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Passive House ALSO IN THIS ISSUE Fast-growing Home Builders / 20 Rebounding the Woodside Way / 36 House Review: The Grand Kitchen / 52 PHOTO: JOHN L. MOORE 7 Leadership Responsibilities Page 40 Converting Traf c to Sales Page 44 July 2013 www.HousingZone.com 2012 JESSE H. NEAL AWARD WINNER The new gold standard of energy performance for U.S. builders and designers
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Page 1: Professional Builder July 2013 - deapgroup.com › Professional_Builder_July_2013_Falmouth.pdf46 Professional Builder July 2013 EED used to be the buzz-word for energy-ef# cient homes

PassiveHouse

ALSO IN THIS ISSUEFast-growing Home Builders / 20

Rebounding the Woodside Way / 36

House Review: The Grand Kitchen / 52

PH

OT

O:

JO

HN

L.

MO

OR

E

7 Leadership ResponsibilitiesPage 40

Converting Traf c to SalesPage 44

July 2013 www.HousingZone.com

2012 JESSE H. NEAL AWARD WINNER

The new gold standard of energy performance for U.S. builders and designers

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46 Professional Builder July 2013

EED used to be the buzz-

word for energy-ef# cient

homes in the United States,

but a new standard in town

could be a game-changer:

Passive House. This con-

struction standard is the toughest one

yet, requiring very low levels of air

leakage, very high levels of insulation,

and windows with a very low U-factor.

Passive House has its roots in North

America, but it blossomed in Europe

(see timeline), where it has been an ac-

cepted standard for the last 18 years.

“Passive House has certainly taken

a big foothold in Germany and Austria

and other [European countries],” says

Mike Duclos, a Certi# ed Passive House

Consultant (CPHC) and principal of

DEAP Energy Group in Stow, Mass.

Europeans tend to view their homes as

long-term investments of 50 years or

more, rather than possessions they’ll

outgrow in three-to-# ve years. “That’s

why, in the U.S., Passive House is a

slowly growing, organic movement,”

Duclos says wryly.

The base theory of Passive House de-

sign and construction can be summed

up as follows: maximize gains and

minimize losses.

“You maximize gains via passive solar

heat gains and internal heat gains from

mechanical systems and occupants, and

minimize losses via a thick insulated

building shell and a great airtight layer

achieved through air sealing,” says Eric

Barton of Biltmore Insulated Concrete,

Highland Park, Ill., a CPHC and Passive

House Institute US (PHIUS) Certi# ed

Builder who constructs super energy-

ef# cient building shells. “This keeps the

internal heat gains within the building

envelope and living areas.”

Barton points out that because the

speci# c space heat demand and spe-

ci# c primary energy demand require-

ments are the same for all climate

zones, it’s easier to achieve Passive

House standards in a mild climate,

such as San Diego, than in a very cold

climate such as Duluth, Minn.

Most builders say achieving the

standard requires an additional up-

front investment of 5-to-10 percent.

But Falmouth, Mass., builder Christian

Valle says, “The overall incremen-

tal costs are not as signi# cant as one

might think. The tradeoffs of building

a tighter ‘mousetrap’ result in smaller

By Susan Bady, Contributing Editor

American builders and

designers are beginning

to view Passive House as

the new gold standard of

energy performance.

[DESIGN]

L

HOUSEPASSIVE

This 2,000-square-foot home in East

Falmouth, Mass., has 17-inch thick

exterior walls and R-values surpassing a

conventionally built home.

PHOTOS: JOHN L. MOORE

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HVAC systems, among other things, which help offset other costs.”While Passive Houses are more chal-

lenging to build than standard homes, Valle believes that as more builders get on board, the learning curve will shorten. “The building industry has trended toward energy-ef* cient con-struction, driven by clients and more rigid energy codes,” he says. “Builders are paying attention to air-sealing and insulation details. That’s what Passive House is really about, in a nutshell.”As the movement gains momen-

tum, though, American window makers are going to have to up their game.“We don’t make great windows in

this country, but that’s starting to change,” Barton says. “Some manufac-turers are stepping up to the plate.”

Reading, Mass., architect Steven Baczek collaborated with Duclos on the Massachusetts home featured here. Baczek laments that “nobody [in the U.S.] makes a cheap, triple-glazed, Passive House-certi* ed window. Your window package is going to go from $20,000 to $45,000. On the other hand, $300 a year to heat, cool, and sup-ply hot water for a 2,000-square-foot house is pretty amazing.”

EXTREME ENERGY SAVINGSValle Group’s * rst Passive House

was built for a client who was * rmly

ARE YOU READY FOR PASSIVE HOUSE?If you’re getting involved in a

Passive House project for the

fi rst time, here are a few things

to consider:

• Become a Passive House

consultant. PHIUS offers

both virtual and in-class

training tailored to North

American climate variations,

market conditions, and

building components.

• Invest in the software. The

Passive House Planning

Package (PHPP) is available

for $225 from either PHIUS

or the U.S. Department of

Energy. The PHPP calculates

energy demand for high-

performance buildings.

Among other things, the

spreadsheet-based software

provides data needed to

determine a home’s heating

and cooling loads and

properly size its heating and

domestic hot-water systems.

• You’ll have to source

windows from Canada or

Europe.

• Precertifi cation is required

while the home is still in

the design phase. After

construction is completed, a

fi eld test will be performed

to ensure the home meets all

parameters.

• Get ready for a learning

experience, says CPHC

Mike Duclos. “Think things

through in the beginning,

and have a good plan. If you

can pull somebody into the

team who has done one of

these before, that’s a plus.”

design

RAISES THE BAR

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48 Professional Builder July 2013

committed to a rigorous standard of en-

ergy ef! ciency. The home sits on six acres

of wooded land in East Falmouth, Mass.,

and includes a large organic garden.

“The biggest challenges of building

this home were the tolerances we had

to meet for air leakage, mechanical

system design, and insulation values,

and the unbelievable attention to de-

tail required during all phases of con-

struction,” says Christian Valle.

The 2,000-square-foot home has

17-inch-thick exterior walls. The

R-values surpass those of a conven-

tionally built home: R-105 in the ceil-

ing, R-72 in the walls, and R-77 in the

6 oor. The custom-built, triple-pane

windows, which were made in Canada

and shipped to the site, feature differ-

ent glazing techniques depending on

their location in the house. They allow

for maximum solar gain on the south

elevations and minimum heat loss on

the north elevations. As a result, says

Baczek, 57 percent of the home’s heat

energy is generated by the windows.

Valle Group used a combination of

insulation types including blown-in

cellulose, blown-in ! berglass, and rigid

insulation. The virtually airtight home

was subjected to several blower-door

tests during construction to detect

and eliminate any leaks. The cumula-

tive leakage of the entire home was the

size of a playing card, versus a sheet of

plywood for a comparably sized, con-

ventionally-built home.

A heat-recovery ventilator captures

heat from stale exhaust air and intro-

duces it back into the house through

incoming fresh air. The home’s heating

load is minimal, allowing a high-ef! -

ciency, electric air-source heat pump to

be used in lieu of a boiler or furnace. The

actual heating load of 8.6 million BTUs

per year is at least 50-percent lower

than the annual heating and cooling

energy consumption of a similar home

in the same climate zone, Valle says.

At press time, Valle Group was in

the design and precerti! cation pro-

cess for two more Passive Houses.

Construction is expected to begin in

the next few months.

FIRST IN CHICAGO

As a college student, Brandon Weiss

played professional basketball in

Europe. One of the towns he played

in was Darmstadt, Germany, home of

the Passivhaus Institut. “That really

opened my eyes to a better, more ef-

! cient, and more durable way of build-

ing homes,” Weiss says.

Today he runs Weiss Building &

Development in South Elgin, Ill., and

[DESIGN]

PHOTOS: TOM BASSETT-DILLEY

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design

has a long list of certi! cations includ-

ing Graduate Master Builder and LEED

AP. Weiss recently built Chicago’s

! rst certi! ed Passive House—a

3,598-square-foot, three-story home in

suburban River Forest.

The clients wanted a concrete home,

which is not a requirement for Passive

House certi! cation but does add signi! -

cantly to its durability. Insulated con-

crete forms (ICFs) run from the footings

to the roof. “Part of the [reason] we did so

well on airtightness is the ICFs,” says ICF

contractor Eric Barton. “When you pour

the concrete into the ICF blocks, it natu-

rally ! lls the void, creating an airtight

exterior building shell. In a wood-frame

house, we would have had to tape all the

seams and plywood butt joints. Here,

all we had to worry about was taping

around the windows for the air sealing.”

Normally a builder would drywall the

undersides of the plywood roof trusses,

but in a Passive House the trusses are

laminated with ½-inch plywood or

OSB, and all the seams are taped. “That

helps create an airtight layer on all six

sides, which is one of the key details

and differences between Passive House

construction and conventional con-

struction,” Barton says.

Determining the correct shape and

orientation of the windows and the

amount of shading required was criti-

cal, says Oak Park, Ill., architect Tom

Bassett-Dilley, CPHC. His efforts were

aided by a solar path! nder—an engi-

neered glass dome with a grid super-

imposed underneath it. “We took pho-

tos at the center point of each façade

at the second-H oor level,” he says. “It’s

not just the south side that matters; all

four sides matter in terms of radiation,

both direct and indirect.”

In a blower-door test, the home

achieved 0.39 ACH (air changes per

A BRIEF HISTORY OF PASSIVE HOUSE

1970sThe phrase “passive

solar house” is coined to

describe houses with extra

thermal mass and extensive

south-facing windows;

demonstration houses are

built in the U.S. and Canada.

1988A conversation between

Swedish professor Bo

Adamson and German

physicist Dr. Wolfgang Feist

leads to development of

Passivhaus standard.

1991Feist builds fi rst Passivhaus

prototype in Darmstadt,

Germany.

1996Feist founds Passivhaus Institut

and obtains funding for major

research project involving

hundreds of houses all over

Europe.

2003German architect Katrin

Klingenberg builds home to

Passivhaus standard in Urbana,

Ill., and goes on to found

Passive House Institute US.

2006America’s fi rst certifi ed Passive

House is built in Minnesota.

Chicago’s fi rst certifi ed Passive House in suburban River Forest

was built with insulated concrete forms. It features triple-pane

windows and indoor-air friendly products such as zero-VOC

paints, adhesives, sealants, and formaldehyde-free cabinets.

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50 Professional Builder July 2013

hour) at a pressure of 50 Pascals, well within the minimum Passive House criteria of 0.60 ACH. Bassett-Dilley says there are no cold spots: “No part of the house gets below 62 degrees, even when it’s zero degrees outside. One pellet stove can heat the entire house.” There’s no need for a furnace or air-conditioning units; instead, two small ductless, wall-mounted, mini-split heat pumps satisfy the minimal heating and cooling needs.

Weiss focused on indoor-air quality as well as energy ef9 ciency. He used drywall that absorbs VOCs in the air and no-VOC sealants, caulks, and ad-hesives. “We gave [the house] a two-week > ush-out period after construc-tion was 9 nished,” he says, to ensure there were no chemical fumes or par-ticles left in the air.

The energy-recovery ventilator pro-vides a continuous stream of fresh air to all of the living areas. “Stale or humid air is always being exhausted from the bathrooms and kitchen,” Weiss says. “The air quality in Passive Houses has been shown to be superior [to code-built homes].”

URBAN RENEWAL

Tim McDonald believes Passive House is best suited for large-scale mul-tifamily, urban buildings, and needs to be promoted as such. Long a proponent of sustainability, McDonald’s com-pany, Onion Flats, was one of the 9 rst to design and build to LEED Platinum standards in Philadelphia.

“Passive House is just a natural ex-tension,” says McDonald, a registered architect and CPHC. His group has built three certi9 ed Passive House projects to date and has three more in the pipeline. “LEED is a great holistic program to deal with sustainability, but [Passive House is a better tool for] getting down and dirty about how you actually reach net zero.”

The company’s projects include Bel9 eld, a trio of HUD-funded row-houses for low-income buyers; and The Stables, a 27-unit, market-rate townhome project. The 1,920-square-foot, three-story Bel9 eld homes are 100-percent occupied. To date, two homes at The Stables are sold and two more sales are pending. Prices start in the mid-$700,000s for the four-story townhomes, which are approximately 2,500 square feet and include optional 9 nished basements.

“We designed [both projects] to be built in a modular factory with con-ventional framing techniques, and we speci9 cally designed this building sys-tem so that it could be built with no cost premium,” McDonald says.

The Stables was developed by Onion Flats as a joint venture with Domani Developers. The building generates its own power from a 4.23 kilowatt solar PV array, and the site is 95-percent per-meable with green roofs and porous paving for stormwater management.

Finding materials has been a bit of a challenge, McDonald admits: “We couldn’t 9 nd [the windows we needed] in the United States. And we had to invent our own mechanical systems with off-the-shelf components.” PB

[DESIGN]

The insulated concrete

forms for this River

Forest, Ill., home are

18 inches thick, and the

wall frames are 24 inches

on center. A heat pump

warms and cools the

3,598-square-foot house. PHOTOS: TOM BASSETT-DILLEY


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