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Project on Working Capital Management

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0 SUMMER TRAINING PROJECT REPORT ON WORKING CAPITAL MANAGEMENT FOR “GKB Rx LENS PVT. LTD.” FOR THE PARTIAL FULFILLMENT OF THE REQUIREMENT FOR THE AWARD OF POST GRADUATE DIPLOMA IN MANAGEMENT UNDER THE GUIDANCE OF: UNDER THE SUPERVISION OF: Prof. Sweta Saurabh Mr. Arni Tiwari (Faculty, PGDM, G.B.S.) (Branch Manager, Accounts , GKB) SUBMITTED BY - MUKESH SHARMA PGDM 2011-13 Galgotias Business School APPROVED BY AICTE, MINISTRY OF HRD, GOVT. OF INDIA) 1, KNOWLEDGE PARK, PHASE II, GREATER NOIDA. (U.P.)
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SUMMER TRAINING PROJECT REPORT ON

WORKING CAPITAL MANAGEMENT FOR

“GKB Rx LENS PVT. LTD.”

FOR THE PARTIAL FULFILLMENT OF THE REQUIREMENT

FOR THE AWARD OF

POST GRADUATE DIPLOMA IN MANAGEMENT

UNDER THE GUIDANCE OF: UNDER THE SUPERVISION OF:Prof. Sweta Saurabh Mr. Arni Tiwari (Faculty, PGDM, G.B.S.) (Branch Manager, Accounts , GKB)

SUBMITTED BY - MUKESH SHARMA PGDM 2011-13

Galgotias Business School

APPROVED BY AICTE, MINISTRY OF HRD,

GOVT. OF INDIA)

1, KNOWLEDGE PARK, PHASE II,

GREATER NOIDA. (U.P.)

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CERTIFICATE

This i s to cer t i fy tha t t he project work done on ‘Working

Capital Management’ i s a bonaf ide work car r ied out by

Mr.Mukesh Sharma under my supervis ion and guidance . The

projec t repor t i s submi t ted towards the pa r t ia l ful f i l lment of 2

– year , ful l t ime Pos t Graduate Diploma in Management .

This work has not been submi t ted anywhere e lse for any o ther

degree /diploma . The or iginal work was car r ied dur ing Ma y 1 ,

2012 to June 20, 2012 in ‘GKB Rx Lens Pvt . Ltd’ .

Name & Sign of Facul ty:

Date:

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ACKNOWLEDGEMENT

This was a big pro ject and i t has been a very herculeous task to

make i t a success s tory. Over thi s ent i re project work has been

a very me morable journey for me.

Fi rs t of a l l , I would l ike to t ake the opportuni t y to express my

s incere thanks and grat i tude to Mr. R.K. Maheshwary (C.F.O. ,

GKB) & Mr. Arni Tiwari (Branch Manager Accounts , GKB)

for a l lowing me to do the projec t a t GKB and al so providing

me valuable guidance and unfl inching support wi thout which

thi s project would not have been poss ible .

I am highly ob l iged to Mr. V.N. Tiwari (Manager, Credi t

Control Department) & Mr. Amresh Tiwari (Accounts-

Executive, Credi t Control Department) for h is enormous

support and guidance f rom t ime to t ime dur ing the process .

My s incere regards t o Prof . Dr. Renu Luthra, Director,

G.B.S. , Dr.V.K. Luthra, Director, CRC, G.B.S. my project

facul ty guide Prof . Sweta Saurabh , for provid ing me r ight

d i rec t ion and opportuni t y whenever I faced problems dur ing the

whole project .

Las t but not the least , I would l i ke to express my gra t i tude to

the ent i re manage ment of GKB who have al so co-operated wi th

me for the successful complet ion of my project .

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Declaration

I , Mukesh Sharma , Rol l no 11PGDM 053, s tudent of PGDM

of Galgot ias Bus iness School , Grea ter Noida , hereby dec lare

tha t the project repor t on “WORKING CAPITAL

MANAGEMENT at GKB Rx LENS PVT. LTD.” i s an

or igina l and authent icat ed work done by me.

I fur ther declare that i t has not been submi t ted el se where by

any o ther person in any of the inst i tut es for t he award of any

degree or diploma.

Name of t he s tudent :

Date:

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PREFACE

The need for working capital to run the day-to-day business activities

is to be emphasized. We wil l hard l y f ind a business f i rm which

does require any amount of working capital. The goal of working

capital management is to manage firm’s current assets and liabilities in

such a way that a satisfactory level of working capital is maintained. This is

important because if it cannot maintain a satisfactory level of working

capital, it is likely to become insolvent and may even be forced into

bankruptcy. The current assets should be large enough to cover its

current liabilities in order to ensure a reasonable margin of safety.

The interaction and balance of current assets and current liabilities is

therefore the main theme of theory of working capital.

Thus for the fulfillment of the above requirement a project was

undertaken by me on the topic “WORKING CAPITAL MANAGEMENT FOR

GKB Rx LENS PVT. LTD”. For the convineance of study the whole

current assets and current liabilities are further divided into cash

management, receivables management, inventory management however the

emphasis in the study is on the financing of working capital

requirement which is mainly through banks, starting right from

assessment of projection of working capital requirements, preparation of

CMA form up till sanctioning of limits by bank.

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TABLE OF CONTENTS: Page No.

Execut ive Summary 6-12

i ) Int roduct ion 7i i ) Aims and Object ives 8i i i ) Methodology 9iv) Analys is 10v) Conclusions 11vi ) Recommendat ions 12

Part –I An Overview of the Organizat ion 13-49

i ) Int roduct ion 14i i ) His tory of the Organizat ion 15-18

i i i ) Journey f rom GKB to VISION Rx 19-31iv) Depar tmental Study 32-37v) Detai led s tudy 38-49

Part-II Project Overview 50-85

i ) Int roduct ion 52-63i i ) Aims and object ives 64

i i i ) Research Methodology 65-66 iv) Analys i s 67-78v) Conclusions & Recommendat ions 79

vi) Limi tat ions 80vi i ) Overa l l Exper ience 81-85

Part –III 86-99

i ) Bibl iography 87i i ) Annexures 88-99

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The projec t t i t led “Working Capi ta l Management” bas ical l y

engul fs t he ef f ic iency wi th which working capi ta l i s managed at

GKB Rx Lens Pvt Ltd.The Projec t a t a glance is furnished as

under -

Name of the uni t : GKB Rx Lens Pvt Ltd.

Reg is te red & Head Of f ice : P -4 Kasba I ndust r i a l E s tate P hase- I

Ko lkata -700107 Phone:033-24424354 , 4937

E-Mai l : gkbca l@vsn l . com W ebs i t e : www.vis ionrxlab.com

Cons t i t u t i on: P r iva te L im i t ed company

L ine Of Act iv i t y : Manuf actu r ing of Ophtha lmic Lenses , Trad ing in Dom est ic & In t erna t iona l marke ts .

Em ploym ent Genera t ion: E igh t hundred and th i r t y f i ve

Banker ’s t o t he Company: State Bank of India Commercia l Branch Bal lygunge 50 A Gariahat Road Kolkata-700019

Cred i t L im i ts en joyed : Fund Based

A) Cash Credit - 13 Crore

B) Term Loan - 20 Crore

Non fund Based

A ) B ank Guaran tee -25Lakhs

B) L /C- 10.00 Crores

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The aims and object ives of the s tudy i s to make an in depth

anal ys i s of the nature of working capi ta l management and i t ’s

ac tual requi rement for the company. The s tudy wi l l a l so focus

on assess ing the working capi ta l needs of a company f rom the

banker ’s point of view and this wi l l be compared to see

whether i t -

1) Matches the es t imates of the company.

2) The exis tence of mis-match between the

compan y’s requi re ment vis -a’vis the bankers .

This whole project is based on assessing the Working capi ta l

requi rement of a manufactur ing uni t wi th major focus on

domest ic expansion as wel l to compete in inte rnat ional market

of qual i t y prescr ipt ion lenses . The s tudy compr ises to know in

detai l s t he role of bankers and that of t he shareholders in

funding capi ta l projec ts , working capi ta l forecas t and

favorable/unfavorable impact of Capi ta l Gear ing.

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A Research Design is the framework or plan for a study which is used as a

guide in collecting and analyzing the data collected.

The basic objective of research cannot be attained without a proper

research design. It specifies the methods and procedures for acquiring the

information needed to conduct the research effectively. It is the overall

operational pattern of the project that stipulates what information needs

to be collected from which sources and by what method.

RESEARCH DESIGN : DESCRIPTIVE

This s tudy i s l imi ted to one organiza t ion onl y, hence i t i s

Exploratory in nature . The me thodology adopted i s col l ect ion

of da ta f rom Primar y and Secondary sources .

SAMPLING TECHNIQUE : CONVENIENCE SAMPLING METHOD

This i ncludes ana lys i s of Balance Sheet , Operat ing Cycle

anal ys i s , pas t ana lys i s , review of compan y’s interna l document

e tc . as par t of the Primary data col lect ion .

Impor tant ins t i tu t ions associated wi th the funct ion of the

compan y inc lus ive of bankers and other organizat ions formed

a source of Secondary data col lect ion .

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Anal ys i s has been based on CMA data method vi s-à-vis cur rent

assets in es t imat ion of working capi ta l requi rement f rom the

compan y’s point of view and the Flexi Finance me thod from

the Banker ’s poin t of view.

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Based on es t imates we f ind tha t there is no var iance between

the company’s requirement and the Banker ’s assessment , which

has been expla ined in de tai l wa y in par t I I of the projec t .

However , the Compan y i s in need for higher l imi t s t o the

extent of Rs .17 crores .

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The ac tual requirement of working capi ta l f rom the compan y’s

po int of view and assessment there of made b y thei r Banker’s

i s subject to the annual per formance of the company and close

post c redi t sanct ion and moni tor ing by i ts Banker’s . In view of

the above we recommend prudence on the par t of the compan y

in ut i l iz ing the funds obtained f rom the Bank vis -a vis proper

d isbursement by thei r Bankers .

The Company i s pr i ma fac ie e l igible for higher l imi t s to the

extent of Rs .17 crores . However , due to the joint venture wi th

Essi lor Int ernat ional , France the compan y proposed to ra i se

and fund i ts working capi ta l requi rements f rom i ts own

sources . Hence, no addi t iona l l imi ts are asked for by the

compan y f rom i t s bankers .

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GKB ini t i a l l y was a pa r tnership f i rm in the name and s tyl e of

Gopal Kri shna Brothers which ma inly s tar ted operat ing s ince

1959 in manufactur ing of ophthalmic lenses and had i ts

manufac tur ing act ivi t ies car r ied a t Agra . The compan y under

s tudy i s an exclus ive ent erpr ise of Mr. B.K. Gupta. This

compan y i s exclusively engaged in the manufac tur ing,

processing, t rading and development of ophthalmic prescr ipt ion

lenses and i ts act ivi t i es ma y be regarded as that of vis ion-care ,

heal thcare and of l i fes tyl e product manufac tur ing .

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“GKB”, the connotat ion denotes a par tnership f i rm previousl y

known to be “Gopal Kri shna & Brothers” had an as tute

entrepreneur and leader in the form of Mr. B.K. Gupta. This

par tnership f i rm was into ophthalmic lens business s ince 1959

with i t s smal l manufactur ing faci l i t ies in Agra wi th the he lp of

domest ic technology. Mr. B.K. Gupta, a person of own

d ynamism and class of pe rsonal i ty broke away f rom par tnership

and s tar ted his f i rs t re ta i l opt ical shop in Gariaha t in Kolkata i n

t he yea r 1968 in the name and s t yle of GKB Opticals . Within

just couple of years , GKB Opticals was a fascina t ing name

a mong those who needed a visual correct ion and s tar ted taking

shape of high value brand image.

Number of re ta i l out le t s s tar ted increas ing in and across Kolkata

and had a very h igh presence in the mind of Kolkat tans . Mr. B.

K. Gupta , who focused ini t ia l l y on the hor izontal expans ion of

t he re tai l out le t s , joined by h is two sons namel y Mr. S .K. Gupta

and Mr. Lal i t Gupta taking a lead in the ver t ical expans ion of

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the ophthalmic bus iness . I t was in the year 1985 when aseparate

company was formed by the t r io in t he name of GKB Rx Lens

Pvt . Ltd. t o focus exclusive ly on manufactur ing of high qual i t y

prescr ipt ion lenses by br inging high-end t echnologies avai lable

t o the consumers of wes tern countr ies . I t was a real revolut ion

in t he Indian Ophtha lmic Indust ry where GKB Rx Lens Pvt . Ltd.

of fered Indian consumers CNC (computer numer ical l y

cont rol led) l enses wi th 100% accuracy of visual cor rect ion. The

two companies GKB Opt ica ls Pvt . Ltd. and GKB Rx Lens Pvt .

L td. togethe r had a cut t ing edge advantage over the compet i t iors

and had given a f i l l ip to t he group. Both the companies under

t he dynamic leadership of Mr. B. K. Gupta and hi s sons ’ der ived

reputat ion and bus iness by br inging utmos t sat is fact ion to the

Indian consumers taking advantage of cut t i ng edge technologies

and the s ta te of the a r t products of fered to every n iche segment .

Whi le GKB Opticals , showcased products of Se iko - from

Japan, Rodens tock - from Germany, Car t ier , Swarovski , Versace,

Mont Blanc , Hugo Boss , Porsche, Tommy Hi l f iger , Vogue,

Gucci , Armani , Oakley and Levis , GKB Rx Lens had t ie -ups

wi th interna t ional manufacturers for high-end products and

manufactur ing processes .

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In the year 2011-12 GKB Opticals i s a group of re ta i l

ophthalmic out le ts compr is ing 96 exclusive high-end counters

spread al l ac ross the count ry garner ing a turn-over of around

Rs . 9702.72 Lakhs employing 835 employees . GKB Rx Lens is a

company of 101 Crores sales posted in 2011-12 with i t s pan

India presence through 14 branches and 11 service cent re wi th

s ta te of the ar t manufactur ing fac i l i t ies a t a l l branches . I t has

i t ’s Expor t Oriented Uni ts a t New Delhi , Kolkata and Cochin

which together export ophtha lmic lenses to European countr ies

worth 5-6 Crore a month. The total manpower s t rength wi th

GKB Rx Lens is a round 835 employees .

Keeping pace wi th t ime and ever changing tas te of consumers

GKB Rx Lens embarked on a join t venture wi th world’s largest

l ens manufacture r Essi lor Interna t ional in t he year 2006. This

s tep is again a l andmark dec is ion taken by the Board of

Direc tors of GKB Rx Lens to keep the ever- increas ing inf lux of

i nternat ional compet i t i on in the Indian Market .

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PEOPLE BEHIND GKB Rx LENS PVT. LTD.

The founder of th is premier organizat ion i s Mr. Bri jendra Kumar

Gupta, an outs tanding ent repreneur . Apart f rom the Mr.Gupta

t he other people who are cont inuous ly cont r ibut ing for the

development of GKB are as fol lows-

Mr.Sanjiv Gupta ---------- Director Operation

Mr.Lalit Gupta --------- Director Marketing

Mr.R.K.Maheshawry ----- C. F. O.

Mr.Arni Tiwari ------------ Branch Manager Accounts

Mr.R.P.Tripathi ---------- Manager National Operation

Mr.M.P.Gupta ----------- Manager Accounts

Mr.A.N.Saha ------------- Manager Finance

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I t ’s founder , Director Mr. B.K. Gupta incorporated GKB RX

LENS PRIVATE LIMITED in November 1985 a t Calcut ta ,

ventur ing into set t ing up India ’s mos t modern Prescr ipt ion Lens

Laboratory in Calcut ta equipped with the la tes t CNC machines

impor ted f rom LOH German y.

This lab produces world-class

prescr ipt ion lenses in both glass

& plas t ic to meet the needs of

t he count ry’s opt ic ians .

As par t of i t s long-term st rategy to reach out i t s customers

(opt ic ians & wholesa lers ) in regional a rea , t he compan y opened

satel l i te prescr ip t ion labs and se rvice centers equipped with

gr inding and edging uni t s . I t opened i t s own uni t i n 1991 at

Chennai , in 1993 at Bangalore , in

1994 another service uni t a t

Calcut ta , i n 1995 at Cochin and in

1996 a t Delhi .

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In 1995, GKB Rx Lens car r ied out a major expansion plan in the

f i e ld of export . I t se t up a capi ta l - intens ive export uni t a t

Kolkata that included the la tes t LOH CNC E2 to mass -produce

mineral ophthalmic l enses . Toda y the compan y i s being

recognized as one of the major suppl ie rs of progressive, bi focal

and s ingle vis ion lenses i n

t he world market . The

h ighl y capi ta l extensive

p lant has been

commissioned in ear ly 1998

a t the compan y’s new

premises in Kasba

Indus tr ia l Estate , Kolkat a .

GKB has earned the dis t inct ion of managing the most successful

d i spens ing showrooms in the count ry. On 15 t h August 1997 on

the eve of India’s 50 t h Independence i t inaugura ted i t s f i rs t

showroom located ins ide Sankara Nethralaya a t Chennai . Toda y

GKB Opticals i s India ’s leading cha in of world-c lass opt ical

products boast ing a t otal of 96 reta i l out le t s present in ever y

ma jor c i t y in the country. I t ’s re ta i l act ivi t ies were separated to

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form an independent ent i t y in November 2005, j us t before the

joint Venture wi th Essi lor .

GKB Rx Lens Pvt . Ltd is the hi - tech

ophthalmic lens process ing compan y

announced i t ’s 50/50 Joint Venture wi th

Ess i lor India , the 100% owned Indian

subsidiary of Essi lor Internat ional France,

the worlds ’ leade r i n ophtha lmic l enses in

January, 2006.

“Vis ion Rx Lab”, the new branding i s equipped with the la tes t

t echnology and i t i s recognized int ernat ional l y for i t s qua l i t y

and the commitment to de l iver l enses across the globe in the

shor tes t poss ible t ime .

Today i t has become a major brand in man y countr ies and

cont inues t o increase i t s presence every da y. The y have near l y

850 emplo yees and 14 prescr ipt ion

laborator ies equipped with the

la tes t technology to produce world-

c lass l enses l ocated in major c i t i es

i n the count ry.

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OBJECTIVES & VALUES :

GKB Rx Lens promotes h igh

technology lenses i n both glass and

p las t ic . Even though, the indust ry

t rend in ophthalmic l enses is t owards

market ing the bes t qual i t y l enses , the company through i ts

automated p lants , associat ions wi th

the global l eaders in t he opt ical

indus t ry l ike Corning France and

Sa t is - loh German y and wel l

organized di s t r ibut ion s ys t ems is

a t tempt ing to develop a spec i f ic

n iche in the opt ical indus try.

In 1991, GKB Rx Lens held the di s t inct ion to become the

me mber of OLA (Opt ica l Laboratory Associat ion) , USA.

GKB Rx as a compan y has a lways s tood for qual i t y. I t has role-

modeled i t se l f as a top qual i t y opt i cal compan y that

e mphasi zes on high qual i t y new generat ion lenses .

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MARKETING & MANUFACTURING NETWORK

To be ready for tomorrow’s demands ,

GKB Rx Lab br ings innovat ive lens

products and world-class optomet r ic

solut ions that cate r to the needs of i t ’s

spectacle wearers . I t has par tnerships wi th leading

internat ional names l i ke Se iko (Japan) , Rodenstock

(German y) , Opt ima Resolut ion (USA), Shami r

( Is rael ) , Transi t ions (USA) and Younger Opt ics

(USA).

Backed with world-c lass serv ice by an exper ienced and

commit t ed team who are working round the clock to serve our

customers (opt ic ians and wholesale rs) across India and world,

makes GKB Rx Lab the f i rs t choice for qual i t y l enses .

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Domestic Market :

Current ly serving more than 8000 opt ic ians in t he domest ic

market , GKB has been successful in pioneer ing a leadership in

t he Indian opt ical scenar io through i t ’s l a tes t , advanced

automated plants from German y, France and Switzer land and in

col laborat ion wi th global leaders l ike Corning France , SEIKO

Japan, Rodens tock and Sat is loh Germany. At present , being the

count ry’s l arges t Rx lens manufacture r , GKB Rx Lens has a total

capaci ty of producing 9000 Rx lenses everyda y in a l l i t s high

technology labs in Kolkata , Chennai , Cochin , Bangalore ,

H yderabad, Pune , Vizag, Ahmedabad, New Delhi and Mumbai .

Addi t i ona l ly, 6500 lenses a re da i ly produced by i ts mass

product ion plant .

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Export Activ ities:

Apart f rom be ing the leader in th is developing and special ized

sec tor , GKB has managed to create a niche for i t s el f i n the

internat ional market , being the la rges t exporter of prescr ipt ion

lenses in India . GKB ente red into exports in t he 1970s and today

the company i s recognized as one of the major exporters ,

reaching out t o the advanced nat ions l ike U.S.A. , Canada,

F rance , Middle Eas t As ia , Far Eas t , Aust ral i a , Afr ica , Russ ia

and the Uni ted Kingdom wi th an annual growth of 23% in this

sec tor .

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Import:

The Company has a lso impor ted la tes t Automat ic Hard Coat ing

Plants f rom SCL Inte rnat ional , France and Freeform Lab f rom

Optotech, Germany. F inished and semi f inished lens are

impor ted form Seiko, Al t ra , Younger

e tc .

Technology & Quality Management systems

Vis ion Rx Labs a re equipped with the la tes t European

technology f rom Essi lor , Sa t is loh, Optotech and SCL among

o thers t o produce world-class lenses tha t conf i rm the CE

s tandards . I t fol lows internat ional qual i t y management s ys t ems

and has an extens ive exper ience, know-how and s t r ingent

cont rols to ensure opt imized ef f ic iency and qual i t y a t a l l

product ion s tages .

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Over the years, GKB’s commitment and dedication towards it’s

customers is witnessed by the highest quality of products and

services offered. With every new development, GKB is attempting to

develop a specific niche in the optical industry and at the

same time, remains loyal to its customers, providing

unique value additions at affordable prices, making

every product very much within the reach of the masses.

It has modeled a role for itself as a top quality Optical

Company in the world.

Vision :

To become a major, diversified, multinational, integrated company

with national leadership and strong environment consciousness,

playing a strong role in the industry of spectacle lenses.

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MISSION :

To achieve international standard of excellence in

all aspects of business (Domestic and International)

with focus on customers’ delight through product-

standard, quality-services and cost- reduction.

To maximize creation of wealth, value and

satisfaction for the stakeholders.

To attain leadership in developing, adapting and

assimilating state-of-the art technology for

competitive advantages.

To provide technology and services through

sustained Research & Development.

“Helping

the world

see better”

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THE RESOURCES

Human Resources

More than Eight Hundred mot ivated and wel l

exper ienced profess ional a re support ing var ious

ac t ivi t ies of the company as Lis ted Below:-

Accounts

Sales & Marketing

Production

Customer Support Service

Operation & Maintenance

Purchase & Supply

EDP

A substant ia l number of highly qual i f i ed and

exper ienced manpower is avai l able i n the

organizat ion.

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Equipment Resources & Off ice Automation

Ful ly compute r ized s ys tem with Microsof t Axapta connected wi th LAN & WAN al l over India .

The General study of some of the departments is explained below: -

1) Customer Support Service :

This is the one window ever on the look out for customers placing

orders with the company. Key customers like GKB Optical retail

outlets have the direct access to the online software of the company to

place their order which immediately goes for processing. Other

customers place their orders either through telephone, fax, e-mail or

through sales representatives who often visits this department where

orders are verified for their technical accuracies, stock availability and

an adequate lessoning with the customer are done before order goes for

processing. It’s a crucial department with enormous responsibility to

serve customer with exact requirement and timely deliveries. Truly, they

are the people who brings a smile on face of the customers.

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2) Inventory Department:

This department is centrally located at Kolkata with it is counterparts at each

of the branches. This department takes care of entire stocks right from raw-

materials and consumables to the finished products. They are responsible for

uninterrupted supply of raw-materials and consumables to the Central

Laboratory as well as to Branches Across the country.

This department keeps variety of lenses like Finished, Semi finished in

Glass, Plastic, Polycarbonate. Department Maintains the inventory through

integrated ERP named Axapta. After receiving the order form, the C.S.

Department issue the lens to lab (if semi-finished) and if it is finished lens

then the department issue the finished lens and sends it to the dispatch

department.

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3) Production:

The production department is having International quality of

machines like LOH V-PRO, LOH-50, etc.

Lens Process ing s teps in lab are given be low: -

Calculation Machine (computer)

Axis Marking

Blocking GeneratingLOH CNC

SmoothingLOH TORX

PolishingLOH TOREX

D Blocking(Cleaning Machine)

Quality CheckingNIDEK

Packing

T C&TMC

TINTFitting in Frame

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The whole product ion process s ta r t ing f rom the scra tch is

depicted in thi s p ictor ia l diagram.

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Manufacturing Facility:

I t has a complete setup of capi ta l intensive export & domest ic

uni t a t Kolkata which includes the la tes t LOH CNC E2

Generator to mass produce minera l ophthalmic lenses ,

specia l iz ing in Hi - index in 1.6,1.7 ,1.8,1.9. Today the compan y

is being recognized as one of t he ma jor suppl ier of such lenses

in t he world market . The compan y has e mbarked on world’s

bes t mul t i -coat ing sys tems from SATIS VACUAM of

Switzer land to under t ake hard coat ing on both glass and

p las t ic l enses . The highl y capi ta l extensive new plant has been

commiss ioned in ear l y 1998 at company’s new premises in

Kasba Indus tr ia l Es ta te Kolkata . The Company ha d added LOH

V-50, the s mal l vendor i n lens making indus try to i t s bat tery of

automat ic machine , to provide thinner CR-39 and

Pol ycarbonate Lenses . The company has added in 2000 lates t

automat ic hard coat ing plant f rom France wi th lates t LOH

VPRO. For value added process ing of CR-39 and Pol ycarbonate

specia l ly Hi - index and Progress ive lenses .

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Finance & Accounts Department :

The mos t vi t a l depa r tment of any bus iness organizat ion is

f inance, which is a lways cons idered as l i fe l ine of the business .

GKB has a lso developed an eff ic ient accounts depa r tment wi th

Axapata sys tem, which is e ffect ively spi l t i n to two divi s ions :

1) Finance &

2) Accounts

1) Finance Department :

The Finance depar tment of the compan y i s pr imar i l y

engaged in moni tor ing and control of var ious l imi ts

sanct ioned by i ts bankers . The f inance depar tment process

d iagram i s as under : -

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Finance depar tment looks up specia l ly into the fol lowing

funct ion as under :

Cash Credit: - I t i s actua l ly a fund based benef i t which is

requi red for inf low/out f low of cash through payment to:

1 . Raw mater ia l suppl ier

2 . Freight forwarder

3.Other includes - -

FINANCE DEPARTMENT

BANKING

FUND BASED(CASH CREDIT)

NON-FUND BASED(LETTER OF CREDIT & BANK GUARANTEE)

TERM LOAN OTHERS (PAYMENT

MONITORING)

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a) Factory /Off ice Overhead

b ) Import & Export Mat te rs

c) Statu tory Pa yment

Keeping the fund based limit by deposi ting receivables

and other col lect ions.

Letter Of Credit- This i s non fund based l imi t , which is

u t i l ized for the purchase of raw mater ia l f rom suppl ie r , and

uses per iod var ies f rom 60 da ys to 180 days depending upon

the term of wi th suppl ier .

Bank Guarantee - This is required aga ins t secured c redi t

benef i t or for providing Performance Guarantee.

Fund based or non fund based l imi t s are genera l ly secured by

Hypothecat ion of s tock & book debts of the compan y and

mor tgaging of f ixed assets .

Records of s tock and book debt repor t a re sent to t he bank

every month. Bank s t ipula tes for Margin mone y agains t i s sue

of L/C and Bank Guarantee.

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Normal ly for L/C guaranteed margin mone y by bank i s 10% and

for f inancial guarantee i t i s 25%. This pe rcentage va r ies f rom

compan y to company a lso f rom bank to bank. This i s f ixed

wi th the rela t ion of the company wi th bankers a lso wi th the

amount involved.

While sanct ioning the l imi t s for fund based and non-fund based

l imi t s , bank imposed some condi t ions as to drawing power

keeping margin mone y condi t ion.

Against s tock bank wil l a l low 75% value of the s tock and

against book debt the al lowable drawing ma y be 60% to 75%

depending upon compan y’s pe rformance t rack records . Bank

wi l l never al low drawing l imi t s on the ent i re value of s tock

and book debts as per company’s record .

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TOTAL LOAN FUNDED &

NON-FUNDED TERM LOAN:

A. FUND BASED LIMIT:

a) Term Loan

b) Export Packing Credi t

B. NON FUND BASED LIMIT

a) Let te r of Credi t

b) Bank Gurantee

2) Accounts Department :

The accounts depar tment of the compan y maintains the

fol lowing records in onl ine ERP Mic rosof t Axapta .

The Axapta have fol lowing modules-

a) General Ledger

b) Accounts Receivable

c) Accounts Payable

d) Inventory

e) Basic

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a) General Ledger:

Genera l ledger carr ies fol lowing i tems:

Chart of Accounts

Journal

Inqui res

Report s

Periodic

Setup

Journal :- General Journa l

Inquires :-

Ledger Transact ion

Audi t Trai l

Consol idat ion

TDS Depos i t / cer t i f icate detai l

Excise payment detai l s

Reports :-

i) GKB In-House Reports

Service credit note register

Material credit note register

Sales Tax register

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Other Misc. reports includes

Trai l Balance

Prof i t & loss s ta tement

Balance shee t

Consol ida ted debtor ’s l edger

Input tax credi t regis te r

Receipt l edger

Branch wise col lect ion report

Export sa les report

Export credi t note regis te r

Product ion loss report

i i) Base data reports

i i i) Transact ion :

Ledger Transact ion

Accounts Statement

iv) External reports

Deprecia t ion Schedule

v) Reconci l iat ion

Bank

Customer

Vendor

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vi) Per iodic :

Exchange adjus tment

Ledger set t lement

Set up :-Exchange rates

TDS

Struc ture

Excise

Sales Tax

Journal

Post ing

2) Accounts Receivable :

I t i s the main module of t he whole business cyc le and is

genera ted under these fol lowing s teps :

Order Cum Invoice (OCI) : At f i rs t a l l the orders placed

b y cus tomers are punched in the sys t em b y customer service

depar tment . They punch the order and check the ful l de tai ls

of pl aced order as per customer’s given presc r ip t ion and

then they calcula te the pr ice and val ida te i t .

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Af ter val idat ion OCI wil l ref lect i n the sys tem of inventor y

depar tment . Inventory depar tment then checks the

prescr ipt ion to f ind whether i t i s S tock or RX lens. I f i t i s

found to be a s tock lens then the y i ssue the same and post

t he journal entry through inventory se tup named as “Issue

f rom Inventory” feed into thei r ERP package s ys t em as

fol lows-

Stock Lens Issued A/c………. Dr .

To Work in Progress A/c

This issued quant i t y of l ens wi l l automat i cal l y show reduced

f rom the tota l s tock of that par t icu lar i nventory .

After tha t t he same lens is sent to the d ispatch depar tment .

Dispa tch depar tment packs the mater ia l and they change the

s ta tus as ‘Ready for Dispatch’ and pass the Journal ent ry

into the i r sys tem as fol lows-

Work in Progress A/c…..……Dr .

To Stock Lens Receipt A/c.

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Then the mater i a l i s handover to the courie r depa r tment

and s ta tus is changed as ‘Ready for Dispatch to Del iver to

the Customer’ .

When the lens is del ivered then the same OCI Number wi l l

ref lect in the sa les order s ta tus as del ivered and f rom

thereon s tar ts the real job of accounts depar tment .

Accounts depar tment makes the par t y-bi l l twice a month.

Afte r complet ion of bi l l i ng the col lec t ion f rom cus tomers

(Sundry Debtors ) s tar ts on.

The Compan y has f ramed cer ta in pol ic ies regarding thei r

debtors as per the des ic ion of top level management . This

c redi t pol icy is shown in the fol lowing table .

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For Credit Period:

For Credit Limit:

Cash Period Credit Limits

Nil – Cash On Delivery Cash on delivery

15 Days ( 3months Avg. Sales *15/30) * 110/100 )

30 Days ( 3months Avg. Sales * 30/30) * 110/ 100 )

45 Days ( 3months Avg. Sales * 45/30) *110 / 100 )

60 Days ( 3months Avg. Sales * 60/30) * 110/ 100 )

90 Days ( 3months Avg. Sales * 90/30) * 110/ 100 )

Micro-Soft Axapta helps to exerc ise cont rol in thi s regards .

Moreover accounts depar tment dec ides t he credi t pe r iod and

credi t l imi t on the bai s of cus tomer’s turnover .

Accounts depar tment maintains these Sales A/c and Debtor ’s

l edger into thei r s ys tem only. Accounts a re not maintained

manual ly be yond the sys tem.

Credit Period Credit Days Parameter

Nil – Cash On Delivery If the monthly business is upto Rs.5000

15 Days If the monthly business is upto Rs. 5001 – 10000

30 Days If the monthly business is upto Rs. 10001 – 20000

45 Days If the monthly business is upto Rs. 20001 – 40000

60 Days If the monthly business is upto Rs. 40001 – 100000

90 Days If the monthly business is more than Rs.100001

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c) Accounts Payable :

The accounts payable ac t ivi t ies s tar t f rom plac ing of raw-

mater ia l orders to the suppl ie rs . Purchase depar tment

makes purchase order through the sys tem and i t re f lec ts

pending t i l l the mater ia l i s not received in the compan y’s

warehouse. When the mater ia l i s rece ived then purchase

depar tment matches actua l purchase order wi th cha l lan

rece ived f rom vendor . After ma tching the chal lan, the

purchase depar tment sends the cha l lan a long with way bi l l

i s sued by sales tax depar t ment to the accounts depar tment .

Accounts depar tment wi l l then pos t the purchase order in

the s ys t em and make the invoice as per raw-mater ia ls

suppl ied the by vendor .

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CONTENTS PAGE NO.

1. INTRODUCTION 52-63

2. AIMS & OBJECTIVES 64

3. RESEARCH METHODOLOGY 65-66

4 . ANALYSIS 67-78

5. CONCLUSION & RECOMMENDATIONS 79

6 . LIMITATIONS 80

7 . OVERALL EXPERIENCE 81-85

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1. INTRODUCTION :

My project s tudy i s pr imari ly a imed a t unders tanding the

working capi ta l management of ‘GKB RX LENS PVT.

LTD’ . Working Capi ta l Management is t he s ignif icant

funct ion of f inancia l management for every f i rm. I t i s

impor tant for two basic reasons-

Inves tment in cur rent asset s , which represent a

subs tant ia l por t ion of tota l inves tment .

Investment in current assets and leve l of cur rent

l i abi l i t i es , which have t o be c lose ly watched to

keep i t in the rat io of 2:1.

The impor tance of working capi ta l management is re f lected

on the fact that f i nancia l managers of a compan y whateve r i t s

s ize ma y be spent a great dea l of t ime in managing current

asset s and current l iabi l i t ies .

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I t he lps them during…….

Arranging shor t te rms f inance for genera l operat ion and

peak level require ment .

Negot ia t ing favorable c redi t t erms .

Cont rol l ing the movement of cash.

Adminis t ra t ing the accounts receivables (Sundry Debts ) .

Moni tor ing the investment in inventor ies .

.

All these a re the major areas of concern for a Financial

Manager . In the management of Working Capi ta l which is

pr imar i ly re f lected in the character is t i c of cur rent assets , i t

has t o be kept in mind that current assets have the fol lowing

spec i f icat ions-

Short l i fe spam

Gets t ransform swif t l y i n to other asset s forms and

the l i fe spam of cur rent assets depend upon the

t ime requi red in the act ivi t ies of

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Procurement

Product ion

Sales

Col lect ion & degree of synchronizat ion

a mong them.

Current asset s , which are swif t l y t rans formed in to o ther asse ts

forms , a re re f lected in-

Cash, which i s used for acquir ing raw mater ia ls .

Raw mater ia l are t ransformed into f ini shed goods

( this t ransformat ion ma y involve severa l s tage of

work in progress )

Finished goods general ly sold on credi t are

conver ted into account rece ivable (Book Debt) .

Account rece ivable on real izat ion generates cash.

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A diagrammat ic anal ys i s of the above i s given which shows the

cyc l e of current assets t rans format ion:

WAGES, SALARIES FACTORY OVERHEAD

RAW MATERALS

SUPPLIERS

FINISHED GOODS

ACCOUNTS RECEIVABLES

WORK IN PROGRESS

CASH

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The working capi ta l needs of a f i rm whether operat ing in the

domest ic market or i n foreign market a re i nf luenced by var ious

fac tors . Some of the impor tant ones are: -

Nature of t he bus iness

Seasonal i t y of ope rat ions

Product ion pol icy

Market condi t i ons

Condi t ion of demand and supply

Service provider f i rms , which have a shor t opera t ing c yc le and

which sales predominant ly on cash basi s have a modest

working capi t a l requi rement . On the other hand, manufactur ing

compan y which have a long operat ing cyc le and which sel ls

la rge ly on credi t have substant i a l working capi t a l management .

Simil ar ly, companies , which have market seasonal i t y i n

operat ion have highly f luctua ted working capi ta l requi rements .

In such case there i s a peak level demand of working capi ta l ,

which ma y be requi red for a few months as compared to thei r

overal l requi rement for an ent i re f inancial

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year . This i s most ly not iced in the case of t ea , sugar-cane

woolen indus try etc .

Product ion pol ic ies depending upon the company-fol lowed

pol ic y is one of the const i tuents of working capi ta l

requi rement . In some cases they ma y have a di rect and posi t ive

cor relat i on wi th f i rms under going seasonal f luc tuat ions in

sales .

Domest ic compet i t ions and global requi rement a lso have

impor tant bear ing on working capi ta l needs. When compet i t i on

is severe compan y ma y requi re a la rger inventory of f inished

products . Simi lar ly on the export f ront a cont inuous suppl y

posi t ion as per impor te rs requi rement ma y also require holding

of l a rger inventory of f ini shed product t o be sh ipped as per

schedule given by the impor t er .

The condi t i ons of demand and supply are a l so important as a

par t of working capi ta l management . The inventory of raw

mater ia l , spares and s tores depends on the condi t ion of

suppl y. I f the supply i s prompt and adequate , compan y can

manage wi th smal l inventory. But i f the supply i s unpredic table

or has to be import ed, the company would have to acqui re and

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carry l ager inventory on an average to ensure t he cont inui ty of

product ion.

Every compan y fo l lows a working capi ta l pol i cy adopted as per

the needs of the compan y. This pol icy ma y be -

Conservat ive

Moderate

Aggress ive

Fol lowing table shows below cer ta in working capi t a l pol ic y

tha t can be adopted by any f i rm.

Modera te overal l Working capi ta l pol icy

Aggressive overal l working capi t a l pol ic y

Conserva t ive overal l working capi ta l pol icy

Moderate overal l working capi ta l pol icy

Conserva t ive Aggressive

WORKING CAPITAL POLICY

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Working Capital Policy :

An overal l Conservative Working Capital Pol icy reduces

r i sk and offers low return.

An overal l Moderate Working Capital Pol icy offers

moderate re turn accompanied by moderate r isk .

An overa l l Aggressive Working Capi tal Pol icy provides a

percentage of high r isk and high return as wel l .

Since requi rement of working capi ta l i s pr imari ly re la ted to

the current asse ts of the company, we now take a quick

overview of these essent ia l components of current asset –

a) Raw Materials- Raw Mater ia l s cons t i tute one of the major

i tems of expendi ture . Savings can be a ffected both in

purchasing as wel l as in s torage of excess of inventory.

Care ful purchas ing in te rms of qual i t y, pr i ce , and t iming can

resul t in conside rable saving of the f i rm. Car rying excess

i nventory b y any f i rm means blocking up capi ta l i n idle

resources . Further when mone y is conver ted into inventor ies

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addi t i ona l cos ts a re incur red for s torage, secur i ty,

supervis ion, i nsurance and obsolescence etc .

As a f i rm has to guard i t sel f agains t over s tock & under s tock,

i t ma y a l so face the danger of running out of s tock.

Therefore , in man y f i rms a pol icy of mainta ining a l evel of

safety s tock i s general ly car r ied out . This deci s ion is based on

f luctua t ions in

demand for the manufactured product

the cyc le t ime involved in the suppl y and

p rocurement of raw mate r ia l s and

o ther uncer taint ies involved in the procurement of

products .

b) Work-In-Process - Work-In-Process or semi- f inished

goods are an inte rmediary s tage when raw mater ia ls are

be ing conver ted into f i nished goods . Wi thin a

manufactur ing uni t a cer ta in quant i t y of inventory a lways

ge ts t ied up in the form of semi- f ini shed goods or work-

in-process . Work-in-process var ies f rom indust ry to

indust ry and can be control led eff ic ient ly b y

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improving mater ia l handl ing s ys tem

improving cyc le t ime of t he product ion process

involvement in t he manufactur ing of a product and

implement ing ef fect ive product ion planning s ystem.

I f a f i rm has effec t ive product ion p lanning sys te m i t

can quicken the process of i t ’s manufactur ing and can

thereby reduce the cyc le t ime of product ion. Reduct ion

in cycle t ime of product ion general ly ensures that

work- in-process is kept a t hold for minimum t ime.

c) Finished Goods - Finished goods are t he f i nal s tage in

product ion process where the product f inal ly ge ts ready

for the consumpt ion. Finished goods involve the

combinat ion of raw mater ia ls , l abor , manufac tur ing,

components , deprecia t ion of plants & machiner ies for

br inging about the va lue addi t ion of the convers ion f rom

the s tar t to t he f ini sh. As in the case of raw mater ia l i t i s

a lso necessary to decide on the safe ty s tock of f i nished

goods to meet t he f l uctuat ions in demand as wel l as a l l

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the other uncer taint ies that are present in the na ture of the

compan y business .

In addi t ion to the safe ty s tock, what i s held in should be

based on the cyc le t ime involved in supplying the product

manufactured in the factory to the point of consumption

and the quantum of consumpt ion is normal l y required at

this point .

Effect ive management of f i nished goods inventory

involves

careful planning in te rms of requi rement a t

consuming point s ,

t rans i t t ime involved

safety s tock requi rement towards uncer taint ies and

col lect ion of rece ivables .

Account rece ivable ar i ses due to t he Credi t Sa les made by the

compan y. As in modern bus iness no compan y can sel l onl y

agains t cash because condi t ion in the market i s highl y

compet i t ive . Further extending credi t ma y even lead to

h igher sal es and h igher prof i ts . I t i s for t hi s reason that

sui table credi t pol ic y and credi t te rms had to be involved by

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al l the companies . The r isk involved and the cost incur red

have to be balanced agains t the potent ia l benef i ts . The

compan y b y extending the credi t a lso under takes an edge

s t ructure analys is for the credi t ex tended.

Genera l ly account receivable by the company i s c lass i f ied as

book-debts and i s rece ivable wi thin

15 Days

30 Days .

45 Days

60 Days

90 Days &

Beyond 1 year

I f the c redi t per iod extends beyond one year , company should

class i fy the debts as non-current asset s .

Control l ing the debtors ’ pol icy i s a di f f icul t task for the

compan y and severe effor t has to be made to keep the account

receivables a t minimum. This i s gene ral l y done through a

ser ies of di scounts and pers i s ten t fol low up with the sales

team for i t ’s recovery.

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2. AIMS & OBJECTIVES :

The a ims and object ive of this s tudy i s to make an in depth

anal ys i s of t he nature of working capi ta l management and

i t s actua l requi rement for the company. The s tudy wil l a lso

focus on assess ing the working capi ta l needs of the

compan y f rom the banker ’s point of view and this wi l l be

compared to see whether i t -

Matches the es t imate of the company.

The exis tence of mismatches be tween the

compan y’s requi rement vi s-à-vi s the bankers .

The s tudy wi l l a lso look into the past per formance ana lys i s

(3 yea rs ) of t he company and make a speci f ic connect ion

on the heal th of t he uni ts . This wi l l be supported by a

comparat ive s tudy of cer ta in ra t ios .

The s tudy wi l l a lso look out for concept of the operat ing

cyc le analys i s of the manufactur ing compan y and compare

i t ’s movement and changes ove r a per iod of l as t two years

and in depth ana lys i s of var ia t ion for the ent i re per iod of

the cyc le .

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3 . RESEARCH METHODELOGY :

This project demanded an Exploratory research and so

t o achieve my objec t ive i t was necessary to col lec t data

f rom the compan y. I have compi led these requi red data

f rom the concerned depar tment ’s emplo yee through

survey method . This survey was conducted through a

ques t ionnaire i n which 5-7 ques t ions were asked to

a lmost a l l the depar t ments i .e . nearabout 50 employees .

The methodology of the s tudy involves Primary data

col lect ion and Secondary data col lect ion.

Primary Data Col lect ion - This has been col lec ted f rom

several vi s i ts to t he compan y’s factory( lab) /of f ice i n

Kolkata and unders tanding the nature of work be ing done

over there . Close inte ract ions were held wi th the 36

employees (managers , execut ives , off i cers , & other s faffs )

of the compan y depar tment wise t o secure the necessary

da ta as requi red for this project . Apart f rom the data

col lected f rom the company, informat ion has a lso been

col lected f rom other i ns t i tut ions and agencies who a l l are

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having bus iness wi th thi s company, e i ther a buyer or a

se l le r for ge t t ing the i r sa t is fact ion level .

Secondary Data Col lect ion - I t has been col lected f rom

the factory and the company’s head off ice by s incerel y

moni tor ing the fo l lowing da ta :

Annual f inancial data

Product ion schedule and cont rol shee t

Market ing report s

Financial repor t s presented to the bankers

Operat ional s ta tement made depar tment wise

Sanct ion of working capi ta l and te rm loan l imi ts

Guarantees and L/C l imi ts of the compan y

Short review plans

Project ions for the future made by the company

Internal repor ts of the compan y

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Assessment of working capi ta l requirement f rom the banker ’s

point of view depends upon:

The level of bus iness

Segment of the bor rower

Prevai l ing guidel ines of Reserve Bank of India

Trade & indus try pract i ce prevai l ing

Other objec t ive factors

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The assessment i s genera l ly based on

Tota l s tudy of bor rower’s bus iness opera t ion

Processing & product ion cyc le of t he indus try

Financial & manager ial capabi l i ty of bor rowers

Other parameters re l a t ing to uni t & indus t ry

The assessment of t he working capi ta l of any bor rower can be

done under any o f t he fol lowing four me thods

Turnover method

Flexible Bank Finance Method

Cash Budget Method

Net owned fund for NBFC’s .

Turnover method-

Under t his method bankers wi l l ensure maintenance of a

minimum margin of projected annual sales turnover and

in case where no project ion is received las t t urnover

achieved in considered. In other words , genera l ly 25% of

the es t imated sales t urnover sha l l be computed as working

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capi t a l requirement , of which at l eas t 4/5 t h i . e . , (20%) shal l

be provided by the bank and the ba lance 1/5 t h i . e . , (5%)

wil l be of promoter ’s contr ibut ion towards margin mone y.

However , i f the ava i labl e net working capi ta l i s more , the

same wil l be reckoned for assessing the ext ent of bank

f inance and lower i s to be cons idered.

In case of SSI borrowers , they enjoy fund based working

capi t a l faci l i t ies up to Rs . 500 lakhs, t he l imi t shal l be

assessed on the basi s of turnover method.

The turnover method shal l be appl ied for the sanct ion of

fund based working capi ta l l imi t s to non SSI bor rowers

and in thei r case working capi ta l faci l i t i es enjoyed is up

to the extent of Rs.100 lakhs f rom the banking s ys t em.

This sys tem shal l a lso be made appl icable to t raders ,

merchants , exporte rs who are not having pre-de termined

manufactur ing/ t rading cyc le .

Since , GKB is a manufactur ing uni t , i n assess ing the

working capi ta l requi rement they fol low CMA data

me thod vis -à-vis current asse ts in t he es t imat ion of fund

based requirement for the compan y.

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OPERATING CYCLE ANALYSIS :

The opera t ing cycle of f i rm be ings with the acquis i t ion of raw

mater ia l and ends wi th the col lect ion of receivables . I t ma y be

class i f ied into four s tages-

Raw mater ia l convers ion per iod (RICP)

Work-in-process convers ion per iod (WIPCP)

Finished goods convers ion per iod (FGCP)

Debtors convers ion per iod (DCP)

DURATION OF OPERATING CYCLE :

The durat ion of the net operat ing cyc l e (NOC) is equal to the

sum of the dura t ion of each of these s tages less the c redi t

deferral per iod (CDP) al lowed to the suppl ie rs of the f i rm.

I t can de expressed as fol lows-

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Where,

NOC= Net Operat ing Cycle

RMCP= Raw mater ia l convers ion per iod

WIPCP= Work-in-process convers ion per iod

FGCP= Finished goods convers ion per iod

DCP= Debtors convers ion per iod

CDP= Credi tors deferral per iod

NOC = RMCP + WIPCP + FGCP + DCP - CDP

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The components of the opera t ing cyc l e ma y be calculat ed as

fol lows:

Raw mater ia l inventory

RMCP= - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Raw mater ia l consumption/360

Work- in-process inventory

WIPCP= ------------------------------------ Cos t of product ion/360

F ini shed goods inventory

FGCP= -------------------------------------- Cos t of goods sold/360

Sundry Debtors

DCP= ---------------------------------------- Credi t sales /360

Sundry Credi tors

CDP= ---------------------------------------- Credi t purchases /360

I have compi led some old data f rom the compan y and then

t r ied to analyze the opera t ing cycle of this company for the

year 2008- 09 & 2009 -10 as shown in t he table below:

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Opening balance :

2008 -2009 2009 -2010

(Rs. In Lakh) (Rs. In Lakh)

Raw Material 78.03 127.23

Work-in-progress 2731.15 2230.67

Finished Goods 159.01 209.05

Debtors 761.99 512.90

Creditors 1427.02 1579.63

Closing balance :

Raw Material 127.23 89.81

Work-in-progress 2230.67 1653.73

Finished Goods 209.05 349.05

Debtors 512.90 717.15

Creditors 1579.63 1117.64

2008 -2009 2009 -2010

(Rs.In Lakh) (Rs.In Lakh)

Purchase of Raw material (Cr.) 3451.70 3950.21

Raw material consumed 3402.50 3987.63

Cost of production 4078.26 4739..85

Cost of goods sold 4028.22 4599.85

Sales (Cr.) 5332.54 7465.26

OPERATING CYCLE ANLYSIS

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The ca lculat ion shows the fol lowing resul t :

PARTICULARS No.of days 2008 -2009

No.of days 2009 -2010

RMCP 8 .26 11.49

WIPCP 241.01 169.42

FGCP 14.21 16.36

DCP 51.44 24.73

CDP 164.75 101.86

NOC 150.17 120.14

Comments on Operat ing Cycle Analysis :

The operat ing cyc l e analys i s of the compan y for 2009 and

2010 shows an in teres t ing resul t for GKB. The company has

made a remarkable progress in decreasing i t ’s operat ing cyc le

f rom 150.17 days in 2009 to 120.14 days in 2010 thereb y

reducing the opera t ing cyc le by near l y 30 days . More eff ic ient

management of Work-in-process ma inly br ings about the

reduct ion in t he opera t ing cyc l e where the compan y has been

able t o reduce the operat ing c ycle t ime near l y b y 72 da ys .

There i s a subsequent reduct ion in debtor ’s convers ion per iod

which indicates tha t debtors of t he company pa ys thei r dues

a f te r the s t i pulated credi t per iod al lowed to t hem and i t he lps

the compan y to redeem their credi tors on t ime as wel l .

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Analysis Of the past performance :

Based on the audi ted account of the company we f ind the

fol lowing data of GKB RX LENS PVT.LTD.

Financial Indicators : (Rs. in Lakhs)

YEAR ENDED 2009(AUD)

2010(AUD)

Paid-up capi ta l 493.00 493.00

Intangible Asset s _ _

Tangibl e Net worth 493.00 493.00

Long te rm l iabi l i t ies 542.51 343.16

Capi t al Emplo yed 1035.51 836.16

Net Block 3088.00 3369.35

Inves tment _ _

Non Current Asset s 107.79 24.67

Current Asse ts 2415.94 6137.02

Current Liabi l i t ies 1878.34 3299.92

Net working capi ta l 537.60 2837.10

Current ra t i o 1 .29 : 1 1.86 : 1

Debt equi ty ra t i o 1 .10 : 1 0.70 : 1

TOL/TNW 4.91 : 1 7.38 : 1

Net sales 5332.54 7465.26

Other Income 4.91 87.08

Net Prof i t After Tax 174.45 298.87

Deprecia t ion 105.18 328.91

Cash Accruals 571.27 2521.52

% NP to sales 3 .27% 4.03%

%ROCE (PAT/CE) 16.85% 35.74%

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Comments on Financial Indicators :

At the outset i t i s qui te vi s ible f rom the above indicators that

the compan y i s on a huge and heavy expans ion p lan to make

i t s reach widel y present on pan-Indian scenar io way ahead of

i t s compet i tors .

In 2008-09 the compan y was operat ing wi th a capi ta l of

Rs.493.00 lakhs which has remained as intact for t he yea r

2009-10 also. This sugges ts t hat there i s no fur ther addi t ion

in the capi ta l of the compan y. The Fixed Asset base of

Rs.3088.00 lakhs base has s l ight l y increased by Rs .281.35

lakhs i . e . , by 9 .11% by the end of yea r 2010. This expansion

p lan of company i s wel l accepted by the market and i t ’s

consumer giving a boost t o sales b y a lmost 1.40 t imes which

nar rates for 40% growth in sales for t he yea r 2009-10.

St eep r i se in ne t working capi ta l requirement was again

ci rcumvented by the mass ive growth plan and opening of new

cent re of operat ions . Aggress ive sales t argets and revenue

recogni t ions have increased the total book debt of the

compan y i mpact ing the Current Assets growing fas te r than

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ever . The compa ny dur ing the per iod of analys is fol lowed a

ruthless cont rol of opera t ing expenses and negot ia t ion wi th

vendors caus ing Current Liabi l i t ies increas ing wi th longer

c redi t per iod enhanced by the vendors . Yet , the pr ime

indicator of compan y’s f i nancia l heal th i . e . Current ra t io is

as tute ly managed and i t indicates the company’s l iabi l i t ies are

wel l covered and protected. Again the capi ta l gear ing aspect

of t he company too is depic t ing a heal thy p ic ture .

The compan y provides anc i l l ary servi ces to i t s cus tomers and

is accounted for as the other sources of revenue and is on a lso

increasing path wi th widening of consumers ’ populat ion.

The marginal inves tment by the compan y in Fixed Asset s such

as Plant & Machiner i es and other fac tors of product ion has led

the deprec iat ion to shoot a b i t h igh but s t i l l donot have a

major impact on the book prof i t of t he company as i t has

increase by 0 .76% over the las t year . The Cash Prof i t earned

b y the compan y i s pr imari ly p loughed back in the growth plans

i t i s commensura te to the increasing revenues earned.

The return on capi ta l employed i s a lso good. There has been

massive increase in 2009-10 and i t s tands at 35.74% .

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Assessment of Working capital :

From banker’s point Of v iew

(Rs. in Lakhs)

PARTICULARS 2009

2010

1. Current Assets 2415.94 6137.02

2. Current Liabi l i t ies (exc luding bank f inance)

1070.65 1642.72

3. Working Capi ta l gap 1354.30 4494.30

4. Net Working Capi ta l 537.60 2837.10

5. Max. Pe rmissibl e bank Finance under Flexi Finance (3 & 4)

816.70 1657.20

The compan y has an ident i f ied working capi ta l requirement of

approx Rs.17 crores . However , inspi te of t he bank favourbl y

d isposed to increase the l imi t , the compan y has dec ided to f i l l

in the working capi ta l gap f rom i ts own resources . This wi l l

cons is t of foreign funding f rom Essi lor Interna t ional , F rance

wi th which the compan y has been engaged into a jo int venture .

The compan y has a l so decided to l iquidate the te rm loan

present ly avai l ed f rom the bank and this i s being done with

regular intervals wi thout any defaul t . The compan y wi l l

however ut i l ize i t ’s present l imi t s wi th prudence for i t ’s

greater operat iona l e ff ic iency.

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5. CONCLUSION & RECOMMENDATIONS :

The Compan y has shown marked improvement in i t s operat ing

cyc le . The raw mater ia l hold ing per iod has shown a

remarkable increase from 78.03 da ys to 127.23 days . This has

been la rgely due to increase in opera t ions both in t rading and

manufactur ing and a lso due to branch l evel feeding f rom main

off ice . The f ini shed goods’ holding has been increased by 50

days . This has been commensurated with subs tant ia l sales -

increase in 2010 as compared to 2009.

There i s a subsequent reduct ion in debtor ’s convers ion per iod

which indicates t hat debtors of the compan y pa ys the i r dues

a f te r the s t ipulated credi t per iod al lowed to them and i t he lps

the compan y to redeem the ir credi tors on t ime as wel l .

Sundry Credi tors deferral per iod has decreased cons iderabl y

by 63 da ys . The compan y has a s tanding reputa t ion in the

market of a good paymas ter and as pe r indus try t rends pays

wi thin 90 days p lus minus .

The f inancial heal th of t he compan y has shown marked

improvement and is good. On al l f ronts the compan y has

poised for subs tant ia l growth.

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6. LIMITATIONS :

Time Limitation - The time constraint was a big hurdle during

completion of the report. The time was not enough to

understand all the policies adopted by the company and hence it

was a tough task to cover all the points about the title in this

short span of time.

Unavailability of Proper Material - The lack of proper material

also proved to be a limitation while developing the report. There

was inadequate avai labi l i t y of recent mater ia l . All the study

is based on historical data and so it has got no more importance.

Lack of Proper Guidance - There was lack of guidance at some

stages. The guide sometimes was not able to give proper guidance

because of his own job responsibilities and lack of time.

Organizational Restrictions - There were restrictions on the

guide too as no one in the organization is authorized to disclose all the

confidential policies and processes to outsiders whosoever because of

certain principles made by the top management of the organization.

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7. OVERALL EXPERIENCE :

The project was a good experience and helped me a lot in widening

my knowledge and sharpening management skills. Practical knowledge

is an important suffix to theoretical knowledge. One cannot merely

depend upon the theoretical knowledge. Classroom lectures make the

fundamental concepts of management clear. They also facilitate the

learning of practical things. However to develop healthy managerial and

administrative skills for potential managers, it is necessary that they

combine their classroom learning with real life project research which

plays a significant role in the curriculum of Business Management

Courses.

Any science without its practical application or knowledge is considered

to be unsystematic. Since, management is a developing science, the

students of Management courses are required to undergo a project in

the final year of the course. Hence, I also had to undergo 2 months

of summer training project in GKB Rx Lens Pvt. Ltd.

I was provided with the opportunity to work in the Credit Control

Department. There I had to punch the customers’ order - cum

invoice after referring it to it’s particular chalan copy. I also had

to issue debit note to customers against their purchases.

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Sometimes, if goods sold is found to be defective and the same is

returned by the customer, I has to issue credit note to that party on

the basis of information provided by the Quality Control

Department.

I also had to take the decision regarding credit limit of the party

whether to increase it or not after seeing into his ledger account.

I gained some precious knowledge about the concept of excise

duty, sales – tax, CST, VAT, etc. that are very common term in

this business language.

If I could have been provided with more time then it would have

helped me immensely to gain some more pratical knowledge and

corporate exposure that would have laid a strong foundation for my

future development, enhancing the chances of my acceptability in

this corporate world and would have made me stand ahead of my

other collegues in this race of competition.

I attentively observed the whole process of business by visiting to

almost each and every department of the company and observing

the nature of work being carried over there.

I am very eager to exhibit my whole learning and observation

through this process flow chart-

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PROCESS FLOW cHART

Branch

Dealer

Customer(Phone/internet/

references)

Salesman

N O

Yes

ORDER FROM

CustomerService GENERATE

OCI

STOCK?Blank/Rx

Finished Stock

Processing

FITTING/COATING

Quality Control

NextPage

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No

Yes

No

Yes

No

Yes

Yes

No

Logist ics of the companyensures Pan India del iveyof i t ’s f in ished goods within24hours .

Contd.

PASS?

Domestic

?

Local

?

From Finished

Stock?

PROCESS LOSS / ADD TO COST

ExportTransfer to Gurgaon

STOCK TRANSFER

SALES + CST/VAT

Sales + Excise + CST/VAT

Logistics

Quality Control

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Yes

Yes

No

Yes

RejectionAfter

Billing?

PROCESS LOSS/ ADD TO COST

Sales Return ?

Transfer to Warehouse

Quality Control

Fresh?

Added to Finished Stock

Issue Credit NoteReduce Sales/TO

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BIBLIOGRAPHY

(A) BOOKS:

1 . Financial Management (Tenth Edi t ion)

Author : Pandey I .M.

P lace of publicat ion : Noida (U.P.)

Publ i shed by : Vikas Publ ishing House Pvt . Ltd.

Date of publ ica t ion : January, 2010

No. of pages referred : 648 660

2. Financial Accounting (Fourth Edit ion)

Author : Narayanaswamy R.

P lace of publicat ion : Connaught Ci rcus (New Delhi )

Publ i shed by : Asoke K. Ghosh

Date of publ ica t ion : June, 2011

No. of pages referred : 544 558

(B) WEBSITE: 1. www.vrxlab.com

2. www.google.com

(visited on June 1, 2012)

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ANNEXURES

Questionnaire :

1. Location :

a) Is the location of factory ideal ?

Ans: Yes, the factory is ideally located with proper transport facilities and in a

perfect industrial environment and State of the art manufacturing facility.

b) What is the area of land ?

Ans: The are of land is over 15000 sq.feet.

c) Is the land adequate for factory’s immediate and future

requirement?

Ans: Yes, the land is adequate for factory’s immediate and future requirement.

d) Has the location advantage of availability of

i) Water

ii) Power

iii) Easy access to skilled and unskilled labour

Ans: i) The location of factory has proper advantage of availability of water.

ii) Power cut is very rare in this location.

iii) There is an easy access to the skilled and unskilled labour

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2. Plant & Machinery:

a) Is the machinery imported or locally purchased ?

Ans: The Plant & Machineries are all imported from France (Essilor group).

b) Is the plant in working order and maintained in good

condition ?

Ans: Yes, the plant & machinery is in working order and maintained in good

condition.

c) Does the unit possess it’s own tool room and workshop ?

Ans: The unit does have it’s own tool room and workshop.

d) What is the the technology and software being used here ?

Ans: The technology and software used over here are-

i) ‘In house’ know- how from parent Comp. GKB and also through

various collaborations.

ii) The Comp. is using Microsoft Office & ERP package (Microsoft

Dynamics Ax i.e., Axapta)

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3. Raw materials:

a) What are the raw materials used ?

Ans: The raw materials that are mostly used are -

1.498 index - material used is called CR39 glass (Columbia Resine 39)

More than 1.498 - material used is plastic

Better than plastic - material used is Polly Carbonate (hardy material)

Best quality is Trilogy (bullet proof, not easily breakable, toughest and

most costly.

b) Has the factory made satisfactory arrangements for regular

supply of raw materials?

Ans: Yes,there is regular supply of raw materials as per requirement of the

factory and demand of the customer.

c) Are raw materials domestically available or to be imported ?

Ans: All the raw materials are imported from Germany (Roden Stock), Japan

(Seaco), Israel (Shamir), Mexico (Sola), etc.

d) Which accounting method is adopted to control inventory ?

Ans: We generally practice

i) Economic Order Quantity (EOQ)

ii) ABC analysis

iii) Standardization

The lead time stock period is 3 months as the lens starts getting darker,

once the 3 months period comes to an end. So, we follow FIFO method.

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4. PRODUCTION:

a) Elaborate your whole Production process.

Ans: Whole operation cycle rotates somewhat in this way-

i) Order booked (through telephone, fax, online, e-mail etc.)

ii) Punched in the system

iii) Released the OCI (order cum invoice) to store

iv) Issued by inventory

v) Issued to surfacing

vi) Issued to coating

vii) Issued to quality control

viii) Issued to dispatch dept.

ix) Ready for dispatch to customers

x) Delivery to customers

b) Number of working shifts .

Ans: Genarally three (3) shifts of working are done here.

c) Production per day in value for the last six months.

Ans: We generally puch invoice worth Rs. 5- 6 lakhs per day as per the

availability of customers’ order.

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5. CREDIT POLICY:

a) What credit policy does the company exercise on it’s customers. ?

Ans: For Credit Period:

Credit Period Credit Days Parameter

Nil –Cash On Delivery If the monthly business is upto Rs.5000

15 Days If the monthly business is upto Rs. 5001 – 10000

30 Days If the monthly business is upto Rs. 10001 – 20000

45 Days If the monthly business is upto Rs. 20001 – 40000

60 Days If the monthly business is upto Rs. 40001 - 100000

90 Days If the monthly business is more than Rs.100001

For Credit Limit:

Cash Period Credit Limits

Nil – Cash On Delivery Cash on delivery

15 Days ( 3months Avg.Sales *15/30) * 110/100 )

30 Days ( 3months Avg.Sales * 30/30) * 110/ 100 )

45 Days ( 3months Avg.Sales * 45/30) *110 / 100 )

60 Days ( 3months Avg.Sales * 60/30) * 110/ 100 )

90 Days ( 3months Avg.Sales * 90/30) * 110/ 100 )

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NOTE: I have compiled al l these graphs shown below

from the report presented in form of Power-

point presentation in the recent sales meet ing

held at Bangalore in the month of June.

VE represents Reliance Customers &

GOP represents GKB Optical Customers.

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