PROGRAMME SPECIAL MACHINES

www.unior-specialmachines.com

V1.2014

Plan

• CUSTOMERS REFERENCE p3

• QUALITY MANAGEMENT p4

• PRODUCTS p5

• REFERENCE WORKPIECES FOR AUTOMATIVE INDUSTRY p15

• REFERENCE WORKPIECES PER MACHINES TYPES p20

Customers

Quality management

Rotary Indexing Table

Machines

Flexible-Processing

Cells Type FPZ

Special/Transfer

Machines

End Facing

Machines

Flexible Machines

Type UH

Deep Drilling Machines

Type TBM und KTBM

5-Axis-Processing

Modules Type RHW

Flexible Machines

Type KWTB

Products

High-speed machining of workpieces

3 Axe x 8 stations indexing table/more options on customer’s demand

Revolver (6 or 8 tools) / Magazine (20 or 30 tools)

Multiple spindle machining head usage

Siemens/Indramat standard control unit/others on customer’s demand

MQL (Minimum Quantity Lubrication) / emulsion / dry processing

Rotary Indexing Table Machines

• Technical data

X- Axe with stroke up to 600 mm

Y- Axe with stroke up to 1200 mm

Z- Axe mit stroke up to 500 mm

C- Axe/rotation Axe 360° with clamp system

Revolver / magazine, multiple spindel drilling head / different Variants

Working space 650 x 600 x 400 mm

Flexible Processing Cells FPZ

• Technical data

Coordinate drilling

Thread cutting interior/exterior

Chamfering

Contour milling

Lathing

Frontal alignment

End-Facing Machines

• Technical data

Drillsystem ELB

Drilling in full ø 2 – 15 mm

Redrilling max 20 mm

Depth of drill up to 1000 mm

• Technical data TBM 30

Drillsystem ELB / BTA

Drilling in full ø 6 – 30 mm

Redrilling max 60 mm

Depth of drill up to 2000 mm

• Technical data TBM 60

Drillsystem ELB / BTA

Drilling in full ø 16 – 65 mm

Redrilling ø max 150 mm

Depth of drill up to 10 000 mm

• Technical data TBM 15

Standard Deep Drilling Machines

Deep drilling machine Typ KTBM

Deep drilling & milling

Contour milling & thread cutting

Drilling in full ø 4 – 100 mm

Depth of drilling 2500 mm

Milling tool up to ø 100 mm

Special Deep Drilling Machines

• Technical data

Machining of rotational workpieces

MQL/dry machining

Deep drilling and milling/contour milling/drilling of oil holes

Max. lenght of workpieces up to 3500 mm

End-facing

Axial machining

Flexible Machines Type UH

• Technical data

Machining of crankshafts

up to 3500 mm

Axial & radial drilling/oil holes

Weight reduction drilling

End-facing/Contour-milling

Frontal alignment/balancing

Centering

AF Machines (Heavy-Duty Vehicles)

• Technical data

CUTTING and

CENTERING – Op. 10

DEEP DRILLING

Op. 40 & Op.60

AXIAL

MACHINING

Op. 100

AF Machines (Passenger Vehicles)

CONCEPT 1:

Geometrical centering

(2 x 3-axis unit)

CONCEPT 2:

Balance centering

(2 x 2-axis unit, 3D clamping

device)

CONCEPT 1:

Transfer machine

CONCEPT 2:

Swivel table machine

CONCEPT 3:

Flexible process cell

CONCEPT 1:

2-Spindle version

3-spindle version

CONCEPT 2:

2-revolver turrets

Tailor-made multiple machine systems

Individual und profesisonal solution accord. customer’s workpiece

Support by concept, development and design

Contruction & production

Functionality tests & fine-tuning of parameters

Pre-series production tests

Other Special / Transfer Machines

• Technical data

REFERENCE WORKPIECES FOR

AUTOMATIVE INDUSTRY

www.unior-specialmachines.com

Workpieces: Powertrain

CAMSHAFT

FLYWHEEL

CONNECTING ROD

CRANKSHAFT

OILSUMP

CYLINDER BLOCK

CYLINDER HEAD

VALVE

COVER

BALANCER WEIGHT

ROCKER ARM

BEARING FRAME

Workpieces: Powertrain

INJECTION NOZZLE

OIL PUMP

HOUSING

ENGINE HOLDER

VARIABLE CAM UNIT

VALVE CAP COMMON-RAIL AIR INTAKE

TURBINE HOUSING

PERIPHERAL UNITS CARRIER VACUUM PUMP

HOUSING

VARIOUS PUMP HOUSING

ROCKER ARM AXLE

Workpieces: Drivetrain

WHEEL CARRIER

POWER STEERING HOUSING

STEERING JOINTS 2WD / AWD

AXLE CARRIER

FRONT / BACK AXLE

CARRIER

BRAKE DISC /

BRAKE HOUSING

STEERING PARTS

VARIOUS STEERING PARTS

SUBFRAME

Workpieces: Transmission

GEAR SLIDE

GEAR CARRIER

PLANETARY GEAR

CARRIER

PLANETARY GEAR

CARRIER

PLANETARY SHAFT GEAR SHAFT

INPUT / OUTPUT

SHAFT

PLANETARY GEAR

CARRIER

FLANGE SHAFT

INPUT SHAFT

ROD SHAFT

REFERENCE WORKPIECES PER

MACHINES TYPES

www.unior-specialmachines.com

Workpieces - Rotary Indexing Table Machines

ENGINE CARRIER

POWER STEERING

ENGINE HOLDER

PLANETARY GEAR CARRIER

ENGINE HOLDER

ENGINE CARRIER

WHEEL CARRIER

BEARING CAP

SUBFRAME

POWER STEERING

VALVE COVER

GEAR SLIDE

Workpieces - Flexible Processing Cells FPZ

OIL PUMP HOUSING VACUUM PUMP HOUSING OIL PUMP HOUSING

OIL PUMP HOUSING TURBINE VACUUM PUMP HOUSING

PLANETARY GEAR

CARRIER

VVT CAM UNIT PLANETARY GEAR CARRIER

Workpieces - End Facing Machines

PLANETARY SHAFT SHAFT

CRANKSHAFT CAST JOINT

FLANGE SHAFT GEAR SHAFT ROCKER ARM AXLE

BALANCER WEIGHT

DRIVE SHAFT

Workpieces - Deep Drilling Machines

CRANKSHAFT INJECTION NOZZLE ROCKER SHAFT AXLE

ROCKER ARM INPUT SHAFT INPUT SHAFT

ENGINE BLOCK CONNECTING

ROD

INPUT SHAFT

CAMSHAFT INPUT SHAFT

INPUT SHAFT CRANKSHAFT

OIL PUMP HOUSING

COMMON RAIL TURBINE HOUSING

Workpieces – Flexible Machines Type UH

FLYWHEEL

ENGINE HEAD

Workpieces - Other Special Machines

OIL SUMP BEARING FRAME ENGINE BLOCK

AIR INTAKE MANIFOLD AXLE CARRIER GEAR HOUSING

ENGINE HEAD COMMON RAIL AXLE CARRIER