1 | P a g e
2 | P a g e
COST ACCOUNTING
FACTORY OVERHEAD VARIANCE ANALYSIS
Submitted To:
SIR HAMMAD
Submitted by:
Course Code # 5530
3 | P a g e
ACKNOWLEDGEMENT
We are really humble persons and would unable to complete this
presentation without the help and grace of almighty Allah.
We would like to acknowledge the efforts of our parents they made for
our education and it is their continuous encouragement and support
that we are able to complete our presentation successfully.
We would like to acknowledge the efforts of our teacher Sir who
provides us the opportunity to explore the nuts and bolts of Business
Communications.
“Only that education deserves emphatically to be termed cultivation of
the mind which teaches young people how to begin to think”. (Mary
Wollstonecraft)
4 | P a g e
EXECUTIVE SUMMARY
This project is related with standard cost and variances shown
by these cost and the organization we chose for this matter is Bata
shoe because it is also concern with manufacturing concern material,
labor and FOH. As there is actual and standard cost set by the
organization and these cost set by the organization and these cost
changes with time and does not remain same. As Bata shoe is one of
the larger manufacture of shoe in Pakistan and they provide and
produce shoe foe each type of person for earning more and more
customer. The cost of producing and product are changes with time
and it does not remain same and the variances shown in the cost.
5 | P a g e
Table of Contents
Introduction .......................................................................................... 5
Factory Overhead Variance ................................................................ 5
Factory overhead variance formulas ................................................ 17
Introduction to Organization ............................................................ 18
Brief history of Organization ............................................................. 18
Significance of the issue ................................................................... 19
PRACTICAL STUDY ........................................................................... 21
SWOT Analysis ................................................................................... 24
Data Collection Methods .................................................................... 25
SUGGESTIONS / RECOMMENDATIONS ........................................... 26
CONCLUSION ........................................................................... 26
6 | P a g e
INTRODUCTION TO TOPIC
Overhead variances analysis
FACTORY OVERHEAD VARIANCES:
Remember that manufacturing costs consist of direct material, direct labor, and
factory overhead. You have just seen how variances are computed for direct
material and direct labor. Similar variance analysis should be performed to
evaluate spending and utilization for factory overhead. But, overhead variances
are a bit more challenging to calculate and evaluate. As a result the techniques
for factory overhead evaluation vary considerably from company to company (and
textbook to textbook). If you progress to advanced managerial accounting
courses, you will likely learn about a variety of alternative techniques. For now,
let's focus on one comprehensive approach.
VARIABLE VERSUS FIXED OVERHEAD:
To begin, recall that overhead has both variable and fixed components (unlike
direct labor and direct material that are exclusively variable in nature). The
variable components may consist of items like indirect material, indirect labor, and
factory supplies. Fixed factory overhead might include rent, depreciation,
insurance, maintenance, and so forth. Because variable and fixed costs behave
in a completely different fashion, it stands to reason that proper evaluation of
variances between expected and actual overhead costs must take into account
the intrinsic cost behavior. As a result, variance analysis for overhead is split
between variances related to variable overhead and variances related to fixed
overhead.
VARIANCES RELATING TO VARIABLE FACTORY OVERHEAD:
The cost behavior for variable factory overhead is not unlike direct material and
direct labor, and the variance analysis is quite similar. The goal will be to account
for the total "actual" variable overhead by applying: (1) the "standard" amount to
work in process, and (2) the "difference" to appropriate variance accounts. This
7 | P a g e
accounting objective is no different than observed for direct material and direct
labor!
On the left-hand side of the following graphic, notice that more is spent on actual
variable factory overhead than is applied based on standard rates. This scenario
produces unfavorable variances (also known as "underapplied overhead" since
not all that is spent is applied to production). The right-hand side is the opposite
scenario (favorable/overapplied overhead). Beneath the graphics are T-accounts
intending to illustrate the cost flow. As monies are spent on overhead (wages,
utilization of indirect materials, etc.), the cost (xxx) is transferred to the Factory
Overhead account. As production occurs, overhead is applied/transferred to Work
in Process (yyy). When more is spent than applied (as on the left scale), the
balance (zz) is transferred to variance accounts representing the unfavorable
outcome. When less is spent than applied (as on the right scale), the balance (zz)
represents the favorable overall variances.
8 | P a g e
EXPLORING VARIABLE OVERHEAD VARIANCES:
A good manager will want to explore the nature of variances relating to variable
overhead. It is not sufficient to simply conclude that more or less was spent than
intended. As with direct material and direct labor, it is possible that the prices paid
for underlying components deviated from expectations (a variable overhead
spending variance). On the other hand, it is possible that the company's
productive efficiency drove the variances (a variable overhead efficiency
variance). Thus, the Total Variable Overhead Variance can be divided into a
Variable Overhead Spending Variance and a Variable Overhead Efficiency
Variance.
Before looking closer at these variances, it is first necessary to recall that
overhead is usually applied based on a predetermined rate, such as $X per direct
labor hour (you may find it helpful to review this concept from Chapter 19). This
means that the amount debited to work in process is driven by the overhead
application approach. This will become clearer with the following illustration.
AN ILLUSTRATION OF VARIABLE OVERHEAD VARIANCES: Let's return to the
illustration for Blue Rail. Variable factory overhead for August consisted primarily
of indirect materials (welding rods, grinding disks, paint, etc.), indirect labor
(inspector time, shop foreman, etc.), and other items. Extensive budgeting and
analysis had been performed, and it was estimated that variable factory overhead
should be applied at $10 per direct labor hour. During August, $105,000 was
actually spent on variable factory overhead items. The standard cost for August's
production was as follows:
The total variable overhead variance is unfavorable $3,000 ($102,000 -
$105,000). This may lead to the conclusion that performance is about on
track. But, a closer look reveals that overhead spending was quite favorable,
9 | P a g e
while overhead efficiency was not so good. Remember that 12,500 hours were
actually worked. Since variable overhead is consumed at the presumed rate of
$10 per hour, this means that $125,000 of variable overhead (actual hours X
standard rate) was attributable to the output achieved. Comparing this figure
($125,000) to the standard cost ($102,000) reveals an unfavorable variable
overhead efficiency variance of $23,000. However, this inefficiency was
significantly offset by the $20,000 favorable variable overhead spending variance
($105,000 vs. $125,000). The following diagram may prove useful in helping you
sort out the variable overhead variances:
JOURNAL ENTRY FOR VARIABLE OVERHEAD
VARIANCES:
The following journal entry can be used to apply variable factory overhead to
production and record the related variances:
10 | P a g e
8-31-XX Work in Process Inventory 102,000
Variable Overhead Efficiency
Variance
23,000
Variable OH Spending
Variance 20,000
Factory Overhead 105,000
To increase work in process for the
standard variable overhead, and
record the related efficiency and
spending variances
CAREFUL INTERPRETATION OF VARIABLE OVERHEAD
VARIANCES:
Material and labor variances are more easily interpreted than variable overhead
variances. The variable overhead efficiency variance can be somewhat confusing
because it may reflect efficiencies or inefficiencies experienced with the base used
to apply overhead, rather than overhead itself. For Blue Rail, remember that the
total number of hours was "run up" beyond plan because of inexperienced
labor. A good manager will want to keenly evaluate the cause and meaning of
variable overhead variances. In fact, the variances are likely only the point of
beginning for a proper evaluation. Remember that variable overhead is made up
of many components. For Blue Rail, it is conceivable that the inexperienced
welders used more welding rods, and the welds were likely sloppier requiring
more grinding to smooth out the joints. Further, it is likely that inspectors had to
spend more time checking work to make sure that the welds were strong. While
the overall variance calculations would provide signals about these issues, a
manager would actually need to drill down into each individual cost component
(perhaps calculating variances for each budgeted line item rather than just on an
overall basis) to truly find areas for business improvement.
11 | P a g e
How important is control of overhead? A study of self-made 50-year old
millionaires revealed very little correlation between wealth and income, and a
strong correlation between wealth and life-long savings patterns. Although the
study is related to individuals, the message rings equally true for
business. Careful control of spending is essential to long-term value
building. Businesses vary considerably in their attitudes and discipline as it
relates to control of overhead. Some businesses are rather cavalier about
controlling things like light/electricity usage, control over low cost parts, efficiency
in shipping methods, etc. Others are rather fanatical about maintaining absolute
and stringent controls. For instance, one controller of a manufacturing plant was
frustrated with the number of screws that were dropped and left to be swept away
at the end of each business day. These were seemingly insignificant to the
employees. In frustration, the controller scattered a box of nickels onto the factory
floor -- by the end of the day none remained for the janitorial staff to sweep
away. A subsequent memo was issued reminding everyone that screws cost 5¢
each. The rather obvious point was to draw a comparison between the nickels
that everyone was eager to recover and the screws for which there was little
concern. To build a successful business, a good manager will keep a keen eye on
all overhead items, and control them with vigor. The variable overhead variances
are macro indicators of success in accomplishing this goal.
VARIANCES RELATING TO FIXED FACTORY OVERHEAD:
Frequently (but not always), actual fixed factory overhead will show little variation
from budget. This results because of the intrinsic nature of a fixed cost. For
instance, rent is usually subject to a lease agreement that is relatively
certain. Depreciation on factory equipment can be calculated in advance. The
costs of insurance policies are negotiated and tied to a contract. Even though
budget and actual numbers may differ little in the aggregate, the underlying fixed
overhead variances are nevertheless worthy of close inspection.
AN ILLUSTRATION OF FIXED OVERHEAD VARIANCES:
Let's take one final look at Blue Rail. Assume that the company budgeted total
fixed overhead at $72,000; only $70,000 was actually spent (seemingly a good
12 | P a g e
outcome). Here our accounting objective will be to allocate the $70,000 actually
spent between work in process and variance accounts. The temptation would be
to book $72,000 into work in process and reflect a $2,000 offsetting favorable
variance -- but that would be the wrong approach!
Instead, the Work in Process account should reflect the standard fixed overhead
cost for the output actually produced. We get to this calculated value by
reconsidering the company's original assumptions about production. Assume that
Blue Rail had planned on producing 4,000 rail systems during the month;
remember that only 3,400 systems were actually produced -- output was
disappointing, perhaps due to the inexperienced labor pool. This means that the
planned fixed overhead was $18 per rail ($72,000/4,000 = $18). Because three
labor hours are needed per rail, the fixed overhead allocation rate is $6 per direct
labor hour ($18/3). Use this new information to consider the following illustration
for fixed factory overhead (remember from the earlier discussion that the standard
labor hours for the actual output were 10,200):
By reviewing this familiar looking illustration, you can see that $61,200 should be
allocated to work in process. This reflects the standard cost allocation of fixed
overhead that would be attributable to the production of 3,400 units (i.e., 10,200
hours should be used to produce 3,400 units). Notice that this differs from the
13 | P a g e
budgeted amount of fixed overhead by $10,800, representing an unfavorable
Fixed Overhead Volume Variance. In other words, since production did not rise to
the anticipated level of 4,000 units, much of the fixed cost (that was in place to
support 4,000 units of output) was "wasted" or "under-utilized." Thus, the
measured volume variance is highly unfavorable. If more units had been
produced than originally anticipated, the fixed overhead volume variance would be
favorable (this would reflect total budgeted fixed overhead being spread over more
units than originally anticipated). For Blue Rail, the volume variance is offset by
the more easily understood favorable Fixed Overhead Spending Variance of
$2,000; $70,000 was spent versus the budgeted $72,000. Together, the two
variances combine to reveal a net $8,800 unfavorable Total Fixed Overhead
Variance.
JOURNAL ENTRY FOR FIXED
OVERHEAD VARIANCES:
The diagram at right illustrates the
flow of fixed costs into the Factory
Overhead account, and on to Work in
Process and the related
variances. Below is a compound
journal entry to apply fixed factory
overhead to production and record the
related variances:
8-31-XX Work in Process Inventory 61,200
Fixed Overhead Volume Variance 10,800
Fixed OH Spending
Variance 2,000
Factory Overhead 70,000
To increase work in process for the
standard fixed overhead, and
record the related volume and
spending variances
14 | P a g e
RECAPPING STANDARDS AND VARIANCES:
The foregoing provided a painstakingly detailed account of the variances for Blue
Rail. Before moving on, it is best to put the entire subject in perspective. The goal
is to compare standard costs to actual costs. Blue Rail's work in process is
recorded at the standard costs found in the Blue circles (hint -- the work in process
inventory of blue rails is recorded at the amounts found in blue circles), while
actual costs are found in the red circles. These amounts are recapped in the table
below:
You will notice that the standard cost of $686,800 corresponds to the amounts
assigned to work in process inventory via the various journal entries, while the
total variances of $32,200 were charged/credited to specific variance
accounts. By so doing, the full $719,000 actually spent is fully accounted for in
the records of the Blue Rail.
15 | P a g e
EXAMINING VARIANCES:
Not all variances need to be analyzed. One must consider the circumstances
under which the variances resulted and the materiality of amounts involved. One
should also understand that not all unfavorable variances are bad. For example,
buying raw materials of superior quality (at higher than anticipated prices) may be
offset by reduction in waste and spoilage. Likewise, favorable variances are not
always good. Blue Rail's very favorable labor rate variance resulted from using
inexperienced, less expensive labor. Was this the reason for the unfavorable
outcomes in efficiency and volume? Perhaps! The challenge for a good manager
is to take the variance information, examine the root causes, and take necessary
corrective measures to fine tune business operations.
In closing this discussion of standards and variances, be mindful that care should
be taken in examining variances. If the original standards are not accurate and
fair, the resulting variance signals will themselves can prove quite misleading.
BALANCED SCORECARD APPROACH TO PERFORMANCE
EVALUATION:
ALTERNATIVE PERFORMANCE EVALUATION TECHNIQUES:
Thus far, this chapter has focused on budgets, standards, and variances to
assess entity performance. However, other non-financial metrics should also be
employed in performance evaluation. This is sometimes referred to as
maintaining a balanced scorecard, meaning that performance assessment should
take a holistic approach. Long-term business success will not be achieved if the
focus is only on near-term financial outcomes. At the same time, financial goals
are not abandoned; the goal is to achieve balance.
With the balanced scorecard approach, an array of performance measurements
are developed. Each indicator should be congruent with the overall entity
objectives. Further, each measure should be easily determined and
understood. These measurements can relate to financial outcomes, customer
outcomes, or business process outcomes. Although a balanced scorecard
16 | P a g e
approach may include target thresholds that should be met, the primary mantra is
on improvement. This means that all participants are continually striving to beat
pre-existing scores for each measure.
We saw how responsibility accounting concepts caused performance reports to be
prepared for different steps in the corporate ladder. This notion is equally
applicable to the balanced scorecard approach. The overall corporate entity may
have macro targets and measures. Similarly, sub-units will have their own unique
goals. A scorecard approach can even be pushed down to the individual
employee level. For instance, a retail store may require that tellers complete a
certain number of transactions per hour. This "quota" in essence would represent
a nonfinancial metric that can be scored for each employee.
THE BALANCED SCORECARD IN OPERATION:
We saw for Blue Rail Manufacturing a number of examples of financial goals that
could be included in a balanced scorecard assessment. Examples include the
standard cost for material, the standard labor hours per rail set, the expected
production level, and so forth. But, what would be some examples of customer
outcomes and business process outcomes?
Potential Customer Outcomes:
o Results of a customer satisfaction survey
o Product returns/warranty work rates
o The frequency that customers reorder (or do not reorder)
o Estimated market share
o New customers that are based on referrals of existing customers
o Frequency that customer bids lead to customer orders
o Customer complaint/compliment rates
o Price in comparison to competitors
Potential Business Process Outcomes
o Defect free units as a proportion of total production
o Frequency/size of product liability claims
o Time from order receipt to shipment
o Size of customer order backlogs
17 | P a g e
o Lost production days due to out-of-stock raw materials or equipment
failure
o Employee turnover rate
o Employee morale survey results
o Employee accident rates/claims for workers' compensation
o Average experience level of employees
In reviewing this list of potential items for inclusion in a balanced scorecard
performance appraisal, you have probably thought of some additional items for
inclusion. The choice is up to management. The idea is to find those items that
drive business success in a way that is consistent with the corporate
philosophy. Perhaps Blue Rail has a goal of 100% customer satisfaction with
respect to quality, but knows that its price will be 20% higher than
competitors. Or, Blue Rail may have a goal of being the lowest cost provider and
will tolerate some degree of customer discord.
The metrics are intended to measure progress toward fulfillment of the corporate
objectives, and the managerial accountant is apt to be heavily involved in
gathering the necessary data for inclusion in the balanced scorecard performance
reports. These reports are often graphical in nature to facilitate easy use and
interpretation, with particular emphasis on timely identification of
trends. Sometimes, the metrics are prominently posted in the work place; perhaps
you have seen a sign at a construction site noting the number of consecutive
accident free work days. By prominent display of such data, employees are
constantly reminded of, and vigilant to meet, key performance goals.
18 | P a g e
Factory Overhead Variances:
Factory overhead controllable variance formula:
(Actual factory overhead) – (Budgeted allowance based on standard hours
allowed*)
Factory overhead volume variance:
(Budgeted allowance based on standard hours allowed*) – (Factory overhead
applied or charged to production**)
Factory overhead spending variance:
(Actual factory overhead) – (Budgeted allowance based on actual hours
worked***)
Factory overhead idle capacity variance formula:
(Budgeted allowance based on actual hours worked***) – (Actual hours worked ×
Standard overhead rate)
Factory overhead efficiency variance formula:
(Actual hours worked × Standard overhead rate) – (Standard hours allowed for
expected output × Standard overhead rate)
Variable overhead efficiency variance formula:
(Actual hours worked × Standard variable overhead rate) – (Standard hours
allowed × Standard variable overhead rate)
Variable overhead efficiency variance formula:
(Actual hours worked × Fixed overhead rate) – (Standard hours allowed × Fixed
overhead rate)
Factory overhead yield variance formula:
(Standard hours allowed for expected output × Standard overhead rate) –
(Standard hours allowed for actual output × Standard overhead rate)
19 | P a g e
INTRODUCTION TO ORGANIZATION:
Bata had traditionally targeted the lower middle and middle class
segments of the society and was now considering changes in its strategy to
be able to survive in the market. The MD of Bat a was considering the
efforts necessary to realign Bata Pakistan’s manufacturing, outsourcing,
distribution and brand strategy in the light of increased local competition
and Chinese imports.
BRIEF HISTORY OF THE COMPANY
The business that became the Bata Shoe Organization was
established on August 24, 1895 in Zlin, Czechoslovakia by Tomas Bata,
and included his brother Antonin and Sister Anna. Although this business
was new, the Bata name had been part of a tradition of shoemaking for
eight generations, spanning three hundred years.
It was one of the first modern day shoe ‘manufactures’ a team of
snitchers and shoemakers creating footwear not just for the local town, but
also for the distant retail merchants. This departure from the centuries old
tradition of the one man cobbler’s workshop was a brand new concept,
creating an entirely new industry.
The Bata enterprise revolutionized the treatment of employees and
labor conditions. Tomas consistently maintained a human focus, creating
opportunities fro development and advancement, and added compensation
for employees based on achievement.
In late 1985 Antonin was drafted into the army for compulsory military
service and lift family shoe business. Also that year, Anna left the company
to marry, leaving a young Tomas to build the business on his own.
20 | P a g e
By 1905 Tomas had taken the new enterprise to 2200 pairs of shoes
per day, produced by 250 employees - utilizing resourceful imaginations,
skilled hands and modern machinery to keep up with demand. Under this
‘manufacturing’ system, productivity was greater then even before. Demand
grew rapidly in the early 1900’s despite material and manpower shortages,
cartel and the outbreak of World War 1, sales continued to increase,
reaching two million pairs per year by 1917.
As the enterprise prospered, so did the communities where it
operated, Tomas believed that a focus on people and public service was
critical for business success. The enterprise built housing, schools and a
hospital near the shoemaking plant in Zlin. It provided food and inexpensive
rent during very difficult times; when there was no help to be found. Bata
companies alter provided rail services, construction, insurance, publishing
and tannery in Zlin.
SINGNIFICANCE OF THE ISSUE
Material Cost Variance or Material Total Variance is the Variance in material
cost actually incurred on material and the material cost estimated on material.
Material Cost Variance can be derived as follows:
MCV = (Standard Quantity x Standard Rate) - (Actual Quantity x Actual
Rate)
Material Cost Variance can be sub-divided as follows:
1. Material Rate Variance or Material Price Variance is the variance in the
rate or price of material actually spent and the material rate/price estimate-
Material Rate Variance can be derived as follows:
MRV = Actual Quantity (Standard Price - Actual Price)
21 | P a g e
2. Material Yield Variance: The difference between the actual output and the
standard expected output is the Material Yield Variance.
There are two methods of calculating Material Yield Variance. They are as
follows:
Input Method:
MYV = (Standard Input - Actual Input) x Average Cost / unit
Output Method:
MYV = (Actual Output - Standard Output) x Total Cost / unit
Labour and FOH calculated in same manner.
BREAK EVEN POINT
Break Even Point is the level of sales required to reach a position of no
profit, no loss. At Break Even Point, the contribution is just sufficient to cover
the fixed cost. The organization starts earning profit when the sales cross the
Break Even Point. Break Even Point can be calculated either in terms of units
or in terms of cash or in terms of capacity utilization It can be calculated as
follows:
BEP in units = Fixed Cost / Contribution per unit
BEP in cash = Fixed Cost / P.V. Ratio
BEP in terms of capacity utilization = BEP in units / Total capacity x 100
22 | P a g e
PRACTICAL STUDY OF ORGANIZATION
BATA BUSINESS
Bata Shoe Organization companies are involved in every facet of the
business of shoes. Throughout the world, Bata companies service
customers from the store sales floor to the factory floor.
Retailing
Bata Shoe Organization companies have built successful retail store concepts
to satisfy changing consumer tastes and needs. Each store features
merchandise targeted to different lifestyles and people. The merchandise
ranges from footwear to clothing and goods complementing shoe
offerings. Sensitivity to and satisfaction of customer wants and needs has
allowed the Bata Shoe Organization (BSO) to become a world leader in
footwear.
Manufacturing
Tomas Bata's revolutionary business concept was to industrialize the
shoemaking process of that day. That type of thinking has been the driving
force behind the Bata Shoe Organization success. The Bata Shoe
Organization has been an innovator in the manufacturing of shoes over the
years. Bata personnel have made important advances in DVP (Direct
Vulcanization Process), PVC, athletic footwear production and slush-molded
footwear production.
Wholesaling
The Bata Shoe Organization [BSO] enjoys a unique position in the
wholesale marketplace Global economies of scale enable BSO plants to
offer quality products at local prices, with many operating at ISO standards.
23 | P a g e
Bata Shoe Organization production facilities are world renowned for their
commitment to quality and customers, and have attracted production
contracts from many international footwear brands.
BATA PAKISTAN LIMITED
Bata Pakistan Ltd. was formed in Pakistan in 1952. It was a newly growing
concern all over the world but in Pakistan it established its feet with in very
short time. It was very tuff decision for the Bata International to start its
business in a country that was newly established. But Bata's decision was
quite right because there was not so tuff competition in Pakistan at that time
which helps them to make their foots more strong. Now Bata Pakistan is not
only providing the quality shoe with in Pakistan but is also exporting its major
portion of production all over the world. Within the country Bata is facing the
competition with Service industries ltd and other private companies.
According to a survey almost 89% of the market is "covered by the other
organizations and 6% by Service and 5% by the Bata Pakistan Ltd.
Bata Pakistan Ltd. is producing almost 13000 million pairs of shoes with in
year but in year 2001 produces 13891 million pairs of shoes which shows
the soundness of the organization and it strong footing in the Pakistan. Bata
is still improving its business and know a days it become the most favorite
footwear for people of Pakistan.
24 | P a g e
EXAMPLE
The following data pertain to the first week of Bata Shoe in April.
Material
Actual purchases 1500 @ Rs. 3.80 per unit
Actual usage 13 50 units
Standard usage 1020 units @ Rs 4 per unit
Direct Labor
Actual hours 310 hrs @ Rs. l2.30 hr
Standard hrs 340 hrs @ l2 per hr
Compute
Material purchase price variance.
Labor rate variance.
Solution
MATERIAL PURCHASE PRICE VARIANCE
Actual x (standard - actual units)
1500 x (4-3.80)
1500x0.2 = 300 favorable
Labor Rate Variance
Actual labor cost.
310x12.30=3813
Standard labor hours
310x12 = 3729
Rs 93 favorable
25 | P a g e
Factory overhead variance taken by
Bata shoes Annual Financial Report.
Cost of Sales 2010 2009
Raw material consumed 1,798,712 1,204,315
Salaries, wages and benefits 200,705 170,600
Fuel and power* 84,877 56,729
Stores and spares consumed* 6,588 4,840
Repairs and maintenance* 26,771 20,546
Insurance* 4,603 4,215
Depreciation* 11,613 11,602
2,133,869 1,472,847
Add: opening goods in process 41,249 59,962
2,175,118 1,532,809
Less: closing goods in process 91,989 37,708
Cost of goods manufactured 2,083,129 1,495,101
Add: opening stock of finished goods 1,035,130 891,349
Finished goods purchased 2,021,036 1,429,343
5,139,295 3,815,793
Less: closing stock of finished goods 1,523,853 1,062,278
3,615,442 2,753,515
Note:
*Here BATA shoes financial statement shows the total cost of goods
including (Direct Labor), (Direct Material) and (Factory Overhead)
separately. Therefore we assume the (fuel, power, stores, repairs,
insurance and depreciation) amount as Factory Overhead. Then the
26 | P a g e
variance between 2010 and 2009 factory overhead is calculated
below:
Factory overhead 2009- 97,932
Factory overhead 2010- (less) 134,452
FOH cost increased by (36,520)
Analysis of increased FOH Cost
As we see that the foh cost of BATA shoes has increased by
Rs.36, 520 now we will figure this out that is the cost increase is
affective for BATA business or is this increase is showing the
weakness or loss to the company.
Sales
Net sales 2009- 4,733,331
Net sales 2010- (less) 6,118,643
Increase in sales (1,385,312)
Profit:
Profit after taxation 2009- 454,836
Profit after taxation 2010- (less) 683,983
(229,147)
27 | P a g e
After analyzing the following figures we came to result that
hence the cost of FOH of BATA shoes is increased in 2010 but it
belongs to others aspects as high production, increased sales and the
company earns profit in 2010.
When a company does heavy production it got heavy sales and
heavy sales become a factor to earn heavy profits and when a
company produces more than it is obvious to increase in cost.
28 | P a g e
SWOT ANALYSIS
Strengths
1. Brand Image
2. Reasonable quality at low or reasonable price
3. Diversity with ranges in running, training, court, basketball, football
and Outdoor
4. Footwear for the entire family
5. Financially Strong
6. Conveniently accessible outlets in various parts of the country
7. Targeting all income segments
8. Provide training for managers and employees
9. Nationwide retail network
Weaknesses
1. No continuity of leadership
2. In 2001, 5% decrease in net sales
3. No proper planning regarding Advertisement
4. No variety in Fashionable shoes
Opportunities
1. E-Commerce
2. Acquired, Partnership with small players
3. Entering new segments of Markets
4. Capturing Market where no other potential competitor exists
5. Innovative Products
6. New mediums for advertisements
Threats
1. Customer Dissatisfaction 2.Price wars with competitors
29 | P a g e
2. Competitors
3. Political Instability
4. Economic Threat
5. Changing in consumer preferences
DATA COLLECTION METHOD
As this type of collected through books, internet and also through observation
we make on daily bases. This type of data is known as secondary as well as
primary data from which we make observation and making question from
people and also through survey and information available on books and
computer.
CONCLUSION
As from the all discussion regarding Bata shoe as it is the manufacturing
concern company and they bearing lots of cost and its may increase with time
because it is not possible that actual and standard cost remain same.
Variances create problem for the organization proper arrangement should be
made.
30 | P a g e
RECOMMENDATION
Financial Position of the Bata Pakistan limited is very impressive only in few of
the department Bata is quite week. There is some of recommendations which
help the management to overcome these deficiencies
Bata Debt to Equity ratio is 3.51, which means almost 75 % are debts.
Due to high debts ratio financial charges are increasing and consuming
major portion of profit.
Management has to reduce its debts to reduce the financial charges.
Due to High debts ratio company will also find difficulties if they apply
for the loan. Because none of the financial institution will like to invest
money due to low equity ratio.
Company's current ratio is 1.17:1 but the favorable and most
acceptable is 2:1. So company should try to decrease its liabilities
mainly the accrued expenses payable or to increase its current assets
to be more positive.