Property of American Airlines Illustrated Parts€¦ · Chapter 4: Illustrated Parts List . Section...

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Chapter 4: Illustrated Parts List

Section 1. Introduction

1. GENERAL

Chapter 4 includes the parts lists and illustrations. Parts lists are grouped by function and subdivided byassembly.

A table of contents lists the various assemblies and sub-assemblies of the equipment. Instructions for orderingand returning parts, and the standard JBT AeroTech warranty, are included in this section. Review the warrantybefore ordering and/or returning parts.

Manufacturer CAGE Codes, listed in alphabetical order in Section 2, are provided for items not modified by JBTAeroTech. In addition, an explanation of columns assists in using the parts lists.

For safety and reliability use only JBT AeroTech replacement parts.

2. HOW TO ORDER PARTS

Orders will receive prompt attention and errors will be minimized if the customer follows the suggestions listedbelow:

• Write order legibly (preferably typewritten). Date the order and show a requested shipping date. Givethe full name, address, and telephone number (if in the USA) of the person ordering the parts. Givethe full name and address of the person who is to receive the parts.

NOTE: GIVE THE BILLING ADDRESS IF DIFFERENT FROM THE SHIPPING ADDRESS.

• Specify shipping mode,i.e., Air Freight, Motor Freight, United Parcel Service, Parcel Post, etc.

• Indicate the quantity of each item required, starting with units of measure (“each,” “feet,” etc.) asrequired.

• State the JBT AeroTech part number, followed by a complete description. Check to be sure the partnumber and description agree. Parts not assigned a JBT AeroTech part number should be ordered bymanufacturer's name and part number.

• If possible, include the model and serial number of the unit for which parts are required.

• Assign a number to the order and sign it legibly.

• Immediately confirm all fax and telephone orders with purchase orders.

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• Address orders as follows:

John Bean Technologies Corp.7300 Presidents DriveOrlando, Florida 32809 USA

3. PARTS RETURNED FOR CREDIT

• Before returning any part, write a letter to JBT AeroTech, Orlando, Florida USA requestingpermission. Give an exact list, descriptions, and part numbers. Explain why you wish to return partsand what action is desired: repair, credit, or replacement. Include model and serial number of the unitfrom which the parts were removed.

• If authority is granted, transportation charges must be prepaid, the sender's name must be marked onthe outside of the container, and a return order must be enclosed with the returned parts.

• Only parts purchased from JBT AeroTech may be returned for credit consideration.

• If a replacement part is desired before returning a defective part, a separate purchase order mustaccompany this request. When credit is approved, your account will be credited with the properamount.

4. STANDARD WARRANTY

JBT AeroTech, a division of John Bean Technologies Corporation, warrants that new equipment (product) ofits own manufacture is of good workmanship and is free from mechanical defects, provided that (1) theequipment is operated in accordance with the printed instructions of JBT AeroTech, (2) the equipment is usedunder the normal operating conditions for which it is designed, (3) the equipment is not subjected to misuse,negligence or accident, and (4) the equipment receives proper care, lubrication, protection, and maintenance inaccordance with the printed instructions of JBT AeroTech by qualified personnel.

This warranty expires 12 months from time of commissioning of unit into service or 1000 hours, whichever firstoccurs. JBT AeroTech obligations under this warranty being limited to the repair or replacement, at JBTAeroTech election, of defective parts, provided that such defect is reported to JBT AeroTech promptly or within30 days after the defect is discovered, or by reasonable diligence should have been discovered by the customer.JBT AeroTech will not be liable under this warranty for labor to remove or reinstall the defective part, for downtime or for any other costs. Any parts replaced under this warranty shall become the property of and uponrequest be returned to and at the expense of JBT AeroTech. Under this warranty JBT AeroTech may, at itsdiscretion, require the first user to purchase replacement components and make warranty coverage dependentupon a failure analysis.

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5. ENGINE EMISSION WARRANTY (U.S. AND CANADA ONLY)

A. PRODUCTS WARRANTED

This emission warranty applies to new EPA Tier 4 Interim and Final engines installed in JBT AeroTechequipment sold and delivered in Canada and the United States including American Samoa, theCommonwealth of Northern Mariana Islands, Guam, the U.S. Virgin Islands, and Puerto Rico.

B. EMISSION COVERAGE

JBT AeroTech warrants to the initial purchaser and each subsequent purchaser that the engine isdesigned, built and equipped so as to conform at the time of initial sale with all U.S. Federal emissionregulations applicable at the time of manufacture.

JBT AeroTech warrants the product is free from defects in workmanship and material which would causeit not to meet these regulations for five years from date of initial commissioning into service or first 3000hours of operation, whichever comes first.

JBT AeroTech emissions related warranty covers all components whose failure would increase anengine’s emissions of any regulated pollutant. If the vehicle in which the engine is installed is registered inthe state of California, a separate California Emission Warranty also applies.

C. LIMITATIONS

JBT AeroTech will not be responsible for failures caused by incorrect oil, fuel or diesel exhaust fluid or bywater, dirt or other contaminants in the fuel, oil or diesel exhaust fluid. FAILURES, OTHER THAN THOSERESULTING FROM DEFECTS IN MATERIALS OR WORKMANSHIP, ARE NOT COVERED BY THISWARRANTY.

Engines with an EPA Tier 4 emissions certificate must be operated using only Ultra-Low Sulfur Diesel(ULSD) fuel which has a sulfur contents of no more than 15 ppm and complying with specification ASTMD975 for North America. Failure to use this specified fuel can damage the engine and after-treatmentsystem within a short period of time and cause the engine to be inoperable. FAILURES ATTRIBUTABLETO THE USE OF INCORRECT FUELS WILL BE DENIED WARRANTY COVERAGE.

6. VEHICLE MODIFICATIONS OR TAMPERING

Any modifications, including changing of settings, replacing parts with non-OEM parts or addition of componentsor features may affect the safety and operational ability of the vehicle. Do not make modifications without priorwritten approval from JBT AeroTech, Orlando, Florida, USA.

Tampering with emission control devices by means of removing, by-passing, defeating, damaging or in any wayrendering any vehicle emission control device or element, including diesel exhaust fluid (DEF) to be used orinstalled on the vehicle is prohibited and will void all warranties and subject to federal, state and local laws andfines.


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7. ITEMS JBT AEROTECH DOES NOT WARRANT

Engines, engine components, transmissions, axles, commercial truck chassis, storage batteries, tires,equipment lighting, normal wear items (A.), shop supplies (B.), routine adjustments (C.), maintenance items,cleaning, preparation and towing. Many of the foregoing components are warranted directly by the non-JBTAeroTech manufacturer to the first user and serviced by a worldwide network of distributors and othersauthorized to handle warranty claims. A first user's warranty claim should be presented directly to such anauthorized service entity. In the event any component manufacturer will not deal directly with a first user thenJBT AeroTech will cooperate with the first user in the presentation of a claim to such non-JBT AeroTechmanufacturer. Under NO circumstances does JBT AeroTech assume any liability for any warranty claimsagainst or warranty work done by or in behalf of any non-JBT AeroTech manufacturer of the foregoingcomponents.

JBT AeroTech reserves the right to make changes in design and changes or improvements upon its productswithout any obligation upon itself to notify a first user or to install the same upon its products theretoforemanufactured.

A. NORMAL WEAR ITEMS

Tires, chains, sprockets, bearings, bushings, engine belts and hoses, brake pads and discs, lagged rollersand etc. are not covered for wear and tear. Should the first user suspect a manufacturing defect as thecause for failure of one of these components the first user may, after purchasing and installing areplacement component, return the failed component to JBT AeroTech for warranty analysis. Should JBTAeroTech or the component manufacturer determine the failure was due to a manufacturing defect the firstuser will receive warranty credit for the failure. Should JBT AeroTech or the component manufacturerdetermine the component failed due to simple wear or abuse the first user will be liable for all service fees.

B. SHOP SUPPLIES

All lubricants, hydraulic system fluid, engine coolant and additives, all filters, and items used during normalmaintenance of equipment are not covered under this warranty.

C. ROUTINE ADJUSTMENTS

Any hydraulic or mechanical adjustment made to enhance or continue the operation of a piece ofequipment and having been made after 50 hours from time of commissioning of the unit into service.

THERE ARE NO UNDERSTANDINGS, REPRESENTATIONS, OR WARRANTIES OF ANY KIND, EXPRESS,IMPLIED, STATUTORY, OR OTHERWISE (INCLUDING, BUT WITHOUT LIMITATION, THE IMPLIEDWARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE). NOT EXPRESSLYSET FORTH HEREIN.

Except as expressly provided herein, JBT AeroTech shall not be liable to buyer for damages of any kind ornature occasioned by or arising out of the installation, operation, use, misuse, non-use, repair, or replacement ofsaid equipment, or out of the use of any method of process for which the same may be employed.


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In the event, notwithstanding the terms of this agreement, it is determined by a court of competent jurisdictionthat an express warranty has been given by JBT AeroTech to Buyer with respect to the speed, capacity, orother like performance characteristics of said equipment. JBT AeroTech liability for breach of the same shall belimited to accepting return of such equipment f.o.b. plant of manufacture, refunding any amounts paid thereon byBuyer (less depreciation at the rate of 15% per year if Buyer has used equipment for more than 30 days) andcanceling any balance still owing on the equipment.

DISCLAIMER OF CONSEQUENTIAL DAMAGES. JBT AeroTech IN NO EVENT SHALL BE LIABLE FORCONSEQUENTIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THIS AGREEMENT.CONSEQUENTIAL DAMAGES FOR PURPOSES HEREOF SHALL INCLUDE. WITHOUT LIMITATION, LOSSOF USE, INCOME OR PROFIT, OR LOSSES SUSTAINED AS THE RESULT OF INJURY (INCLUDINGDEATH) TO ANY PERSON, OR LOSS OF OR DAMAGE TO PROPERTY (INCLUDING, WITHOUTLIMITATION, PROPERTY HANDLED OR PROCESSED BY THE USE OF SAID EQUIPMENT).


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Section 2. Manufacturer Cage Codes

1. GENERAL

The CAGE Code (Commercial And Government Entity Code) is assigned as a unique identifier for suppliers ofgoods and services to government defense agencies. A CAGE code identifies a specific supplier facility and itslocation. Many suppliers use the CAGE code as a prefix to their part numbers for identification of the item and itsorigin.

CAGE Codes are used internationally as part of the NATO Codification System (NCS). CAGE codes are issuedin the U.S. by the Defense Logistics Information Service (DLIS). Other countries, such as the United Kingdomand France, also issue CAGE codes.

2. METHOD OF LISTING

This list is arranged in alphabetic order by vendor, while the CAGE codes are shown at the right side of eachmanufacturer’s name.

CAGE codes below correspond to the suppliers of the major components used to manufacture the equipment(refer to Manufacturers’ Appendices, Chapter 5). The Business Identification Number Cross-reference System,or BINCS, at the Defense Logistics Information Service website was used as a reference for these CAGE codes.

Additional information can be requested from the Defense Logistics Information Service, 74 Washington Ave. NSTE 7, Battle Creek, MI 49017-3084.

MANUFACTURER CAGE CODES

Frnk Perkins WayPE1 5NAEastfield, PeterboroughEastfieldPeterboroughPE1 5NAUNITED KINGDOM

K5436

Spicer Off-Highway Products Division1293 Glenway DriveStatevilleNC28625UNITED STATES

77237

Spicer Universal Joint Division3901 Christopher StreetDetroitMI48211UNITED STATES

0XTT9

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Section 3. Numerical Parts List

1. INTRODUCTION

The numerical listing comprises part numbers of the equipment. Included in this list are references to Section,Figure, and Item numbers of the parts located in Chapter 4.

When a part number is known and item description or illustration is desired, the number should be located in thenumerical index. In this list, Section, Figure, and Item number is shown for each part number. By consulting therespective parts list or illustration, the part can be located by reference to the corresponding item number.

2. EXPLANATION OF COLUMNS

• The first column contains the JBT AeroTech part numbers. The part numbers are in numerical order.

• The second column identifies the section.

• The third column identifies the figure number which illustrates each item.

• The fourth column identifies the item number.

3. NUMERICAL ARRANGEMENT SEQUENCE

Part number arrangement begins at the extreme left-hand position and continues to the right, one position at atime. The first position arrangement of the part number is as follows:

Numerals 0 through 9

4. SAMPLE APPLICATION

The following list of numbers is in correct numeric sequence:

102-0001102-0020102-0031102-0035102-0043102-0059

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Section 4. Explanation of Parts List Columns

1. INTRODUCTION

The parts listed in each section are organized in order of their numerical part number. The aids in locating partsvia their part number.

Electrical and hydraulic components are located in the section of the manual where the component resides onthe product. In cases where multiple components comprise a system and that system resides throughout theproduct (i.e., fuel system, hydraulic system), then those components can be located in the section of the manualwhere the main component of that system resides on the product.

2. PARTS LIST COLUMNS

A. FIGURE AND ITEM NUMBER

The first column provides a cross reference between the parts listed and the illustrations. To find a view ofthe part listed and its visual relationship to the assembly, locate the figure and item number in the list, thenrefer to the indicated illustration and locate the part by item number. To find a part number and descriptionin the parts list, locate the part on an illustration, note the item number, then refer to the parts list andlocate the applicable part number and description.

B. PART NUMBER

The second column lists the part number necessary for reordering repair parts. Refer to the Descriptioncolumn for description and additional identifying information. Standard commercial hardware can beordered from JBT AeroTech or obtained locally. Vendor parts can be obtained from JBT AeroTech ordirectly from the vendor.

C. PART DESCRIPTION

The third column lists the description of each item in the parts list. The identifying noun or key word is thefirst word in the description column. The remainder of this column contains the rest of the description toassist in completely identifying the item.

D. QUANTITY

The final column indicates the quantity of each part required to complete the next higher assembly. Theabbreviation REF indicates that a part number is referenced to another list; this practice insures that thequantity shown on the list does not exceed the quantity used on the equipment.

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Section 5. Chassis and Body

MIRROR, REAR HITCH INSTALLATION....................................................................................................................628-6900-001 -,A........................................... 2FILTER, HYDRAULIC RETURN..................................................................................................................................628-7096 -..................................................... 4MAIN PANEL ELECTRIC ASSEMBLY........................................................................................................................628-8112 L,N................................................. 6CHASSIS, PERKINS ELECTRIC INSTALLATION......................................................................................................628-8152-001 -.............................................. 36HEADLIGHTS, LED INSTALLATION..........................................................................................................................628-8177-001 -,A........................................... 46COVER, HEAD/TAILLIGHT INSTALLATION..............................................................................................................628-8768 A.................................................... 48HITCHES INSTALLATION...........................................................................................................................................628-9060-250 B............................................. 52BALLAST, 40000LB INSTALLATION..........................................................................................................................628-9080-039 -.............................................. 56SUBPLATE, HYDAULIC ASSEMBLY.........................................................................................................................629-1048 D.................................................... 58SUBPLATE, ELECTRIC PERKINS ASSEMBLY.........................................................................................................629-1051 -..................................................... 64CHASSIS, HYDRAULIC INSTALLATION....................................................................................................................629-1110 -..................................................... 70WORK LIGHT, LED FRONT/REAR PINTLE ELECTRIC OPTION..............................................................................629-3054 -..................................................... 78HOODS/HATCHES INSTALLATION...........................................................................................................................629-3353 -..................................................... 80FLASHER, ALTERNATING ELECTRIC OPTION........................................................................................................629-3646 -..................................................... 88LUBE, AUTOMATIC INSTALLATION..........................................................................................................................629-3712 -..................................................... 90INTERLOCK, TRANSMISSION, PLC ELECTRIC OPTION........................................................................................629-3801 -..................................................... 94HORN, LOW FUEL ELECTRIC OPTION....................................................................................................................629-3801-001 -.............................................. 98ALARM, PARK BRAKE POWER OFF ELECTRIC OPTION.......................................................................................629-3801-002 -..............................................100BALLAST, CONVERSION INSTALLATION................................................................................................................629-4051 A....................................................102

Chassis and BodyThe Illustrated Parts List includes alternate parts which may not be used in your configuration. For applicable parts, refer to the product specification at the front of the manual.All information contained herein is CONFIDENTIAL and PROPRIETARY work and may not be duplicated, used or disclosed in whole or part.

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FIGURE 1MIRROR, REAR HITCH INSTALLATION

628-6900-001 -,A


ILLUSTRATED PARTS LISTThe Illustrated Parts List includes alternate parts which may not be used in your configuration. For applicable parts, refer to the product specification at the front of the manual.

All information contained herein is CONFIDENTIAL and PROPRIETARY work and may not be duplicated, used or disclosed in whole or part.

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1 107-1930 WSHR, FLAT STD A2 M8 SS 82 107-1970 SCR, SBH 10.9 M8X1.25X30 SS 43 107-2423 NUT, PTH A2 M8X1.25 SS 44 108983 W-MOUNT MIRROR 15 3616361 SCR SET 5/16-18X1/2 SCH SST 16 3626194 MIRROR 225X415 BLK 17 627-6294 ROUND, MIRROR MOUNT 1

FIGURE 1MIRROR, REAR HITCH INSTALLATION

628-6900-001 -,A

ITEMNO. PART NO. PART DESCRIPTION QTY ITEM

NO. PART NO. PART DESCRIPTION QTY

- Not ShownChassis and BodyThe Illustrated Parts List includes alternate parts which may not be used in your configuration. For applicable parts, refer to the product specification at the front of the manual.All information contained herein is CONFIDENTIAL and PROPRIETARY work and may not be duplicated, used or disclosed in whole or part.

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FIGURE 2FILTER, HYDRAULIC RETURN

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- 628-7096-001 HEAD, FILTER 1- 628-7096-002 ELEMENT, FILTER 1

FIGURE 2FILTER, HYDRAULIC RETURN

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FIGURE 3 SHEET 1MAIN PANEL ELECTRIC ASSEMBLY

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- 628-3800-114 WIRE, STRD YEL TXL 43- 628-3800-118 WIRE, STRD YEL TXL 233- 628-3800-120 WIRE, STRD YEL TXL 86- DWG-623-9526 ELECT FABRICATION PRACTICES 1


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PARTS LIST NOT APPLICABLE


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60 623-4834-001 SHRINK TUBING 162 623-5167 CABLE, TWISTED PAIR SHIELDED 15


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- 105-0210 TY-RAP 10- 625-5442-001 TUBING, SHRINK 15 107-2359 SCR, PPAN-ELCK A2 #10-32 X .63 2

12 239-3647-003 TERMINAL, RING 427 620-1240-004 TERMINAL, RING 332 620-7101-003 CABLE, RED AUTOMOTIVE 450 622-2962-019 CONN, GASKET, RECP 24 POS 261 623-4910 COVER PLATE, 24-PIN RECEPT 178 624-5253 DOME LIGHT 179 624-5253-001 LIGHT, BULB, 24V, S8.5 BASE 282 625-3106-063 COVER, BASIC PLC 183 625-3106-076 PLC, BASE 186 625-8083-003 TERMINAL PROTECTOR, RED 594 628-8113 ME-MAIN PANEL 198 628-8134 HARNESS, PLC1 ELECTRIC 1

106 628-5835-055 D-TRANSMISSION MAINTENANCE 1


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2 107-0811 RIVET, PRO ALUM 919 620-0802-003 SCR, SPAN 4.8 M5X0.8X20 ZP 220 620-0802-004 SCR, SPAN 4.8 M5X0.8X25 ZP 821 620-0803 WSHR, FLAT STD HARD M5 ZP 1428 620-1410-012 SCR, SPAN 4.8 M3X0.5X12 ZP 637 621-2736 RELAY, SOCKET LY2 438 621-2737 TRACK MOUNTED SOCKET PTF14 139 621-2738 RELAY HOLD-DOWN CLIP 1040 621-2739 RELAY, WO/DIODE 141 622-0244-001 MOUNTING TRACK, 2 M DIN 142 622-1358-005 DUCT, WIRING (1" X 2") 143 622-1358-008 DUCT, WIRING, COVER 145 622-2754 MOUNT, CABLE TIE 858 622-6328 RELAY, LY2 W/DIODE 459 622-9391-006 PWR RESIS.(CMC) 49 OHMS, 50W 172 624-1806-001 TERMINAL BLOCK, 4 HOLE 2273 624-1806-002 TERMINAL BLK, 4 HOLE W/GRD PLT 875 624-1806-005 END BRACKET, TERMINAL BLOCK 580 624-5910-100 FUSE, BOLT-IN 181 624-5911-001 BOLT-IN FUSEHOLDER 184 625-4261-001 CONTACTOR 194 628-8113 ME-MAIN PANEL 195 628-8115 ME-INNER PANEL 196 628-8117 CABLE, BLK ELECTRIC ASSEMBLY 197 628-8118 CABLE, RED ELECTRIC ASSEMBLY 1

99 628-8190 DIODE 1101 628-8196-001 TERMINAL BLOCK 24


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17 620-0802-001 SCR, SPAN 4.8 M5X0.8X10 ZP 120 620-0802-004 SCR, SPAN 4.8 M5X0.8X25 ZP 821 620-0803 WSHR, FLAT STD HARD M5 ZP 1426 620-0947 NUT, PTH GR8.8 M5 X .8 ZP 529 620-2983-001 DIODE 141 622-0244-001 MOUNTING TRACK, 2 M DIN 144 622-1560 STANDOFF, DELRIN 672 624-1806-001 TERMINAL BLOCK, 4 HOLE 2273 624-1806-002 TERMINAL BLK, 4 HOLE W/GRD PLT 874 624-1806-004 END PLATE, TERMINAL BLOCK 275 624-1806-005 END BRACKET, TERMINAL BLOCK 576 624-1806-006 MARKER, WHITE 277 624-1806-007 END PLATE,TERM BLK SELF-LK 285 625-7012-120 AE-RESISTOR 296 628-8117 CABLE, BLK ELECTRIC ASSEMBLY 1

101 628-8196-001 TERMINAL BLOCK 24107 625-7012-150 AE-RESISTOR 1


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43 622-1358-008 DUCT, WIRING, COVER 177 624-1806-007 END PLATE,TERM BLK SELF-LK 293 628-5835-050 DE-DTB TERMINALS 1

100 628-8196 MARKING TAGS 5101 628-8196-001 TERMINAL BLOCK 24102 628-8196-003 END PLATE 1103 628-8196-004 TERMINAL JUMPERS 3


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3 107-1094 NUT, PTH GR8.8 M4X0.7 ZP 5110 107-2959 NUT, PTH GR8.8 M3X0.5 ZP 422 620-0805-002 SCR, SPAN 4.8 M4X0.7X12 ZP 1524 620-0805-004 SCR, SPAN 4.8 M4X0.7X25 ZP 425 620-0806 WSHR, FLAT STD HARD M4 ZP 5228 620-1410-012 SCR, SPAN 4.8 M3X0.5X12 ZP 631 622-9391-010 RESISTOR 135 621-2571-002 WSHR, SEALING BONDED 3445 622-2754 MOUNT, CABLE TIE 883 625-3106-076 PLC, BASE 189 627-2319-002 VIBRATION MOUNT 496 628-8117 CABLE, BLK ELECTRIC ASSEMBLY 197 628-8118 CABLE, RED ELECTRIC ASSEMBLY 1

116 621-2571-001 WSHR, SEALING BONDED 2


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3 107-1094 NUT, PTH GR8.8 M4X0.7 ZP 514 107-1353 WSHR, FLAT STD M8 ZP 27 107-2570 WSHR, FLAT STD HD M3 ZP 49 107-2608 SCR, HHC 8.8 M8X1.25X16 ZP 2

10 107-2959 NUT, PTH GR8.8 M3X0.5 ZP 416 620-0656 NUT, PTH GR8.8 M8X1.25 ZP 223 620-0805-003 SCR, SPAN 4.8 M4X0.7X20 ZP 1625 620-0806 WSHR, FLAT STD HARD M4 ZP 5228 620-1410-012 SCR, SPAN 4.8 M3X0.5X12 ZP 636 621-2571-005 WSHR, SEALING .312 BONDED 246 622-2962-005 CONN, RECP, DRC FLANGE 40 "A" 147 622-2962-009 CONN, SEALING PLUG 948 622-2962-010 CONN, RECP, DRC FLANGE 40 "B" 149 622-2962-012 RECP, FLANGE MOUNT 150 622-2962-019 CONN, GASKET, RECP 24 POS 251 622-2962-020 CONN, GASKET, RECP 40 POS 252 622-2967-001 CONN, RECP 2 POS (MALE) 153 622-2967-013 CONN, PIN SOLID 8254 622-2967-014 CONN, PIN SOLID 1556 622-2967-017 CONN, WEDGE 2 POS RECP 187 626-3093-012 BRACKET, TRANSMISSION PORT 188 624-7029-001 CONN, FEMALE GOLD 9 PIN 1

106 628-5835-055 D-TRANSMISSION MAINTENANCE 1


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3 107-1094 NUT, PTH GR8.8 M4X0.7 ZP 518 107-2571 SCR,PPAN 4.8 M4X0.7X30 ZP 12

11 239-3647-001 TERMINAL, RING 413 239-3650-001 TERM SLIP-ON FEMALE INS 1914 239-3650-002 TERM SLIP-ON FEMALE INS 215 239-3650-003 TERM SLIP-ON FEMALE INS 4625 620-0806 WSHR, FLAT STD HARD M4 ZP 5235 621-2571-002 WSHR, SEALING BONDED 3463 623-7846-006 PANEL, FUSE 6 POS 164 623-7846-012 PANEL, FUSE 12-POS 265 623-7858-005 FUSE, ATC BLADE, AUTO 266 623-7858-007 FUSE, ATC BLADE, AUTO 167 623-7858-010 FUSE, ATC BLADE, AUTO 768 623-7858-025 FUSE, ATC BLADE, AUTO 169 623-7858-030 FUSE, ATC BLADE, AUTO 170 623-7858-001 FUSE, ATC BLADE, AUTO 286 625-8083-003 TERMINAL PROTECTOR, RED 5

115 623-7858-015 FUSE, ATC BLADE, AUTO 2


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3 107-1094 NUT, PTH GR8.8 M4X0.7 ZP 5113 239-3650-001 TERM SLIP-ON FEMALE INS 1915 239-3650-003 TERM SLIP-ON FEMALE INS 4618 620-0802-002 SCR, SPAN 4.8 M5X0.8X12 ZP 220 620-0802-004 SCR, SPAN 4.8 M5X0.8X25 ZP 821 620-0803 WSHR, FLAT STD HARD M5 ZP 1422 620-0805-002 SCR, SPAN 4.8 M4X0.7X12 ZP 1526 620-0947 NUT, PTH GR8.8 M5 X .8 ZP 530 620-4478-079 RESISTOR 133 620-9546 MOUNT, TIME DELAY 234 621-1031-002 TIME DELAY MOD. 135 621-2571-002 WSHR, SEALING BONDED 3437 621-2736 RELAY, SOCKET LY2 439 621-2738 RELAY HOLD-DOWN CLIP 1041 622-0244-001 MOUNTING TRACK, 2 M DIN 142 622-1358-005 DUCT, WIRING (1" X 2") 143 622-1358-008 DUCT, WIRING, COVER 144 622-1560 STANDOFF, DELRIN 657 622-6214-004 RELAY SPDT W/DIODE, BRKT. 858 622-6328 RELAY, LY2 W/DIODE 471 624-1458-001 TIME DELAY MOD. 175 624-1806-005 END BRACKET, TERMINAL BLOCK 5

108 621-5212-001 RELAY-SPST 1109 621-5212-002 RELAY, SOCKET, HI-CURRENT 1110 621-5212-003 TERMINAL, FEMALE 2

111 621-5212-004 TERMINAL, FEMALE 2119 629-4087 BRACKET-RELAY MOUNTING 1


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3 107-1094 NUT, PTH GR8.8 M4X0.7 ZP 516 107-2371 SCR, PPAN-ELCK M4X0.7X10 ZP 4

22 620-0805-002 SCR, SPAN 4.8 M4X0.7X12 ZP 1525 620-0806 WSHR, FLAT STD HARD M4 ZP 5235 621-2571-002 WSHR, SEALING BONDED 3472 624-1806-001 TERMINAL BLOCK, 4 HOLE 2273 624-1806-002 TERMINAL BLK, 4 HOLE W/GRD PLT 874 624-1806-004 END PLATE, TERMINAL BLOCK 275 624-1806-005 END BRACKET, TERMINAL BLOCK 5

112 622-6205 DIODE ASSEMBLY 1113 622-6211 TUBING, HEAT SHRINK CLEAR W/S 1114 622-7278 TERMINAL, SPLICE, PARALLEL 1119 629-4087 BRACKET-RELAY MOUNTING 1


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FIGURE 4 SHEET 1CHASSIS, PERKINS ELECTRIC INSTALLATION

628-8152-001 -




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4 107-1953 WSHR, FLAT STD A2 M10 SS 45 107-1996 NUT, U-EXTR 0.8-4.0 M8x1.25 ZP 47 107-2544 SCR, HHC A2 M8X1.25X30 SS 49 239-8852-003 CLAMP, SUPPORT 1

10 239-8852-008 CLAMP, SUPPORT 226 629-1051 A-ELEC SUBPLATE, PERKINS 1


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2 107-1353 WSHR, FLAT STD M8 ZP 78 107-2752 SCR, HHC 8.8 M8X1.25X20 ZP 2

11 620-0656 NUT, PTH GR8.8 M8X1.25 ZP 416 624-2238 AE-ALARM SMART 118 626-3501-001 AE-LIGHT, RND STOP RED, LED 219 626-3502-001 AE-LIGHT, RND TURN AMBER, LED 220 626-3503-001 AE-LIGHT, RND REV WHITE, LED 221 626-3504-003 AE-LIGHT, OVAL TURN RED LED 224 628-8132 HARNESS, CHASSIS ELECTRIC 125 628-8133 HARNESS, HYDRAULIC ELECTRIC 1


628-8152-001 -




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- 107-1283 SCR, HHC 10.9 M8X1.25X25 BI 12 107-1353 WSHR, FLAT STD M8 ZP 73 107-1938 WSHR, LOCK M8 ZP 26 107-1999 NUT, SS.38 BATT TERM POST TALL 4

10 239-8852-008 CLAMP, SUPPORT 211 620-0656 NUT, PTH GR8.8 M8X1.25 ZP 412 622-4258 J-BOLT, BATTERY HOLD DOWN 213 623-2462-002 TERM PROTECTOR 215 624-0155 BATTERY, 12V 217 624-8875-018 CABLE, RED ELECTRIC ASSEMBLY 122 628-4698 PLATE, BATTERY HOLDDOWN 124 628-8132 HARNESS, CHASSIS ELECTRIC 126 629-1051 A-ELEC SUBPLATE, PERKINS 1


628-8152-001 -




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14 623-2462-005 TERM PROTECTOR, BLK 224 628-8132 HARNESS, CHASSIS ELECTRIC 125 628-8133 HARNESS, HYDRAULIC ELECTRIC 1


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22 628-4698 PLATE, BATTERY HOLDDOWN 123 628-5835-056 D-FUSES 1


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FIGURE 5HEADLIGHTS, LED INSTALLATION

628-8177-001 -,A




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1 107-2453 WSHR, FLAT STD A2 M6 SS 82 107-2495 SCR, SBH A4 M6X1X40 SS 83 107-2496 WSHR, LOCK A2 M6 SS 84 107-2776 NUT, CAGE 8.8 M6X1 ZP 85 628-6039 HEADLIGHT, LED 26 628-6943 NEOPRENE, LIGHT RETAINER 27 628-6955 PLATE, LIGHT RETAINER 2

FIGURE 5HEADLIGHTS, LED INSTALLATION

628-8177-001 -,A




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FIGURE 6 SHEET 1COVER, HEAD/TAILLIGHT INSTALLATION

628-8768 A




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2 107-1930 WSHR, FLAT STD A2 M8 SS 123 107-1970 SCR, SBH 10.9 M8X1.25X30 SS 44 107-1996 NUT, U-EXTR 0.8-4.0 M8x1.25 ZP 46 107-2423 NUT, PTH A2 M8X1.25 SS 48 107-2892 SCR, SBH A2 M8X1.25X25 SS 49 3616479 WSHR, LOCK M8 SS 4

11 628-8627 PLATE, TAILLIGHT GUARD 2


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1 107-1929 WSHR, FLAT STD A2 M6 SS 87 107-2555 SCR, SBH A4 M6X1X20 SS 8

10 628-8604 PLATE, HEADLIGHT GUARD 212 107-2496 WSHR, LOCK A2 M6 SS 813 107-2887 NUT, EXTRUDED U M6X1 BP 8


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FIGURE 7 SHEET 1HITCHES INSTALLATION

628-9060-250 B




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1 107-1461 SCR, HHC 8.8 M10X1.5X45 ZP 22 107-3018 SCR, HHC 10.9 M16X2X80 ZP 123 110115 WLDMT HITCH PIN LOCK W/STOP 24 601978 HOOK S #61 25 620-0657 NUT, PTH 8 M10 X 1.5 ZP 26 620-0659 NUT, PTH 8 M16X2 ZP 127 622-3511-003 WSHR, FLAT NAR HARD .38 ZP 48 622-3511-007 WSHR, FLAT NAR HARD .63 ZP 249 628-8038 W-HITCH PIN 2

10 628-8039 W-HITCH 2


628-9060-250 B




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628-9060-250 B




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1 107-1461 SCR, HHC 8.8 M10X1.5X45 ZP 22 107-3018 SCR, HHC 10.9 M16X2X80 ZP 123 110115 WLDMT HITCH PIN LOCK W/STOP 24 601978 HOOK S #61 25 620-0657 NUT, PTH 8 M10 X 1.5 ZP 26 620-0659 NUT, PTH 8 M16X2 ZP 127 622-3511-003 WSHR, FLAT NAR HARD .38 ZP 48 622-3511-007 WSHR, FLAT NAR HARD .63 ZP 249 628-8038 W-HITCH PIN 2

10 628-8039 W-HITCH 2


628-9060-250 B




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FIGURE 8BALLAST, 40000LB INSTALLATION

628-9080-039 -




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1 110177 PL, WEDGE BALLAST 102 628-4481 BALLAST, CENTER 2500LB 43 628-4481-001 BALLAST, CENTER 2000LB 2

FIGURE 8BALLAST, 40000LB INSTALLATION

628-9080-039 -




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FIGURE 9 SHEET 1SUBPLATE, HYDAULIC ASSEMBLY

629-1048 D




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1 102-0200 ADAPTER, 90 ELBOW BULKHEAD 23 102-0948 ADAPTER, 90 SW 24 102-0974 ADAPTER, REDUCER 15 102-1071 ADAPTER, STRAIGHT 16 102-1093 ADAPTER, STRAIGHT 27 102-1094 ADAPTER, STRAIGHT 18 102-1095 ADAPTER, STRAIGHT 29 102-1123 ADAPTER, REDUCER 4

10 102-1130 ADAPTER, STRAIGHT SW 211 102-1156 ADAPTER, TEE SW BR 112 102-1158 ADAPTER, TEE RN SW 218 102-1771 ADAPTER, REDUCER 220 103-1824 VALVE, CHK MINTR #6FJIC 327 107-1912 WSHR, LOCK M10 ZP 433 110-0243 WSHR, LOCK .38 ZP 234 110-0913 SCR, HHC GR5 .38-16 X .88 ZP 238 118-2680-014 ADAPTER, STRAIGHT 139 118-2680-015 ADAPTER, STRAIGHT 146 604030 ADAPTER, REDUCER 249 620-0633 SCR, HHC-F 8.8 M10X1.5X30 ZP 452 620-0849 ADAPTER, TEE BRANCH SW 256 622-3511-003 WSHR, FLAT NAR HARD .38 ZP 257 622-3511-004 WSHR, FLAT NAR HARD .44 ZP 458 622-6527 NUT "U" TYPE M10-1.5 459 622-9591 SEAL, D-SHAPING 3

64 627-5251-001 AE-SWITCH PRESSURE 166 628-2693 TRAY, MNTG, HYD 173 628-7386-070 ACCUMULATOR 274 628-7387 VALVE, ACCUMULATOR CHARGING 1


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2 102-0280 ADAPTER, 90 ELBOW SW 16 102-1093 ADAPTER, STRAIGHT 2

13 102-1162 ADAPTER, TEE RN SW 214 102-1231 FITTING, CONN O'RING 115 102-1319 ADAPTER, TEE RN SW 116 102-1365 ADAPTER, 90 ELBOW SW 117 102-1769 BUSHING, HEX BR 118 102-1771 ADAPTER, REDUCER 219 103-1710 BUSHING, HEX BR 122 105-1169 TUBE, TYGON CLEAR .188 ID PVC 123 105-1339 CLAMP, SS 224 105-1342 CLAMP, SS 225 106-1197 BUSHING, HEX BR 126 107-1094 NUT, PTH GR8.8 M4X0.7 ZP 228 107-2128 SCR, HHC 8.8 M4X0.7X20 ZP 129 620-0805-004 SCR, SPAN 4.8 M4X0.7X25 ZP 130 107-2834 SCR, SBH 8.8 M8X1.25X35 ZP 431 110-0805 SCR, HHC GR5 .25-20 X .75 ZP 232 110-0241 LOCKWASHER, .25 ZP 235 118-2658-012 NIPPLE, HEX 136 118-2677-006 ADAPTER, TEE FORGED STEEL 137 118-2679-024 FITTING, CONN 240 239-9076-003 CLAMP, P STEEL CUSHIONED 141 514-4745 SWITCH, TEMP. IMMERSION 146 604030 ADAPTER, REDUCER 2

47 620-0608 WASHER, FLAT STD. M4 ZP 248 620-0626 SCR, HHC 8.8 M8X1.25X30 ZP 450 620-0656 NUT, PTH GR8.8 M8X1.25 ZP 851 620-0806 WSHR, FLAT STD HARD M4 ZP 253 620-7747 SWITCH,TEMP.NO ABOVE 140-F 154 622-3511-001 WSHR, FLAT NAR HARD .25 ZP 255 622-3511-002 WSHR, FLAT NAR HARD .31 ZP 1665 627-6748 CHECK VALVE, IN-LINE 267 628-2702 MOUNT, FILTER/TANK 171 628-6918 GROMMET, RBR GW 872 628-7096 FILTER, RETURN 175 628-7445 COOLER, HYDRAULIC 177 628-8180 RELAY 1


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15 102-1319 ADAPTER, TEE RN SW 121 104-0522-043 HOSE,-24 100R4 X 43" LG 123 105-1339 CLAMP, SS 242 519-0196-019 HOSE, ASSEMBLY FJIC SW 243 519-0196-120 HOSE, ASSEMBLY FJIC SW 144 519-0196-124 HOSE, ASSEMBLY FJIC SW 145 519-0196-132 HOSE, ASSEMBLY FJIC SW 160 625-6332-030 HOSE, ASSEMBLY FJIC SW 161 625-6332-057 HOSE, ASSEMBLY FJIC SW 162 625-6332-140 HOSE, ASSEMBLY FJIC SW 163 625-6332-155 HOSE, ASSEMBLY FJIC SW 168 628-3887-030 HOSE, ASSEMBLY FJIC SW 169 628-4044-031 HOSE, ASSEMBLY FJIC SW 176 628-7836-045 HOSE, ASSEMBLY FJIC SW 1


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FIGURE 10 SHEET 1SUBPLATE, ELECTRIC PERKINS ASSEMBLY

629-1051 -




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2 107-1353 WSHR, FLAT STD M8 ZP 87 107-2648 WSHR, LOCK GR5 M5 ZP 4

13 620-0656 NUT, PTH GR8.8 M8X1.25 ZP 414 620-0802-003 SCR, SPAN 4.8 M5X0.8X20 ZP 415 620-0803 WSHR, FLAT STD HARD M5 ZP 1216 620-0947 NUT, PTH GR8.8 M5 X .8 ZP 618 620-1367 NUT, HEX 8 M8 X 1.25 ZP 419 621-2571-005 WSHR, SEALING .312 BONDED 4

- 624-8698 CONVERTER, 24V/12V 7.5A 135 628-2433 SUBPLATE, RH 136 628-5947 ISOLATOR, MALE STUDS 437 628-8112 AE-MAIN PANEL 140 628-8182 BUSS BAR 2


629-1051 -




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1 107-1283 SCR, HHC 10.9 M8X1.25X25 BI 22 107-1353 WSHR, FLAT STD M8 ZP 83 107-1904 SCR, HHC 8.8 M6X1X45 ZP 3

10 110-3959 WSHR, FLAT NAR #10 ZP 211 117-7576 NUT, PTH A2 TH #10-24 SS 412 4501038 SCR, PNH PHH #10-32X1 SST 213 620-0656 NUT, PTH GR8.8 M8X1.25 ZP 417 620-0948 NUT, PTH 8 M6X1 ZP 521 622-3511-001 WSHR, FLAT NAR HARD .25 ZP 633 627-2324 MEDIUM TORQUE MOUNT 138 628-8180 RELAY 139 628-8180-001 RELAY 1


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4 107-1911 WSHR, LOCK M8 ZP 65 107-1996 NUT, U-EXTR 0.8-4.0 M8x1.25 ZP 26 107-2300 SCR, HHC A270 M8X1.25X30 SS 28 107-2752 SCR, HHC 8.8 M8X1.25X20 ZP 49 110-0255 WSHR, FLAT STD .31 ZP 5

20 621-4966-012 CABLE, BLACK ELECTRICASSEMBLY

1

22 622-3511-002 WSHR, FLAT NAR HARD .31 ZP 623 623-2462-001 TERM PROTECTOR 324 623-2462-002 TERM PROTECTOR 225 623-2462-005 TERM PROTECTOR, BLK 126 623-2462-006 TERM PROTECTOR, RED 127 623-7858-005 FUSE, ATC BLADE, AUTO 128 623-7858-007 FUSE, ATC BLADE, AUTO 129 624-1806-008 TERMINAL BLOCK, 2 HOLE W/FUSE 130 624-1806-009 END PLATE FUSE BLOCK 132 624-8875-018 CABLE, RED ELECTRIC ASSEMBLY 134 627-7353-046 CABLE, BLACK ELECTRIC

ASSEMBLY1

35 628-2433 SUBPLATE, RH 137 628-8112 AE-MAIN PANEL 140 628-8182 BUSS BAR 241 628-8902 AIR FILTER, END INTAKE 142 628-8905 SHEET, AIR FILTER MOUNT 143 628-8909 FILTER INDICATOR 1


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FIGURE 11 SHEET 1CHASSIS, HYDRAULIC INSTALLATION

629-1110 -




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629-1110 -




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5 105-1339 CLAMP, SS 16 107-1912 WSHR, LOCK M10 ZP 4

12 620-0633 SCR, HHC-F 8.8 M10X1.5X30 ZP 418 622-3511-003 WSHR, FLAT NAR HARD .38 ZP 419 622-6527 NUT "U" TYPE M10-1.5 422 629-1048 HYDRAULIC SUBPLATE ASSEMBLY 1


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1 102-0031 ADAPTER, 90 ELBOW SW 33 102-1447 ADAPTER, REDUCER 44 102-1829 ADAPTER, STRAIGHT 77 107-1938 WSHR, LOCK M8 ZP 78 107-1994 NUT, EXTRUDED U, M8 X 1.25 79 519-0197-104 HOSE, ASSEMBLY FJIC SW 1

10 519-0197-108 HOSE, ASSEMBLY FJIC SW 111 620-0626 SCR, HHC 8.8 M8X1.25X30 ZP 715 620-2013-087 HOSE, ASSEMBLY FJIC SW 116 620-2013-180 HOSE, ASSEMBLY FJIC SW 117 622-3511-002 WSHR, FLAT NAR HARD .31 ZP 720 628-7314 VALVE, BRAKE WALL MOUNT 121 628-8857 PLATE, VERT, BRAKE VLV MNTG 1


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2 102-0902 ADAPTER, 90 ELBOW SW 13 102-1447 ADAPTER, REDUCER 44 102-1829 ADAPTER, STRAIGHT 7

13 620-0848 ADAPTER, TEE SW BR 114 620-2013-016 HOSE, ASSEMBLY FJIC SW 1


629-1110 -




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FIGURE 12WORK LIGHT, LED FRONT/REAR PINTLE ELECTRIC OPTION

629-3054 -




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1 106-0945 CORD CONNECTOR 12 107-1929 WSHR, FLAT STD A2 M6 SS 163 107-2308 NUT, PTH A2 M6X1 SS 84 107-2416 SCR, SBH A4 M6X1X16 SS 45 107-2555 SCR, SBH A4 M6X1X20 SS 4- 624-2210-037 SWITCH, WORK LIGHTS 17 629-3038 FLOODLIGHT, LED ASSEMBLY 2

FIGURE 12WORK LIGHT, LED FRONT/REAR PINTLE ELECTRIC OPTION

629-3054 -




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FIGURE 13 SHEET 1HOODS/HATCHES INSTALLATION

629-3353 -




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1 107-1084 NUT, PTH GR5 TH .31-18 ZP 82 107-1929 WSHR, FLAT STD A2 M6 SS 83 107-1930 WSHR, FLAT STD A2 M8 SS 884 107-1953 WSHR, FLAT STD A2 M10 SS 605 107-1970 SCR, SBH 10.9 M8X1.25X30 SS 336 107-1994 NUT, EXTRUDED U, M8 X 1.25 267 107-2006 NUT, PTH A2 M4X0.7 SS 88 107-2300 SCR, HHC A270 M8X1.25X30 SS 89 107-2308 NUT, PTH A2 M6X1 SS 3

10 107-2386 NUT, PTH A2 M10X1.5 SS 3011 107-2400 SCR, PFLAT A2 M4X0.7X8 SS 812 107-2410 WSHR, FLAT STD A2 M4 SS 813 107-2423 NUT, PTH A2 M8X1.25 SS 2514 107-2544 SCR, HHC A2 M8X1.25X30 SS 415 107-2555 SCR, SBH A4 M6X1X20 SS 316 107-2633 SCR, SBH A4 M10X1.50X30 SS 2217 107-2965 SCR, PFLAT A2 M4X0.7X16 SS 819 3616479 WSHR, LOCK M8 SS 2620 519-5511 SCR, HHC 8.8 M8X1.25X80 ZP 621 603312 BUMPER RBR 10DX11/16 1422 621-4454 BALL STUD 823 621-4455 SAFETY CLIP 824 625-8234-001 HINGE, BUTT SS 625 626-4578-001 GAS SPRING 426 627-2107 SHEET, SHIM, HINGE 2

27 627-4627 COVER, TELESCOPIC STAY 128 627-9585 LATCH, COMPRESSION, SLOTTED 429 627-9585-001 GASKET, LATCH 430 627-9945-001 LATCH, BAIL HANDLE, MED 231 628-4070 SHEET, AIR DAM 132 628-4362-001 SHEET, COVER-TAILIGHTS LH 133 628-4366-001 SHEET, REAR COVER-TAILLIGHTS 134 628-4482 SHEET, GAS SPRING MOUNT 435 628-4485 SHEET, GAS SPRING MOUNT 436 628-5824-001 FOAM STRIP 1137 628-6319 PLANK, GRIP STRUT 338 628-7812 HINGE, FLUSH MOUNT SS 439 628-8017-001 PLATE, SIDE ACCESS 140 628-8018-003 SHEET, ENGINE HOOD 141 628-8026-001 SHEET, CAB RH 142 628-8027-001 SHEET, CAB LH 143 628-8901-001 PLATE, SIDE ACCESS 144 628-9089 SADDLE CLIP, STAINLESS 645 628-9115 SHEET, LIGHT GUARD 146 628-9118 SHEET, LIGHT GUARD 147 628-9241 SHEET, BRACKET, TELEPROP 148 629-0234 PLATE, GRATE 349 629-3354 SHEET, REAR COVER 150 629-3356 PLATE, LID 2


629-3353 -




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629-3353 -




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4 107-1953 WSHR, FLAT STD A2 M10 SS 6010 107-2386 NUT, PTH A2 M10X1.5 SS 3016 107-2633 SCR, SBH A4 M10X1.50X30 SS 2218 107-2985 SCR, SBH A2 M10X1.5X45 SS 824 625-8234-001 HINGE, BUTT SS 626 627-2107 SHEET, SHIM, HINGE 236 628-5824-001 FOAM STRIP 11


629-3353 -




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629-3353 -




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4 107-1953 WSHR, FLAT STD A2 M10 SS 6010 107-2386 NUT, PTH A2 M10X1.5 SS 3016 107-2633 SCR, SBH A4 M10X1.50X30 SS 2218 107-2985 SCR, SBH A2 M10X1.5X45 SS 823 621-4455 SAFETY CLIP 825 626-4578-001 GAS SPRING 434 628-4482 SHEET, GAS SPRING MOUNT 435 628-4485 SHEET, GAS SPRING MOUNT 436 628-5824-001 FOAM STRIP 11


629-3353 -




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629-3353 -




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2 107-1929 WSHR, FLAT STD A2 M6 SS 83 107-1930 WSHR, FLAT STD A2 M8 SS 885 107-1970 SCR, SBH 10.9 M8X1.25X30 SS 339 107-2308 NUT, PTH A2 M6X1 SS 3

13 107-2423 NUT, PTH A2 M8X1.25 SS 2515 107-2555 SCR, SBH A4 M6X1X20 SS 327 627-4627 COVER, TELESCOPIC STAY 136 628-5824-001 FOAM STRIP 1147 628-9241 SHEET, BRACKET, TELEPROP 1


629-3353 -




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FIGURE 14FLASHER, ALTERNATING ELECTRIC OPTION

629-3646 -




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1 622-2967-001 CONN, RECP 2 POS (MALE) 12 622-2967-013 CONN, PIN SOLID 23 622-2967-018 CONN, WEDGE 2 POS PLUG 14 629-3660 FLASHER, ALTERING ELECTRIC

ASSEMBLY1

FIGURE 14FLASHER, ALTERNATING ELECTRIC OPTION

629-3646 -




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FIGURE 15 SHEET 1LUBE, AUTOMATIC INSTALLATION

629-3712 -




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- 105-0212 TY-RAP 10- 519-0198 TRIM, QUICKEDGE 12 107-1174 SCR, HHC 8.8 M6X1X50 ZP 23 107-1500 NUT,HEX A2 M8X1.25 SS 44 107-1911 WSHR, LOCK M8 ZP 25 107-1994 NUT, EXTRUDED U, M8 X 1.25 26 107-2737 SCR, SBH A4 M8X1.25X40 SS 47 239-8852-001 CLAMP, SUPPORT 89 620-0627 SCR, HHC 8.8 M8X1.25X40 ZP 2

10 620-0948 NUT, PTH 8 M6X1 ZP 211 622-3511-001 WSHR, FLAT NAR HARD .25 ZP 412 622-3511-002 WSHR, FLAT NAR HARD .31 ZP 214 629-3712-001 K-AUTO LUBE, LINCOLN, 2WS 1


629-3712 -




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629-3712 -




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3 107-1500 NUT,HEX A2 M8X1.25 SS 46 107-2737 SCR, SBH A4 M8X1.25X40 SS 47 239-8852-001 CLAMP, SUPPORT 8

13 623-7858-007 FUSE, ATC BLADE, AUTO 114 629-3712-001 K-AUTO LUBE, LINCOLN, 2WS 1


629-3712 -




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FIGURE 16 SHEET 1INTERLOCK, TRANSMISSION, PLC ELECTRIC OPTION

629-3801 -




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1 107-1094 NUT, PTH GR8.8 M4X0.7 ZP 4- 239-3650-001 TERM SLIP-ON FEMALE INS 1- 239-3650-003 TERM SLIP-ON FEMALE INS 1- 622-2967-013 CONN, PIN SOLID 14 620-0805-004 SCR, SPAN 4.8 M4X0.7X25 ZP 45 620-0806 WSHR, FLAT STD HARD M4 ZP 46 621-2571-002 WSHR, SEALING BONDED 4

10 625-3106-060 PLC,BASIC,12 IN X 12 OUT,CR043 111 625-3106-063 COVER, BASIC PLC 112 627-2319-002 VIBRATION MOUNT 413 629-3801-100 HE-SPECIAL PLC NEUT INTCK B350 1


629-3801 -




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629-3801 -




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8 623-7858-005 FUSE, ATC BLADE, AUTO 19 623-7858-007 FUSE, ATC BLADE, AUTO 1

10 625-3106-060 PLC,BASIC,12 IN X 12 OUT,CR043 1


629-3801 -




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FIGURE 17HORN, LOW FUEL ELECTRIC OPTION

629-3801-001 -




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- 239-3650-003 TERM SLIP-ON FEMALE INS 2- 628-3800-118 WIRE, STRD YEL TXL 1- 239-3650-003 TERM SLIP-ON FEMALE INS 2- 628-3800-118 WIRE, STRD YEL TXL 1

FIGURE 17HORN, LOW FUEL ELECTRIC OPTION

629-3801-001 -




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FIGURE 18ALARM, PARK BRAKE POWER OFF ELECTRIC OPTION

629-3801-002 -




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- 519-5559-006 TERM SLIP-ON FEMALE INS 2- 628-3800-118 WIRE, STRD YEL TXL 1- 519-5559-006 TERM SLIP-ON FEMALE INS 2- 628-3800-118 WIRE, STRD YEL TXL 1

FIGURE 18ALARM, PARK BRAKE POWER OFF ELECTRIC OPTION

629-3801-002 -




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FIGURE 19BALLAST, CONVERSION INSTALLATION

629-4051 A




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1 628-4481-002 BALLAST,CENTER,B350 500LB 22 107-2862 SCR,HHC 10.9 M20X2.5X190 MG 23 620-0660 NUT, PTH 8 M20 x 2.5 ZP 24 622-3511-008 WSHR, FLAT NAR HARD .75 ZP 45 628-9103 BALLAST, FRONT 1

FIGURE 19BALLAST, CONVERSION INSTALLATION

629-4051 A




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Section 6. Power Module

POWER, LH PERKINS TIER 3, ASSEMBLY..............................................................................................................628-6960-010 A............................................. 2TANK, FUEL PLASTIC ASSEMBLY............................................................................................................................628-7410 A.................................................... 8JUMPSTART, NATO ELECTRIC OPTION..................................................................................................................628-8163-001 -.............................................. 10POWER PERKINS ASSEMBLY..................................................................................................................................629-1052 A.................................................... 12CIRCUIT BREAKER ELECTRIC OPTION...................................................................................................................629-3154 A.................................................... 32FUEL SYSTEM, PERKINS INSTALLATION................................................................................................................629-3251 -..................................................... 38POWER, PERKINS LH INSTALLATION.....................................................................................................................629-3498 -..................................................... 42DIPSTICK, PERKINS LONG INSTALLATION.............................................................................................................629-3607 -..................................................... 44PUMP, EMERGENCY HYDRAULIC OPTION.............................................................................................................629-4082 -..................................................... 46PUMP, EMERGENCY ELECTRIC OPTION................................................................................................................629-4085 -..................................................... 50

Power ModuleThe Illustrated Parts List includes alternate parts which may not be used in your configuration. For applicable parts, refer to the product specification at the front of the manual.All information contained herein is CONFIDENTIAL and PROPRIETARY work and may not be duplicated, used or disclosed in whole or part.

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FIGURE 1 SHEET 1POWER, LH PERKINS TIER 3, ASSEMBLY

628-6960-010 A




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- 628-6619-904 ALTERNATOR 1- 628-6619-905 STARTER MOTOR 1- 628-6619-906 BELT, FAN 1- 628-6619-907 FAN BLADE 1- 628-6619-908 HOSE, COOLANT 1- 628-6619-909 HOSE, COOLANT 1- 628-6619-910 FILTER, FUEL 1- 628-6619-911 ELEMENT 1- 628-6619-912 FILTER, OIL 1- 628-6619-913 RADIATOR 1- 628-6619-914 CAP 1- 628-6619-915 MOUNT, RADIATOR 1- 628-6619-916 MOUNT, RADIATOR 1

12 620-0948 NUT, PTH 8 M6X1 ZP 313 622-3511-001 WSHR, FLAT NAR HARD .25 ZP 3


628-6960-010 A



- Not ShownPower ModuleThe Illustrated Parts List includes alternate parts which may not be used in your configuration. For applicable parts, refer to the product specification at the front of the manual.All information contained herein is CONFIDENTIAL and PROPRIETARY work and may not be duplicated, used or disclosed in whole or part.

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628-6960-010 A




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1 105-0077 CLAMP ASSY 42 105-0136-006 CLAMP, T-BOLT 23 105-0136-007 CLAMP, T-BOLT 14 105-0136-213 CLAMP, T-BOLT 16 107-2752 SCR, HHC 8.8 M8X1.25X20 ZP 18 604539 HANGER EXH UNIV FAB ENCL 360 1

10 620-0656 NUT, PTH GR8.8 M8X1.25 ZP 114 622-3511-002 WSHR, FLAT NAR HARD .31 ZP 216 624-0596 BELLOWS-INT FLEX 121 622-2805 REDUCER, HUMP HOSE 122 628-7527 REDUCER, SILICONE 123 628-7796 TUBE, EXHAUST 124 628-8861-001 TUBE, EXHAUST, TAILPIPE 125 628-8906 TUBE, INTAKE 1


628-6960-010 A




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628-6960-010 A




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5 107-1981 NUT, PTH GR10.9 M16X2 ZP 87 107-9347 SCR,HHC 10.9 M16X2X120 MG 49 620-0649 SCR, HHC 8.8 M16X2X70 ZP 4

11 620-0659 NUT, PTH 8 M16X2 ZP 415 622-3511-007 WSHR, FLAT NAR HARD .63 ZP 2417 628-2111 MOUNT, ISOLATOR 818 628-2112 WASHER, ISO MOUNT 419 628-7092-008 W-ENGINE MOUNT 220 628-7103-002 W-ENGINE-TRANSMISSION MOUNT 226 107-9345 SCR,HHC 10.9 M16X2X100 MG 4


628-6960-010 A




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FIGURE 2TANK, FUEL PLASTIC ASSEMBLY

628-7410 A




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1 3616387 SCR, PPAN A2 #10-24 X .5 SS 52 628-7410-900 SENDER, FUEL LEVEL 13 628-7410-901 GASKET, CORK, FUEL SENDER 14 628-7410-902 TANK, FUEL PLASTIC 15 628-7410-903 A-PICKUP TUBE BARB 16 628-7410-905 A-PICKUP TUBE BARB 1

FIGURE 2TANK, FUEL PLASTIC ASSEMBLY

628-7410 A




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FIGURE 3JUMPSTART, NATO ELECTRIC OPTION

628-8163-001 -




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1 107-2635 SCR, SHC 8.8 M5X0.8X25 ZP 42 620-0803 WSHR, FLAT STD HARD M5 ZP 83 620-0947 NUT, PTH GR8.8 M5 X .8 ZP 44 623-2462-003 TERM PROTECTOR 15 623-2462-004 TERM PROTECTOR 16 624-1204 DECAL, NATO PLUG 17 624-6252 CONNECTOR, NATO 18 624-8875-024 CABLE, RED ELECTRIC ASSEMBLY 19 624-8877-050 CABLE, BLACK ELECTRIC

ASSEMBLY1

FIGURE 3JUMPSTART, NATO ELECTRIC OPTION

628-8163-001 -




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FIGURE 4 SHEET 1POWER PERKINS ASSEMBLY

629-1052 A




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- 102-1093 ADAPTER, STRAIGHT 1- 621-4966-012 CABLE, BLACK ELECTRIC

ASSEMBLY1

- 628-6681-010 MEMBRANE, CAPTURED NUT 1- 628-8669-002 PLATE, PARK BRAKE 1- 628-6619-904 ALTERNATOR 1- 628-6619-905 STARTER MOTOR 1- 628-6619-906 BELT, FAN 1- 628-6619-907 FAN BLADE 1- 628-6619-908 HOSE, COOLANT 1- 628-6619-909 HOSE, COOLANT 1- 628-6619-910 FILTER, FUEL 1- 628-6619-911 ELEMENT 1- 628-6619-912 FILTER, OIL 1- 628-6619-913 RADIATOR 1- 628-6619-914 CAP 1- 628-6619-915 MOUNT, RADIATOR 1- 628-6619-916 MOUNT, RADIATOR 1- 628-7808 W-MOUNT, MUFFLER PERKINS 1

12 107-0101 SCR, HHC GR8 .5-13 X 1.5 ZP 217 107-1911 WSHR, LOCK M8 ZP 819 107-1913 WSHR, LOCK M12 ZP 826 107-2632 SCR, HHC-F 8.8 M8X1.25X30 ZP 1627 110-0245 LOCKWASHER, M12 235 620-0624 SCR, HHC-F 8.8 M8X1.25X16 ZP 6

36 620-0639 SCR, HHC-F 8.8 M12.5X1.75X20 ZP 338 620-0656 NUT, PTH GR8.8 M8X1.25 ZP 1454 622-3511-002 WSHR, FLAT NAR HARD .31 ZP 3655 622-3511-005 WSHR, FLAT NAR HARD .5 ZP 1759 624-3036-900 GASKET, SAE 167 628-4110 SHEET, RADIATOR SHROUD 168 628-4111 SHEET, RADIATOR SHROUD 188 628-8879 PUMP, GEAR 1


629-1052 A




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629-1052 A




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1 102-0031 ADAPTER, 90 ELBOW SW 52 102-0111 ADAPTER, STRAIGHT BR 14 102-0126 ADAPTER, STRAIGHT BR 18 102-1096 ADAPTER, STRAIGHT 1

10 102-1885 ADAPTER, STRAIGHT 119 107-1913 WSHR, LOCK M12 ZP 820 107-2423 NUT, PTH A2 M8X1.25 SS 221 107-2432 SCR, SHC 8.8 M8X1.25X65 222 107-2542 WSHR, FLAT NAR A2 M8 SS 426 107-2632 SCR, HHC-F 8.8 M8X1.25X30 ZP 1628 118-2671-002 ADAPTER, 90 ELBOW 129 118-2677-002 ADAPTER, TEE STD ZP 130 118-2679-010 ADAPTER, STRAIGHT 137 620-0642 SCR, HHC-F 8.8 M12X1.75 X 50 ZP 1038 620-0656 NUT, PTH GR8.8 M8X1.25 ZP 1440 620-0658 NUT, PTH GR8.8 M12 X 1.75 ZP 542 620-0859 ADAPTER, STRAIGHT 443 620-0860 ADAPTER, STRAIGHT 144 620-0891 ADAPTER, STRAIGHT 154 622-3511-002 WSHR, FLAT NAR HARD .31 ZP 3655 622-3511-005 WSHR, FLAT NAR HARD .5 ZP 1765 628-2415 SPACER, 4WD VALVE 169 628-6553-001 SHEET, PROX, PARK BRAKE 172 628-6681 TRANSMISSION, 4WD 175 628-7327 HEAT EXCHANGER W/BYPASS 1

76 628-7384 VALVE, 4W 2P 177 628-7473 ADAPTER 178 628-7484 W-MOUNT, COOLER, TRANS RH 179 628-7486 W-MOUNT, COOLER, TRANS LH 182 628-7804 SHEET, BRACKET EXHAUST 186 628-8668 PLATE, COOLER MOUNT 289 HHA0501 NIPPLE, HEX 1


629-1052 A




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629-1052 A




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3 102-0117 BUSHING, BRASS 111 105-0077 CLAMP ASSY 325 107-2621 WSHR, FLAT STD 8.8 M6 ZP 239 620-0657 NUT, PTH 8 M10 X 1.5 ZP 341 620-0803 WSHR, FLAT STD HARD M5 ZP 246 620-0947 NUT, PTH GR8.8 M5 X .8 ZP 147 620-0948 NUT, PTH 8 M6X1 ZP 658 624-0596 BELLOWS-INT FLEX 162 625-8083-001 TERMINAL, PROTECTOR, RED 263 627-1766 SENSOR, COOLANT LEVEL 164 627-7180-042 CABLE, RED ELECTRIC ASSEMBLY 180 628-7795 TUBE, EXHAUST 181 628-7801 TUBE, EXHAUST 1


629-1052 A




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629-1052 A




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5 102-0195 ADAPTER, 90 ELBOW 16 102-0280 ADAPTER, 90 ELBOW SW 39 102-1232 ADAPTER, STRAIGHT 2

31 519-0196-017 HOSE, ASSEMBLY FJIC SW 232 519-0196-019 HOSE, ASSEMBLY FJIC SW 133 519-0196-024 HOSE, ASSEMBLY FJIC SW 134 604030 ADAPTER, REDUCER 145 620-0925 ADAPTER, 45 ELBOW 148 620-1847-025 HOSE, ASSEMBLY SW 249 620-1847-037 HOSE, ASSEMBLY SW 188 628-8879 PUMP, GEAR 1


629-1052 A




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629-1052 A




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13 107-0369 SCR, HHC 8.8 M6X1X25 ZP 547 620-0948 NUT, PTH 8 M6X1 ZP 650 620-7183 COOLANT OVERFLOW KIT 153 622-3511-001 WSHR, FLAT NAR HARD .25 ZP 1074 628-6941 SHEET, OVERFLOW MOUNT 183 628-7807 SHEET, THROTTLE CABLE 1


629-1052 A




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629-1052 A




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15 107-1352 WSHR, FLAT HARD M10 REGULAR 218 107-1912 WSHR, LOCK M10 ZP 224 107-2613 SCR, HHC 8.8 M10X1.5X20 ZP 252 621-4966-048 CABLE, BLACK ELECTRIC

ASSEMBLY1

56 623-2462-001 TERM PROTECTOR 457 623-2462-002 TERM PROTECTOR 260 624-8875-050 CABLE, RED ELECTRIC ASSEMBLY 171 628-6619 ENGINE, PERKINS T3 185 628-8131 HARNESS, ENGINE, PERKINS

ELECTRIC1


629-1052 A




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629-1052 A




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14 107-1047 SCR, HHC GR8 .38-24X1.75 ZP 816 107-1363 LOCKWASHER, M10 ZP 1123 107-2605 SCR, HHC 8.8 M10X1.5X35 ZP 1171 628-6619 ENGINE, PERKINS T3 172 628-6681 TRANSMISSION, 4WD 1


629-1052 A




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629-1052 A




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66 628-2515 K-CNTRL TRANS 1


629-1052 A




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629-1052 A




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26 107-2632 SCR, HHC-F 8.8 M8X1.25X30 ZP 1638 620-0656 NUT, PTH GR8.8 M8X1.25 ZP 1454 622-3511-002 WSHR, FLAT NAR HARD .31 ZP 3670 628-6554 SHEET, THROTTLE P-CLAMP 1


629-1052 A




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629-1052 A




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61 625-4520-012 PROX SWITCH ELECTRICASSEMBLY

1

69 628-6553-001 SHEET, PROX, PARK BRAKE 185 628-8131 HARNESS, ENGINE, PERKINS

ELECTRIC1


629-1052 A




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FIGURE 5 SHEET 1CIRCUIT BREAKER ELECTRIC OPTION

629-3154 A




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1 625-7942-005 BREAKER, MANUAL RESET ATC 82 625-7942-007 BREAKER, MANUAL RESET ATC

7.5A4

3 625-7942-010 BREAKER, MANUAL RESET ATC 16


629-3154 A




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629-3154 A




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1 625-7942-005 BREAKER, MANUAL RESET ATC 83 625-7942-010 BREAKER, MANUAL RESET ATC 164 625-7942-015 BREAKER, MANUAL RESET ATC 3


629-3154 A




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629-3154 A




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7.5A4

3 625-7942-010 BREAKER, MANUAL RESET ATC 164 625-7942-015 BREAKER, MANUAL RESET ATC 35 625-7942-020 BREAKER, MANUAL RESET ATC

20A1


30A2


629-3154 A




4 - 6Page 37

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FIGURE 6 SHEET 1FUEL SYSTEM, PERKINS INSTALLATION

629-3251 -




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1 103-1136 ELBOW, 90 SS STD 12 103-1213 BUSHING, HEX SS 13 103-1222 BUSHING, HEX SS 14 103-1223 BUSHING, HEX SS 15 103-1309 NIPPLE, TBE SS STD 26 103-1367 TEE, SS STD 17 103-1571 NIPPLE, KING SS 18 103-1921 BARB, 90 ELBOW BR 1

10 104-0505 HOSE, FUEL 711 104-0506 HOSE, FUEL 812 104-1608 HOSE, FUEL 313 105-0087 CLAMP, HOSE SS 214 105-1261 CLAMP, HOSE 1816 107-1298 CLAMP, HOSE WORM 217 107-1911 WSHR, LOCK M8 ZP 218 107-1953 WSHR, FLAT STD A2 M10 SS 419 107-1988 NUT, PTH GR A2 M10X1.5 SS 220 107-2633 SCR, SBH A4 M10X1.50X30 SS 223 620-1367 NUT, HEX 8 M8 X 1.25 ZP 225 622-6109-001 CAP, GREEN FUEL W/O SCREEN 126 628-4102 SHEET, FILLER NECK 127 628-4103 SHIM, ROUND 128 628-4107-024 HOSE, FUEL FILL 129 628-7163-001 BUMPER, POLYURETHANE 230 628-7165 KNOB, THREADED SS STUD 2

31 628-7410 A-TANK, FUEL PLASTIC 132 628-9070 SILICONE RUBBER 233 628-9982 PAD, RUBBER 2


629-3251 -




4 - 6Page 39

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629-3251 -




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9 103-1929 TEE, BARB BR 110 104-0505 HOSE, FUEL 711 104-0506 HOSE, FUEL 814 105-1261 CLAMP, HOSE 1815 107-0369 SCR, HHC 8.8 M6X1X25 ZP 121 239-8852-018 CLAMP, SUPPORT 122 620-0948 NUT, PTH 8 M6X1 ZP 124 622-3511-001 WSHR, FLAT NAR HARD .25 ZP 229 628-7163-001 BUMPER, POLYURETHANE 230 628-7165 KNOB, THREADED SS STUD 2


629-3251 -




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FIGURE 7POWER, PERKINS LH INSTALLATION

629-3498 -




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1 628-6960-010 POWER, PERKINS INSTALLATION 12 629-1052 POWER PERKINS ASSEMBLY 13 629-1368 THROTTLE, PERKINS LH

INSTALLATION1

4 629-3511 PARK BRAKE CABLEINSTALLATION

1

FIGURE 7POWER, PERKINS LH INSTALLATION

629-3498 -




4 - 6Page 43

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FIGURE 8DIPSTICK, PERKINS LONG INSTALLATION

629-3607 -




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1 629-3358 DIPSTICK, PERKINS LONG KIT 1

FIGURE 8DIPSTICK, PERKINS LONG INSTALLATION

629-3607 -




4 - 6Page 45

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FIGURE 9 SHEET 1PUMP, EMERGENCY HYDRAULIC OPTION

629-4082 -




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1 102-0031 ADAPTER, 90 ELBOW SW 14 102-1072 ADAPTER, 90 ELBOW 1

11 102-1869 ADAPTER, STRAIGHT 112 107-1910 WSHR, FLAT STD HARD .38 ZP 213 110-0046 SCR, HHC GR5 .38-16 X 1 ZP 214 110-0243 WSHR, LOCK .38 ZP 215 118-2681-009 ADAPTER, 90 ELBOW 116 519-0196-032 HOSE, ASSEMBLY FJIC SW 119 624-9798 EMERGENCY PUMP UNIT 1

- 629-4085 OE-EMERGENCY PUMP 1


629-4082 -




4 - 6Page 47

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629-4082 -




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2 102-0280 ADAPTER, 90 ELBOW SW 13 102-0321 ADAPTER, 45 ELBOW 15 102-1123 ADAPTER, REDUCER 16 102-1162 ADAPTER, TEE RN SW 27 102-1277 ADAPTER, REDUCER 18 102-1319 ADAPTER, TEE RN SW 19 102-1459 ADAPTER, 90 ELBOW SW 1

10 102-1771 ADAPTER, REDUCER 116 519-0196-032 HOSE, ASSEMBLY FJIC SW 117 519-0196-040 HOSE, ASSEMBLY FJIC SW 118 519-0197-036 HOSE, ASSEMBLY FJIC SW 120 627-6748 CHECK VALVE, IN-LINE 1


629-4082 -




4 - 6Page 49

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FIGURE 10 SHEET 1PUMP, EMERGENCY ELECTRIC OPTION

629-4085 -




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- 620-3900-014 WIRE STRD YEL GXL 3


629-4085 -




4 - 6Page 51

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629-4085 -




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2 239-3646-004 TERMINAL, RING 23 239-3650-001 TERM SLIP-ON FEMALE INS 24 519-2595-120 CABLE, BLACK ELECTRIC

ASSEMBLY1

7 622-2967-002 CONN, PLUG 2 POS (FEMALE) 18 622-2967-014 CONN, PIN SOLID 69 622-2967-016 CONN, SOCKET SOLID 6

12 624-2211-003 SWITCH, EMERG HYD MOTOR 113 624-8874-138 CABLE, RED ELECTRIC ASSEMBLY 1


629-4085 -




4 - 6Page 53

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629-4085 -




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1 239-3118 CORD, 2 COND TYPE SJTO 32


629-4085 -




4 - 6Page 55

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629-4085 -




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6 622-2967-001 CONN, RECP 2 POS (MALE) 17 622-2967-002 CONN, PLUG 2 POS (FEMALE) 18 622-2967-014 CONN, PIN SOLID 69 622-2967-016 CONN, SOCKET SOLID 6

10 622-2967-017 CONN, WEDGE 2 POS RECP 111 622-2967-018 CONN, WEDGE 2 POS PLUG 1


629-4085 -




4 - 6Page 57

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Section 7. Drive Train

AXLE, FRONT INSTALLATION...................................................................................................................................628-6990-004 -.............................................. 2AXLE, REAR 2WS INSTALLATION............................................................................................................................628-6990-005 -.............................................. 4DRIVELINES INSTALLATION.....................................................................................................................................628-7010 -..................................................... 6TIRE AND WHEEL ASSEMBLY..................................................................................................................................629-3289 A,B................................................. 8TIRE, INSTALLATION.................................................................................................................................................629-3308 -..................................................... 10FOUR WHEEL DRIVE, FORCED ELECTRIC OPTION..............................................................................................629-3601 -..................................................... 12

Drive TrainThe Illustrated Parts List includes alternate parts which may not be used in your configuration. For applicable parts, refer to the product specification at the front of the manual.All information contained herein is CONFIDENTIAL and PROPRIETARY work and may not be duplicated, used or disclosed in whole or part.

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FIGURE 1AXLE, FRONT INSTALLATION

628-6990-004 -




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1 107-1941 WSHR, LOCK M16 ZP 2- 107-1981 NUT, PTH GR10.9 M16X2 ZP 23 107-2102 SCR, HHC-F 8.8 M10X1.5X50 ZP 84 110-0238 NUT, PTH GR5 .75-10 ZP 45 110-7163 SCR, HHC GR5 .75-10 X 7 ZP 46 2033107 BUMPER, AXLE STOP 27 620-0657 NUT, PTH 8 M10 X 1.5 ZP 88 622-3511-004 WSHR, FLAT NAR HARD .44 ZP 169 622-3511-008 WSHR, FLAT NAR HARD .75 ZP 12

10 628-5744 TUBE, SUSPENSION 211 628-8008 PLATE, WEAR PAD 212 629-1049-001 AXLE, FRONT ASSEMBLY 1

FIGURE 1AXLE, FRONT INSTALLATION

628-6990-004 -



- Not ShownDrive TrainThe Illustrated Parts List includes alternate parts which may not be used in your configuration. For applicable parts, refer to the product specification at the front of the manual.All information contained herein is CONFIDENTIAL and PROPRIETARY work and may not be duplicated, used or disclosed in whole or part.

4 - 7Page 3

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FIGURE 2AXLE, REAR 2WS INSTALLATION

628-6990-005 -




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1 107-2117 WSHR, NORDLOCK .62 ZP 82 107-2961 SCR, HHC 8.8 M16X2X200 ZP 83 628-6668 AXLE 14 628-8657-001 PLATE, AXLE MOUNTING 2

FIGURE 2AXLE, REAR 2WS INSTALLATION

628-6990-005 -




4 - 7Page 5

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FIGURE 3DRIVELINES INSTALLATION

628-7010 -




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1 106-0327 WSHR, LOCK .38 ZP 162 107-2330 SCR, HHC GR8 .38-24X1.75 ZP 163 628-6975 A-DRIVELINE 14 628-7075 A-DRIVELINE 1

FIGURE 3DRIVELINES INSTALLATION

628-7010 -




4 - 7Page 7

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FIGURE 4TIRE AND WHEEL ASSEMBLY

629-3289 A,B




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1 629-3638 TUBE, INNER 12 629-3334 RIM 13 629-3338 TIRE 14 629-3639 FLAP, INNER TUBE 1

FIGURE 4TIRE AND WHEEL ASSEMBLY

629-3289 A,B




4 - 7Page 9

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FIGURE 5TIRE, INSTALLATION

629-3308 -




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1 629-3289 TIRE AND WHEEL ASSEMBLY 4

FIGURE 5TIRE, INSTALLATION

629-3308 -




4 - 7Page 11

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FIGURE 6FOUR WHEEL DRIVE, FORCED ELECTRIC OPTION

629-3601 -




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1 239-3649-001 TERMINAL, BUTT SPLICE 12 624-2211-006 PLUG, MOUNT PANEL, LOCK 1

FIGURE 6FOUR WHEEL DRIVE, FORCED ELECTRIC OPTION

629-3601 -




4 - 7Page 13

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Section 8. Driver's Cabin

CAB/PAINT/BODY/GLASS ASSEMBLY.....................................................................................................................628-3850-003 -.............................................. 2CAB, W/O DOOR ASSEMBLY....................................................................................................................................628-3851-003 -.............................................. 4HINGE, DOOR ASSEMBLY........................................................................................................................................628-4075 B.................................................... 16CAB INSTALLATION...................................................................................................................................................628-4480 C.................................................... 18HEATER/DEFROST INSTALLATION..........................................................................................................................628-4491 D.................................................... 20SEAT, LEFT STANDARD INSTALLATION.................................................................................................................628-6781 C.................................................... 30SEAT, BENCH INSTALLATION..................................................................................................................................628-6802-003 C............................................. 32MIRRORS, CAB SIDE INSTALLATION.......................................................................................................................628-7080 A.................................................... 34DASH PANEL ELECTRIC ASSEMBLY.......................................................................................................................628-8128 F.................................................... 36SWITCH PANEL, OVERHEAD ELECTRIC ASSEMBLY.............................................................................................628-8129 B.................................................... 50CAB ELECTRIC INSTALLATION................................................................................................................................628-8150-004 A............................................. 54BEACON, ROTATE, ON W/ IGN ELECTRIC OPTION...............................................................................................628-8166-001 -.............................................. 64DISPLAY, ENGINE GAUGE ELECTRIC OPTION......................................................................................................628-8171 C.................................................... 66JACK, INTERCOM ELECTRIC OPTION.....................................................................................................................628-8174 B.................................................... 68REVERSE SHIFT PATTERN INSTALLATION............................................................................................................629-0502 -..................................................... 76CONSOLE, CAB ASSEMBLY.....................................................................................................................................629-1050 -..................................................... 78CONSOLE, LH ENCLOSED/OPEN CAB INSTALLATION..........................................................................................629-1262 -..................................................... 82DOOR, VINYL BLUE OPTION.....................................................................................................................................629-3071 -..................................................... 84DOME LIGHT, ELECTRIC OPTION............................................................................................................................629-3165 -..................................................... 86

Driver's CabinThe Illustrated Parts List includes alternate parts which may not be used in your configuration. For applicable parts, refer to the product specification at the front of the manual.All information contained herein is CONFIDENTIAL and PROPRIETARY work and may not be duplicated, used or disclosed in whole or part.

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FIGURE 1CAB/PAINT/BODY/GLASS ASSEMBLY

628-3850-003 -




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1 628-3808-003 W-CAB, VINYL DOORS 12 628-3874 GLASS, FRONT WINDSHIELD 13 628-3877 GLASS, REAR WINDOW 14 628-3879 GLASS, ROOF WINDOW 15 628-8463 SEAL, CAB WINDOW 27

FIGURE 1CAB/PAINT/BODY/GLASS ASSEMBLY

628-3850-003 -



- Not ShownDriver's CabinThe Illustrated Parts List includes alternate parts which may not be used in your configuration. For applicable parts, refer to the product specification at the front of the manual.All information contained herein is CONFIDENTIAL and PROPRIETARY work and may not be duplicated, used or disclosed in whole or part.

4 - 8Page 3

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FIGURE 2 SHEET 1CAB, W/O DOOR ASSEMBLY

628-3851-003 -




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- 107-2806 SCR, SBH A4 M6X1X25 SS 638 628-3850-003 CAB/PAINT/BODY/GLASS,

ASSEMBLY1


628-3851-003 -




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628-3851-003 -




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1 102-1942 FITTING, PLUG SS 23 107-0369 SCR, HHC 8.8 M6X1X25 ZP 7

17 107-2621 WSHR, FLAT STD 8.8 M6 ZP 1129 620-0948 NUT, PTH 8 M6X1 ZP 738 628-3850-003 CAB/PAINT/BODY/GLASS,

ASSEMBLY1

40 628-6873 BOTTLE, WASHER DUAL PUMPS 1


628-3851-003 -




4 - 8Page 7

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628-3851-003 -




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4 107-1076 SCR, HHC, 8.8 M8X1.25X35 ZP 15 107-1353 WSHR, FLAT STD M8 ZP 26 107-1996 NUT, U-EXTR 0.8-4.0 M8x1.25 ZP 27 107-2006 NUT, PTH A2 M4X0.7 SS 28 107-2308 NUT, PTH A2 M6X1 SS 8

12 107-2410 WSHR, FLAT STD A2 M4 SS 213 107-2416 SCR, SBH A4 M6X1X16 SS 214 107-2453 WSHR, FLAT STD A2 M6 SS 416 107-2594 SCR, SFH A2 M4X0.7X16 SS 221 237-2308-014 GROMMET, GW 122 237-2308-019 GROMMET, GW 228 620-0628 SCR, HHC 8.8 M8X1.25X50 ZP 136 628-2300-288 BARB, 90 ELBOW 139 628-3876 MOTOR, WIPER HORIZONTAL 146 628-8249 LINKAGE 148 628-8253 SHAFT, PIVOT REMOTE 152 628-8408 MATT, CAB FLOOR 159 628-9810 HANDLE, PARK BRAKE 160 628-9811 CLEVIS, PARK BRAKE 161 628-9812 PARK BRAKE, FOOT, SHORT 1


628-3851-003 -




4 - 8Page 9

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628-3851-003 -




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2 105-1169 TUBE, TYGON CLEAR .188 ID PVC 323 107-0369 SCR, HHC 8.8 M6X1X25 ZP 77 107-2006 NUT, PTH A2 M4X0.7 SS 28 107-2308 NUT, PTH A2 M6X1 SS 8

12 107-2410 WSHR, FLAT STD A2 M4 SS 213 107-2416 SCR, SBH A4 M6X1X16 SS 214 107-2453 WSHR, FLAT STD A2 M6 SS 416 107-2594 SCR, SFH A2 M4X0.7X16 SS 217 107-2621 WSHR, FLAT STD 8.8 M6 ZP 1118 107-2643 WSHR, FLAT FNDR M6 ZP 323 239-8852-013 CLAMP, SUPPORT 324 520-1001-014 SEAL, PLUG BUTTON BLACK 225 520-1001-015 SEAL, PLUG BUTTON BLACK 126 520-1001-016 SEAL, PLUG BUTTON 229 620-0948 NUT, PTH 8 M6X1 ZP 730 620-1317-002 FLEX-GARD, NYLON SLIT 3/8" 3239 628-3876 MOTOR, WIPER HORIZONTAL 141 628-7470 COVER, ACCESS 548 628-8253 SHAFT, PIVOT REMOTE 149 628-8272 MOTOR, WIPER 2 SPEED 1


628-3851-003 -




4 - 8Page 11

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628-3851-003 -




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1 102-1942 FITTING, PLUG SS 22 105-1169 TUBE, TYGON CLEAR .188 ID PVC 32

26 520-1001-016 SEAL, PLUG BUTTON 230 620-1317-002 FLEX-GARD, NYLON SLIT 3/8" 3236 628-2300-288 BARB, 90 ELBOW 138 628-3850-003 CAB/PAINT/BODY/GLASS,

ASSEMBLY1

40 628-6873 BOTTLE, WASHER DUAL PUMPS 141 628-7470 COVER, ACCESS 547 628-8250 RADIAL ARM 148 628-8253 SHAFT, PIVOT REMOTE 149 628-8272 MOTOR, WIPER 2 SPEED 155 628-9073 WIPER BLADE, FRONT WINDOW 162 628-9910 RETAINER, SNAP-IN 20


628-3851-003 -




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628-3851-003 -




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2 105-1169 TUBE, TYGON CLEAR .188 ID PVC 328 107-2308 NUT, PTH A2 M6X1 SS 89 107-2407 WSHR, FLAT STD A2 M5 SS 12

10 107-2380 NUT, PTH A2 M5X0.8 SS 711 107-2407 WSHR, FLAT STD A2 M5 SS 1415 107-2525 SCR, SBH A4 M5x0.8X16 SS 720 107-2886 NUT, EXTRUDED U M4X0.7 BP 427 603985 SUN VISOR 230 620-1317-002 FLEX-GARD, NYLON SLIT 3/8" 3231 622-2967-001 CONN, RECP 2 POS (MALE) 132 622-2967-013 CONN, PIN SOLID 233 622-2967-017 CONN, WEDGE 2 POS RECP 134 624-4061-001 FAN, CAB 135 625-2786 MIRROR, REAR VIEW STD 137 628-2560 HARNESS, CAB WIPER ELECTRIC 141 628-7470 COVER, ACCESS 542 628-8205-001 COVER, MIRROR CONTROLS 143 628-8210-001 COVER, ROOF ACCESS 244 628-8214-001 PLATE, FAN COVER 145 628-8217 COVER, REAR WIPER MOTOR 149 628-8272 MOTOR, WIPER 2 SPEED 150 628-8283 ARM, RADIAL WIPER 151 628-8284 WIPER BLADE 153 628-9040 RETAINER, SNAP-IN 1154 628-9065 RETAINER, SNAP-IN 4

56 628-9104 RETAINER, SNAP-IN 457 628-9111 INSULATION, PASSENGER 158 628-9119 INSULATION, DRIVERS 1


628-3851-003 -




4 - 8Page 15

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FIGURE 3HINGE, DOOR ASSEMBLY

628-4075 B




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1 628-3848 W-HINGE 12 628-4076 BUSHING 1

FIGURE 3HINGE, DOOR ASSEMBLY

628-4075 B




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FIGURE 4CAB INSTALLATION

628-4480 C




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1 620-0650 SCR, HHC 8.8 M16X2X100 ZP 42 620-0659 NUT, PTH 8 M16X2 ZP 43 622-3511-006 WSHR, FLAT NAR HARD .56 ZP 84 628-9853 ISOLATOR, RUBBER 45 628-2112 WASHER, ISO MOUNT 46 628-9881 WASHER, ISO MOUNT 4

FIGURE 4CAB INSTALLATION

628-4480 C




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FIGURE 5 SHEET 1HEATER/DEFROST INSTALLATION

628-4491 D




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1 102-1714 BARB, HOSE BR 12 103-1796 ADAPTER, STRAIGHT BR 13 103-1921 BARB, 90 ELBOW BR 14 105-0087 CLAMP, HOSE SS 65 105-1305 HOSE, SILICONE 246 107-1929 WSHR, FLAT STD A2 M6 SS 117 107-1968 SCR, HHC-F 8.8 M5X0.8X25 ZP 18 107-2380 NUT, PTH A2 M5X0.8 SS 19 107-2407 WSHR, FLAT STD A2 M5 SS 2

10 107-2416 SCR, SBH A4 M6X1X16 SS 1111 107-2887 NUT, EXTRUDED U M6X1 BP 1112 239-9076-008 CLAMP, P STEEL CUSHIONED 213 624-4960-004 A-VALVE, WATER CONT CAB HTR 114 628-8593 PANEL, ELECT COVER DEFROST 115 628-6143 A-HTR/DEFROST UNIT 116 628-6939 SHEET, HTR/DEFROST MOUNT 117 628-7157 COVER, HEATER HOSES 1


628-4491 D




4 - 8Page 21

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628-4491 D




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13 624-4960-004 A-VALVE, WATER CONT CAB HTR 1


628-4491 D




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628-4491 D




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1 102-1714 BARB, HOSE BR 12 103-1796 ADAPTER, STRAIGHT BR 13 103-1921 BARB, 90 ELBOW BR 14 105-0087 CLAMP, HOSE SS 6


628-4491 D




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628-4491 D




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4 105-0087 CLAMP, HOSE SS 66 107-1929 WSHR, FLAT STD A2 M6 SS 11

10 107-2416 SCR, SBH A4 M6X1X16 SS 1111 107-2887 NUT, EXTRUDED U M6X1 BP 1115 628-6143 A-HTR/DEFROST UNIT 116 628-6939 SHEET, HTR/DEFROST MOUNT 117 628-7157 COVER, HEATER HOSES 118 623-7858-010 FUSE, ATC BLADE, AUTO 1


628-4491 D




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628-4491 D




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6 107-1929 WSHR, FLAT STD A2 M6 SS 1110 107-2416 SCR, SBH A4 M6X1X16 SS 1111 107-2887 NUT, EXTRUDED U M6X1 BP 1115 628-6143 A-HTR/DEFROST UNIT 1


628-4491 D




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FIGURE 6SEAT, LEFT STANDARD INSTALLATION

628-6781 C




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1 107-1084 NUT, PTH GR5 TH .31-18 ZP 42 107-1352 WSHR, FLAT HARD M10 REGULAR 43 107-2305 SCR, HHC 10.9 M10X1.5X30 ZP 24 600228 SEAT, BLACK VINYL CUSHION 15 620-0657 NUT, PTH 8 M10 X 1.5 ZP 26 622-3511-002 WSHR, FLAT NAR HARD .31 ZP 47 628-7532 BELT, SEAT RETRACT ORANGE 1

FIGURE 6SEAT, LEFT STANDARD INSTALLATION

628-6781 C




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FIGURE 7SEAT, BENCH INSTALLATION

628-6802-003 C




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1 107-1084 NUT, PTH GR5 TH .31-18 ZP 42 107-1352 WSHR, FLAT HARD M10 REGULAR 73 107-2305 SCR, HHC 10.9 M10X1.5X30 ZP 34 600228-001 SEAT, BENCH 15 620-0657 NUT, PTH 8 M10 X 1.5 ZP 36 622-3511-002 WSHR, FLAT NAR HARD .31 ZP 47 628-7532 BELT, SEAT RETRACT ORANGE 2

FIGURE 7SEAT, BENCH INSTALLATION

628-6802-003 C




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FIGURE 8MIRRORS, CAB SIDE INSTALLATION

628-7080 A




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1 107-1930 WSHR, FLAT STD A2 M8 SS 62 107-2892 SCR, SBH A2 M8X1.25X25 SS 63 3616479 WSHR, LOCK M8 SS 64 628-4819 ARM, RIGHT SIDE MIRROR MOUNT 15 628-4839 ARM, LEFT SIDE MIRROR MOUNT 16 628-7757 MIRROR, BALL STUD 27 628-7758 MOUNT, BALL STUD MIRROR 28 628-7759 PLUG, TUBE 2

FIGURE 8MIRRORS, CAB SIDE INSTALLATION

628-7080 A




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FIGURE 9 SHEET 1DASH PANEL ELECTRIC ASSEMBLY

628-8128 F




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- 628-3800-118 WIRE, STRD YEL TXL 171- 628-3800-120 WIRE, STRD YEL TXL 185- DWG-623-9526 ELECT FABRICATION PRACTICES 1


628-8128 F




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628-8128 F




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628-8128 F




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628-8128 F




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628-8128 F




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628-8128 F




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19 622-2967-015 CONN, SOCKET SOLID 12027 623-4834-001 SHRINK TUBING 132 623-5167 CABLE, TWISTED PAIR SHIELDED 11


628-8128 F




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628-8128 F




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3 239-3650-003 TERM SLIP-ON FEMALE INS 127 519-5559-007 TERM SLIP-ON MALE INS 5

10 622-2962-006 CONN, PLUG, DRC, 40 "A" KEY 111 622-2962-009 CONN, SEALING PLUG 2612 622-2962-013 CONN, PLUG, DRC, 24 "A" KEY 113 622-2967-001 CONN, RECP 2 POS (MALE) 114 622-2967-002 CONN, PLUG 2 POS (FEMALE) 115 622-2967-005 CONN, RECP 4 POS (MALE) 216 622-2967-006 CONN, PLUG 4 POS (FEMALE) 617 622-2967-008 CONN, PLUG 6 POS (FEMALE) 218 622-2967-012 CONN, PLUG 12 POS (FEMALE) 119 622-2967-015 CONN, SOCKET SOLID 12020 622-2967-018 CONN, WEDGE 2 POS PLUG 121 622-2967-022 CONN, WEDGE 4 POS PLUG 622 622-2967-024 CONN, WEDGE 6 POS PLUG 223 622-2967-028 CONN, WEDGE 12 POS PLUG 324 622-2967-052 RECEPTACLE, 12 POS W/BUSS

PINS1

25 622-2967-055 RECEPTACLE, 4 POS W/BUSS PINS 426 622-2967-064 RECEPTACLE, BUS PINS SPLIT 228 623-4929-001 CONDUIT, FLEXIBLE NYLON 329 623-4929-003 CONDUIT, FLEXIBLE NYLON 230 623-4929-005 CONDUIT, FLEXIBLE NYLON 131 623-4929-006 CONDUIT, FLEXIBLE NYLON 438 624-2212 CONN, 10 POS SWITCH HOUSING 6

39 624-2212-002 CONN, SOCKET 440 624-2212-004 CONN, SOCKET 3542 625-7012-120 AE-RESISTOR 243 625-7012-400 AE-RESISTOR, LED DIMMER 150 628-4087 CONNECTOR, HOUSING, SEAL 151 628-4087-001 PIN, SEAL 2052 628-4497 CONNECTOR, 6 POS MP 153 628-4497-001 TERMINAL, FEMALE 654 628-4497-002 SEAL, RED SINGLE WIRE 658 622-2967-124 CONNECTOR, PLUG 12 P FEMALE 259 624-8942-008 TUBING, SHRINK BLACK 162 625-7012-500 AE-RESISTOR, LED BRIGHT 164 622-6211 TUBING, HEAT SHRINK CLEAR W/S 165 622-7278 TERMINAL, SPLICE, PARALLEL 1


628-8128 F




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628-8128 F




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3 239-3650-003 TERM SLIP-ON FEMALE INS 127 519-5559-007 TERM SLIP-ON MALE INS 5

38 624-2212 CONN, 10 POS SWITCH HOUSING 639 624-2212-002 CONN, SOCKET 440 624-2212-004 CONN, SOCKET 3563 622-6205 DIODE ASSEMBLY 164 622-6211 TUBING, HEAT SHRINK CLEAR W/S 165 622-7278 TERMINAL, SPLICE, PARALLEL 1


628-8128 F




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628-8128 F




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1 239-3328-003 HOURMETER, BLK 6 DIGIT 14 514-1905-006 HOLE, SEAL 15 514-1905-007 HOLE, SEAL 19 622-2754 MOUNT, CABLE TIE 5

33 624-2210-032 SWITCH, 2WD/4WD SELECT 134 624-2210-033 DASH LIGHT DIMMER 135 624-2210-034 SWITCH, EMERGENCY 136 624-2210-035 SWITCH, HAZARD 137 624-2211-006 PLUG, MOUNT PANEL, LOCK 241 624-2212-101 PANEL, MOUNTING 244 625-7984-003 PLATE, STOP SWITCH 145 625-7984-008 BUTTON, EMERG PUSH/TURN LITE 146 625-7984-012 BLOCK, INTEGRATED LED, RED 147 625-7984-022 AE-BLOCK 155 628-6018 PANEL, OPERATOR 156 628-7201 CLUSTER, INDICATOR 160 625-7984-025 SWITCH, OPERATOR W/CONTACTS 1


628-8128 F




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FIGURE 10 SHEET 1SWITCH PANEL, OVERHEAD ELECTRIC ASSEMBLY

628-8129 B




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- 620-3900-018 WIRE STRD YEL GXL 22- 620-3900-020 WIRE STRD YEL GXL 13- DWG-623-9526 ELECT FABRICATION PRACTICES 1


628-8129 B




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628-8129 B




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3 622-2967-009 CONN, RECP 8 POS (MALE) 14 622-2967-011 CONN, RECP 12 POS (MALE) 15 622-2967-013 CONN, PIN SOLID 206 622-2967-025 CONN, WEDGE 8 POS RECP 17 622-2967-027 CONN, WEDGE 12 POS RECP 18 624-2210-038 SWITCH, REAR WINDOW WASHER 19 624-2210-039 SWITCH, REAR WINDOW WIPER 1

10 624-2210-041 SWITCH, WINDSHIELD WIPER 111 624-2210-042 SWITCH, WINDSHIELD WASHER 112 624-2211-006 PLUG, MOUNT PANEL, LOCK 213 624-2212 CONN, 10 POS SWITCH HOUSING 614 624-2212-002 CONN, SOCKET 215 624-2212-004 CONN, SOCKET 3316 624-2212-100 PANEL, MOUNTING 1


628-8129 B




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FIGURE 11 SHEET 1CAB ELECTRIC INSTALLATION

628-8150-004 A




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- 107-2988 SCR, PFTAP A4 3.5X13 SS 410 237-2308-021 GROMMET 118 624-0388 HARNESS, HEADLIGHT 219 626-3504-002 AE-LIGHT, OVAL TURN AMBER LED 424 628-8145 HARNESS, FORWARD CHASSIS

ELECTRIC1

26 628-8852-003 SLEEVING, NYLON, HOOK&LOOP 2


628-8150-004 A




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628-8150-004 A




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1 107-1929 WSHR, FLAT STD A2 M6 SS 62 107-1930 WSHR, FLAT STD A2 M8 SS 23 107-1994 NUT, EXTRUDED U, M8 X 1.25 24 107-2308 NUT, PTH A2 M6X1 SS 35 107-2532 SCR, HHC A2 M6X1X20 SS 16 107-2632 SCR, HHC-F 8.8 M8X1.25X30 ZP 17 107-2806 SCR, SBH A4 M6X1X25 SS 28 107-2892 SCR, SBH A2 M8X1.25X25 SS 2

10 237-2308-021 GROMMET 111 239-8852-002 CLAMP, SUPPORT 312 239-8852-013 CLAMP, SUPPORT 113 620-0656 NUT, PTH GR8.8 M8X1.25 ZP 115 622-3511-002 WSHR, FLAT NAR HARD .31 ZP 217 623-8831 HORN, SEALED 121 628-6027 MOUNT, ACCELERATOR 122 628-7516 PEDAL ASSY, TROTTLE 124 628-8145 HARNESS, FORWARD CHASSIS

ELECTRIC1

25 628-8146 HARNESS, CAB, OVERHEADELECTRIC

1


628-8150-004 A




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628-8150-004 A




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24 628-8145 HARNESS, FORWARD CHASSISELECTRIC

1

25 628-8146 HARNESS, CAB, OVERHEADELECTRIC

1


628-8150-004 A




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628-8150-004 A




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16 623-7858-010 FUSE, ATC BLADE, AUTO 325 628-8146 HARNESS, CAB, OVERHEAD

ELECTRIC1


628-8150-004 A




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628-8150-004 A




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20 628-2300-289 LIGHT, INTERIOR CAB 123 628-8129 AE-SWITCH PANEL, OVERHEAD 125 628-8146 HARNESS, CAB, OVERHEAD

ELECTRIC1


628-8150-004 A




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FIGURE 12BEACON, ROTATE, ON W/ IGN ELECTRIC OPTION

628-8166-001 -




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1 106-0945 CORD CONNECTOR 12 107-2380 NUT, PTH A2 M5X0.8 SS 23 107-2407 WSHR, FLAT STD A2 M5 SS 24 107-2525 SCR, SBH A4 M5x0.8X16 SS 25 515-2139 CORD, 2 COND, TYPE SVT 16 622-2962-009 CONN, SEALING PLUG 17 622-2967-003 CONN, RECP 3 POS (MALE) 18 622-2967-004 CONN, PLUG 3 POS (FEMALE) 19 622-2967-013 CONN, PIN SOLID 5

10 622-2967-015 CONN, SOCKET SOLID 211 622-2967-017 CONN, WEDGE 2 POS RECP 112 622-2967-019 CONN, WEDGE 3 POS RECP 113 622-2967-020 CONN, WEDGE 3 POS PLUG 114 627-0923 BEACON, AMBER LED 1

FIGURE 12BEACON, ROTATE, ON W/ IGN ELECTRIC OPTION

628-8166-001 -




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FIGURE 13DISPLAY, ENGINE GAUGE ELECTRIC OPTION

628-8171 C




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1 625-3106-062 DISPLAY, BASIC COLOR 12 628-5555 HARNESS, PDM AIRCRAFT PROX

DETECT ELEC1

3 625-3106-065 MOUNTING, FRAME DISPLAY 1

FIGURE 13DISPLAY, ENGINE GAUGE ELECTRIC OPTION

628-8171 C




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FIGURE 14 SHEET 1JACK, INTERCOM ELECTRIC OPTION

628-8174 B




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4 3611401 CA INTERCOM 4C SHIELD 39- DWG-623-9526 ELECT FABRICATION PRACTICES 1


628-8174 B




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628-8174 B




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1 3611398 WSHR, HDSET JACK INTERCOM CA 32 3611399 COV HDSET JACK INTERCOM CA 33 3611400 JACK HDSET INTERCOM CA 34 3611401 CA INTERCOM 4C SHIELD 39


628-8174 B




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628-8174 B




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2 3611399 COV HDSET JACK INTERCOM CA 3


628-8174 B




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628-8174 B




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2 3611399 COV HDSET JACK INTERCOM CA 34 3611401 CA INTERCOM 4C SHIELD 39


628-8174 B




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FIGURE 15REVERSE SHIFT PATTERN INSTALLATION

629-0502 -




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1 628-5835-080 DECAL, REVERSE TRANSPATTERN

1

FIGURE 15REVERSE SHIFT PATTERN INSTALLATION

629-0502 -




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FIGURE 16 SHEET 1CONSOLE, CAB ASSEMBLY

629-1050 -




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1 102-1834 ADAPTER, STRAIGHT 22 102-1981 ADAPTER, STRAIGHT 23 107-0754 SCR, HHC-F 8.8 M10X1.5X25 ZP 24 107-1051 SCR, HHC-F 8.8 M10X1.5X40 ZP 25 107-1912 WSHR, LOCK M10 ZP 46 107-1929 WSHR, FLAT STD A2 M6 SS 47 107-2004 NUT, PTH A2 M8X1.25 SS 18 107-2006 NUT, PTH A2 M4X0.7 SS 29 107-2410 WSHR, FLAT STD A2 M4 SS 2

10 107-2496 WSHR, LOCK A2 M6 SS 411 107-2555 SCR, SBH A4 M6X1X20 SS 412 107-2592 SCR, SBH A4 M4X0.7X16 SS 213 107-2776 NUT, CAGE 8.8 M6X1 ZP 414 107-2592 SCR, SBH A4 M4X0.7X16 SS 115 239-8852-019 CLAMP, SUPPORT 116 519-2570 WEATHER STRIPPING 517 519-5559-007 TERM SLIP-ON MALE INS 318 520-1001-023 SEAL, PLUG BUTTON BLK 119 622-3511-002 WSHR, FLAT NAR HARD .31 ZP 220 622-3511-003 WSHR, FLAT NAR HARD .38 ZP 421 628-6649 M-COLUMN, STEERING 122 628-6662 FLASHER, TURN SOLID STATE 125 628-7872 CHARGER, DUAL, USB 126 628-8128-001 AE-DASH PANEL, W/VISOR 127 628-8478 LEVER, GEAR SHIFT/TURN 1

28 628-8851 VALVE, STEERING W/MANIFOLD 129 628-8944 W-CONSOLE, OPERATOR 1


629-1050 -




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629-1050 -




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21 628-6649 M-COLUMN, STEERING 123 628-6769 WHEEL, STEERING 124 628-6769-001 CENTER CAP, STEERING WHEEL 1


629-1050 -




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FIGURE 17CONSOLE, LH ENCLOSED/OPEN CAB INSTALLATION

629-1262 -




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1 107-1929 WSHR, FLAT STD A2 M6 SS 42 107-2308 NUT, PTH A2 M6X1 SS 23 107-2555 SCR, SBH A4 M6X1X20 SS 24 620-0626 SCR, HHC 8.8 M8X1.25X30 ZP 65 620-0656 NUT, PTH GR8.8 M8X1.25 ZP 66 622-3511-002 WSHR, FLAT NAR HARD .31 ZP 127 628-6022 COVER, HYDRAULIC 18 629-1050 CAB CONSOLE ASSEMBLY 1

FIGURE 17CONSOLE, LH ENCLOSED/OPEN CAB INSTALLATION

629-1262 -




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FIGURE 18DOOR, VINYL BLUE OPTION

629-3071 -




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1 107-2555 SCR, SBH A4 M6X1X20 SS 1082 107-2643 WSHR, FLAT FNDR M6 ZP 323 628-2300-297 NUT, EXTRUDED U M6X1 BP 324 629-3072 PLATE, TOP DOOR 25 629-3094 PLATE, TOP FRONT 26 629-3095 PLATE, BOTTOM FRONT 27 629-3101 PLATE, BOTTOM BACK 28 629-3102 PLATE, TOP BACK 29 629-3381 DOOR, VINYL LEFT KIT 1

10 629-3382 DOOR, VINYL RIGHT KIT 1

FIGURE 18DOOR, VINYL BLUE OPTION

629-3071 -




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FIGURE 19DOME LIGHT, ELECTRIC OPTION

629-3165 -




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1 620-4851-001 LAMP, LED 2

FIGURE 19DOME LIGHT, ELECTRIC OPTION

629-3165 -




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Section 9. Identification

DECAL IDENTIFICATION INSTALLATION.................................................................................................................629-3564 -..................................................... 2DECALS, CUSTOMER SPECIFIC..............................................................................................................................629-4111-005 A............................................. 14

IdentificationThe Illustrated Parts List includes alternate parts which may not be used in your configuration. For applicable parts, refer to the product specification at the front of the manual.All information contained herein is CONFIDENTIAL and PROPRIETARY work and may not be duplicated, used or disclosed in whole or part.

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FIGURE 1 SHEET 1DECAL IDENTIFICATION INSTALLATION

629-3564 -




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4 628-5835-008 D-STOP, MULTIPLE WARN 36 628-5835-016 DE-BATTERY DISCONNECT 19 628-5835-035 D-WARNING STAY CLEAR STEER

WHEEL2

10 628-5835-037 D-TIE DOWN 8


629-3564 -



- Not ShownIdentificationThe Illustrated Parts List includes alternate parts which may not be used in your configuration. For applicable parts, refer to the product specification at the front of the manual.All information contained herein is CONFIDENTIAL and PROPRIETARY work and may not be duplicated, used or disclosed in whole or part.

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629-3564 -




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4 628-5835-008 D-STOP, MULTIPLE WARN 39 628-5835-035 D-WARNING STAY CLEAR STEER

WHEEL2

10 628-5835-037 D-TIE DOWN 811 628-5835-042 DECAL, WASHER RESERVOIR 112 628-5835-051 DECAL, ACCUMULATOR HAZARDS 1


629-3564 -




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629-3564 -




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1 620-2320-001 LOGO, JBT, BLUE 22 620-2320-002 LOGO, JBT, WHITE 25 628-5835-010 D-NO PASSENGERS WARNING 27 628-5835-019 DECAL, TOW, REAR MANUAL 2

10 628-5835-037 D-TIE DOWN 8


629-3564 -




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1 620-2320-001 LOGO, JBT, BLUE 22 620-2320-002 LOGO, JBT, WHITE 27 628-5835-019 DECAL, TOW, REAR MANUAL 2

10 628-5835-037 D-TIE DOWN 8


629-3564 -




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3 628-5835-006 D-NO STEP, SLIP AND FALLHAZARD

7

4 628-5835-008 D-STOP, MULTIPLE WARN 313 628-5835-058 D-NO ACCESS 2


629-3564 -




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629-3564 -




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8 628-5835-020 D-SERVICE AND PARTS 114 628-5835-095 DECAL, ENGINE IGNITION SWITCH 115 628-5835-128 D-APPLY SEAT BELT, NO RIDERS 1


629-3564 -




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FIGURE 2DECALS, CUSTOMER SPECIFIC

629-4111-005 A




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- 628-5835-046 DECAL, PARK BRAKE ANDRELEASE

1

- 629-4111 DECALS, CUSTOM SUPPLIED 1- 515-9904 DECAL - DIESEL 1- 628-5835-210 DECAL, LOGO, B350 WHITE 1- 628-5835-046 DECAL, PARK BRAKE AND

RELEASE1

- 629-4111 DECALS, CUSTOM SUPPLIED 1- 515-9904 DECAL - DIESEL 1- 628-5835-210 DECAL, LOGO, B350 WHITE 1

FIGURE 2DECALS, CUSTOMER SPECIFIC

629-4111-005 A




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