Propectous Heat Cured Coating Reduced File Size

C M Y CM MY CY CMY K

Your partnership for perfect

anticorrosion protection

Coating- and Application Technologies

SAEKAPHEN heat cured coatings

®

SÄKAPHEN GmbH

Bottroper Straße 275

45964 Gladbeck, Germany

P. O. Box 620


Phone: +49 2043 / 947-0

Fax: +49 2043 / 947-130

http://www.saekaphen.de

E-mail: [email protected]

The information pro-

vided in SAEKAPHEN

print media has been

compiled to the best of

our knowledge; the

contents, however, is

not legally binding.

®

© SA

EKAP

HEN

Gm

bH 2009


Si 14 E

Si 14 EG

Si 57 E

Si 57 EG

Si 57 E – HC

Si 17 E

SurfaceFilm

thickness µmDensityg/cm3

SoliddensityL/100 kg

Hardness(König)

sec.Color

green

brown-red

oxyd-red

brown

black

olive

1,39

1,30

1,16

1,24

1,22

1,16

180

250

180

250

180

180

glossy

matt

glossy

matt

satin-glossy

half-matt

27,4

29,3

29,5

30,1

30,0

30,1

182

134

200

120

200

148

SAEKAPHEN offers qualified expert advice, service, andreliability when optimal corrosion protection is needed.

www.saekaphen.de

SAEKAPHEN has efficientpartners throughout the world

SAEKAPHEN Licensees in:AustriaBelgiumFranceItalyKingdom of Saudi ArabiaKuwaitMalaysiaNetherlandsPolandPortugalP.R. ChinaSouth KoreaSultanate of OmanSpainUKUSA


Year after year billions are lost in highly industrialisedcountries due to corrosion. Increasing operatingand repair costs affect the profitability of productionplants. Repairs and maintenance are facts whichincreasingly burden industry.

SAEKAPHEN’s Research & Development intends in materialsintend to assist in overcoming these problems. Where corrosionprotection is concerned, SAEKAPHEN sets new standards.For more than 60 years coating materials and applicationtechnologies have been developed, which provide a reliablecorrosion protection and have consequently become worldfamous under the name of SAEKAPHEN.

The heat cured SAEKAPHEN coating materials are producedfrom complex mixtures to own formulations.

The heat cured SAEKAPHEN coatings offer significant value tothe customer due to high resistance to aggressive media/chemicals as well a high temperature stability over -20° C to200° C. As a key advantage the SAEKAPHEN Coating Technologyprevents fouling and incrustation in heat exchangers in particularused in refineries, fertilizer plants, in the petrochemical andchemical industry.


Si 14 E

Si 14 EG

Si 17 E

Si 57 E

Si 57 EG

Si 57 E – HC

®

SAEKAPHEN heat cured coatings forhighly cost effective corrosion protection

on heat exchanger, vessel and tank container surfaces

More than one Million

heat exchangers,

condensers and air coolers

have been coated on the

tube-side and on the

shell-side as well.


Year after year billions are lost in highly industrialisedcountries due to corrosion. Increasing operatingand repair costs affect the profitability of productionplants. Repairs and maintenance are facts whichincreasingly burden industry.

SAEKAPHEN’s Research & Development intends in materialsintend to assist in overcoming these problems. Where corrosionprotection is concerned, SAEKAPHEN sets new standards.For more than 60 years coating materials and applicationtechnologies have been developed, which provide a reliablecorrosion protection and have consequently become worldfamous under the name of SAEKAPHEN.

The heat cured SAEKAPHEN coating materials are producedfrom complex mixtures to own formulations.

The heat cured SAEKAPHEN coatings offer significant value tothe customer due to high resistance to aggressive media/chemicals as well a high temperature stability over -20° C to200° C. As a key advantage the SAEKAPHEN Coating Technologyprevents fouling and incrustation in heat exchangers in particularused in refineries, fertilizer plants, in the petrochemical andchemical industry.


Si 14 E

Si 14 EG

Si 17 E

Si 57 E

Si 57 EG

Si 57 E – HC

®

SAEKAPHEN heat cured coatings forhighly cost effective corrosion protection

on heat exchanger, vessel and tank container surfaces

More than one Million

heat exchangers,

condensers and air coolers

have been coated on the

tube-side and on the

shell-side as well.


The heat cured SAEKEPHEN coating is only applied in the plantsof qualified licensees because of the special applicationtechnology and the special equipment. The result is a high qualitycoating which increases the operation time of a heat exchangerby more than 5 times.

Investment and Maintenance Costs: Heat Exchanger(150 Tubes 25x1,5x6000mm) over 8 Years

SAEKAPHEN guaranties high profitability in refineries andpetrochemical plants and that’s why refiners worldwide usethat Coating Technology.

The SAEKAPHEN Coating Technology reduces investment costsbecause simple carbon steel can be used even under aggressiveconditions. Furthermore operational costs are reduced becausefouling is prevented on heat exchanger surfaces. The heatconductivity remains constant with the result of better efficiencyand allows a simple cleaning process.


Without SAEKAPHEN With SAEKAPHEN

1000

900

800

700

600

500

400

kcal/qm h°C

months12 60

heat conductivity without SAEKAPHEN

1000

900

800

700

600

500

400

kcal/qm h°C

months

heat conductivity with SAEKAPHEN

30

heat exchanger aftermore than 2 yearswithout cleaning

4824 36

heat exchangerwith annual

cleaning

It is the aim of the SAEKAPHEN’sResearch & Developmentholding our products up to date.

Two parallel operating heatexchangers (operating time 2 years)

The heat cured thin (180 - 200 µ) coating guarantees

an excellent constancy of the heat conductivity

which will be kept over a long period of time

because of prevention of fouling.

SAEKAPHEN, the

expert if corrosion

protection is required.

Extensive know-how and

long-standing experience

are the basis for individual

and economical solutions.

C-Stahl+SAEKAPHEN

Stainless Steel(1.4401)

Cu-Ni Titanium

Costs €

4000

3500

3000

2500

2000

1500

1000

500

0C-Stahl

Maintenance Costs (5th to 8th year)

Maintenance Costs (1st to 4th year)

SAEKAPHEN-Coating

Investment Costs Heat Exchanger


The heat cured SAEKEPHEN coating is only applied in the plantsof qualified licensees because of the special applicationtechnology and the special equipment. The result is a high qualitycoating which increases the operation time of a heat exchangerby more than 5 times.

Investment and Maintenance Costs: Heat Exchanger(150 Tubes 25x1,5x6000mm) over 8 Years

SAEKAPHEN guaranties high profitability in refineries andpetrochemical plants and that’s why refiners worldwide usethat Coating Technology.

The SAEKAPHEN Coating Technology reduces investment costsbecause simple carbon steel can be used even under aggressiveconditions. Furthermore operational costs are reduced becausefouling is prevented on heat exchanger surfaces. The heatconductivity remains constant with the result of better efficiencyand allows a simple cleaning process.


Without SAEKAPHEN With SAEKAPHEN

1000

900

800

700

600

500

400

kcal/qm h°C

months12 60

heat conductivity without SAEKAPHEN

1000

900

800

700

600

500

400

kcal/qm h°C

months

heat conductivity with SAEKAPHEN

30

heat exchanger aftermore than 2 yearswithout cleaning

4824 36

heat exchangerwith annual

cleaning

It is the aim of the SAEKAPHEN’sResearch & Developmentholding our products up to date.

Two parallel operating heatexchangers (operating time 2 years)

The heat cured thin (180 - 200 µ) coating guarantees

an excellent constancy of the heat conductivity

which will be kept over a long period of time

because of prevention of fouling.

SAEKAPHEN, the

expert if corrosion

protection is required.

Extensive know-how and

long-standing experience

are the basis for individual

and economical solutions.

C-Stahl+SAEKAPHEN

Stainless Steel(1.4401)

Cu-Ni Titanium

Costs €

4000

3500

3000

2500

2000

1500

1000

500

0C-Stahl

Maintenance Costs (5th to 8th year)

Maintenance Costs (1st to 4th year)

SAEKAPHEN-Coating

Investment Costs Heat Exchanger


SAEKAPHEN know-how frompractical experience

if perfect corrosion protection is required

The heat cured SAEKAPHEN Si 14 E und SAEKAPHEN Si 14 EGare high quality duroplast coatings for condensers, condensatereceivers, degassers, boilers, hot water and steam stressedparts.

It is signalizing a high chemical resistance to acids, salt solutions,sea water, gases and organic solvents.

Areas of applicationheat exchangers, tank containers, vessels, storage tanks, turbine and

compressor rotors, salt dissolving installation, pipework, centrifuges

Special featuresSAEKAPHEN Si 14 E / EG offer excellent chemical resistance in particular

to acid media (ph value 1-5) even in high concentration to temperatures

up to 200° C. The Si 14 EG ist resistant to warter vapour and to extreme

temperature fluctuations.

Si 14 and Si 57 group

Si 14 ESi 14 EG

The heat cured SAEKAPHEN Si 57 E and SAEKAPHEN Si 57 EGare high quality duroplast coatings based on a phenolic-epoxyresin. It is best suited for the coating of heat exchangers,condensers, ship coolers, air coolers, vessels, evaporators,water treatment equipments, desalization plants for sea water,pipe-work of steel and stainless steel.

The coating is resistant to strong alkaline to weak acid media(ph 5-14), all types of cooling water including brackish-, river-and sea-water, as well as salt solutions, greases, oils, solventsand gases. The coating is physiological harmless und thuswidely used in drinking water equipment.

Areas of applicationheat exchangers, condensers, ship coolers, air coolers, vessels,

evaporators, water treatment equipments, desalization plants for

sea water, pipe-work of steel and stainless steel

Special featuresSAEKAPHEN Si 57 E / EG offer excellent chemical resistance to

weak acid and strong alkaline media/chemicals even in high

concentration to temperatures up to 200° C

Si 14 E

Film thickness

Heat conductivity

Temperature resistance

pH Range

König pendulum hardness

Adhesion

approx. 180 µm

2,65 W/mK

-20° C to+ 180/200° C

1 - 8

182 sec.

15 N/mm2

Si 14 EG

approx. 250 µm

3,46 W/mK

-20° C to+ 180/200° C

3 - 8

134 sec.

6 N/m2

Film thickness

Heat conductivity


pH Range


Adhesion

Si 57 E

Film thickness

Heat conductivity


pH Range


Adhesion

approx. 180 µm

2,51 W/mK

-20° C to+ 180/200° C

3 - 14

200 sec.

15 N/mm2

Si 57 EG

Film thickness

Heat conductivity


pH Range


Adhesion

approx. 250 µm

3,12 W/mK

-20° C to+ 180/200° C

4 - 13

120 sec.

2 N/mm2

A result of heat treatment up to 250° C inpolymerization ovens are homogeneoushard flexible coating layers with highchemical resistance.

Si 57 ESi 57 EG


SAEKAPHEN know-how frompractical experience

if perfect corrosion protection is required

The heat cured SAEKAPHEN Si 14 E und SAEKAPHEN Si 14 EGare high quality duroplast coatings for condensers, condensatereceivers, degassers, boilers, hot water and steam stressedparts.

It is signalizing a high chemical resistance to acids, salt solutions,sea water, gases and organic solvents.

Areas of applicationheat exchangers, tank containers, vessels, storage tanks, turbine and

compressor rotors, salt dissolving installation, pipework, centrifuges

Special featuresSAEKAPHEN Si 14 E / EG offer excellent chemical resistance in particular

to acid media (ph value 1-5) even in high concentration to temperatures

up to 200° C. The Si 14 EG ist resistant to warter vapour and to extreme

temperature fluctuations.

Si 14 and Si 57 group

Si 14 ESi 14 EG

The heat cured SAEKAPHEN Si 57 E and SAEKAPHEN Si 57 EGare high quality duroplast coatings based on a phenolic-epoxyresin. It is best suited for the coating of heat exchangers,condensers, ship coolers, air coolers, vessels, evaporators,water treatment equipments, desalization plants for sea water,pipe-work of steel and stainless steel.

The coating is resistant to strong alkaline to weak acid media(ph 5-14), all types of cooling water including brackish-, river-and sea-water, as well as salt solutions, greases, oils, solventsand gases. The coating is physiological harmless und thuswidely used in drinking water equipment.

Areas of applicationheat exchangers, condensers, ship coolers, air coolers, vessels,

evaporators, water treatment equipments, desalization plants for

sea water, pipe-work of steel and stainless steel

Special featuresSAEKAPHEN Si 57 E / EG offer excellent chemical resistance to

weak acid and strong alkaline media/chemicals even in high

concentration to temperatures up to 200° C

Si 14 E

Film thickness

Heat conductivity


pH Range


Adhesion

approx. 180 µm

2,65 W/mK

-20° C to+ 180/200° C

1 - 8

182 sec.

15 N/mm2

Si 14 EG

approx. 250 µm

3,46 W/mK

-20° C to+ 180/200° C

3 - 8

134 sec.

6 N/m2

Film thickness

Heat conductivity


pH Range


Adhesion

Si 57 E

Film thickness

Heat conductivity


pH Range


Adhesion

approx. 180 µm

2,51 W/mK

-20° C to+ 180/200° C

3 - 14

200 sec.

15 N/mm2

Si 57 EG

Film thickness

Heat conductivity


pH Range


Adhesion

approx. 250 µm

3,12 W/mK

-20° C to+ 180/200° C

4 - 13

120 sec.

2 N/mm2

A result of heat treatment up to 250° C inpolymerization ovens are homogeneoushard flexible coating layers with highchemical resistance.

Si 57 ESi 57 EG


The heat cured SAEKAPHEN Si 17 E is a high quality duroplastcoating on a phenolic basis with derivation ability for electrostaticcharge. The product is best suitable for the coating of steelcontainers for storage and transportation of inflammable liquidsclassified as dangerous goods according to class AI / AII and Bas well as for water endangering non-inflammable liquids(aliphatic chlorinated hydrocarbons).

It has a high chemical resistance to liquid and gaseoushydrocarbons, organic solvents, salt solutions, oils and greasesas well as acid to weak alkaline liquids up to pH-range 8.

Areas of applicationSAEKAPHEN Si 17 E is suitable for the coating of steel containers forstorage and transportation of inflammable liquids classified as dangerousgoods according to class AI / AII and B as well as for water endangeringnon-inflammable liquids (alphatic chlorinated hydrocarbons)

Special featuresSAEKAPHEN Si 17 E offers a high impact resistance. Due to its electricalresistance below 107 Ohm the coating is electrical conductible

SAEKAPHEN’s Research & Developmentsolves the customers’ requirements

High quality coating for boilers and vessels usingorganic liquids

SAEKAPHEN Si 17 E is electricallyconducting suitable for inflammableliquids in vessels or storage tanks.

Si 17 E

Film thickness

Heat conductivity


pH Range


Adhesion

approx. 180 µm

9,24 W/mK

-20° C to+ 180/200° C

2 - 8

148 sec.

25 N/mm2

Si 17 E


The heat cured SAEKAPHEN Si 17 E is a high quality duroplastcoating on a phenolic basis with derivation ability for electrostaticcharge. The product is best suitable for the coating of steelcontainers for storage and transportation of inflammable liquidsclassified as dangerous goods according to class AI / AII and Bas well as for water endangering non-inflammable liquids(aliphatic chlorinated hydrocarbons).

It has a high chemical resistance to liquid and gaseoushydrocarbons, organic solvents, salt solutions, oils and greasesas well as acid to weak alkaline liquids up to pH-range 8.

Areas of applicationSAEKAPHEN Si 17 E is suitable for the coating of steel containers forstorage and transportation of inflammable liquids classified as dangerousgoods according to class AI / AII and B as well as for water endangeringnon-inflammable liquids (alphatic chlorinated hydrocarbons)

Special featuresSAEKAPHEN Si 17 E offers a high impact resistance. Due to its electricalresistance below 107 Ohm the coating is electrical conductible

SAEKAPHEN’s Research & Developmentsolves the customers’ requirements

High quality coating for boilers and vessels usingorganic liquids

SAEKAPHEN Si 17 E is electricallyconducting suitable for inflammableliquids in vessels or storage tanks.

Si 17 E

Film thickness

Heat conductivity


pH Range


Adhesion

approx. 180 µm

9,24 W/mK

-20° C to+ 180/200° C

2 - 8

148 sec.

25 N/mm2

Si 17 E


The new SAEKAPHEN Si 57 E-HC opens significant

saving potentials already during the engineering and

investment phase of heat exchangers.

Investment and maintenance costs ifSAEKAPHEN coatings are used

The heat cured SAEKAPHEN coatings offer significant value tocustomers due to high resistance to aggressive media. TheSAEKAPHEN Coating Technology prevents as a key advantagefouling and incrustation in tube bundles, heat exchangers, shipcoolers, in particular used in refineries, in the petrochemical andchemical industry. Operational costs are reduced as fouling onthe surfaces of the heat exchanger is prevented. The heatconductivity remains constant with the result of better efficiencyand allows a simple cleaning process.

The new product SAEKAPHEN Si 57 E – HC is a result of com-prehensive development work, and means a new technologicalgeneration for heat cured tube coatings.

SAEKAPHEN Si 57 E – HC offers a high resistance to aggressivemedia together with a significant high heat conductivity (4,85W/mk). It is the first time that the end user has the opportunityto scale down a heat exchanger due to a tube-coatings whilstkeeping its capacity. Therefore the end-user is saving materialand energy costs already in the investment phase.

A new Horizon forheat cured Tube Coatings

High-quality corrosion protection meetsenergy and cost efficiency

heat curedduroplast coating

phenolic epoxy resin

black/satin-glossy

approx. 180 µm

- 120°C to + 180/200°C

5,10 W/mK

3 to 14

800 Volt DC

200 sec.

15 N/mm2

ASTM D 4541

> 1000 mm fall / 1 kgacc. to DIN 55669

SAEKAPHEN Si 57 E – HC

Si 57 E – HC

SAEKAPHEN Si 57 E - HC is best qualified for thecoating of all kinds of heat exchangers and condensers.The coating is resistant to strong alkaline, to weak acidmedia, all types of cooling water including brackish-,river- and sea-water, as well as salt solutions, greases,oils solvents and gases.

Characteristics

Basis

Colour

Film thickness


Heat conductivity

ph-Range

Pinhole testing


Break-off-resistance

Impact strength

Carbon-steel +SAEKAPHEN

Si 57-E-HC


standard coating

Carbon-steel +uncoated

Investment costs heat exchanger

SAEKAPHEN coating

Maintenance costs (1st to 4th year)

Maintenance costs (5th to 8th year)


The new SAEKAPHEN Si 57 E-HC opens significant

saving potentials already during the engineering and

investment phase of heat exchangers.

Investment and maintenance costs ifSAEKAPHEN coatings are used

The heat cured SAEKAPHEN coatings offer significant value tocustomers due to high resistance to aggressive media. TheSAEKAPHEN Coating Technology prevents as a key advantagefouling and incrustation in tube bundles, heat exchangers, shipcoolers, in particular used in refineries, in the petrochemical andchemical industry. Operational costs are reduced as fouling onthe surfaces of the heat exchanger is prevented. The heatconductivity remains constant with the result of better efficiencyand allows a simple cleaning process.

The new product SAEKAPHEN Si 57 E – HC is a result of com-prehensive development work, and means a new technologicalgeneration for heat cured tube coatings.

SAEKAPHEN Si 57 E – HC offers a high resistance to aggressivemedia together with a significant high heat conductivity (4,85W/mk). It is the first time that the end user has the opportunityto scale down a heat exchanger due to a tube-coatings whilstkeeping its capacity. Therefore the end-user is saving materialand energy costs already in the investment phase.

A new Horizon forheat cured Tube Coatings

High-quality corrosion protection meetsenergy and cost efficiency

heat curedduroplast coating

phenolic epoxy resin

black/satin-glossy

approx. 180 µm

- 120°C to + 180/200°C

5,10 W/mK

3 to 14

800 Volt DC

200 sec.

15 N/mm2

ASTM D 4541

> 1000 mm fall / 1 kgacc. to DIN 55669

SAEKAPHEN Si 57 E – HC

Si 57 E – HC

SAEKAPHEN Si 57 E - HC is best qualified for thecoating of all kinds of heat exchangers and condensers.The coating is resistant to strong alkaline, to weak acidmedia, all types of cooling water including brackish-,river- and sea-water, as well as salt solutions, greases,oils solvents and gases.

Characteristics

Basis

Colour

Film thickness


Heat conductivity

ph-Range

Pinhole testing


Break-off-resistance

Impact strength


Si 57-E-HC


standard coating

Carbon-steel +uncoated

Investment costs heat exchanger

SAEKAPHEN coating

Maintenance costs (1st to 4th year)

Maintenance costs (5th to 8th year)


Your partnership for perfect

anticorrosion protection

Coating- and Application Technologies


®

SÄKAPHEN GmbH

Bottroper Straße 275


P. O. Box 620


Phone: +49 2043 / 947-0

Fax: +49 2043 / 947-130

http://www.saekaphen.de

E-mail: [email protected]

The information pro-

vided in SAEKAPHEN

print media has been

compiled to the best of

our knowledge; the

contents, however, is

not legally binding.

®©

SAEKA

PH

EN G

mbH

2009


Si 14 E

Si 14 EG

Si 57 E

Si 57 EG

Si 57 E – HC

Si 17 E

SurfaceFilm

thickness µmDensityg/cm3

SoliddensityL/100 kg

Hardness(König)

sec.Color

green

brown-red

oxyd-red

brown

black

olive

1,39

1,30

1,16

1,24

1,22

1,16

180

250

180

250

180

180

glossy

matt

glossy

matt

satin-glossy

half-matt

27,4

29,3

29,5

30,1

30,0

30,1

182

134

200

120

200

148

SAEKAPHEN offers qualified expert advice, service, andreliability when optimal corrosion protection is needed.

www.saekaphen.de

SAEKAPHEN has efficientpartners throughout the world

SAEKAPHEN Licensees in:AustriaBelgiumFranceItalyKingdom of Saudi ArabiaKuwaitMalaysiaNetherlandsPolandPortugalP.R. ChinaSouth KoreaSultanate of OmanSpainUKUSA

Date post:	28-Oct-2014
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Propectous Heat Cured Coating Reduced File Size

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