEVs

Paris, 2011

neither clutchno gearbox

electricmachine

powerelectronicsBattery

drive Unit

MMS description

Battery environment

powerelectronics

electricalmachine

differential wheels chassis

acceleratorsteering wheel

high efficiency no local emission energy recovery

low autonomy

long energy charge

- Electric vehicle -

18

EVs &HEVs

Paris, 2011

thermalengine

fuel TM

Thermal Vehicle:- pollution- low efficiency

PE electricmachineBattery

Electric Vehicle:- long charge- low autonomy

- Thermal and Electric Vehicles -

http://www.thinkev.com/

Think city

19

EVs &HEVs

Paris, 2011

- Hybrid Electric Vehicles -

fuelHybrid vehicle:- advantage of each technology- higher cost- complex control

Battery PE

thermalengine

TMelectric

machine

Various configurations:• Different power ratios PICE/PEM• Different component organization

Toyota Prius 3

http://www.toyota.com/

http://www.mpsa.com

Peugeot 3008 HY4

20

EVs &HEVs

Paris, 2011

fuel

Battery

ICE

electricalmachine

EM

PE

- HEVs or EVs? -

http://www.renault.fr

Range extender EV= EV + ICE for

higher mileage range

fuelPlug-in HEV:= HEV + charger

+ plugBattery

ICengine

MTelectricalmachine

http://www.chevrolet.com//PE

Chevrolet Volt

Kangoo electroroad RE

21

EVs &HEVs

Paris, 2011

H2 PEFC electricalmachine

Fuel cell vehicle := EV with battery replaced by

a fuel cell and a H2 tank

- Fuel Cell vehicles? -

FC vehicle with hybrid storage= another kind of RE-EV

electricalmachine

Battery

H2

PE

FC

http://www.honda.com/

Honda Clarity FX

22

EVs &HEVs

Paris, 2011

- HEV classifications -

• Architecture classification (power flow)

- series HEVs (electric power node)

- parallel HEVs (mechanical power node)

- series/parallel HEVs(electric and mechanical power node)

• Power ratio classification (thermal and electric power)

TV EVmicro HEV

mild HEV

full HEV

thermal power

electrical power

fuel

bat.wheels

fuel

bat.wheels

fuel

bat.wheels

[Chan 07] [Emadi 07]

23

EVs &HEVs

Paris, 2011

ICE

EM

BAT

EG

Series Parallel HEV

Fuel

- Architecture bases -

ICE

EM

BAT

Fuel

??

ICE

EM

BAT

Fuel

EG

Series HEV electrical node

ICE

EM

BAT

Fuel

Parallel HEV

mechanical node

power flows

24

EVs &HEVs

Paris, 2011

• Thermal traction

• Internal battery charge (from ICE)

• Stop and Go (electrical starter)

• Regenerative braking

• Boost (electric support)

• Electric traction (Zero Emission)

• External battery charge (Plug-in HEV)

EM

EV

more electricpower

TV

ICE

ICE EM

ICE EM

ICE EM

ICE

EM

- Operation modes -

25

EVs &HEVs

Paris, 2011

City - 25%

Hyb

ridi

zatio

nfu

nctio

ns

Stop & StartRegenerative Braking

Torque AssistanceElectric Drive

FULL HYBRIDand PLUG-INs

MICRO-HYBRID

MICRO - MILD HYBRID

NEDC - 6%

- 12%-15-20%

-20-30%

Stop-Start: basis of hybridization for mass production affordable solutions

MILDHYBRID

source: VALEO (http://www.valeo.com/)

- Consumption reduction -

26

Aalto University 2011

Séminaire ASPROMParisNov. 2011

3. Key issues of 3. Key issues of EVsEVs & & HEVsHEVs

• Energy Storage Subsystems• Energy Management• Societal changes

27

EVs &HEVs

Paris, 2011

High efficiencyPower electronics

Battery Ni-MHHigh energy density

Complex control

Permanent MagnetSynchronous Machines

Power split

GeneratorBattery

Motor

Mechanical power path

Electrical power path

Engine

Inverter Boost

Véhicule PRIUS IIhttp://www.toyota.com/

ECU

- Prius, success story -

28

EVs &HEVs

Paris, 2011

- Well to Wheel analysis -

HEV

EV

g CO2 / km

?Coal

Coal

Natural Gas

wood

Nuclear

Wind

29

EVs &HEVs

Paris, 2011

SuperCaps

batteries

petrol+ thermal

engineH2

+Fuel

Cell

fly wheel

Energy density (Wh/kg)~ mileage range

Power density (W/kg)

~ acceleration,charge time

- Energy sources -

[Chan 2008]

?

hybrid storage? no recoveryenergy

30

EVs &HEVs

Paris, 2011

- Energy charge -

New technologies and developments? “Smart” charge?but alsoA new way to manage our energy charge?

• slow charge at home / at work (4-8h?)(plug or induction)

• ultra-fast charge at specific station (1/2h?)

• battery swap station(5-10 min?) http://france.betterplace.com/

31

EVs &HEVs

Paris, 2011

- Impact on the grid -

http://my.epri.com

V2G

G2V

New concepts for grid management?but alsoA new way to manage our energy price?

(Vehicle to Grid)

32

EVs &HEVs

Paris, 2011

- Day trip Analysis -

Mileage range of a classical EV = 100 to 150 km

50%30%20%

Average values ofdaily trips inEurope in 2007

daily trip < 20 km

daily trip > 60 km

20 km < daily trip < 60 km

Possible uses of EVs?butA new way to manage our mobility?

33

Aalto University 2011

Séminaire ASPROMParisNov. 2011

4. Examples of research projects4. Examples of research projects

• Energy Storage Subsystems• Energy Management• Societal changes

34

EVs &HEVs

Paris, 2011

DC/DC

LV load

HV Battery

LV Battery

ICE

cl.

Front electric machine

Rear electric machine

energymanagement?

new concept

2

Simulation of various casesand energy management

implementationon prototypes

3 SE

mhach1

MS ar

SM

Fres

vvéh

Env.

kboîte

SM

Frein

Cfrein-ref

pemb

mhach2

MS av

Cmth-ref

SM

M. th

Cmth

SEVbat-BT

mhachDC/DC

MCC

dem

1

2

3

4

5

SE

kdem

kdem

vref

Krep-ar G/D

Krep frein

Krep-av G/D

Krep av/ar

Bloqué

vvéh-ref

Bloqué

Patinage

Ωarbre-ref

Krep-av Mth/mel-av

Vbat-BT-ref

1 EMR andcontrol

[Letrouvé & al. 2011]

- Double parallel HEV -

35

EVs &HEVs

Paris, 2011

Modelling

Simulation

Control

Prototype

Description

Emulation

ALT

DEMMEL

AR

DEMMot

Therm.

C/P

EMB B.V.

Crabot Red.

Véh.

Ibat-

bt

Réseau

et

Stock.

Elec

Ubat

-bt

Imel

Ialtd

em

Ubat

-ht

Cde

mΩem

b

Ωem

b

CcpCalt

demΩaltd

em

Ωem

b

Cmt

h Ωbv

Cem

b

Cbv

Ωrou

e

CredCcra

bot

CmelΩcra

bot

Ωred Ωrou

e

Fr

ef

STRATEGIE

Con

duct

eur

12

34

5

SimVHP

HIL simulation

- Double parallel HEV -

36

EVs &HEVs

Paris, 2011

Bat1

Bat1

Res Res Res

ResResRes

tank ICE

traction current (A)

[Boulon & al. 2010]

uC2

ig2

ig1

uC1

uC1

Tice

Ttot

gen

gen

gen

Tg1Tg1-ref

double generator

ICE

Tg2-ref

Tice-ref Tg2

Bat1Vbat1 iL1

iL1 uh1mh1

ih1

itot1

uC1

uC1

uC2

Bat2Vbat2 iL2

iL2 uh2mh2

ih2uC2

uC2

iMT1

iMT2

battery sets

DC buses

connections

itot3

6

6

Ttot

gear

Tm1

mvsi1

Tm2

itot1

uC1

em1im1

uvsi1 im1

em2im2

uvsi2 im2

mvsi2

gear

gearitot2

uC2

vhev

Environ.Fres

6vhev

Brake

vhevFbk

Fbk-ref

vhev

FtractFtotTgear Fwh

wh vhev

double-machine drive wheel and brake chassis

- High-redundancy HEV -

37

EVs &HEVs

Paris, 2011[Boulon & al. 2010]

uC2

ig2

ig1

uC1

uC1

Tice

Ttot

gen

gen

gen

Tg1Tg1-ref

double generator

ICE

Tg2-ref

Tice-ref Tg2

Bat1Vbat1 iL1

iL1 uh1mh1

ih1

itot1

uC1

uC1

uC2

Bat2Vbat2 iL2

iL2 uh2mh2

ih2uC2

uC2

iMT1

iMT2

battery sets

DC buses

connections

itot3

6

6

uC2-refitot3-refig2-meas

uh2-ref

iL2-ref ih2-ref

gen-ref Ttot-ref kD

Tg1-ref

Tg2-ref

Ttot

gear

Tm1

mvsi1

Tm2

itot1

uC1

em1im1

uvsi1 im1

em2im2

uvsi2 im2

mvsi2

gear

gearitot2

uC2

vhev

Environ.Fres

6vhev

Brake

vhevFbk

Fbk-ref

vhev

FtractFtotTgear Fwh

wh vhev

vhev-refFtot-ref

kD2

Twh1-ref

Tm2-ref

Ftract-refTm1-ref

kD4

Twh1-ref Fwh-ref

kD3im1-refuvsi1-ref

m1-ref

m2-ref

uC2-refitot3-refig2-meas

uh2-ref

iL2-ref ih2-ref

double-machine drive wheel and brake chassis

strategy

Strategy = coordination of subsystems

- High-redundancy HEV -

38

EVs &HEVs

Paris, 2011

- Electric Variable Transmission -

+ _

EM1 EM2

Enable a continuous variation of rotation speeds and torques

Optimization of ICEspeed and torque

39

EVs &HEVs

Paris, 2011[Cheng & al. 2011]

- HEVs using EVT -

is1_dq _ref

vdc

ΩEM2

TEM1

TEM1 ΩEM2

Ttot

ΩEM1

iinv

vdc

us2

iinv2 ms2_ref

ms1_ref

us1iinv1

es2_dqis2_dq

vs2_dq is2_dq Tem2

es1_dqis1_dq

vs1_dq is1_dq TEM1

is2

is1

θd/s1

Shaft of ICE

ΩICE

ΩICETICE

TICE_ref

Ftot

ΩEM2

Ttot_ref

Tem1_ref

Tem1_ref

Tem2_ref

vs1_dq _refus1_ref

FOCPWM

us2_ref vs2_dq _ref is2_dq _ref

PWM

ms2_ref

FOC

ΩICE_ref

Tem1_refTICE_ref

Fresvhev

vhev

vhev_refFtot_ref

vhev_mea

Mechanicalcoupling

DC bus ParallelConnection

Inverters

θd/s2

Induction machines Trans.Wheels

Environ. Chassis

vdc

LTE

• Design of an PM-SM EVT for Toyota Prius II• Control of the EVT-HEV• Comparison with Toyota Prius II

Energetic Macroscopic Representationand control of the EVT-HEV

ICEW

WPM+PM

Veh.

0 200 400 600 800 10000

50

100

150 Vehicle speed (km/h)

t(s)

0 200 400 600 800 1000

-500

0

500 Machines Speed - EM2 (rad/s)

t(s)

0 200 400 600 800 100040

50

60

70SOC(%)

t(s)

PM-SM EVT

40

EVs &HEVs

Paris, 2011

EV suingEV suingbatteriesbatteries

EV usingEV usingScapsScaps..

EV usingEV usingbatteries and batteries and ScapsScaps..

P massiq.

Coût

Recyclab.

Sécu.

Duréede vie

E massiq.

P massiq.

Coût

Recyclab.

Sécu.

Duréede vie

E massiq.

P massiq.

Coût

Recyclab.

Sécu.

Duréede vie

E massiq.

LTE

- EVs using hybrid ESS -

[Allègre 2010]

41

EVs &HEVs

Paris, 2011

0 50 100 150 200 250 300 3500

5

10

0 100 200 300-200

0

200

100

200

Velocity (m/s)

Curents (A)

Voltage (V)

vmes

iscp

ibatt

ubattuscp

t(s)

The simplest strategyThe simplest strategy

Start Arrival

LTE

=

=L1

Scps

BattNi-CD

~

=ME

Scap charginAt standstill

Softcommutation

Test only for ZEV mode

- EVs using hybrid ESS -

42

Aalto University 2011

Séminaire ASPROMParisNov. 2011

HEVs and EVs could be valuable complementary vehicles

a limited mileage range could be…a chance…

… forward a more reasonable use of our mobility!

ConclusionConclusion

Technology will not save Automotive industry!The mobility concepts have to be changed!

43

Aalto University 2011

Séminaire ASPROMParisNov. 2011

ReferencesReferences

44

EVs &HEVs

Paris, 2011

- References (1) -[Allègre 09] A. L. Allègre, A. Bouscayrol, R. Trigui, “Influence of control strategies on

battery/supercapacitor Hybrid Energy Storage Systems for traction applications", IEEE-VPPC’09, Dearborn (USA), September 2009,(common paper L2EP Lille and LTE-INRETS in the framework of MEGEVH network)

[Boulon 09] L. Boulon, D. Hissel, M. C. Pera, A. Bouscayrol, O. Pape, “Energy based modeling of a 6 wheel drive hybrid heavy truck", IEEE-VPPC’09, Dearborn (USA), September 2009 (common paper FEMTO-ST, L2EP Lille and Nexter Systems in the framework of MEGEVH network)

[Bouscayrol 03] A. Bouscayrol, "Formalismes de représentation et de commande des systèmes électromécaniques multimachines multiconvertisseurs", HDR de l'Université de Lille 1, décembre 2003.

[Chan 07] C.C. Chan: "The state of the art of electric, hybrid, and fuel cell vehicles“, Proc. of the IEEE, April 2007, Vol. 95, No.4, pp. 704 - 718.

[Chan 09] C.C. Chan, Y. S. Wong, A. Bouscayrol, K. Chen, "Powering Sustainable Mobility: Roadmaps of Electric, Hybrid and Fuel Cell Vehicles", Proceedings of the IEEE, to be published in vol. 97, no. 4, April 2009, (common paper University of Hong-Kong and L2EP Lille).

[Chan 10] C. C. Chan, A. Bouscayrol, K. Chen, “Electric, Hybrid and Fuel Cell Vehicles: Architectures and Modeling", IEEE transactions on Vehicular Technology, vol. 59, no. 2, February 2010, pp. 589-598 (common paper of L2EP Lille and Honk-Kong University).

[Chen 08] K. Chen, A. Bouscayrol, A. Berthon, P. Delarue, D. Hissel, R. Trigui, “Global modeling of different vehicles, using Energetic Macroscopic Representation to focus on system functions and system energy properties”, IEEE Vehicular Technology Magazine, vol. 4, no. 2, June 2009,pp. 80-89 (common paper L2EP Lille, FEMTO-ST and LTE-INRETS according to MEGEVH project)

[Cheng 09] Y. Cheng, K. Chen, C.C. Chan, A. Bouscayrol, S. Cui, “Global modelling and control strategy simulation for a Hybrid Electric Vehicle using Electrical Variable Transmission”, IEEE Vehicular Technology Magazine, vol. 4, no. 2, June 2009, pp. 73-79 (common paper Harbin Institute of technology and L2EP Lille)

45

EVs &HEVs

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- References (2) -

[Emadi 05] A. Emadi, K. Rajashekara, S. S. Willaimson, S.M. Lukic, “Topological overview of Hybrid Electric and Fuel Cell vehicula power systems architectures and configurations”, IEEE Trans. on Vehicular Technology, May 2005, Vol. 54, No. 3, pp. 763-770.

[Eshani 05] M. Eshani, Y. Gao, S. E. Gay, A. Emadi, "Modern electric, hybrid electric and fuel cell vehicles", CRC Press, New York, 2005.

[Lhomme 08] W. Lhomme, R. Trigui, P. Delarue, B. Jeanneret, A. Bouscayrol, F. Badin, "Switched causal modeling of transmission with clutch in hybrid electric vehicles”, IEEE Transaction on Vehicular Technology, Vol. 57, no. 4, July 2008, pp. 2081-2088, (common paper L2EP, LTE-INRETS in the framework of MEGEVH network)

[Mi 09] C. Mi, “Plug-in hybrid electric vehicles - Power electronics, battery management, control, optimization, and V2G”, IEEE-ISIE’09, Seoul, July 2009.

[Salmasi 07] F. R. Salmasi, "Control strategies for Hybrid Electric Vehicles: evolution, classification, comparison and future trends", IEEE Trans. on Vehicular Technology, September 2007, Vol. 56, No. 3, pp. 2393-2404..

[Scordia 2009] J. Scordia, R. Trigui, M. Desbois-Renaudin, B. Jeanneret, F. Badin, “Global Approach for Hybrid Vehicle Optimal Control”, Journal of Asian Electric Vehicles. Volume 7, Number 1, June 2009.

[Vinot 08] E. Vinot, J. Scordia, R. Trigui, B. Jeanneret, F. Badin, “Model simulation, validation and case study of the 2004 THS of Toyota Prius”, International Journal of Vehicle System Modelling and testing, Vol. 3, No 3, pp. 139-167, 2008.


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