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Project Report

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CONTENT: 1. Acknowledgement 2. Objective of the project 3. Introduction of Statistical quality control 4. About the company 5. Products 6. Product Division 7. Technology 8. Analysis 9. Type of research methodology 10. Bibliography
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Page 1: Project Report

CONTENT:

1. Acknowledgement

2. Objective of the project

3. Introduction of Statistical quality control

4. About the company

5. Products

6. Product Division

7. Technology

8. Analysis

9. Type of research methodology

10. Bibliography

Page 2: Project Report

ACKNOWLEDGEMENT:

An independent project is a contradiction in terms. Every project involves contribution of many people. This project also bears the imprints of many people and it is a pleasure for me to acknowledge and thank all of them.I am deeply indebted to Mr. Sanjeev Balan who acted as a mentor and guide, providing knowledge and giving me their valuable time out of their busy schedule, at every step throughout the research. It is only because of him this project came into being.

I also thank the TAFE and integrated institute of learning management for providing an opportunity of doing this project under his leadership.I also take the opportunity to express my sincere gratitude to each and every person, whodirectly or indirectly helped me throughout the project and without anyone of them the research, would not have been possible.

The immense learning from this project would be indelible forever.

Page 3: Project Report

OBJECTIVE:

The objective of this project is to find out the method of STATISTICAL QUALITY CONTROL to measure the quality of the product used by the company.

Page 4: Project Report

INTRODUCTION OF STATISTICAL QUALITY CONTROL

Statistica1 quality control (SQC) is the term used to describe the set of statistical tools used by quality professionals. Statistical quality control can be divided into three broad categories:

1. Descriptive statistics are used to describe quality characteristics and relationships.Included are statistics such as the mean, standard deviation, the range,and a measure of the distribution of data.

2. Statistical process control (SPC) involves inspecting a random sample of the output from a process and deciding whether the process is producing products with characteristics that fall within a predetermined range. SPC answers the question of whether the process is functioning properly or not.

3. Acceptance sampling is the process of randomly inspecting a sample of goods and deciding whether to accept the entire lot based on the results. Acceptance sampling determines whether a batch of goods should be accepted or rejected. The tools in each of these categories provide different types of information for use in analyzing quality.

total quality management (TQM) addresses organizationalquality from managerial and philosophical viewpoints. TQM focuses oncustomer-driven quality standards, managerial leadership, continuous improvement, quality built into product and process design, quality identified problems at the source, and quality made everyone’s responsibility. However, talking about solving quality problems is not enough.We need specific tools that can help us make the right quality decisions. These tools come from the area of statistics and are used to help identify quality problems in the production process as well as in the product itself.

Page 5: Project Report

ABOUT THE COMPANY

The early years at TAFE

The Amalgamations Group entered the tractor business in 1960. Simpson & Company was already making Perkins Diesel Engines and our founder Chairman, Mr. Anantharamakrishnan's own great interest in agriculture and the Green Revolution in the making, made the group grab the opportunity to make tractors when it presented itself.

Standard Motor Products of India Limited had been assembling Massey ferguson tractors in India for Massey Ferguson India, which was the Bangalore based company handling the entire MF business in India. Massey Ferguson was looking for a company that would, in a phased manner, manufacture its tractors in India and successful negotiations with the Amalgamations Group lead to the group taking over the Bangalore operations and moving it to Madras. The new company was called Tractors and Farm Equipment Limited.

On December 15th 1960 our founder Chairman, announced at a press conference at Chennai, his plans to manufacture tractors and implements at Simpson's Industrial Estate in collaboration with Massey Ferguson of Toronto. At that time, the estimated demand for tractors in India was 12000 tractors a year and TAFE was allocated a capacity of 7000 tractors a year. Initially 50 % of the tractor was built with indigenous content but within two years this rose to 85 %. From these early beginnings, we are proud to have risen to a turnover of US $1 Billion and a sale of 100000 tractors last year apart from the distinction of being India's largest exporter of tractors in the last financial year.

Page 6: Project Report

TAFE Access Limited

TAFE Access Limited is a wholly owned subsidiary of TAFE involved in the manufacture and marketing of hydraulic pumps and cylinders and panel instruments to discerning customers both in India and overseas.

It has a Vehicle franchise division that markets TATA passenger vehicles in specific towns in Tamil Nadu and Skoda cars in Bangalore. TAL's hydraulic pumps and cylinder plants are located at kelambakkam near Chennai and its panel instruments plant is located at Velachery near Chennai.

Tafe Reach Limited

Tafe Reach Limited is a vehicle franchise which distributes Tata motor vehicles in Chennai, Cuddalore and Erode.

TAFE's Power Source Division

TAFE's Power Source Division produces a range of automotive batteries for both 2-wheeler and 4-wheeler applications for sale through AMCO Batteries Ltd. as well as for sale directly through a dedicated distribution channel under the brand name of "Speed".

Southern Tree Farms Limited

Southern Tree Farms Limited is a wholly owned subsidiary that grows quality teas in the Nilgiris and markets them to discerning customers in India and abroad. Its specific focus on its employees’ well being has been recognised through a premium allowed for its products. Teas from their gardens have achieved highest prices in Tea auctions.

Page 7: Project Report

Kuduma Fasteners Private Limited

Kuduma Fasteners Private Limited was acquired in 2006 and is located at Bangalore.The unit produces a range of fasteners and studs.Special Fasteners are manufactured as per customer requirement. Examples include Con Rod Bolt, Counter Wt. Bolt, Balance Wt. Bolt, Brake Carrier Bolt, Cylinder Head Bolt, Hub Bolts, Square neck bolts for pipeline fittings etc.

Alpump limited

Alpump limited was acquired by TAFE in 2005. At its plant at Perungudi near Chennai, it produces a range of oil and water pump assemblies and related components. Besides Water Pumps and Oil Pumps, Alpump also supplies Original Equipment and machined castings including Wheel cylinders. Alpump has its own foundry with 6000 tonnes per annum capacity to make Grey Iron, S G Iron and Malleable Iron castings with Automated Sand Plant and Simultaneous Jolt Squeeze and Shell Moulding machines. Alpump is certified for ISO/TS 16949: 2002 and ISO 9001: 2000 by Underwriters Laboratories Inc., USA.

Page 12: Project Report

Eicher 5660 Super Di

PRODUCT DIVISION

1. Customer Division

2. Transport Division

3. R&D Division

Page 13: Project Report

TECHNOLOGY:

The technology that is used in the method of STATISTICAL QUALITY CONTROL is POKAYOKE to measure the quality of the product used by the company

Page 14: Project Report

ANALYSIS:

1. Tafe an amalgamation company uses POKAYOKE technology

2. Company is 6-sigma certified.

3. Company take feedback monthly from their customers.

4. Company are highly satisfied with the quality control management and ambience.

Ambience satisfaction

satisfiedunsatisfied

Page 15: Project Report

Quality control management

satisfactionunsatisfaction

Quality control management satisfaction

Page 16: Project Report

TYPE OF RESEARCH METHODOLGY:

Through questionnaire and secondary data.

SOURCE OF DATA:

1. PRIMARY DATA

2. SECONDARY DATA

BIBLIOGRAPHY:

www.Google.com

www.tafe.com

www.wikipedia.com

Questionnaire-research methodology

Page 17: Project Report

PROJECT REPORT ON STATISTICAL QUALITY

MANAGEMENT

PGDM IB

SESSION 2011-13

SUBMITTED TO:- PRESEN TED BY:-

Mr. SUMIT RASTOGI MANISH RAWAT (06)

SAPNA SINGH (17)

Page 18: Project Report

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