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Program Scheduled Oil Sampling

(S·O·S)

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Medical

Check Up

✓ Berkala

✓ Deteksi dini penyakit

✓ Pencegahan penyakit akut

✓ Hemat biaya

✓ Nyaman & tenang

✓ Lebih produktif

✓ Terdokumentasi

Note

Dengan tambahan tindak lanjut dokter,

history data pasien, informasi keluhan

saat ini, dll, dapat ditentukan tindakan

yang tepat

Analogy

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Analogy

Keausan

Abnormal

Kontaminasi

Kondisi

Oli

Kandungan

Additive

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Analogy

Uji

Kekentalan

✓Kekentalan pelumas terlalu rendah

keausan terjadi pada kompartemen

✓Kekentalan pelumas terlalu tinggi

tidak mengalir ke area yang membutuhkan

pelumasan

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Analogy

Uji Tingkat

Keausan

Komponen

✓ Analisa elemen dapat mendeteksi keausan,

elemen aditif, dan elemen penyusun kontaminan

✓ Pengujian jumlah partikel untuk mengevaluasi

partikel yang lebih besar dari 10 mikron dan

partikel non logam

▪ Hasil dikonversi ke ISO Code

▪ Peningkatan nilai ISO Code menunjukkan

peningkatan keausan atau adanya

kontaminan

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Laboratorium S•O•SSM

Mendukung pelanggan untuk :

• Mengoptimalkan keandalan komponen

• Mendeteksi lebih awal kerusakan mesin

• Penjadwalan downtime yang lebih baik 512.000Sampel Oli per

tahun

23.500Sampel air radiator per tahun

4.500Sampel bahan bakar solar per tahun

540.000Sampel per tahun

di 4 lokasi

laboratorium

*Data per Juli 2020

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Apa Itu S•O•S ?

S•O•S Services (Schedule Oil Sampling)

Proses yang dirancang untuk mengubah data analisis fluida menjadi informasi

yang berharga. Informasi ini digunakan untuk mengelola peralatan dan mengurangi

biaya pengoperasian.

DETEKSI DINI

PERFORMA UNIT

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Pentingnya Program S·O·S

✓Identifikasi keausan berlebih dan cairan yang terkontaminasi

✓Perbaikan sebelum terjadi kerusakan lebih besar

✓Jadwal perbaikan dan downtime alat sesuai beban kerja

✓Monitor jadwal perawatan dengan verifikasi bahwa perawatan rutin telah dilakukan

✓Pengelolaan budget yg lebih baik, minimize biaya perbaikan, dan lifetime peralatan

optimal

✓Membuat komplit service history untuk setiap mesin

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S·O·S Analysis

Dapat mendeteksi

Tidak dapat mendeteksi

Catastrophic failure problem

Brand or API classification of oil

Keausan (Wear)

Kebocoran air pendingin (Coolant Leak)

Kontaminasi air

Debu masuk / kotoran tanah / lumpur

Kontaminasi bahan bakar (Fuel Dilution)

Kondisi oli (Jelaga, Oksidasi, Nitrasi, Sulfasi)

Transfer oli

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Overview S•O•S Process

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S•O•S Laboratory – Trakindo Utama

BSDKavling Komersial

Taman Tekno Blok B

No 1, Sektor XI

BSD City

BalikpapanJl. Jendral Sudirman

No.848, Balikpapan

Batu HijauMMA Building, 1st

Floor, Batu Hijau

Project – Sumbawa

Barat

Kuala KencanaLight Industrial Park

(LIP) Jalan Kuala

Tembaga Lot. E3

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Jaminan Mutu LaboratoriumTerakreditasi ISO 17025 dari Komite Akreditasi Nasional (KAN) sejak tahun 2009

LP-416-IDN

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Komitmen Menejemen S•O•S Lab

Memberikan dan menerapkan standar pelayanan jasa pengujiansecara profesional dan bermutu

Menerapkan sistem manajemen mutu laboratorium sesuai persyaratan ISO/IEC 17025:2017 secara efektif dan berkesinambungan

Mempertahankan status Akreditasi Lab LP-416-IDN dari KAN

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Paket Analisa S•O•S

Wear Element 16, Particle Count 6 & 14 micron, Viscosity

100C, Particle Quantifier, Water Contamination

Wear Element 16, Oil Condition, Viscosity 100C, Fuel

and Water Contamination, TBN, Particle Quantifier

pH, Conductivity, Nitrite, Glycol, Precipitate, Odor, Color,

Magnetism, Appearance, Contamination

Wear Element 16, Particle Size, Particle Quantifier,

Particle Distribution, Water Contamination,

Microscopic Analysis

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Paket Analisa S•O•S

API Gravity, Density, Ash Content,

Viscosity 40C, Sulfur Content,

Carbon Residue, Water Content,

Flash Point, Fuel Cleanliness

FAME

Content

Distillation &

Cetane Index

API Gravity, Density, Ash Content,

Viscosity 40C, Sulfur Content,

Carbon Residue, Water Content,

Flash Point, Fuel Cleanliness,

FAME Content, TAN.

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Paket Analisa S•O•S

Waste Water Analysis: pH, TSS, BOD, COD,

Fe, Oil & Grease

Particle Counting and Microscopic

Capture for 5 & 15 micron

Foaming Tendency &

Stability for

sequence:

I, II, III

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Peralatan S•O•S Laboratorium (Oil Analysis)

➢ ICP Optima 5300V and 7300V (ASTM D 5185)

Aluminum (Al), Chromium (Cr), Copper (Cu), Iron (Fe), Nickel (Ni), Lead (Pb), Tin (Sn), Sodium (Na), Silicon (Si),

Potassium (K), Magnesium (Mg), Molybdenum (Mo), Zinc (Zn), Boron (B), Calcium (Ca), Phosphors (P)

➢ FTIR PE-Spectrum one (Oil Express) (ASTM E 2412)

Soot (jelaga), Oxydation, Nitration, Sulfation

➢ Viscometer Cannon MiniQV-X dan Trivisc (ASTM D 445)

Mengukur kekentalan oli pada 40C atau 100C

➢ Total Base Number & Total Acid Number (ASTM D4739 & ASTM D664)

Mengukur aditif alkali yang tersisa dalam oli dan kontaminasi asam dalam oli

➢ Fuel Contamination Gas Chromatography (ASTM D7593)

Mengukur kontaminasi fuel dalam oli

➢ Water Contamination by Karl Fischer (ASTM D6304)

Mengukur kontaminasi air dalam oli

➢ Particle Counter (ASTM D7647)

Mengukur tingkat kebersihan oli

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Peralatan S•O•S Laboratorium (Coolant Analysis)

➢ pH Meter Mettler Toledo & Hanna (ASTM D1287)

Monitor derajat keasaman maupun derajat kebasaan coolant

➢ Conductivity Meter Mettler Toledo & HI (ASTM D1125)

Mengukur sebarapa besar coolant mampu menghantarkan arus listrik

➢ Refraktometer (ASTM D 3321)

Mengukur nilai glikol pada coolant

➢ Titration Tools (SEBF3201)

Mengetahui kandungan nitrite baik dalam coolant baru ataupun coolant bekas

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Peralatan S•O•S Laboratorium (Fuel Analysis)

➢ Pensky Martens Close Cup (PmCC) Model NPM 440 (ASTM D93)

Mengukur nilai flash point pada solar

➢ Micro-Carbon Conradson Residu Tester (ASTM D4530)

Mengetahui residue karbon pada solar

➢ NMC 440 (ASTM D482)

Mengetahui banyaknya sisa abu yang tertinggal setelah proses penguapan dan penguraian molekul

oleh panas dari solar

➢ Sindie+Cl Analyzer (ASTM D2622)

Mengukur kandungan sulfur pada solar

➢ FAME ERASPEC (ASTM D7806)

Mengetahui presentase kandungan FAME dari bahan bakar biosolar (FAME)

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Selalu memutakhirkan peralatan dan metode terkini untuk

menghasilkan data pengujian yang akurat

Peralatan S•O•S Laboratorium