PROJECT MANUAL TOWN OF WOODBRIDGE OLD WOODBRIDGE …€¦ · Old Woodbridge Fire Station...

PROJECT MANUAL TOWN OF WOODBRIDGE

OLD WOODBRIDGE FIRE STATION RENOVATIONS 4 NEWTON ROAD

WOODBRIDGE, CT 06525 BID #2018-13

S/P+A PROJECT NO. 11.147

VOLUME 2 OF 2 CD Submission: December 21, 2012 Revised CD Submission: June 9, 2017 Local Review Submission: July 28, 2017 Final CD Submission: March 16, 2018 Issued for Bid: May 18, 2018

Architects/Engineers/Interior Designers Silver/Petrucelli + Associates, Inc. 3190 Whitney Avenue, Building 2 Hamden, Connecticut 06518

TABLE OF CONTENTS

Old Woodbridge Fire Station Renovations TOC-1

RENOVATIONS OLD WOODBRIDGE FIRE STATION 4 NEWTON ROAD WOODBRIDGE, CT 06525 BID #2018-13 S/P+A PROJECT NO. 11.147 DIVISION 0 – PROCUREMENT AND CONTRACT REQUIREMENTS PAGES

Invitation to Bid 1 Instructions to Bidders 7 Supplementary Instructions to Bidders 1 Bid Form 4 CHRO Contract Compliance Regulations Notification To Bidders 5 Attachment ‘A’ – Non-Collusion Affidavit 1 Delinquent Tax Affidavit 1 Certification of Bidder 1 Reference Sheet Listing 1 Form W-9, Request for Taxpayer Identification Number and Certification 4 Standard Form of Agreement between Owner and Contractor (AIA A101) 7 General Conditions of the Contract for Construction (AIA A201) 40 Supplementary General Conditions 6 Project Application and Project Certificate for Payment (AIA G702) 1 Project Application Continuation Sheet (AIA G703) 1 Prevailing Wage Rate Information Drawing List 2

DIVISION 1 – GENERAL REQUIREMENTS

Section 011000 Summary of Work 2 Section 012200 Unit Prices 2 Section 012300 Alternates 2 Section 012500 Substitution Procedures 4 Section 012600 Contract Modification Procedures 3 Section 012900 Payment Procedures 4 Section 013100 Project Management and Coordination 10 Section 013200 Construction Progress Documentation 6 Section 013233 Photographic Documentation 2 Section 013300 Submittal Procedures 10 Section 014000 Quality Requirements 10 Section 014200 References 10 Section 015000 Temporary Facilities and Controls 5 Section 016000 Product Requirements 5 Section 017300 Execution 8 Section 017700 Closeout Procedures 4 Section 017823 Operation and Maintenance Data 8 Section 017839 Project Record Documents 4 Section 017900 Demonstration and Training 4

TABLE OF CONTENTS


DIVISION 2 – EXISTING CONDITIONS

Section 024119 Selective Demolition 7 Data Gap Asbestos Inspection, October 2008 59 Work Plan for the Removal of Exterior Lead-Based Paint and Exterior

Painting, January 2009 38

DIVISION 3 – CONCRETE

Section 033000 Cast-In-Place Concrete 23

DIVISION 4 – MASONRY

Section 042200 Concrete Unit Masonry 11

DIVISION 5 – METALS

Section 055000 Metal Fabrications 7 Section 055213 Pipe and Tube Railings 6

DIVISION 6 – WOOD, PLASTICS AND COMPOSITES

Section 061000 Rough Carpentry 8 Section 061600 Sheathing 5 Section 062013 Exterior Finish Carpentry 5 Section 062023 Interior Finish Carpentry 6 Section 064116 Plastic-Laminate-Clad Architectural Cabinets 7

DIVISION 7 – THERMAL AND MOISTURE PROTECTION

Section 071700 Bentonite Waterproofing 4 Section 072100 Thermal Insulation 4 Section 072500 Weather Barriers 3 Section 072713 Modified Bituminous Sheet Air Barriers 7 Section 073113 Asphalt Shingles 5 Section 074646 Fiber Cement Siding 4 Section 075216 Styrene-Butadiene-Styrene (SBS) Modified Bituminous Membrane Roofing 10 Section 075323 Ethylene-Propylene-Diene-Monomer (EPDM) Roofing 9 Section 076200 Sheet Metal Flashing and Trim 9 Section 077200 Roof Accessories 6 Section 078413 Penetration Firestopping 4 Section 079200 Joint Sealants 7

DIVISION 8 – OPENINGS

Section 081213 Hollow Metal Frames 7 Section 081416 Flush Wood Doors 5 Section 081423 Clad Commercial Doors 6 Section 083113 Access Doors and Frames 4 Section 085200 Wood Windows 4

TABLE OF CONTENTS


Section 087100 Door Hardware 17 Section 088000 Glazing 11 Section 089000 Louvers and Vents 5

DIVISION 9 – FINISHES

Section 092216 Non-Structural Metal Framing 4 Section 092900 Gypsum Board 6 Section 093000 Tiling 9 Section 095113 Acoustical Panel Ceilings 7 Section 096400 Wood Flooring 5 Section 096513 Resilient Base and Accessories 5 Section 096519 Resilient Tile Flooring 4 Section 099113 Exterior Painting 5 Section 099123 Interior Painting 7

DIVISION 10 – SPECIALTIES

Section 101400 Signage 6 Section 102113.13 Metal Toilet Compartments 5 Section 102600 Wall and Door Protection 5 Section 102800 Toilet, Bath and Laundry Accessories 4 Section 104416 Fire Extinguishers 3

DIVISION 11 – EQUIPMENT

Section 113100 Residential Appliances 8

DIVISION 12 – FURNISHINGS

Section 123623.13 Plastic-Laminate-Clad Countertops 5 Section 124813 Entrance Floor Mats and Frames 3

DIVISION 14 – CONVEYING EQUIPMENT

Section 142600 Limited-Use/Limited-Application Elevators 8

DIVISION 21 – FIRE SUPPRESSION

Section 210500 Common Work Results for Fire Suppression 9 Section 210548 Vibration and Seismic Controls for Fire Suppression Piping and Equipment 4 Section 210553 Identification for Fire Suppression Piping and Equipment 5

Section 211100 Facility Fire-Suppression Water-Service Piping 9 Section 211313 Wet-Pipe Sprinkler Systems 19 Section 211316 Dry-Pipe Sprinkler Systems 20

DIVISION 22 – PLUMBING

Section 220500 Common Work Results for Plumbing 13 Section 220516 Expansion Fittings and Loops for Plumbing Piping 4

TABLE OF CONTENTS


Section 220519 Meters and Gages for Plumbing Piping 6 Section 220523 General-Duty Valves for Plumbing Piping 6 Section 220529 Hangers and Supports for Plumbing Piping and Equipment 11 Section 220548 Vibration and Seismic Controls for Plumbing Piping and Equipment 8 Section 220553 Identification for Plumbing Piping and Equipment 5 Section 220700 Plumbing Insulation 17 Section 221116 Domestic Water Piping 6 Section 221123 Domestic Water Pumps 5 Section 221316 Sanitary Waste and Vent Piping 7 Section 221413 Facility Storm Drainage Piping 7 Section 221423 Storm Drainage Piping Specialties 6 Section 221519 Plumbing Specialties 6 Section 223400 Fuel-Fired, Domestic Water Heaters 6 Section 224000 Plumbing Fixtures 5

DIVISION 23 – HEATING, VENTILATING AND AIR CONDITIONING

Section 230000 Basic Mechanical Requirements 4 Section 230500 Common Work Results for HVAC 7 Section 230529 Hangers and Supports for HVAC Piping and Equipment 10 Section 230548 Vibration and Seismic Controls for HVAC Piping and Equipment 10 Section 230553 Identification for HVAC Piping and Equipment 4 Section 230593 Testing, Adjusting and Balancing for HVAC 15 Section 230713 Duct Insulation 17 Section 230923.51 Toxic Gas Monitor 4 Section 230993 Sequence of Operations for HVAC Controls 21 Section 231123 Facility Natural-Gas Piping 7 Section 232300 Refrigerant Piping 10 Section 232923 Variable Frequency Drives 14 Section 233113 Metal Ducts 14 Section 233300 Air Duct Accessories 14 Section 233423 HVAC Power Ventilators 7 Section 233533 Listed Kitchen Ventilation System Exhaust Ducts 4 Section 233713 Diffusers, Registers and Grilles 5 Section 233723 HVAC Gravity Ventilators 5 Section 233813 Commercial-Kitchen Hoods 8 Section 235123 Gas Vents 3 Section 235513.16 Gas-Fired Duct Heater 5 Section 235533.16 Gas-Fired Unit Heaters 7 Section 236200 Packaged Compressor and Condenser Units 7 Section 237323 Indoor Air Handling Units 6 Section 237416 Packaged, Small-Capacity, Rooftop Air-Conditioning Units 11 Section 238239.16 Propeller Unit Heaters 4 Section 238239.19 Wall Heaters 3 Section 238416.16 Indoor, Mechanical Dehumidification Units 4

DIVISION 26 – ELECTRICAL

Section 260500 Common Work Results for Electrical 4 Section 260509 Electrical Demolition Requirements 2 Section 260519 Low-Voltage Electrical Power Conductors and Cables 6

TABLE OF CONTENTS


Section 260523 Control-Voltage Electrical Power Cables 11 Section 260526 Grounding and Bonding for Electrical Systems 7 Section 260529 Hangers and Supports for Electrical Systems 6 Section 260533 Raceway and Boxes for Electrical Systems 11 Section 260544 Sleeves and Sleeve Seals for Electrical Raceways and Cabling 4 Section 260548 Vibration and Seismic Controls for Electrical Systems 7 Section 260553 Identification for Electrical Systems 10 Section 260573 Overcurrent Protective Device Coordination Study 5 Section 260574 Overcurrent Protective Device Arc-Flash Study 6 Section 260923 Lighting Control Devices 6 Section 262416 Panelboards 11 Section 262726 Wiring Devices 8 Section 262813 Fuses 4 Section 262816 Enclosed Switches and Circuit Breakers 9

Section 265100 Interior Lighting 11 Section 265219 Emergency and Exit Lighting 9

DIVISION 28 – ELECTRONIC SAFETY AND SECURITY

Section 281300 Access Control 12 Section 283111 Digital, Addressable Fire Alarm Systems 15

DIVISION 31 – EARTHWORK

Section 312000 Earth Moving 6

END OF TABLE OF CONTENTS

RESIDENTIAL APPLIANCES

Old Woodbridge Fire Station Renovations 113100-1

SECTION 113100 - RESIDENTIAL APPLIANCES

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Cooking appliances. 2. Kitchen exhaust ventilation. 3. Refrigeration appliances. 4. Cleaning appliances.

1.3 PREINSTALLATION MEETINGS

A. Preinstallation Conference: Conduct conference at Project site.

1.4 ACTION SUBMITTALS

A. Product Data: For each type of product.

1. Include installation details, material descriptions, dimensions of individual components, and finishes for each appliance.

2. Include rated capacities, operating characteristics, electrical characteristics, and furnished accessories.

B. Samples: For each exposed product and for each color and texture specified, in manufacturer's standard size.

C. Product Schedule: For appliances. Use same designations indicated on Drawings.

1.5 INFORMATIONAL SUBMITTALS

A. Qualification Data: For manufacturer.

B. Product Certificates: For each type of appliance.

C. Field quality-control reports.

D. Sample Warranties: For manufacturers' special warranties.

1.6 CLOSEOUT SUBMITTALS

A. Operation and Maintenance Data: For each residential appliance to include in operation and maintenance manuals.



1.7 WARRANTY

A. Special Warranties: Manufacturer agrees to repair or replace residential appliances or components that fail in materials or workmanship within specified warranty period except as qualified below:

1. Warranty Period: One (1) year from date of Substantial Completion.

B. Electric Range: Limited warranty, including parts and labor for first year, for on-site service on surface-burner elements.

C. Refrigerator/Freezer, Sealed System: Limited warranty, including parts and labor for first year, and parts thereafter, for on-site service on the product.

D. Dishwasher: Limited warranty, including parts and labor for first year, for on-site service on the product.

E. Clothes Washer and Dryer: Limited warranty, including parts and labor for first year, for on-site service on the product.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Source Limitations: Obtain residential appliances from single source and each type of residential appliance from single manufacturer where available.

B. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

1. Bosch (B) 2. Broan-NuTone, LLC (BN) 3. Electrolux Home Products (E) 4. General Electric Company (GE) 5. LG Electronics (LG) 6. Maytag; a division of Whirlpool Corporation (M) 7. Sears Brands LLC (Kenmore) 8. Summit Appliance Division (S) 9. U-Line (U) 10. Whirlpool Corporation (W) 11. Substitutions: Under provisions of Section 012500 “Substitution Procedures”.

2.2 PERFORMANCE REQUIREMENTS

A. Electrical Appliances: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.

B. Accessibility: Where residential appliances are indicated to comply with accessibility requirements, comply with applicable provisions in the ABA standards of the Federal agency having jurisdiction and ICC A117.1.

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2.3 RANGES

A. Electric Range: Freestanding range with one (1) oven and complying with AHAM ER-1.

1. Basis-of-Design Product: GE #JB450DFBB 2. Width: 30 inches. 3. Electric Burner Elements: Four (4).

a. Radiant Type: Two (2) 1500 W and two (2) 2600 W. b. Controls: Manual-dial controls, located on front.

4. Oven Features:

a. Capacity: 5.0 cu. ft. b. Operation: Baking, convection and pyrolytic self-cleaning or catalytic continuous

cleaning. c. Broiler: Located in top of oven. d. Oven Door(s): Counterbalanced, removable, with observation window and full-

width handle. e. Electric Power Rating:

1) Oven(s): Manufacturer's standard. 2) Broiler: Manufacturer's standard.

5. Anti-Tip Device: Manufacturer's standard. 6. Electric Power Supply: As indicated on Drawings. 7. Material: Porcelain-enameled steel with ceramic glass cooktop.

a. Color/Finish: Black.

2.4 KITCHEN EXHAUST VENTILATION

A. Overhead Exhaust Hood:

1. Basis-of-Design Product: GE #JVX5305DJBB 2. Type: Wall-mounted, exhaust-hood system. 3. Dimensions:

a. Width: 30 inches. b. Depth: 20 inches.

4. Exhaust Fan: Two-speed fan built into hood and with 270-cfm capacity.

a. Venting: As indicated on Drawings. b. Fan Control: Hood-mounted fan switch, with separate hood-light control switch.

5. Duct Type: As indicated on Drawings. 6. Finish: Baked enamel.

a. Color: Black.

7. Features:



a. Permanent, washable charcoal-mesh filter(s). b. Built-in, dual LED lighting.

2.5 REFRIGERATOR/FREEZERS

A. Refrigerator/Freezer: Two-door refrigerator/freezer with freezer on top and complying with AHAM HRF-1.

1. Basis-of-Design Product: GE #GTE21GTHBB 2. Type: Freestanding. 3. Dimensions:

a. Width: 32-7/8 inches. b. Depth: 34 inches. c. Height: 66¾ inches.

4. Storage Capacity:

a. Refrigeration Compartment Volume: 15.1 cu. ft. b. Freezer Volume: 6.1 cu. ft. c. Shelf Area: Two (2) adjustable shelves.

5. General Features:

a. Door Configuration: Overlay. b. Separate touch-pad temperature controls for each compartment.

6. Refrigerator Features:

a. Interior light in refrigeration compartment. b. Compartment Storage: Two (2) drawers plus one (1) deli/snack drawer. c. Door Storage: Modular compartments with gallon-milk-container storage.

7. Freezer Features: One (1) freezer compartment.

a. Automatic defrost.

8. Appliance Color/Finish: Black.

2.6 DISHWASHERS

A. Dishwasher: Complying with AHAM DW-1.

1. Basis-of-Design Product: GE #GLDT690JBB 2. Type: Built-in undercounter. 3. Dimensions:

a. Width: 24 inches. b. Depth: 24 inches. c. Height: 32-11/32 inches.

4. Capacity:



a. Water Consumption for Full Load: 3.0 gal. per cycle.

5. Sound Level: Maximum 57 dBA. 6. Tub and Door Liner: Stainless steel with sealed detergent and automatic rinsing-aid

dispensers. 7. Rack System: PVC-coated sliding dish racks, with removable cutlery basket. 8. Controls: Touch-pad controls with seven (7) wash cycles and hot-air/heat-off drying

cycle options. 9. Features:

a. Delay-wash option. b. Digital display panel. c. Water softener.

10. Appliance Color/Finish: Black.

2.7 CLOTHES WASHERS AND DRYERS

A. Clothes Washer: Complying with ASSE 1007.

1. Basis-of-Design Product: GE #GFW480SSKWW 2. Type: Freestanding, front-loading unit. 3. Dimensions:

a. Width: 28 inches. b. Depth: 34-2/5 inches. c. Height: 39-2/5 inches.

4. Drum: Perforated stainless steel.

a. Capacity: 4.9 cu. ft.

5. Controls: Touch-pad and dial controls for water-fill levels, wash/rinse water temperatures, and variable-speed and fabric selectors.

a. Wash Cycles: Thirteen (13) wash cycles. b. Wash Temperatures: Five (5) settings. c. Speed Combinations: Five (5).

6. Electrical Power: 120 V, 60 Hz, 1 phase, 15 A. 7. Motor: Manufacturer's standard with built-in overload protector. 8. Features:

a. Unbalanced-load compensator. b. Self-leveling legs. c. Automatic dispenser for bleach, fabric softener and detergent. d. End-of-cycle signal. e. Extra-rinse option. f. Delay-wash option. g. Electronic temperature control. h. Water levels automatically set.



9. Energy Performance, ENERGY STAR: Provide appliances that qualify for the EPA/DOE ENERGY STAR product labeling program.

10. Appliance Finish: Painted steel.

a. Color: White.

B. Clothes Dryer: Complying with AHAM HLD-1.

1. Basis-of-Design Product: GE #GFD48ESSKWW 2. Type: Freestanding, frontloading, electric unit. 3. Dimensions:

a. Width: 28 inches. b. Depth: 34-3/8 inches. c. Height: 39-2/5 inches.

4. Drum: Perforated stainless steel.

a. Capacity: 8.3 cu. ft.

5. Controls: Touch-pad and dial controls for drying cycle, temperatures, and fabric selectors.

6. Electric-Dryer Power: 120/208 V, 60 Hz, 23 A. 7. Features:

a. Removable lint filter. b. Electronic temperature and moisture level sensor control. c. End-of-cycle signal. d. Interior drum light. e. Self-leveling legs. f. Antibacterial cycle.

8. Appliance Finish: Painted Steel.

a. Color: White.

2.8 GENERAL FINISH REQUIREMENTS

A. Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipping.

B. Appearance of Finished Work: Noticeable variations in same piece are not acceptable. Variations in appearance of adjoining components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast.



PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances, power connections, and other conditions affecting installation and performance of residential appliances.

B. Examine roughing-in for piping systems to verify actual locations of piping connections before appliance installation.

C. Examine walls, ceilings, and roofs for suitable conditions where overhead exhaust hoods will be installed.

D. Prepare written report, endorsed by Installer, listing conditions detrimental to performance of the Work.

E. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 INSTALLATION

A. Install appliances according to manufacturer's written instructions.

B. Built-in Equipment: Securely anchor units to supporting cabinets or countertops with concealed fasteners. Verify that clearances are adequate for proper functioning and that rough openings are completely concealed.

C. Freestanding Equipment: Place units in final locations after finishes have been completed in each area. Verify that clearances are adequate to properly operate equipment.

D. Range Anti-Tip Device: Install at each range according to manufacturer's written instructions.

3.3 FIELD QUALITY CONTROL

A. Perform the following tests and inspections with the assistance of a factory-authorized service representative:

1. Perform visual, mechanical, and electrical inspection and testing for each appliance according to manufacturers' written recommendations. Certify compliance with each manufacturer's appliance-performance parameters.

2. Leak Test: After installation, test for leaks. Repair leaks and retest until no leaks exist. 3. Operational Test: After installation, start units to confirm proper operation. 4. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and

components.

B. An appliance will be considered defective if it does not pass tests and inspections.

C. Prepare test and inspection reports.



3.4 DEMONSTRATION

A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain residential appliances.

END OF SECTION 113100

PLASTIC-LAMINATE-CLAD COUNTERTOPS

Old Woodbridge Fire Station Renovations 123623.13-1

SECTION 123623.13 - PLASTIC-LAMINATE-CLAD COUNTERTOPS

PART 1 - GENERAL



1.2 SUMMARY

A. Section includes plastic-laminate countertops.


A. Product Data: For each type of product, including high-pressure decorative laminate and adhesive for bonding plastic laminate.

B. Shop Drawings: Show location of each item, dimensioned plans and elevations, large-scale details, attachment devices, and other components.

1. Show locations and sizes of cutouts and holes for plumbing fixtures, faucets, electrical switches and outlets and other items installed in plastic-laminate countertops.

C. Samples for Verification:

1. Plastic laminates, 12 by 12 inches, for each type, color, pattern, and surface finish, with one (1) sample applied to core material and specified edge material applied to one (1) edge.


A. Qualification Data: For fabricator.

B. Product Certificates: For the following:

1. Composite wood products. 2. High-pressure decorative laminate. 3. Adhesives.

1.5 QUALITY ASSURANCE

A. Fabricator Qualifications: Shop that employs skilled workers who custom fabricate products similar to those required for this Project and whose products have a record of successful in-service performance.

B. Installer Qualifications: Fabricator of products.



1.6 DELIVERY, STORAGE, AND HANDLING

A. Do not deliver countertops until painting and similar operations that could damage countertops have been completed in installation areas. If countertops must be stored in other than installation areas, store only in areas where environmental conditions comply with requirements specified in "Field Conditions" Article.

1.7 FIELD CONDITIONS

A. Environmental Limitations: Do not deliver or install countertops until building is enclosed, wet work is complete, and HVAC system is operating and maintaining temperature and relative humidity at occupancy levels during the remainder of the construction period.

B. Field Measurements: Where countertops are indicated to fit to other construction, verify dimensions of other construction by field measurements before fabrication, and indicate measurements on Shop Drawings. Coordinate fabrication schedule with construction progress to avoid delaying the Work.

C. Established Dimensions: Where countertops are indicated to fit to other construction, establish dimensions for areas where countertops are to fit. Provide allowance for trimming at site, and coordinate construction to ensure that actual dimensions correspond to established dimensions.

PART 2 - PRODUCTS

2.1 PLASTIC-LAMINATE COUNTERTOPS

A. Quality Standard: Unless otherwise indicated, comply with the "Architectural Woodwork Standards" for grades indicated for construction, installation, and other requirements.

B. Grade: Custom.

C. High-Pressure Decorative Laminate: NEMA LD 3, Grade HGP.

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Abet Laminati, Inc. b. Formica Corporation c. Lab Designs d. Lamin-Art, Inc. e. Nevamar, Panolam Industries International, Inc. brand f. Wilsonart International; Div. of Premark International, Inc. g. Substitutions: Under provisions of Section 012500.

D. Colors, Patterns, and Finishes: Provide materials and products that result in colors and textures of exposed laminate surfaces complying with the following requirements:

1. As selected by Architect and Owner from manufacturer’s entire range.



E. Edge Treatment: PVC edge banding, 0.12-inch-thick, matching laminate in color, pattern, and finish.

F. Core Material: Medium-density fiberboard (MDF).

G. Core Thickness: ¾-inch.

1. Build up countertop thickness to 1½ inches at front, back, and ends with additional layers of core material laminated to top.

H. Backer Sheet: Provide plastic-laminate backer sheet, NEMA LD 3, Grade BKL, on underside of countertop substrate.

2.2 WOOD MATERIALS

A. Wood Products: Provide materials that comply with requirements of referenced quality standard unless otherwise indicated.

1. Wood Moisture Content: Five to ten percent (5-10%).

B. Composite Wood Products: Provide materials that comply with requirements of referenced quality standard for each type of woodwork and quality grade specified unless otherwise indicated.

1. Medium-Density Fiberboard: ANSI A208.2, Grade 130.

2.3 MISCELLANEOUS MATERIALS

A. Adhesives: Do not use adhesives that contain urea formaldehyde.

1. Adhesive for Bonding Plastic Laminate: Contact cement, water based.

a. Adhesive for Bonding Edges: Polyurethane hot-melt adhesive.

2. VOC Limits for Installation Adhesives and Sealants: Use products that comply with the following limits for VOC content when calculated according to 40 CFR 59, Subpart D (EPA Method 24):

a. Wood Glues: 30 g/L. b. Multipurpose Construction Adhesives: 70 g/L. c. Structural Wood Member Adhesive: 140 g/L. d. Architectural Sealants: 250 g/L.

2.4 FABRICATION

A. Fabricate countertops to dimensions, profiles, and details indicated. Provide front and end overhang of 1 inch over base cabinets.

B. Complete fabrication, including assembly, to maximum extent possible before shipment to Project site. Disassemble components only as necessary for shipment and installation. Where necessary for fitting at site, provide ample allowance for scribing, trimming, and fitting.



1. Trial fit assemblies at fabrication shop that cannot be shipped completely assembled. Install dowels, screws, bolted connectors, and other fastening devices that can be removed after trial fitting. Verify that various parts fit as intended and check measurements of assemblies against field measurements before disassembling for shipment.

C. Shop cut openings to maximum extent possible to receive appliances, plumbing fixtures, electrical work, and similar items. Locate openings accurately and use templates or roughing-in diagrams to produce accurately sized and shaped openings. Sand edges of cutouts to remove splinters and burrs.

1. Seal edges of openings in countertops with a coat of varnish.

PART 3 - EXECUTION

3.1 PREPARATION

A. Before installation, condition countertops to average prevailing humidity conditions in installation areas.

B. Before installing countertops, examine shop-fabricated work for completion and complete work as required, including removal of packing and backpriming.

3.2 INSTALLATION

A. Grade: Install countertops to comply with same grade as item to be installed.

B. Assemble countertops and complete fabrication at Project site to the extent that it was not completed in the shop.

1. Provide cutouts for appliances, plumbing fixtures, electrical work, and similar items. 2. Seal edges of cutouts by saturating with varnish.

C. Field Jointing: Where possible, make in the same manner as shop jointing, using dowels, splines, adhesives, and fasteners recommended by manufacturer. Prepare edges to be joined in shop so Project-site processing of top and edge surfaces is not required. Locate field joints where shown on Shop Drawings.

1. Secure field joints in plastic-laminate countertops with concealed clamping devices located within 6 inches of front and back edges and at intervals not exceeding 24 inches. Tighten according to manufacturer's written instructions to exert a constant, heavy-clamping pressure at joints.

D. Install countertops level, plumb, true, and straight. Shim as required with concealed shims. Install level and plumb to a tolerance of 1/8 inch in 96 inches.

E. Scribe and cut countertops to fit adjoining work, refinish cut surfaces, and repair damaged finish at cuts.

F. Countertops: Anchor securely by screwing through corner blocks of base cabinets or other supports into underside of countertop.



1. Install countertops with no more than 1/8-inch in 96-inch sag, bow, or other variation from a straight line.

2. Secure backsplashes to tops with concealed metal brackets at 16 inches o.c. and to walls with adhesive.

3. Seal junctures of tops, splashes, and walls with mildew-resistant silicone sealant or another permanently elastic sealing compound recommended by countertop material manufacturer.

3.3 ADJUSTING AND CLEANING

A. Repair damaged and defective countertops, where possible, to eliminate functional and visual defects; where not possible to repair, replace woodwork. Adjust joinery for uniform appearance.

B. Clean countertops on exposed and semi-exposed surfaces. Touch up shop-applied finishes to restore damaged or soiled areas.

END OF SECTION 123623.13

ENTRANCE FLOOR MATS AND FRAMES


SECTION 124813 - ENTRANCE FLOOR MATS AND FRAMES

PART 1 - GENERAL



1.2 SUMMARY


1. Roll-up rail mats. 2. Recessed frames.

1.3 COORDINATION

A. Coordinate size and location of recesses in concrete to receive floor mats and frames.



1. Include construction details, material descriptions, dimensions of individual components and profiles, and finishes for floor mats and frames.

B. Shop Drawings:

1. Items penetrating floor mats and frames, including door control devices. 2. Divisions between mat sections. 3. Perimeter floor frames.

C. Samples: For the following products, in manufacturer's standard sizes:

1. Floor Mat: Assembled sections of floor mat. 2. Tread Rail: Sample of each type and color. 3. Frame Members: Sample of each type and color.


A. Maintenance Data: For floor mats and frames to include in maintenance manuals.

PART 2 - PRODUCTS

2.1 ENTRANCE FLOOR MATS AND FRAMES, GENERAL

A. Structural Performance: Provide roll-up rail mats and frames capable of withstanding the following loads and stresses within limits and under conditions indicated:



1. Uniform floor load of 300 lbf/sq. ft. 2. Wheel load of 350 lb. per wheel.

B. Accessibility Standard: Comply with applicable provisions in ICC A117.1.

2.2 ROLL-UP RAIL MATS

A. Basis-of-Design Product:

1. Mats Inc.; Grate Mat

B. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

1. Pawling Corporation; Architectural Products Division 2. Substitutions: Under provisions of Section 012500 “Substitution Procedures”.

C. Roll-up, Aluminum-Rail Hinged Mats: Extruded-aluminum tread rails 1¾ inches wide by 3/8-inch-thick, sitting on continuous vinyl cushions.

1. Tread Inserts: ¼-inch-high, 28-oz./sq. yd. weight, level-cut, nylon-pile, fusion-bonded carpet.

2. Colors, Textures, and Patterns of Inserts: As selected by Architect from full range of colors.

3. Rail Color: Mill finish. 4. Hinges: Aluminum. 5. Mat Size: As indicated required to fit existing recess.

2.3 FRAMES

A. Recessed Frames: Manufacturer's standard extrusion.

1. Extruded Aluminum: ASTM B 221, Alloy 6061-T6 or Alloy 6063-T5, T6, or T52.

a. Color: Mill finish.

2.4 FABRICATION

A. Floor Mats: Shop fabricate units to greatest extent possible in sizes indicated. Unless otherwise indicated, provide single unit for each mat installation; do not exceed manufacturer's recommended maximum sizes for units that are removed for maintenance and cleaning. Where joints in mats are necessary, space symmetrically and away from normal traffic lanes. Miter corner joints in framing elements with hairline joints or provide prefabricated corner units without joints.

B. Recessed Frames: As indicated, for permanent recessed installation, complete with corner pins or reinforcement and anchorage devices.

1. Fabricate edge-frame members in single lengths or, where frame dimensions exceed maximum available lengths, provide minimum number of pieces possible, with hairline joints equally spaced and pieces spliced together by straight connecting pins.



C. Coat concealed surfaces of aluminum frames that contact cementitious material with manufacturer's standard protective coating.

2.5 ALUMINUM FINISHES

A. Mill finish.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates and floor conditions for compliance with requirements for location, sizes, minimum recess depth, and other conditions affecting installation of floor mats and frames.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 INSTALLATION

A. Install recessed mat frames and mats to comply with manufacturer's written instructions so that tops of mats will be flush with adjoining finished flooring. Set mats with tops at height recommended by manufacturer for most effective cleaning action; coordinate tops of mat surfaces with bottoms of doors that swing across mats to provide clearance between door and mat. 1. Install necessary shims, spacers, and anchorages for proper location, and secure

attachment of frames. 2. Delay setting mats until construction traffic has ended.

3.3 PROTECTION

A. After completing frame installation and concrete work, provide temporary filler of plywood or fiberboard in recesses and cover frames with plywood protective flooring. Maintain protection until construction traffic has ended and Project is near Substantial Completion.


LIMITED-USE/LIMITED APPLICATION ELEVATORS


SECTION 142600 - LIMITED-USE/LIMITED-APPLICATION ELEVATORS

PART 1 - GENERAL



1.2 SUMMARY

A. Section includes limited-use/limited-application (LU/LA) elevators.

B. Related Requirements:

1. Section 033000 "Cast-in-Place Concrete" for setting sleeves, inserts, and anchoring devices in concrete.

2. Section 042000 "Unit Masonry" for setting sleeves, inserts, and anchoring devices in masonry.

3. Section 099123 "Interior Painting" for field painting of hoistway entrance doors and frames.

4. Section 096519 “Resilient Tile Flooring” for finish flooring in elevator cars.

1.3 DEFINITIONS

A. Definitions in ASME A17.1/CSA B44 apply to Work of this Section.

B. LU/LA: Limited use/limited application.


A. Product Data: Include capacities, sizes, performances, operations, safety features, finishes, and similar information. Include Product Data for car enclosures, hoistway entrances, and operation, control, and signal equipment.

B. Shop Drawings:

1. Include plans, elevations, sections, and large-scale details indicating service at each landing, machine room layout, coordination with building structure, relationships with other construction, and locations of equipment.

2. Indicate loads imposed on building structure at points of support and power requirements.

C. Samples: For exposed finishes of cars, hoistway doors and frames, and signal equipment; 3-inch-square Samples of sheet materials; and 4-inch lengths of running trim members.


A. Qualification Data: For Installer.



B. Seismic Qualification Certificates: For elevator equipment, accessories, and components, from manufacturer.

1. Basis for Certification: Indicate whether withstand certification is based on actual test of assembled components or on calculation.

2. Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and locate and describe mounting and anchoring provisions.

3. Detailed description of equipment anchoring devices on which the certification is based and their installation requirements.

C. Manufacturer Certificates: Signed by elevator manufacturer certifying that hoistway, pit, and machine room layout and dimensions, as shown on Drawings, and electrical service, as shown and specified, are adequate for elevator being provided.

D. Preinstallation Examination Report: Indicating dimensional discrepancies and conditions detrimental to performance or indicating that dimensions and conditions were found to be satisfactory.

E. Sample Warranty: For special warranty.


A. Operation and Maintenance Data: For elevators to include in emergency, operation, and maintenance manuals.

1. Submit manufacturer's/installer's standard operation and maintenance manual, according to ASME A17.1.

B. Inspection and Acceptance Certificates and Operating Permits: As required by authorities having jurisdiction, for normal, unrestricted elevator use.

C. Continuing Maintenance Proposal: Provide a continuing maintenance proposal from Installer to Owner, in the form of a standard one-year maintenance agreement, starting on date initial maintenance service is concluded. State services, obligations, conditions, and terms for agreement period and for future renewal options.


A. Installer Qualifications: Elevator manufacturer or an authorized representative who is trained and approved by manufacturer.


A. Deliver, store, and handle materials, components, and equipment in manufacturer's protective packaging. Store materials, components, and equipment off of ground, under cover, and in a dry location.



1.9 COORDINATION

A. Coordinate installation of sleeves, block outs, and items that are embedded in concrete or masonry for elevator equipment. Furnish templates and installation instructions and deliver to Project site in time for installation.

B. Coordinate locations and dimensions of other work relating to LU/LA elevators including sumps and floor drains in pits; entrance subsills; electrical service; and electrical outlets, lights, and switches in hoistways, pits, and machine rooms.

1.10 WARRANTY

A. Manufacturer's Special Warranty: Manufacturer agrees to repair or replace elevator work that fails in materials or workmanship within specified warranty period.

1. Failures include, but are not limited to, operation or control system failure, including excessive malfunctions; performances below specified ratings; excessive wear; unusual deterioration or aging of materials or finishes; unsafe conditions; need for excessive maintenance; abnormal noise or vibration; and similar unusual, unexpected, and unsatisfactory conditions.

2. Warranty Period: Two (2) years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Basis-of-Design Product:

1. Garaventa Lift; Elvoron

B. Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

1. Liftavator, Inc. 2. Schumacher Elevator Corp. 3. Substitutions: Under provisions of Section 012500 “Substitution Procedures”.

C. Source Limitations: Obtain elevators through one (1) source from a single manufacturer.


A. Regulatory Requirements: Comply with ASME A17.1/CSA B44.

B. Accessibility Requirements: Comply with requirements for LU/LA elevators in the United States Access Board's ADA-ABA Accessibility Guidelines and with ICC A117.1.

C. Seismic Performance: Elevator system shall withstand the effects of earthquake motions determined according to ASCE/SEI 7 and shall comply with elevator seismic requirements in ASME A17.1/CSA B44. Refer to Structural Drawings.



1. The term "withstand" means "the system will remain in place without separation of any parts when subjected to the seismic forces specified."

2.3 SYSTEMS AND COMPONENTS

A. Elevator System, General: Manufacturer's standard LU/LA elevator. Unless otherwise indicated, manufacturers' standard components shall be used, as included in standard LU/LA elevators and as required for complete system.

1. Rated Load: 1400 lb. 2. Rated Speed: 25 to 30 fpm.

B. Machine Type: Hydraulic, holeless, beside the car; direct-acting hydraulic or roped hydraulic.

C. Pump Units: Positive-displacement type with a maximum of ten percent (10%) variation between no load and full load and with minimum pulsations.

1. Pump shall be submersible type, suspended inside oil tank from vibration isolation mounts.

2. Motor shall have variable-voltage, variable-frequency motor control. 3. System shall have hydraulic silencer and flexible piping connectors at pump unit.

D. Hydraulic Fluid: Elevator manufacturer's standard fluid with additives as needed to prevent oxidation of fluid, corrosion of cylinder and other components, and other adverse effects.

E. Inserts: Furnish required concrete and masonry inserts and similar anchoring devices for installing guide rails, machinery, and other components of elevator work. Device installation is specified in another Section.

2.4 OPERATION SYSTEMS

A. General: Provide manufacturer's standard microprocessor operation system for single automatic operation.

B. Standby Power Operation: On activation of standby power, car is returned to a designated floor and parked with doors open. Car can be manually put into service on standby power, either for return operation or for regular operation, by switches in control panel located at main lobby. Manual operation causes automatic operation to cease.

C. Battery-Powered Lowering: When power fails, car is lowered to the lowest floor, opens its car and hoistway doors, and shuts down. System includes rechargeable battery and automatic recharging system.

D. Provide automatic operation of lights and ventilation fans.

E. Emergency Operation: Phase I emergency recall operation and Phase II emergency in-car operation.

F. Keyswitch Operation: A key switch in the car shall be provided for in-car control of each elevator when on Phase II of Special Emergency Service.



2.5 DOOR REOPENING DEVICES

A. Infrared Array: Provide door-reopening devices with a uniform array of 36 or more microprocessor-controlled, infrared light beams projecting across car entrance. Interruption of one or more light beams shall cause doors to stop and reopen.

2.6 CAR ENCLOSURES

A. General: Provide steel-framed car enclosures with wall panels, car roof, access doors, power door operators, and ventilation. Provide finished car including materials and finishes specified below.

B. Materials and Finishes: Manufacturer's standards, but not less than the following:

1. Floor Finish: Specified in Section 096519 “Resilient Tile Flooring”. 2. Plastic-Laminate Wall Panels: Plastic laminate adhesively applied to ½ inch fire-

retardant-treated particleboard with plastic-laminate panel backing and manufacturer's standard protective edge trim. Panels have a flame-spread index of 25 or less, when tested according to ASTM E 84.

3. Sills: Extruded or machined aluminum, with grooved surface, ¼-inch-thick. 4. Metal Ceiling: Flush panels, fabricated from stainless-steel sheet. 5. Lighting: Not less than four (4) recessed low-voltage LED lamps. Provide battery backup

power source with automatic charging.

a. Light Fixture Efficiency: Not less than 35 lumens/watt.

6. Handrail: 1½ inches round, satin stainless steel, No. 4 finish, on one (1) side of car.

C. Car Doors: Manufacturer's standard units complete with track systems, hardware, sills, and accessories.

1. Operation: Power-operated, automatic. 2. Type: Horizontal sliding. 3. Clear Opening Width: 36 inches. 4. Door Height: 80 inches. 5. Stainless-Steel Doors: Flush, hollow-metal construction; fabricated from stainless-steel

sheet or by laminating stainless-steel sheet to exposed faces and edges of enameled cold-rolled steel doors using adhesive that fully bonds metal to metal without telegraphing or oil-canning. Satin, No. 4 finish.

2.7 HOISTWAY ENTRANCES

A. General: Provide manufacturer's standard door-and-frame hoistway entrances, same size as car doors, complete with track systems, hardware, sills, and accessories.

1. Operation: Power-operated, automatic. 2. Type: Horizontal sliding.

B. Coordinate frame size and profile with hoistway wall construction.

C. Materials and Fabrication: Manufacturer's standards, but not less than the following:



1. Stainless-Steel Frames: Formed from stainless-steel sheet; satin, No. 4 finish. 2. Stainless-Steel Doors: Flush, hollow-metal construction; fabricated from stainless-steel

sheet or by laminating stainless-steel sheet to exposed faces and edges of enameled cold-rolled steel doors using adhesive that fully bonds metal to metal without telegraphing or oil-canning. Satin, No. 4 finish.

3. Sills: Extruded or machined aluminum, with grooved surface, ¼-inch-thick. 4. Non-shrink, Nonmetallic Grout: Factory-packaged, non-staining, noncorrosive,

nongaseous grout complying with ASTM C 1107.

D. Fire-Rated Hoistway Entrance Assemblies: Door and frame assemblies shall comply with NFPA 80 and be listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction based on testing at as-close-to-neutral pressure as possible according to NFPA 252 or UL 10B.

1. Fire-Protection Rating: 1 hour.

2.8 SIGNAL EQUIPMENT

A. General: Provide hall-call and car-call buttons that light when activated and remain lit until call has been fulfilled. Provide vandal-resistant buttons and lighted elements illuminated with light-emitting diodes.

1. Finish: Satin stainless steel, No. 4 finish.

B. Car-Control Stations: Provide manufacturer's standard car-control stations. Mount in side panel adjacent to car door unless otherwise indicated.

1. Mark buttons and switches for function. Use both tactile symbols and Braille. 2. Provide "No Smoking" sign matching car-control station, either integral with car-control

station or mounted adjacent to it, with text and graphics as required by authorities having jurisdiction.

C. Emergency Communication System: Two-way voice communication system, with visible signal, which dials preprogrammed number of monitoring station and does not require handset use. System is contained in flush-mounted cabinet, with identification, instructions for use, and battery backup power supply.

D. Car Position Indicator: Provide digital-type position indicator in elevator car. Also, provide audible signal to indicate to passengers that car is either stopping at or passing each of the floors served. Include travel direction arrows if not provided in car-control station.

E. Hall Push-Button Stations: Wall-mounted or jamb-mounted units equipped with buttons for calling elevator and for indicating desired direction of travel where applicable.

F. Hall Lanterns: Wall-mounted or jamb-mounted units with illuminated arrows; but provide single arrow at terminal landings.

G. Hall Annunciator: With each hall lantern, provide audible signals indicating car arrival and direction of travel. Signals sound once for up and twice for down.

1. At manufacturer's option, audible signals may be placed on car.



H. Emergency Pictorial Signs: Fabricate from materials matching hall push-button stations, with text and graphics as required by authorities having jurisdiction, indicating that in case of fire, elevators are out of service and exits should be used instead. Provide one sign at each hall push-button station unless otherwise indicated.

2.9 FINISH MATERIALS

A. Cold-Rolled Steel Sheet: ASTM A 1008, commercial steel, Type B, exposed, matte finish.

B. Stainless-Steel Sheet: ASTM A 240, Type 304.

C. Stainless-Steel Bars: ASTM A 276, Type 304.

D. Stainless-Steel Tubing: ASTM A 554, Grade MT 304.

E. Aluminum Extrusions: ASTM B 221, Alloy 6063.

F. Plastic Laminate: High-pressure type complying with NEMA LD 3, Type HGS for flat applications. Color as selected by Architect and Owner from manufacturer’s full range.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine elevator areas, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of the Work. Verify critical dimensions and examine supporting structure and other conditions under which elevator work is to be installed.

B. Prepare written report, endorsed by Installer, listing conditions detrimental to performance of the Work.

C. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 INSTALLATION

A. Install cylinder plumb and accurately located for elevator car position and travel. Anchor securely in place, supported at pit floor and braced at intervals as needed to maintain alignment. Anchor cylinder guides at spacing needed to maintain alignment and avoid overstressing guides.

B. Sound Isolation: Mount rotating and vibrating equipment on vibration-isolating mounts to minimize vibration transmission to structure and structure-borne noise from elevator system.

C. Lubricate operating parts of systems as recommended by manufacturers.

D. Alignment: Coordinate installation of hoistway entrances with installation of elevator guide rails for accurate alignment of entrances with car. Reduce clearances to minimum, safe, workable dimension at each landing.

E. Leveling Tolerance: ¼-inch, up or down, regardless of load and direction of travel.



F. Set sills flush with finished floor surface at landing. Fill space under sill solidly with non-shrink, nonmetallic grout.

G. Locate hall lanterns either above or beside hoistway entrance at a minimum of 72 inches above finished floor unless hall lanterns are built into entrance frames.

3.3 FIELD QUALITY CONTROL

A. Acceptance Testing: On completion of elevator installation and before permitting elevator use, perform acceptance tests as required and recommended by ASME A17.1/CSA B44 and by authorities having jurisdiction.

B. Advise Owner, Architect, and authorities having jurisdiction in advance of dates and times that tests are to be performed.

3.4 DEMONSTRATION

A. Engage a factory-authorized service representative to train Owner's maintenance personnel to operate, adjust, and maintain elevator(s).

B. Check operation of elevator with Owner's personnel present before date of Substantial Completion and again not more than one (1) month before end of warranty period. Determine that operation systems and devices are functioning properly.

3.5 MAINTENANCE SERVICE

A. Initial Maintenance Service: Beginning at Substantial Completion, maintenance service shall include one (1) year’s full maintenance by skilled employees of elevator Installer. Include monthly preventive maintenance, repair or replacement of worn or defective components, lubrication, cleaning, and adjusting as required for proper elevator operation. Parts and supplies shall be manufacturer's authorized replacement parts and supplies.

1. Perform maintenance during normal working hours. 2. Include 24-hour-per-day, 7-day-per-week emergency callback service with response time

of two (2) hours or less.


COMMON WORK RESULTS FOR FIRE SUPPRESSION


SECTION 210500 - COMMON WORK RESULTS FOR FIRE SUPPRESSION

PART 1 - GENERAL



1.2 SUMMARY

A. This Section includes the following:

1. Piping materials and installation instructions common to most piping systems. 2. Mechanical sleeve seals. 3. Sleeves. 4. Escutcheons. 5. Grout. 6. Equipment installation requirements common to equipment sections. 7. Painting and finishing. 8. Concrete bases. 9. Supports and anchorages.

1.3 DEFINITIONS

A. Finished Spaces: Spaces other than mechanical and electrical equipment rooms, furred spaces, pipe chases, unheated spaces immediately below roof, spaces above ceilings, unexcavated spaces, crawlspaces, and tunnels.

B. Exposed, Interior Installations: Exposed to view indoors. Examples include finished occupied spaces and mechanical equipment rooms.

C. Exposed, Exterior Installations: Exposed to view outdoors or subject to outdoor ambient temperatures and weather conditions. Examples include rooftop locations.

D. Concealed, Interior Installations: Concealed from view and protected from physical contact by building occupants. Examples include above ceilings and in chases.

E. Concealed, Exterior Installations: Concealed from view and protected from weather conditions and physical contact by building occupants but subject to outdoor ambient temperatures. Examples include installations within unheated shelters.

F. The following are industry abbreviations for rubber materials:

1. EPDM: Ethylene-propylene-diene terpolymer rubber. 2. NBR: Acrylonitrile-butadiene rubber.



1.4 SUBMITTALS

A. Product Data: For the following:

1. Mechanical sleeve seals. 2. Escutcheons.

B. Welding certificates.


A. Steel Support Welding: Qualify processes and operators according to AWS D1.1, "Structural Welding Code--Steel."

B. Steel Pipe Welding: Qualify processes and operators according to ASME Boiler and Pressure Vessel Code: Section IX, "Welding and Brazing Qualifications."

1. Comply with provisions in ASME B31 Series, "Code for Pressure Piping." 2. Certify that each welder has passed AWS qualification tests for welding processes

involved and that certification is current.

C. Electrical Characteristics for Fire-Suppression Equipment: Equipment of higher electrical characteristics may be furnished provided such proposed equipment is approved in writing and connecting electrical services, circuit breakers, and conduit sizes are appropriately modified. If minimum energy ratings or efficiencies are specified, equipment shall comply with requirements.


A. Deliver pipes and tubes with factory-applied end caps. Maintain end caps through shipping, storage, and handling to prevent pipe end damage and to prevent entrance of dirt, debris, and moisture.

1.7 COORDINATION

A. Arrange for pipe spaces, chases, slots, and openings in building structure during progress of construction, to allow for fire-suppression installations.

B. Coordinate installation of required supporting devices and set sleeves in poured-in-place concrete and other structural components as they are constructed.

C. Coordinate requirements for access panels and doors for fire-suppression items requiring access that are concealed behind finished surfaces. Access panels and doors are specified in Section 083113 "Access Doors and Frames."



PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. In other Part 2 articles where subparagraph titles below introduce lists, the following requirements apply for product selection:

1. Manufacturers: Subject to compliance with requirements, provide products by the manufacturers specified.

2.2 PIPE, TUBE, AND FITTINGS

A. Refer to individual Division 21 piping Sections for pipe, tube, and fitting materials and joining methods.

B. Pipe Threads: ASME B1.20.1 for factory-threaded pipe and pipe fittings.

2.3 JOINING MATERIALS

A. Refer to individual Division 21 piping Sections for special joining materials not listed below.

B. Pipe-Flange Gasket Materials: Suitable for chemical and thermal conditions of piping system contents.

1. ASME B16.21, nonmetallic, flat, asbestos-free, 1/8-inch maximum thickness unless thickness or specific material is indicated.

a. Full-Face Type: For flat-face, Class 125, cast-iron and cast-bronze flanges. b. Narrow-Face Type: For raised-face, Class 250, cast-iron and steel flanges.

2. AWWA C110, rubber, flat face, 1/8-inch-thick, unless otherwise indicated; and full-face or ring type, unless otherwise indicated.

C. Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise indicated.

D. Solder Filler Metals: ASTM B 32, lead-free alloys. Include water-flushable flux according to ASTM B 813.

E. Brazing Filler Metals: AWS A5.8, BCuP Series, copper-phosphorus alloys for general-duty brazing, unless otherwise indicated; and AWS A5.8, BAg1, silver alloy for refrigerant piping, unless otherwise indicated.

F. Welding Filler Metals: Comply with AWS D10.12 for welding materials appropriate for wall thickness and chemical analysis of steel pipe being welded.

2.4 MECHANICAL SLEEVE SEALS

A. Description: Modular sealing element unit, designed for field assembly, to fill annular space between pipe and sleeve.

1. Manufacturers:



a. Advance Products & Systems, Inc. b. Calpico, Inc. c. Metraflex Co. d. Pipeline Seal and Insulator, Inc.

2. Sealing Elements: EPDM interlocking links shaped to fit surface of pipe. Include type and number required for pipe material and size of pipe.

3. Pressure Plates: Carbon steel. Include two (2) for each sealing element. 4. Connecting Bolts and Nuts: Carbon steel with corrosion-resistant coating of length

required to secure pressure plates to sealing elements. Include one for each sealing element.

2.5 SLEEVES

A. Galvanized-Steel Sheet: 0.0239-inch minimum thickness; round tube closed with welded longitudinal joint.

B. Steel Pipe: ASTM A 53, Type E, Grade B, Schedule 40, galvanized, plain ends.

C. Cast Iron: Cast or fabricated "wall pipe" equivalent to ductile-iron pressure pipe, with plain ends and integral waterstop, unless otherwise indicated.

D. Stack Sleeve Fittings: Manufactured, cast-iron sleeve with integral clamping flange. Include clamping ring and bolts and nuts for membrane flashing.

1. Underdeck Clamp: Clamping ring with set screws.

E. Molded PVC: Permanent, with nailing flange for attaching to wooden forms.

F. PVC Pipe: ASTM D 1785, Schedule 40.

G. Molded PE (Polyethylene): Reusable, PE, tapered-cup shaped, and smooth-outer surface with nailing flange for attaching to wooden forms.

2.6 ESCUTCHEONS

A. Description: Manufactured wall and ceiling escutcheons and floor plates, with an ID to closely fit around pipe, tube, and insulation of insulated piping and an OD that completely covers opening.

B. One-Piece, Deep-Pattern Type: Deep-drawn, box-shaped brass with polished chrome-plated finish.

C. One-Piece, Cast-Brass Type: With set screw.

1. Finish: Polished chrome-plated and rough brass.

D. Split-Casting, Cast-Brass Type: With concealed hinge and set screw.

1. Finish: Polished chrome-plated and rough brass.



E. One-Piece, Stamped-Steel Type: With set screw or spring clips and chrome-plated finish.

F. Split-Plate, Stamped-Steel Type: With concealed hinge, set screw or spring clips, and chrome-plated finish.

G. One-Piece, Floor-Plate Type: Cast-iron floor plate.

H. Split-Casting, Floor-Plate Type: Cast brass with concealed hinge and set screw.

2.7 GROUT

A. Description: ASTM C 1107, Grade B, non-shrink and nonmetallic, dry hydraulic-cement grout.

1. Characteristics: Post-hardening, volume-adjusting, non-staining, noncorrosive, nongaseous, and recommended for interior and exterior applications.

2. Design Mix: 5000-psi, 28-day compressive strength. 3. Packaging: Premixed and factory packaged.

PART 3 - EXECUTION

3.1 PIPING SYSTEMS - COMMON REQUIREMENTS

A. Install piping according to the following requirements and Division 21 Sections specifying piping systems.

1. Provide seismic restraint in accordance with the State of Connecticut Building Code for project-specific building seismic design criteria.

B. Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Indicated locations and arrangements were used to size pipe and calculate friction loss, expansion, pump sizing, and other design considerations. Install piping as indicated unless deviations to layout are approved on Coordination Drawings.

C. Install piping in concealed locations, unless otherwise indicated and except in equipment rooms and service areas.

D. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise.

E. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal.

F. Install piping to permit valve servicing.

G. Install piping at indicated slopes.

H. Install piping free of sags and bends.

I. Install fittings for changes in direction and branch connections.

J. Install piping to allow application of insulation.



K. Select system components with pressure rating equal to or greater than system operating pressure.

L. Install escutcheons for penetrations of walls, ceilings, and floors according to the following:

1. New Piping:

a. Piping with Fitting or Sleeve Protruding from Wall: One-piece, deep-pattern type. b. Chrome-Plated Piping: One-piece, cast-brass type with polished chrome-plated

finish. c. Insulated Piping: One-piece, stamped-steel type with spring clips. d. Bare Piping at Wall and Floor Penetrations in Finished Spaces: One-piece, cast-

brass type with polished chrome-plated finish. e. Bare Piping at Ceiling Penetrations in Finished Spaces: One-piece or split-casting,

cast-brass type with polished chrome-plated finish. f. Bare Piping in Unfinished Service Spaces: One-piece, cast-brass type with rough-

brass finish. g. Bare Piping in Equipment Rooms: One-piece, cast-brass type. h. Bare Piping at Floor Penetrations in Equipment Rooms: One-piece, floor-plate

type.

M. Sleeves are not required for core-drilled holes.

N. Permanent sleeves are not required for holes formed by removable PE sleeves.

O. Install sleeves for pipes passing through concrete and masonry walls, gypsum-board partitions, and concrete floor and roof slabs.

1. Cut sleeves to length for mounting flush with both surfaces.

a. Exception: Extend sleeves installed in floors of mechanical equipment areas or other wet areas 2 inches above finished floor level. Extend cast-iron sleeve fittings below floor slab as required to secure clamping ring if ring is specified.

2. Install sleeves in new walls and slabs as new walls and slabs are constructed. 3. Install sleeves that are large enough to provide ¼-inch annular clear space between sleeve

and pipe or pipe insulation. Use the following sleeve materials:

a. Steel Pipe Sleeves: For pipes smaller than NPS 6 (DN 150). b. Steel Sheet Sleeves: For pipes NPS 6 (DN 150) and larger, penetrating gypsum-

board partitions. c. Stack Sleeve Fittings: For pipes penetrating floors with membrane waterproofing.

Secure flashing between clamping flanges. Install section of cast-iron soil pipe to extend sleeve to 2 inches above finished floor level. Refer to Section 076200 "Sheet Metal Flashing and Trim" for flashing.

1) Seal space outside of sleeve fittings with grout.

4. Except for underground wall penetrations, seal annular space between sleeve and pipe or pipe insulation, using joint sealants appropriate for size, depth, and location of joint. Refer to Section 079200 "Joint Sealants" for materials and installation.



P. Aboveground, Exterior-Wall Pipe Penetrations: Seal penetrations using sleeves and mechanical sleeve seals. Select sleeve size to allow for 1-inch annular clear space between pipe and sleeve for installing mechanical sleeve seals.

1. Install steel pipe for sleeves smaller than 6 inches in diameter. 2. Install cast-iron "wall pipes" for sleeves 6 inches and larger in diameter. 3. Mechanical Sleeve Seal Installation: Select type and number of sealing elements

required for pipe material and size. Position pipe in center of sleeve. Assemble mechanical sleeve seals and install in annular space between pipe and sleeve. Tighten bolts against pressure plates that cause sealing elements to expand and make watertight seal.

Q. Underground, Exterior-Wall Pipe Penetrations: Install cast-iron "wall pipes" for sleeves. Seal pipe penetrations using mechanical sleeve seals. Select sleeve size to allow for 1-inch annular clear space between pipe and sleeve for installing mechanical sleeve seals.

1. Mechanical Sleeve Seal Installation: Select type and number of sealing elements required for pipe material and size. Position pipe in center of sleeve. Assemble mechanical sleeve seals and install in annular space between pipe and sleeve. Tighten bolts against pressure plates that cause sealing elements to expand and make watertight seal.

R. Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions, ceilings, and floors at pipe penetrations. Use only UL-Listed components and assemblies. Seal pipe penetrations with firestop materials. Refer to Section 078413 "Penetration Firestopping" for materials.

S. Verify final equipment locations for roughing-in.

T. Refer to equipment specifications in other Sections of these Specifications for roughing-in requirements.

3.2 PIPING JOINT CONSTRUCTION

A. Join pipe and fittings according to the following requirements and Division 21 Sections specifying piping systems.

B. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.

C. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before assembly.

D. Soldered Joints: Apply ASTM B 813, water-flushable flux, unless otherwise indicated, to tube end. Construct joints according to ASTM B 828 or CDA's "Copper Tube Handbook," using lead-free solder alloy complying with ASTM B 32.

E. Brazed Joints: Construct joints according to AWS's "Brazing Handbook," "Pipe and Tube" Chapter, using copper-phosphorus brazing filler metal complying with AWS A5.8.

F. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows:



1. Apply appropriate tape or thread compound to external pipe threads unless dry seal threading is specified.

2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged. Do not use pipe sections that have cracked or open welds.

G. Welded Joints: Construct joints according to AWS D10.12, using qualified processes and welding operators according to Part 1 "Quality Assurance" Article. Site welding is NOT allowed; only shop-welding is permitted. Welded fittings are NOT allowed on galvanized pipe.

H. Flanged Joints: Select appropriate gasket material, size, type, and thickness for service application. Install gasket concentrically positioned. Use suitable lubricants on bolt threads.

3.3 PAINTING

A. Painting of fire-suppression systems, equipment, and components is specified in Division 09 Sections "Interior Painting" and "Exterior Painting.". Finish colors and reflectivities shall be selected by Architect in the field.

B. Damage and Touchup: Repair marred and damaged factory-painted finishes with materials and procedures to match original factory finish.

3.4 ERECTION OF METAL SUPPORTS AND ANCHORAGES

A. Refer to Section 055000 "Metal Fabrications" for structural steel.

B. Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and elevation to support and anchor fire-suppression materials and equipment.

C. Field Welding: NOT allowed.

3.5 ERECTION OF WOOD SUPPORTS AND ANCHORAGES

A. Cut, fit, and place wood grounds, nailers, blocking, and anchorages to support, and anchor fire-suppression materials and equipment.

B. Select fastener sizes that will not penetrate members if opposite side will be exposed to view or will receive finish materials. Tighten connections between members. Install fasteners without splitting wood members.

C. Attach to substrates as required to support applied loads.

3.6 GROUTING

A. Mix and install grout for fire-suppression equipment base bearing surfaces, pump and other equipment base plates, and anchors.

B. Clean surfaces that will come into contact with grout.

C. Provide forms as required for placement of grout.

D. Avoid air entrapment during placement of grout.



E. Place grout, completely filling equipment bases.

F. Place grout on concrete bases and provide smooth bearing surface for equipment.

G. Place grout around anchors.

H. Cure placed grout.


VIBRATION AND SEISMIC CONTROLS FOR FIRE SUPPRESSION PIPING AND EQUIPMENT


SECTION 210548 - VIBRATION AND SEISMIC CONTROLS FOR FIRE-SUPPRESSION PIPING AND EQUIPMENT

PART 1 - GENERAL



1.2 SUMMARY

A. This Section includes the following:

1. Isolation pads. 2. Isolation mounts. 3. Restrained elastomeric isolation mounts. 4. Restraining braces.

1.3 DEFINITIONS

A. IBC: International Building Code.

B. ICC-ES: ICC-Evaluation Service.

C. OSHPD: Office of Statewide Health Planning and Development for the State of California.

D. NFPA: National Fire Protection Association

E. CSBC: Connecticut State Building Code


A. Seismic-Restraint Loading:

1. Provide seismic restraints in accordance with the Connecticut State Building Code.

1.5 SUBMITTALS

A. Product Data: For the following:

1. Include rated load, rated deflection, and overload capacity for each vibration isolation device.

2. Illustrate and indicate style, material, strength, fastening provision, and finish for each type and size of seismic-restraint component used.

B. Delegated-Design Submittal: For vibration isolation and seismic-restraint details indicated to comply with performance requirements and design criteria, including analysis data signed and sealed by the qualified professional engineer responsible for their preparation.



1. Design Calculations: Calculate static and dynamic loading due to equipment weight and operation, seismic forces required to select vibration isolators, seismic restraints, and for designing vibration isolation bases.

2. Seismic-Restraint Details:

a. Design Analysis: To support selection and arrangement of seismic restraints. Include calculations of combined tensile and shear loads.

b. Details: Indicate fabrication and arrangement. Detail attachments of restraints to the restrained items and to the structure. Show attachment locations, methods, and spacings. Identify components, list their strengths, and indicate directions and values of forces transmitted to the structure during seismic events. Indicate association with vibration isolation devices.

C. Welding certificates.


A. Comply with seismic-restraint requirements in the Connecticut State Building Code and NFPA 13 unless requirements in this Section are more stringent.

B. Welding: Qualify procedures and personnel according to AWS D1.1, "Structural Welding Code - Steel."

C. Seismic-restraint devices shall have horizontal and vertical load testing and analysis and shall bear anchorage preapproval OPA number from OSHPD, preapproval by ICC-ES, or preapproval by another agency acceptable to authorities having jurisdiction, showing maximum seismic-restraint ratings. Ratings based on independent testing are preferred to ratings based on calculations. If preapproved ratings are not available, submittals based on independent testing are preferred. Calculations (including combining shear and tensile loads) to support seismic-restraint designs must be signed and sealed by a qualified professional engineer.

PART 2 - PRODUCTS

2.1 SEISMIC-RESTRAINT DEVICES

A. Manufacturers: Subject to compliance with requirements, provide products by one (1) of the following:

1. Cooper B-Line, Inc.; a division of Cooper Industries 2. Hilti, Inc. 3. Mason Industries 4. TOLCO Incorporated; a brand of NIBCO INC. 5. Unistrut; Tyco International, Ltd.

B. Channel Support System: MFMA-3, shop- or field-fabricated support assembly made of slotted steel channels with accessories for attachment to braced component at one end and to building structure at the other end and other matching components and with corrosion-resistant coating; and rated in tension, compression, and torsion forces.



C. Hanger Rod Stiffener: Steel tube or steel slotted-support-system sleeve with internally bolted connections to hanger rod.

D. Bushings for Floor-Mounted Equipment Anchor Bolts: Neoprene bushings designed for rigid equipment mountings and matched to type and size of anchor bolts and studs.

E. Bushing Assemblies for Wall-Mounted Equipment Anchorage: Assemblies of neoprene elements and steel sleeves designed for rigid equipment mountings and matched to type and size of attachment devices used.

F. Resilient Isolation Washers and Bushings: One-piece, molded, oil- and water-resistant neoprene, with a flat washer face.

G. Mechanical Anchor Bolts: Drilled-in and stud-wedge or female-wedge type in zinc-coated steel for interior applications and stainless steel for exterior applications. Select anchor bolts with strength required for anchor and as tested according to ASTM E 488. Minimum length of eight times (8x) diameter.

H. Adhesive Anchor Bolts: Drilled-in and capsule anchor system containing polyvinyl or urethane methacrylate-based resin and accelerator, or injected polymer or hybrid mortar adhesive. Provide anchor bolts and hardware with zinc-coated steel for interior applications and stainless steel for exterior applications. Select anchor bolts with strength required for anchor and as tested according to ASTM E 488.

2.2 FACTORY FINISHES

A. Finish: Manufacturer's standard paint applied to factory-assembled and -tested equipment before shipping.

1. Powder coating on springs and housings. 2. All hardware shall be galvanized. Hot-dip galvanize metal components for exterior use. 3. Baked enamel or powder coat for metal components on isolators for interior use. 4. Color-code or otherwise mark vibration isolation and seismic-control devices to indicate

capacity range.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine areas and equipment to receive vibration isolation and seismic-control devices for compliance with requirements for installation tolerances and other conditions affecting performance.

B. Examine roughing-in of reinforcement and cast-in-place anchors to verify actual locations before installation.

C. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 VIBRATION-CONTROL AND SEISMIC-RESTRAINT DEVICE INSTALLATION

A. Piping Restraints:



1. Comply with requirements in MSS SP-127, NFPA 13 and the Connecticut State Building Code.

3.3 ACCOMMODATION OF DIFFERENTIAL SEISMIC MOTION

A. Install flexible connections in piping where they cross seismic joints, where adjacent sections or branches are supported by different structural elements, and where the connections terminate with connection to equipment that is anchored to a different structural element from the one supporting the connections as they approach equipment. Comply with requirements in Section 211313 "Wet-Pipe Sprinkler Systems" for piping flexible connections.


IDENTIFICATION FOR FIRE SUPPRESSION PIPING AND EQUIPMENT


SECTION 210553 - IDENTIFICATION FOR FIRE-SUPPRESSION PIPING AND EQUIPMENT

PART 1 - GENERAL



1.2 SUMMARY


1. Equipment labels. 2. Warning signs and labels. 3. Pipe labels. 4. Stencils. 5. Valve tags. 6. Warning tags.



B. Samples: For color, letter style, and graphic representation required for each identification material and device.

C. Equipment-Label Schedule: Include a listing of all equipment to be labeled and the proposed content for each label.

D. Pipe-Label Schedule: Include a listing of all pipe systems to be labeled and the proposed content for each label.

E. Valve Schedules: Valve numbering scheme.


A. Maintenance Data: For each piping system to include in maintenance manuals.

PART 2 - PRODUCTS

2.1 EQUIPMENT LABELS

A. Metal Labels for Equipment:

1. Material and Thickness: Brass, 0.032-inch-thick, with predrilled holes for attachment hardware.

2. Letter Color: Red. 3. Background Color: White.



4. Minimum Label Size: Length and width vary for required label content, but not less than 2½-by-¾-inch.

5. Minimum Letter Size: ¼-inch for name of units if viewing distance is less than 24 inches, ½-inch for viewing distances up to 72 inches, and proportionately larger lettering for greater viewing distances. Include secondary lettering two-thirds to three-fourths the size of principal lettering.

6. Fasteners: Stainless-steel rivets or self-tapping screws. 7. Adhesive: Contact-type permanent adhesive, compatible with label and with substrate.

B. Label Content: Include equipment's Drawing designation or unique equipment number, Drawing numbers where equipment is indicated (plans, details, and schedules), and the Specification Section number and title where equipment is specified.

C. Equipment-Label Schedule: For each item of equipment to be labeled, on 8½-by-11-inch bond paper. Tabulate equipment identification number and identify Drawing numbers where equipment is indicated (plans, details, and schedules) and the Specification Section number and title where equipment is specified. Equipment schedule shall be included in operation and maintenance data.

2.2 WARNING SIGNS AND LABELS

A. Material and Thickness: Multilayer, multicolor, plastic labels for mechanical engraving, 1/8-inch-thick, with predrilled holes for attachment hardware.

B. Letter Color: Black.

C. Background Color: Yellow.

D. Maximum Temperature: Able to withstand temperatures up to 160 deg F (71 deg C).

E. Minimum Label Size: Length and width vary for required label content, but not less than 2½-by-¾-inch.

F. Minimum Letter Size: ¼-inch for name of units if viewing distance is less than 24 inches, ½-inch for viewing distances up to 72 inches, and proportionately larger lettering for greater viewing distances. Include secondary lettering two-thirds to three-fourths the size of principal lettering.

G. Fasteners: Stainless-steel rivets or self-tapping screws.

H. Adhesive: Contact-type permanent adhesive, compatible with label and with substrate.

I. Label Content: Include caution and warning information, plus emergency notification instructions.

2.3 PIPE LABELS

A. General Requirements for Manufactured Pipe Labels: Preprinted, color-coded, with lettering indicating service and showing flow direction.



B. Pretensioned Pipe Labels: Precoiled, semi-rigid plastic formed to cover full circumference of pipe and to attach to pipe without fasteners or adhesive.

C. Self-Adhesive Pipe Labels: Printed plastic with contact-type, permanent-adhesive backing.

D. Pipe-Label Contents: Include identification of piping service using same designations or abbreviations as used on Drawings; pipe size; and an arrow indicating flow direction.

1. Flow-Direction Arrows: Integral with piping-system service lettering to accommodate both directions, or as separate unit on each pipe label to indicate flow direction.

2. Lettering Size: At least 1½ inches high.

E. Pipe-Label Colors:

1. Background Color: Red. 2. Letter Color: White.

2.4 VALVE TAGS

A. Valve Tags: Stamped or engraved with ¼-inch letters for piping-system abbreviation and ½-inch numbers.

1. Tag Material: Brass, 0.032-inch-thick, with predrilled holes for attachment hardware. 2. Fasteners: Brass wire-link chain, beaded chain or S-hook. 3. Valve-Tag Color: Red. 4. Letter Color: White.

B. Valve Schedules: For each piping system, on 8½-by-11-inch (A4) bond paper. Tabulate valve number, piping system, system abbreviation (as shown on valve tag), location of valve (room or space), normal-operating position (open, closed, or modulating), and variations for identification. Mark valves for emergency shutoff and similar special uses.

1. Valve-tag schedule shall be included in operation and maintenance data.

2.5 WARNING TAGS

A. Warning Tags: Preprinted or partially preprinted, accident-prevention tags, of plasticized card stock with matte finish suitable for writing.

1. Size: Approximat

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