Profile technology - Schlebach€¦ · Profile technology for all the roofs of the world Profile...

Profile technology

for all the roofs of the world

Profile technology for the roofs of the world.

The company 2

Cut-to-length line QTAR 125 4

Slitting machine MSS 1250 5

Slitting machine MST 1250 6

Slitting machine MST 1500 7

Angle cutting system KONI 2000 8

Cut-to-length line QTAR QA55 9

Profile shaping machine HPM 10

Profile shaping machine EPM 25 11

Profile shaping machine Mini-Prof 12

Profile shaping machine Mini-Prof Plus 13

Profile shaping machine SPM 30/80 14

Profile shaping machine PMC 30/80 15

Versions of the profile shaping machines SPM and PMC 16

Automatic profiler SPA and PAC 17

Profile shaping machine SPM-KS and PMC-KS 18

Foil laminating machine FBM 19

Modules of the SPM series, the SPA and the PMC series as well as the PAC 20

Profile shaping system QUADRO 22

Quadro-KS | AK-Quad | STA 23

Round arch moulding machine RBM 25 24

Round arch moulding machine RBM 50 25

Electro-hydraulic notching unit EHA 26

Notching station KLS 27

Folding and edge bending machines 28

Combination metal punch FSE | joint punch 29

Special purpose machines 30

For more than 30 years, Schlebach has been active

In standing seam technology.

30 years of German expertise in mechanical engin-

eering are the foundation of the international success

of Schlebach. Companies must concern themselves

today with the requirements they may face tomorrow.

We supply our products worldwide to the demanding

sheet metal processing market. Our cooperation with

the material manufacturers as well as constant com-

munications with our users enable to us to react flexibly

and quickly to changes or new developments. Our

dedicated managers, highly motivated employees,

continuous readiness to innovate and the high level of

education of our staff members guarantee that our

customers derive future benefit from our competence

and creativity in all the areas of the profile technology.

Basic economic conditions have changed. Rapid

responses, close cooperation with the markets,

concentration on essential aspects and not least a

market-related pricing policy demand change from

everyone - and we mean to meet these demands.

Our own manufacturing facilities and our consultation

and sales competence represent the guarantees for the

reliable availability and the quality of our products.

We continue to invest into our company to extend our

capacities. You can rely on Schlebach: We do not com-

promise when the quality of our products is at stake.

More than 30 years of experience.

CONTENTS

2

Our origin

• Schlebach Maschinen GmbH was acquired by

the Bartolosch family in 1978

• The company is located in the beautiful

Westerwald between Cologne and Frankfurt

• A family-run company that is part of the

Bartolosch group

• Production, assembly and marketing -

all from a single source

• The group has app. 200 employees

Our philosophy

• We focus on our future and our results

• responsibilities

• Initiative and consequences

• Openness and trust

• Fairness

• reliable and credible

• legality

Our quality

• Certified in accordance with DIN ISO 9001/2000

• verified by our well-trained quality

management team

• Documentation of the individual procedures

• State-of-the-art QM system

Our product requirements are

• customer-oriented

• user-friendly

• powerful

• of the highest precision

• market-oriented prices

• short delivery times

Company headquarter Friedewald

Innovation and consistency

QUALITÄT

3

QTAR 125

Please ask for our special brochure regarding slitting and cutting if you require additional information.

Cut-to-length line QTAR 125

The cut-to-length line QTAR 125 is provided with

an extensive set of standard equipment, i.e.:

• stainless steel feed table with a fixed and an

adjustable guide for continuous width

adjustment and an integrated overrun roller

• Ball bearings on the side guides of the intake stops

for low-wear strip intake

• Precise continuously adjustable intake width

from 200 – 1,250 mm

• Strip intake, low-wear with specially coated feed rolls

for a max. 5,000 kg when using a decoiler that

is not motorised.

Cut-to-length line QTAR 125 with electric roller shear.

Automatic cut-to-length line for metal strips.

Designed for flexible, precise and burr free cutting of wide metal strips, for the cost-

effective storage of metal sheets, reduction of waste based on the optimised utili-

zation of wide metal strip, reduction of the material acquisition cost by the

utilization of large coils, one-man operation.

4

Facts:

Strip run-in width: from 200 mm to 1,250 mm

Gauges: steel up to 1.25 mm (400 N/mm2)

Dimensions: L x W x H 1,350 x 2,100 x 1,220 mm

Weight: app. 850 kg

Feed accuracy: +/-0.5 mm / 3,000 mm length

Feed rate: max. 22 m/min. variable

Drive: 400 Volt, 3-ph., 1,10 KW

Cross cut drive: 400 Volt, 50 Hz., 3 ph. 0,75 KW

MSS 1250

Slitting machine MSS 1250

Slitting and cut-to-length line for wide metal strip up to 1,250 mm

and a gauge of 1.25 mm max. Equipped with 4 roller blade pairs,

electric cross cut shear with automatic cutting and adjustable

limits, special controller for single run and continuous operation,

with cut-off optimization.

Designed for flexible, precise and burr free cutting of wide metal

strips, for the cost-effective storage of metal sheets, reduction of

waste based on the optimised utilization of wide metal strip, re-

duction of the material acquisition cost by the utilization of large

coils, one-man operation.

Splitting machine MSS 1250 with electric roller cutter,Position control and decoiler AH1250K5

• knife driving shafts of a diameter of 100 mm

• equipped with 4 pairs of blades

• rapid clamping mechanism for damage-free clamping

of the blades

• Rapid blade replacement

The following options are available:

• expansion for up to 10 cutting blades, depending

on the material

• optional feed rate up to 35 m/min

5

Facts:


Gauges: steel up to 1.25 mm (400 N/mm2)


Weight: app. 1.020 kg

Feed accuracy: +/-0.5 mm/ 3,000 mm length


Drive: 400 Volt, 3-ph., 1.1 kW brake motor

For slitting, 0.75 KW brake motor for

cross cuts

6

MST 1250

Slitting machine MST 1250

Automatic slitting and cross-cutting line for wide strips up to 1,250 mm.

Equipped with an electric plate shear with automatic cutting, mounted

on a common frame. For flexible, precise and burr free cutting of wide

metal strips, for the cost-effective storage of metal sheets.

Slitting and cross-cutting lineequipped with plate shear and position controller



Gauges: steel up to 1.25 mm (400N/mm2)

Weight: 1,620 kg


Drive: 1.1 kW, 50 Hz, 400 Volt

Plate shear drive: 2,20 KW, 50 Hz., 3-ph., 400 Volt

Schlebach slitting and cross-cutting line - accessories and versions

QTAR 125 MSS 1250 MST 1250 MST 1500

enthalten optional lieferbar nicht lieferbar

Position controllers for automatic process, adjustment of start-up and deliveryspeed, 198 storage locations, manual operation as jogging movement forward /backward, automatic operation in the single cycle and continuous mode, withsetup mode, automatic mode for tool setup position and cut-off optimization

Control panel with 5.7“ Blue Mode touch screen, intuitive user interface, menu-based programming, multiple languages, with 99 memories, USB type A, R232and RS485 interface, IP 65 protection class

Control panel with 5.7“ colour touch screen, intuitive user interface, menu-basedprogramming, multiple languages, with 99 memories, USB type A and RS485 in-terface, IP 65 protection class

Feed rate up to 35 m/min, adjustable by means of a frequency converter (Turbo)

Max. additional pairs of blades 12 dep. on material

Dual guide rollers protecting the material infeed

Straightening rolls - 3 non-driven rolls

Straightening rolls - 5 driven rolls, type RIA-5A125

Straightening rolls - 5 driven rolls, type RIA-5A150

Protective foil coating type SFB125

Protective foil coating type SFB150

electric plate shear, cutting performance up to 2,00 mm at 400N/mm2

Decoiler AH1250A1

Decoiler AH1250K5

Decoiler AH1500K5

Facts:

• Precise, continuously adjustable intake width from 300-1250 mm

• knife driving shafts of a diameter of 100 mm

• rapid clamping mechanism for damage-free clamping of the blades

• Rapid blade replacement

7

MST 1500

Slitting machine MST 1500

Slitting and cut-off line with plate shear and PLC with a touch-panel as the operating unit

Schlebach slitting and cross-cutting lines provide considerable advantages:

• Accurate and burr-free cuts with constant quality

• Large coils result in a reduction of material prices

• The optimised utilisation reduces scrap

From the wide strip

• One-man operation

• Reduced storage with the respective savings

in warehouse space

Automatic slitting and cross-cutting line for wide metal strip up to 1,500 mm,

for flexible, accurate and burr-free cutting of wide metal strip, for the cost-

effective storage of metal strips.

The electric plate shear is also mounted on the common frame. The pro-

cess of cutting is automatic. The machine controller is equipped with an in-

tegrated cut-off optimization.

QTAR 125 MSS 1250 / MST 1250 MST 1500

Cutting performance: Cutting-to-length Slitting and cross-cutting Cutting-to-length Slitting and cross-cutting

sheet steel up to 1.25 mm 4 blades – up to 1.25 mm up to 2.00 mm 2 blades – up to 2.00 mm(400 N/mm2 ) 4 blades - up to 1.50 mm

Stainless steel up to 1.25 mm 4 blades – up to 1.00 mm up to 2.00 mm 4 blades – up to 1.25 mm

copper/zinc up to 1.25 mm 4 blades – up to 1.25 mm up to 2.00 mm 4 blades – up to 2.00 mm

Aluminium up to 1.50 mm 4 blades – up to 1.50 mm up to 2.00 mm 4 blades – up to 2.00 mm

Drive: 2,2 kW, 50 Hz, 400 Volt, 3-phase

(optionally 460 Volt or 230 Volt, 3-phase)

Dimensions: L x W x H 1,750 mm x 2,270 mm x 1,450 mm


Weight: app. 2,450 kg

To perfectly, quickly and easily cut parallel, diagonal and

trapezoidal metal sheets to size that are supplied by a the coil

or a the shear. A user-friendly PLC determines the setting of

the special cutting head and the cross-cut shear. When the

material is fed the cutting head moves in accordance with

the preselected angle. Roller knifes trim the edges of the ma-

terial to ensure the flexibility of the system. The width of the

infeed is infinitely variable up to 1.250 mm.

Additional components for cross-cutting and slitting lines:

• AH1250A1 decoiler up to 1 t, movable, internal clamping

• AH1250K5 decoiler up to 5 t, movable, internal clamping


Gauges: Non-ferrous metals: 0.5 - 1.0 mm

Sheet steel: 0.4 - 0.7 mm

Stainless steel: 0.4 – 0.5 mm


Weight: app. 770 kg

Feed rate: 10 m/min.

Drive: 1.1 kW, 400 Hz, 3-ph.

Cutting performance:

sheet steel (400N n/mm2 ) 0.40 to 0.70 mm

Stainless steel 0.40 to 0.50 mm

copper/zinc 0.60 to 0.80 mm

Aluminium 0.60 to 1.00 mm

Available cutting options:

Please ask for our special brochure regarding slitting and cutting if you require additional information.

KONI 2000

Used cut to size parallel, diagonal and trapezoidal sheet metal: KONI 2000

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b b b

c

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c c

QA 55

The cut-to-length line QA 55 is used on profiled panels.

Equipped with a motorised feeder for the saw,

adjustable cutting depth, adjustable depth limit stop,

pneumatically operated clamping device and an

adjustable mitre from 0-55° the cut-to-length line is

suitable for many different applications. Roller tables

on each side support the panels.

Applications:

• V-shaped cuts in facade-panels for

Exterior corners on walls, pillars, supports,

window embrasures and building corners that are

Infinitely adjustable from 0-55°

• cutting of facade-panels for final deck chamfer

• separating cuts on facade-panels and

standing seam panels with a profile of 25mm

• at right angles and at an angle, infinitely variable from

0-45 ° on both sides


Gauges: Non-ferrous metals: 0.5 - 1.0 mm

Sheet steel: 0.4 - 0.7 mm

Stainless steel: 0.4 - 0.5 mm


Weight: app. 550 kg


Drive: 1.5 kW, 400 Hz, 3-ph.

Drive unit 0,25 KW, 50 Hz., 3-ph., 400 V

Available options:

To cut Reveal panels, Sofit panels and standing seam panels

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HPM

To produce hollow seams on flues, for water folds, verges,

etc. from the trimmed sheet metal. The working hours to

edge the sheet metal is reduced considerably.

Available options:

Special versions: HPM with special widths 1.050 mm, hollow seam rotated by 180°

Profile shaping machine HPM

Strip run-in width: from 130 mm to 870 mm

Minimum length: 800 mm

Fold-over length: 6 x 15 mm

Gauges: Non-ferrous metals: 0.6 mm - 0.8 mm

Sheet steel: 0.5 mm - 0.7 mm



Infeed height: 900 mm

Weight: app. 450 kg


Drive: 1.1 kW, 400 Volt, 50 Hz

• closed

• open

• single sid

ed

• Z-shaped

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EPM 25

Available options:A universal machine that caters for the requirements of

first-time users or builders. The profile shaping machine

EPM 25 is an ideal choice for short, conical or pointed

panels. Since the machine produces single-sided profiles

the panels are quickly shaped in two operations that do

not require width adjustments.

It is easily moved and quickly set up due to its low weight

and the use of plug-in carrying handles.

Dimensions: L x W x H 950/1.250 x 600x 1.070 mm

Working height: 870 mm

Drive: 1,1 kW, 230 Volt, 1-ph., 50 Hz


Weight: app. 180 kg

Profile shaping machine EPM 25

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Mini-Prof

Profile shaping machine Mini-Prof

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• The small, convenient alternative to get started

In profiling technology.

• Or as a second machine for professionals.

• Infinitely variable width adjustment from 230 - 850 mm.

• Parallel panels are provided with a profile in a

single operation.

• Slanted, locating and conical panels are produced

in a single pass operation.

• Smallest axial dimensions 50 mm for single pass operations.

• The height of the Mini-Prof is adjustable and it is mobile.

Dimensions: L x W x H 1.200 x 1.400 x 850-1.050 mm

Infeed height: 670 – 870 mm infinitely adjustable

Weight: app. 220 kg

Feed rate: app. 11 m/min.

Drive: 1,1 kW, 400 Volt, 3-ph.,

optionally available: 230 Volt, 1-ph.

Gauges: Non-ferrous metals up to 0.8 mm

Steel: up to 0.7 mm

Stainless steel: up to a gauge of 0.5 mm

Width adjustment: 230 – 850 mm in the infeed

160 – 780 mm axial dimensions

adjustable feed guide

13


Steel: up to 0.7 mm

Stainless steel: up to a gauge of 0.5 mm

Width adjustment: 230 – 850 mm in the infeed

160 – 780 mm axial dimensions

Dimensions: L x W x H 1.600 x 1370 x 850-1.050 mm

Infeed height: 670 – 870 mm infinitely adjustable

Weight: app. 315 kg

Feed rate: app. 11 m/min.

Drive: 1,1 kW, 400 Volt 3-ph.


Cross-cut shear

Slitting

Compact version based on the Mini-Prof profile shaping system

With the following standard equipment:

• electro/mech. length measurement in cm-divisions

• roller shear to perform manual cross cuts ahead of

profile shaping, with material infeed

• roller shear to slit the strip lengthwise ahead of

profile shaping, for standing seam sheets

• Decoiler AC for 300 kg max. live load

Mini-Prof Plus

Profile shaping machine Mini-Prof Plus

The profile shaping machines SPM 30/80, for roofing

and walling standing seam profiles, has a modular de-

sign and can be extended with a number of additional

elements (page 19-22) – even at a later date. The infi-

nitely variable width adjustment of 290-880 mm caters

for a large number of applications. Axial dimensions

for parallel processing range from 220 to 810 mm. For

single-sided processing of slanted, conical or locating

panels sheets can be manufactured with axial di-

mensions from 50 mm.

A special version caters for a profile height of 32 mm

and/or an intake width 1,080 mm.

L x W x H (mm): 1.250/1.550 x 1.470 x 1.100

Weight: app. 390 kg

Operating speed: 11 m/min

Drive: 1.1 kW, 400 Hz, 3-ph.


Shaping stages: 7 roller stations

SPM 30/80

Profile shaping machine SPM 30/80

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Standing seam profiles with Clip-Relief offer many

Practical advantages:

• Open space for dry mounts on the surface

• Open space for dry mounts on the profile

• No grazing or chafing of the panel on the mount, nails

or screw heads

• Additional chamfers stiffen the panel

• Reduction of surface waviness

• Unimpeded uptake of the lateral expansion

• Water is guided from the seam to the centre

• Avoids cracking noise

L x W x H (mm): 1.500/1.800 x 1.470 x 1.100

Weight: app. 450 kg

Operating speed: 11 m/min

Drive: 1.1 kW, 400 Hz, 3-ph.


Shaping stages: 9 roller stations

Profile shaping machines PMC 30/80, for standing seam

profiles with ClipRelief on roofs and walls, has a modular

design and can be extended with a number of additional

elements (page 19-22) – even at a later date. The infinitely

variable width adjustment of 290-880 mm caters for a large

number of applications. Axial dimensions for parallel pro-

cessing range from 220 to 810 mm. For single-sided proces-

sing of slanted, conical or locating panels sheets can be

manufactured with axial dimensions from 80 mm.

A special version caters for a profile height of 32 mm and/or

an intake width 1,080 mm.

PMC 30/80

Profile shaping machine PMC 30/80

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SPM | PMC

Versions of the profile shaping machines SPM and PMC

Profile shaping machine SPM 30/80-LM-QA 45-CW

Profile shaping machine SPM 30/80-LM-QA 45 / PMC 30/80-LM-QA 45

The basic machine consists of the SPM SPM30/80 or 30/80 with add-on modules:

• LM - electron. Length measurement in mm-divisions and a drive with 2 Speeds for slow start-up and run-out

• QA45 - cut-to-length line for manual cross cuts using a circular saw with

A special blade that is located after the profile shaping station and can be swivelled through 45° on both sides

Accessories: saw blades HSS 160/20x2 for Zinc, Aluminium, alternatively for Copper

Profile shaping machine SPM 30/80-RS / PMC RS 30/80-RS

The smallest axial dimension for single-sided profile shaping is 80 mm.

On the basis of the SPM 30/80 or PMC 30/80, the unit may be equipped with the following add-on modules:

• EM - electro/mech. length measurement with cm-divisions

• RS - roller shear for manual cross cuts using the roller blades ahead of profile shaping

• With strip intake and clutch to stop the intake

Profile shaping machine SPM 30/80-RS-LS / PMC RS-LS

• LS - roller shear to slit the strip lengthwise ahead of profile shaping

• EM - electro/mech. length measurement with cm-divisions

• RS - roller shear for manual cross cuts using

the roller blades ahead of profile shaping

Profile shaping machine SPM RSM-LS / PMC RSM-LS

Basic machine SPM 30/80 or PMC30/80 with add-on modules:

• electric roller shear

• electronic length measurement in mm

• position control for fully automatic operation with 25 programs for item count and selection of length

• Optional LS – roller shear to slit the strip ahead of profile shaping

16

Profile shaping machine SPM 30/80-RS-AC

SPA | PAC

17

Automatic profiler SPA-AH

For optimum performance and continuous operation we use the units of the profile shaping machine SPM-LM-HYT / PMC-LM-

HYT or The automatic profiler SPA / PAC. The machines are employed for panel lengths from 100 mm.

All these versions are equipped as follows:


• hydraulic cut–off unit for right angle cross cuts, burr and torsion-free cutting after the profile shaping operation.

Automatic adjustment of cutting guides by the width adjustment of the profile Shaping Machine

• Bins to collect the cutting waste

SPM-LM-HYT / PMC-LM-HYT

Drive: 2-stage brake motor for slow start-up and run-out

Controller: Preset counter for the length, controlled by single operations

SPA / PAC

Drive: hydraulic drive with soft start and run-out controlled by a ramp.

Controller: dialog controller for 10 different lengths and quantities, with setup mode, for single and continuous operation

as well as manual operations, service program and selection of operating mode, as well as cut-off optimisation.

Technical specifications for all versions of the SPM/PMC

Type Length, width, Weight Intake width Axial Axial dimensions Operating Infeed heightheight in mm dimensions 2 process runs speed

SPM 30/80 1,250/1,550 x 1,470 x 1,100 390 kg 290 – 880 mm 220 – 810 mm 50 – 810 mm 11 m/min 890 mmSPM 30/80-RS (LS) 1,860 x 1,470 x 1,100 500 kg 290 – 880 mm 220 – 810 mm 80 – 810 mm 11 m/min 890 mmSPM 30/80-QA45 2,850/3,150 x 1,800 x 1,100 550 kg 290 – 880 mm 220 – 810 mm 50 – 810 mm 11 m/min 890 mmSPM 30/80-QA45-RS (LS) 3,450 x 1,800 x 1,100 660 kg 290 – 880 mm 220 – 810 mm 80 – 810 mm 11 m/min 890 mmSPM 30/80-HYT 1,550/1,850 x 1,500 x 1,190 770 kg 290 – 880 mm 220 – 810 mm 50 – 810 mm 11 m/min 890 mmSPM 30/80-HYT-RS (LS) 2,150 x 1,440 x 1,190 880 kg 290 – 880 mm 220 – 810 mm 80 – 810 mm 11 m/min 890 mm

SPA 1,450/1,750 x 1,500 x 1,190 760kg 290 – 880 mm 220 – 810 mm 50 – 810 mm 11 m/min 890 mmSPA-RS (LS) 2,060 x 1,500 x 1,190 870 kg 290 – 880 mm 220 – 810 mm 80 – 810 mm 11 m/min 890 mm

PMC 1,500/1,800 x 1,470 x 1,100 450 kg 290 – 880 mm 220 – 810 mm 50 – 810 mm 11 m/min 890 mmPMC-RS (LS) 2.110 x 1.470 x 1.100 560 kg 290 – 880 mm 220 – 810 mm 80 – 810 mm 11 m/min 890 mmPMC-QA45 3,100/3,400 x 1,800 x 1,100 630 kg 290 – 880 mm 220 – 810 mm 50 – 810 mm 11 m/min 890 mmPMC-QA45-RS (LS) 3,750 x 1,800 x 1,100 740 kg 290 – 880 mm 220 – 810 mm 80 – 810 mm 11 m/min 890 mmPMC-HYT 1,700/2,000 x 1,500 x 1,190 700 kg 290 – 880 mm 220 – 810 mm 50 – 810 mm 11 m/min 890 mmPMC-HYT-RS (LS) 2,310 x 1,500 x 1,190 810 kg 290 – 880 mm 220 – 810 mm 80 – 810 mm 11 m/min 890 mm

PAC 1,700/2.000 x 1,500 x 1,190 850 kg 290 – 880 mm 220 – 810 mm 50 – 810 mm 11 m/min 890 mmPAC-RS (LS) 2,310 x 1,500 x 1,190 960 kg 290 – 880 mm 220 – 810 mm 80 – 810 mm 11 m/min 890 mmGauges: Non-ferrous metals up to 0.8 mm (up to 1.0 mm when the roller gap is changed)

Sheet steel up to 0.7 mmStainless steel up to 0.5 mm

All specifications are approximate values.

Automatic profiler SPA I PAC on the basis of the SPM or the PMC

The lay direction of the panels determines whether cutting and profile shaping

occurs from narrow to wide or from wide to narrow plate widths. The maximum

slitting angle is limited to 3°. The intake width is adjustable from 300 – 800 mm.

A special version caters for a profile height of 32 mm and/or an intake width of

1,000 mm.

SPA | PAC

Profile shaping machine SPM-KS I PMC-KS

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Technical data SPM-KS PMC-KS

L x W x H: 1,890 x 1,700 x 1,170 mm 2,140 x 1,700 x 1,170 mm

Weight: 850 kg 910 kg

Operating speed: app. 11 m/min app. 11 m/min

Drive: 2 x 0,55 kW, 400 Volt, 3-ph. 2 x 0,55 kW, 400 Volt, 3-ph.

Shaping stages 7 roller stations 9 roller stations

Available options:

Profile shaping machine SPM-KS with Touch-Panel operated controller

Profiliermaschine SPM-KS / PMC-KS

The profile shaping machine SPM-KS for standing seam profiles or PMC-KS for standing seam profiles with ClipRelief is

designed for the following operations:

• Profiling of parallel panels

• Cutting conical panels and profile shaping on both sides in a single operation

• Cutting conical panels and one sided profile shaping in a single operation

• Profile shaping of previously oblique cut plates in a single operation

The adjustable side of the machine can be set to the angle required for slanted panels or standing seam sheets

The basic equipment supplied includes:

• Electrically powered roller shears to perform cross cuts, cutting is initiated automatically

• slitters with roller shear

• strip intake with clutch


• position control for fully automatic operation with 25 programs for quantity and selections of lengths, to calculate the

setting points for oblique cuts and profile shaping

• The profile shaping operation of parallel panels may be executed in single cycle as well as continuous cycle mode.

• Profile shaping of slanted plates is only available in single cycle mode.

Technical specifications:

Adjustment range: 150 - 730 mm film width

Inner / clamping diameter: 76 mm

Maximum diameter

of the coil: 280 mm

Material: Non-ferrous metals up to 0.8 mm

Sheet steel: up to 0.7 mm

Stainless steel: up to 0.5 mm

Working height: 890 mm

Dimensions L x W x H: 1,750 x 1,720 x 1,160 mm

Drive: 1 kW, 230 Volt, 1-ph.

Foil laminating machine FBM

To bond acoustical barriers or insulating film as well as felt rolls

to the plates during the profile shaping operation.

The foil laminating machine is bolted to a Schlebach profile

shaping machine, model SPM/PMC/SPA/PAC/Quadro. The ma-

terial to be bonded is clamped on an internal mandrel. Precise

decoiling and straight-line bonding is maintained by a band-

edge controller.

The protective film is removed and wound up during the profile

shaping operation. The material to be bonded is attached to the

bottom of the strip at the same time.

FBM

Foil laminating machine FBM

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RS roller shears Roller shears for cross cutting, with roller blades

before profile shaping, with material feeder

PressformingSet of header rollers from a radius of 3 m for non-ferrous

metals for concave plates with folded profiles of 25 mm,

attached to profile shaping machines, including a

hydraulic cutter

Crimping Seam rolling system to produce 2 longitudinal seams in the plates

PressformingFor types SPM and PMC (page 13 to 15)

LS roller shears To slit the material lengthwise before profile shaping

takes place

Round beads Seam rolling system to punch 2 round beads into

surfaces

Crimping 58Seam rolling system to produce a longitudinal seam

58 mm wide

HYT hydraulic cutterto execute angular cross-cuts after profile shaping

with a system of HSS half-section knives. Cutting is

automatic when the required length is reached.

QTAR 45 cut-to-length line To cut profiled plates of non-ferrous metal to length with circular saw and special saw blade, cutting angleadjustable through 45° on both sides, bolted to themachine.

Optional equipment & retrofit modules

SPM series and SPA PMC series and PAC

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ELelectr./mech. Length measurement with cm-divisions

LMelectronic length measurement in mm-divisions

CW coil car• movable and flange mounted

• for a max. coil weight of 300 kg

AC decoiler• for a max. coil weight of 300 kg

Guide rollerto be installed ahead of the intake

of the profile Shaping Machine

AH1250A1 decoiler• movable

• for a max. coil weight of 1t

• Internal mandrel

• Clamping range 280-550 mm

• for strips with a width of up

to 1,250 mm

AH decoiler • Movable and flange mounted

• for a max. coil weight of 2t




to 880 mm

AH1250K5 decoiler • for a max. coil weight of 5t




to 1,250 mm

AH-PFL decoiler• pneumatic clamping

• cantilever mounted

• for a max. live load of 2,000 kg

• max. outer coil diameter 1,100 mm

• internal mandrel of 380 - 420 mm

• with supporting plates for a clamping

diameter of 480 - 520 mm

• Loaded by means of a fork lift or a crane

• 6 bar working pressure

Guideboy Guiding aid to be mounted on the

infeed guide for single-sided

profile shaping for

all profile shaping machines

Optional equipment & retrofit modules

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QUADRO

One for all. The smart, all-round profile shaping system

Swivelling cartridges each with 10 roller stations

ensure rapid retooling times. The Quadro is

equipped with a touch-panel controlled PLC and

an electric cross cut shear to process given

lengths and quantities automatically.

Strip run-in widths: from 300 mm to 800 mm

Gauges: Non-ferrous metals: 0.6 mm - 0.8 mm

Sheet steel: 0.5 mm - 0.7 mm


Dimensions L x W x H: 3,120 x 1,720 x 1,250 mm

Infeed height: 900 mm

Weight: app. 1260 kg


Drive: 2,2 kW, 400 Volt, 3-ph.

Exchangeable cartridges with 10 roller stations

can not be swivelled:

• 50 mm standing seam profile

• 50 mm folded profile

with Clip-Relief

Exchangeable cartridges with 12 roller stations,

can not be swivelled:

• Sofit-Panel

• Stepped tile panel

• 44,5 mm snap-profile

Very short retooling times by swivelling or replacing the exchangeable cartridges.

Available accessories:

• seam rolling system

• set of header rollers for concave plates from 3 m

radius for 25 mm standing seam profiles

• Slitting for locating panels

• Exchangeable cartridge with 10 or

12 roller stations for special profiles

• Decoiler AH 1250A1

• Decoiler AH 1250K5

Exchangeable cartridges with 10 roller stations

may be swivelled:

• Standing seam profiles with and without Clip-Relief

Profile heights of 25 + 32 + 38 mm

• SNAP-folded profile with and without Clip-Relief

Profile heights of 25 and 38 mm

• NAIL Strip system for profile heights of 25 and 38 mm

• U - profile with a turn-up height of up to 38 mm

If you require more detailed information, please ask for our special Quadro brochure.! Special profiles available at the clients request.

22

One for all. The smart, all-round profile shaping system

Max. notching size: 50 x 100 mm

Non-ferrous metal up to 1.0 mm




Electrical connections: 400 Volt, 50 Hz

Ferrous metals: ≤ 400 N/mm2 0,5–0,7

Non-ferrous metals: ≤ 400 N/mm2 0,6–0,8

Stainless steel: ≤ 700 N/mm2 0,4–0,5

Dimensions: L x W x H

1,700 x 2,100 x 1,300 mm

Weight: app. 285 kg (STA) app. 315 kg (STA-M)

Notching unit AK-QUAD

Electro hydraulic operation, for mounting on the QUADRO profile shaping machine. The

notching unit is installed in front of the QUADRO profile shaping machine. The notching

operation is programmed into the controller of the profile shaping system and included in

the production process. Tool supports are mounted on a flanged unit with a hydraulic sub-

assembly that is connected to the QUADRO controller. The basic configuration contains a

tool set to notch Sofit panels (reveal panels). Tool sets are available and may be exchanged

for other, specified forms and profiles. Tool sets can be produced in accordance with

customer requirements. For special notching processes the AK-QUAD can also be operated

as a stand-alone notching machine. With the appropriate tool sets, applications range from

rhombuses, shingles or coffered roof slabs.

Profile shaping system QUADRO-KS

The profile shaping system QUADRO-KS has all the features of the QUADRO system. The unit

uses the same cartridges to produce the desired profiles. This system is equipped with a

slitter for longitudinal cuts. The adjustable side of the machine can be set to the angle re-

quired for slanted panels or standing seam sheets. The required angle is calculated by means

of the touch-panel. For this purpose the 3 dimensions of the plate are required, i.e. narrow

- wide - long. Irrespective of the form of the profile, a single operation feeds the strip, cuts

it obliquely and shapes the profile.

Quadro roof profiles with profiled surface

A special profile shaping system in combination with the QUADRO can produce different

forms of surface profiling to stabilise the surfaces for increased rafter distances.

Oblique cutting machine STA

The STA is mounted in the out-feed area of the QUADRO. Profiled strips that were previously

notched by an AKQUAD in the profile area may be cut at angles ranging from -60° to +60°

When the profiled and notched strip reaches the programmed final position, the table is

manually tilted to the respective angle and the profiled strip is clamped by means of the

manually operated hold-down. Next the strip is cut with a manually operated roller shear.

Oblique cutting machine STA-M

Same construction as the basic machine STA, however, this is equipped with

a motorised roller shear.

Oblique cutting machine STA-MS

Same construction as the basic machine STA, however, this is equipped with a motorised

roller shear and a fully automatic pivoting device.

AK-QUAD

Notching unit

23

Possible shapes for

rhombic notching:

Possible shapes:

Round arc Shaping Machines

Round arch moulding machine RBM 25

To produce arched profile panels from double standing

seam profiles for use as dormers, round arches, domes,

barrel-vault roofs, etc. for adjustable radii, starting from a

radius of 300 mm, depending on material. Equipped with

an infinitely variable speed controller for 0 - 12 m/min this

may be used to produce a variety of radii. Separately

powered bending units for upper and the lower folds. This

may be used to control the operating speed.

Leading plates with 2 underfolds can be shaped in a single

operation.

The infinitely variable width adjustment ranging from

300 - 800 mm is geared to match the manufacturing capa-

bilities of the standing seam profiles produced by the Mini-

Prof, SPM 30/80, PMC and Quadro.

The RBM may also be used for other profile heights

of 25 - 40 mm by replacing pressure rollers.

Versions:

RBM32 for a profile height of 32 mm

RBM 25/32 for a profile height of 25 und 32 mm



Adjustment range: Axial dimensions 300 – 810 mmSmallest radii: Non-ferrous metals from a radius of 300 mmSheet steel: from a radius of 1.500 mm Stainless steel: from a radius of 1.500 mmGauges: Non-ferrous metals up to 0.8 mmSheet steel: up to 0.7 mmStainless steel: up to 0.5 mmOperating speed: Infinitely adjustable from 0 - 12 m/minDimensions: L x W x H 1,000 x 1,000 x 1,700 mmWeight: 230 kgDrive: 2 x 0,55 kW, 230 Volt, 1-ph.

24

Possible shapes:

Round arc Shaping Machines

The round arch moulding machine RBM 50 is used to shape profile panels from double stan-

ding seam profile material with a profile height of 50-mm. Applications include dormers, round

arcs, domes or barrel-vault roofs. A table provides the respective contact pressure, depending

on the radius, and it is entered via the operating panel. Motors generate the selected pressure.

The feed speed is adjusted by means of a speed regulator.. Separately powered bending units

for upper and the lower folds. Differently shaped profiles are available by exchanging rollers.

Adjustment range: Axial dimensions 330 - 660 mm

Smallest radii: Non-ferrous metals from a radius of 3000 mm

Sheet steel: from a radius of 5.000 mm

Stainless steel: from a radius of 5.000 mm




Operating speed: Infinitely adjustable from 0 - 12 m/min


Weight: 870 kg

Drive: 1 x 0,75 kW, 230 Volt, 1-ph.

2 x 0,37 kW, 230 Volt, 1-ph.

Possible shapes:

25

Round arc shaping machine RBM 50

Versions:

RBM 50/38

for profile

heights of

50 and 38 mm

EHA

Electro-hydraulic notching unit EHA

The machine is equipped with segment rails in the upper

beam, bending beam and the supporting table. For this

reason, it is also possible to fold back rhombic plates and

shingles (see sketch), for mirrored covering and coffered

roof slabs.

Working widths may vary from 300 - 800 mm, the not-

ching and fold back width and angle (inwards and out-

wards) are adjustable.

Special versions: Profile height 32 or 38 mm

The electro-hydraulic notching unit EHA is used to

mechanically produce round notching in double stan-

ding seam profiles to prepare them for assembly. These

are used as lower and upper fold ends on roofs,

dormers, facades and balustrades with different

centres of gravity like eaves and roofing joints, flues,

mono-pitched roofs, facades bases, pelmets, verges,

lintels, etc. Parallel, oblique or conical plates may also

be notched.

Procedure: notching – feed forward – fold back

Adjustment range: 300 - 800 mm

Notching depth: 0 - 80 mm adjustable

Fold back width: 15 - 40 mm

Folding width: 0 - 170°


Weight: 590 kg

Drive: 1.1 kW, 400 Hz, 3-ph.

Segment tension upper beam and bending beam

26

Possible forms – edges of routes:

Possible shapes:

KLS

Notching station KLS

Notching distance: 30 - 80 mm, infinitely adjustable

Material: Non-ferrous metals up to 0.8 mm



Dimensions: L x W x H 1,120 x 900 x 1,250 mm

Weight: 325 kg

Electrical connections: 1,1 kW, 400 Volt, 50 Hz, 3-ph.

Electro-hydraulic unit, to notch and shape parallel, oblique

or trapezoidal profile plates.

Profiled plates are round-notched on one side and fed for-

ward. Burr-free cutting ensures that the material does not

crack during installation. Plates may be prepared for left to

right, right to left as well as dripping eaves, building joints or

upper cover plated. The fold back is produced by a manual

operation on a segment bending machine. Different profile

heights may be notched and shaped by replacement of the

notching unit. The notching distance is infinitely variable

from 30 - 80 mm.

Special versions: Profile height 32 or 38 mm

27

Possible shapes:

L x W x H: 450 mm x 310 mm x 230 mm

Weight: app. 23 kg

Drive: 0.3 kW, 230 Volt, 1-ph.

Performance: app. 9 m/min

L x W x H: 370 mm x 250 mm x 280 mm

Seam profile height: 25 mm

Weight: app. 17 kg

Drive: 0,3 kW, 230 Volt, 1-ph.


Edge bending machine:

LxWxH: 1,270 mm x 960 mm x 420 mm

Weight: 90 kg

Drive: 230 Volt, 1-ph. 0,37 KW

Gauge: Non-ferrous metals up to 0.8 mm



Intake width: 350 – 1,000 mm

Turn-up heights: 25 -60 mm


Folding and edge bending machines

Universal folding machine PiccoloA universal folding machine to produce angular and double

standing seams in a single operation, for straight or arched

profile plates from a radius of 600 mm. Adjustable for seam

profile heights of 25 and 38 mm.

Optional accessories:

• Roller cutter to cut the installed folded strips

• Set of special rollers for stainless steel sheet

Edge bending machine DSM 1000NEdge bending machine for parallel plates, with both edges being

folded up in a single operation. Turn-up height between 25 – 60

mm and intake width of 350 – 1,000 mm, infinitely adjustable.

Special versions DSM

DSM strip in addition to the options provided by the DSM 1000N,

strip profiles with a height from 40 to 60 mm may be produced

in 2 passes. DSM1250E This machine is used to turn-up stainless

steel sheets with an intake width of up to 1,250 mm, with stain-

less steel turn-up rollers.

28

Seaming machine “Flitzer”A universal seaming machine to produce angular and double

standing seams in a single operation, for straight profile plates.

Optional accessories:

Roller cutter to cut the installed folded strips

Double standing pleating machine FK 1Double standing pleating machine to fold double standing seam

of profile plates in a single operation. For turned-up metal

sheets, 2 seaming operations are necessary. The seam profile

height is infinitely variable from 20 - 40 mm, depending on the

profile or turn-up height.

Gauge: Non-ferrous metals up to 0.8 mm


Stainless steel sheet: up to 0.5 mm

Drive: 0,75 kW, 230 Volt, 50 Hz.

Length: 450 mm

Width: 300 mm

Height: 440 mm

Weight: 37 kg


A hot air blower ensures that seams can be produced during the winter

months. For this purpose the device is attached to the seaming machine. A

controller is used to select the required temperature.

A special jet limits the required working area. Existing seaming machines

can easily be retrofitted. For manual operations the blower is mounted in a

stand that allows swivelling in all directions. This means that both hand are

free for assembly tasks. Power consumption: 3500 Watt, 220 Volt

For bending of chamfered

panels with a turn-up

height of 50 mm and a

minimum radius of 300

mm. The smallest radii are

produced in multiple ope-

rations.

WintersetBiegeboy

Joint punch

29

Electro-hydraulic combination metal punch FSEFor the cost-effective production of fixed, gliding and suspended

joints from strip material.

Options:

• Bending station with automatic strip infeed and

automatic production runs, with pre-selection of quantities

• Gliding punch optionally available as a special version with a

slot width of 60 or 70 mm

Punch SHMBending machine AG

Gliding joint punch SHMGliding joint punch, motorised unit to produce gliding joint bottoms,

optionally for 50 mm, 60 mm or 70 mm slot lengths, from metal strips of

39 mm widths. Bending is performed in a separate operation using the

bending machine AG.

Bending machine AGThe bending machine is an accessory to the gliding joint punch. Pre-

shaped segments are inserted into the machine by hand and bent to

shape.

Suspended joint punch EHS-PThe suspended joint punch consists of 2 manual devices that are used to

produce the suspended joints (upper part of the gliding joint) and

match the folded profile, optionally for 25, 32 or 38 mm profile heights,

from sheet metal strips with a width of 29 mm

Welt joint punch LHSThis manually operated unit is used to produce welt joints. Sheet metal

strips with a width of 39 mm are inserted into this unit which then pun-

ches, bends and cuts the strip to length in a single operation.

Fixed joint bracket punch FHSThis manually operated unit is used to produce fixed joint brackets that

match the folded profile in a single operation, optionally for 25, 32 or 38

mm profile heights, from sheet metal strip widths of 39 mm

Breeches joint punch HSThis manually operated unit is used to produce breeches joints from 39

mm wide sheet metal strips that are required for the assembly of cham-

fered panels. Joint height 75 mm

L x W x H: 1,550 mm x 700 mm x 1,200 mm

Weight: 280 kg

Drive: 1.5 kW, 400 Volt, 3-ph.

Automatic infeed:

L x W x H: 1,350 mm x 900 mm x 930 mm

Weight: 115 kg

Punch EHS-P Punch LHS

Punch FHS Punch HS

Profile shapingFrom the smallest profile shaping system to a large roll former, our products cover every option.

NotchingNotching ahead of shaping.Tools according to customer requirements.

Special purpose machines

Competence in sheet metal –Many diverse solutions from a single source

In addition to our extensive standard range we havespecialised in custom solutions to cater for problemsand specific customer requirements. Whether you require individual components or mo-dular production lines that cater for your special re-quirements: You will always receive the well-knownSchlebach-quality.

EdgingSide or head edging In flat sheets or ready-madeprofiles

30

Profile technology for the roofs of the world

DischargeDeposit and moving of Ready-made sheet metal strips.

PackingPalletisers or stackers,Bundles of metal strips.

CuttingCuts produced automatically.With half-section knives, cutters,roller blades or saws.Manual or electric operation.

Hole punchingDriven punchesor perforating units.

31

SScchhlleebbaacchh MMaasscchhiinneenn GGmmbbHH

Nisterbergerweg 13

D-57520 Friedewald

Tel.: +49 (0) 27 43 / 92 07-0

Fax: +49 (0) 27 43 / 43 02

Internet: www.schlebach.de

E-Mail: [email protected]

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