Property of American Airlines Illustrated Parts ListOnly parts purchased from Tesco may be returned...

Prope

rty o

f Am

erica

n Airli

nes

ceastin

Typewritten Text

Illustrated Parts List

ceastin

Typewritten Text

ceastin

Typewritten Text

4-ContentsPage 1

CL100-20 CATERING LIFT TESCO EQUIPMENT LLC

Page

TABLE OF CONTENTS

CHAPTER 4: ILLUSTRATED PARTS LIST

Section 1: IntroductionGENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HOW TO ORDER PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1PARTS RETURNED FOR CREDIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1RECOMMENDED SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Section 2: Vendors ListingGENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1METHOD OF LISTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Section 3: Explanation of Parts List ColumnsFIGURE AND ITEM NUMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1PART NUMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1CUSTOMER PART NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1NOMENCLATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1EFFECTIVITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1UNITS PER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Section 4: Detailed Parts ListFINAL ASSEMBLY, CL100-20 CATERING LIFT UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SCISSOR LIFT ASSEMBLY, CL100-20 LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

STABILIZER ASSEMBLY, GSE, 1 SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

PLATFORM ASSEMBLY, CATERING, 4-WAY PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

HYDRAULIC POWER MODULE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

HYDRAULIC ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

ELECTRICAL INSTALLATION - SWITCHES AND ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

MAIN ELECTRICAL CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

CAB INSTRUMENT PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

LOWER CONTROL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

UPPER CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4-WAY PLATFORM CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

STABILIZER CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

12V HYDRAULIC PUMP CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

VAN BODY ELECTRICAL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

July 07

Prope

rty o

f Am

erica

n Airli

nes

4-ContentsPage 2

TESCO EQUIPMENT LLC CL100-20 CATERING LIFT

OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

DECAL INSTALLATION, CL100-20 LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

July 07

Prope

rty o

f Am

erica

n Airli

nes

INTRODUCTION 4-1Page 1


CHAPTER 4: ILLUSTRATED PARTS LIST

Section 1: Introduction

1. GENERAL INFORMATION

1. Chapter 4 includes the parts lists and illustrations for the unit. Parts lists are subdivided by assembly.

2. Vendor Federal CAGE Codes, listed in numerical order in Section 2, are provided for items not modified by Tesco Equipment LLC. Vendors, who have not been assigned a CAGE Code, are listed alphabetically.

3. An explanation of columns assists in using the parts lists.

2. HOW TO ORDER PARTS

Orders will receive prompt attention and errors will be minimized if the customer faxes (954-341-3802)the following information listed below to Tesco. If preferred, orders may also be phoned (954-752-7994)into Tesco. Ask for the Parts Department and have the following information ready.

1. Write order legibly (preferably typewritten).

2. Give the full name, address, and telephone number of the person ordering the parts. Give the full name and address of the person who is to receive the parts.

NOTE: Give the billing address if different from the shipping address.

3. Specify shipping mode; i.e., via Air Freight, Motor Freight, United Parcel Service, Parcel Post, etc.

4. Indicate the quantity of each item required, starting with units of measure (each, feet, etc.) as required.

5. State the Tesco part number, followed by a complete description.

6. If possible, include the serial number of the unit for which parts are required.

7. Include purchase order number as required.

3. PARTS RETURNED FOR CREDIT

1. Before returning any part, permission must be obtained from Tesco Equipment LLC. Give an exact list, description, and part number. Explain why you wish to return the part and what action is desired: repair, credit, or replacement. Include the serial number of the unit from which the parts were removed.

2. If authority is granted transportation charges must be prepaid, the sender’s name must be marked on the outside of the container, and a return order must be enclosed with the returned parts.

3. Only parts purchased from Tesco may be returned for credit consideration.

July 07

Prope

rty o

f Am

erica

n Airli

nes

ILLUSTRATED PARTS LIST4-1Page 2


4. If a replacement part is desired before returning a defective part, a separate purchase order must accompany this request. When credit is approved, your account will be credited with the proper amount.

4. RECOMMENDED SPARE PARTS LIST

It is suggested that the following parts be kept in stock and available to the maintenance department.

PARTNUMBER DESCRIPTION SUGGESTED

QUANTITY

ELCB10003 CIRCUIT BREAKER, 150 AMP 1

ELLT10113 LIGHT, Floodlight 1

ELLT10115 LIGHT, Beacon, Flashing (Amber) 1

ELMS10239 SWITCH, 2 Pos MAINT w/1 NC 1

ELMS10250 SWITCH, PB 30mm MOM w/1 NO 1

ELMS10257 SWITCH, 30mm MOM Red Mushroom w/1 NO 1

ELMS10259 CIRCUIT BREAKER, 10 amps 12V 1

ELMS10260 CIRCUIT BREAKER, 20 amps 1

ELMS10261 CIRCUIT BREAKER, 40 amps 1

ELMS10262 RELAY, PWR DPDT, 10A 8-Pin 1

ELMS10263 RELAY, SPDT 12V 3

ELMS10264 CORROSION INHIBITOR 1

ELMS10265 SWITCH, Pushlock Turn Reset Mushroom 30mm w/1 NC

1

ELSW10082 SWITCH, Lever 1

ELSW10096 SWITCH, Limit Push Button 1

ELSW10117 SWITCH, 30mm 3 Pos Sel Spring Return Center w/2 NO

1

HYMS20040 VALVE, D05 2 Pos./4 Way (Lift) 1

HYMS20041 VALVE, D05 3 Pos./4 Way (Stabilizer) 1

HYMS20042 COIL, D05 12 V DC (Lift & Stabilizer Valve) 1

HYMS20044 FILTER ELEMENT, High Pressure Filter 1

HYMS20045 GAUGE, 0-3000 PSI 1

HYMS20046 CARTRIDGE, System Relief Valve 1

HYMS20047 CARTRIDGE, Stabilizer Flow Control Valve 1

July 07

Prope

rty o

f Am

erica

n Airli

nes

INTRODUCTION 4-1Page 3


HYMS20048 CARTRIDGE, Lift Flow Control Valve 1

HYMS20049 CARTRIDGE, Hand Pump Valve 1

HYMS20051 PUMP, Auxliliary, 12 V DC 1

HYMS20052 VALVE, Check, Inlet 1

HYMS20071 COIL (4-Way Platform) 1

HYPS10003 SWITCH, Pressure (Stabilizer) 1

HYRK10022 SEAL KIT, Platform Traversing Cylinder 1

HYRK10023 SEAL KIT, Stablizer Cylinder, Double Acting 1

HYRK10048A SEAL KIT, Lift Cylinder, Single Acting 1

HYVA10087 VALVE, Check, Double Pilot 1

HYVA10210 VALVE, Lowering 2-Way N/C Sol 1

HYVA10245 CARTRIDGE, Pressure Reducing500-3000 psi

1

HYVA10248 FLOW CONTROL 1

HYVA10250 VALVE (4-Way Platform) 1

HYVA10251 VALVE, Pressure Reducing Cartridge 1

PARTNUMBER DESCRIPTION SUGGESTED

QUANTITY

July 07

Prope

rty o

f Am

erica

n Airli

nes

THIS PAGE INTENTIONALLY LEFT BLANK

Prope

rty o

f Am

erica

n Airli

nes

VENDORS LISTING 4-2Page 1


Section 2: Vendors Listing

1. GENERAL INFORMATION

The CAGE Code is a five position code that identifies contractors doing business with the FederalGovernment, NATO member nations, and other foreign governments. The CAGE Code is used tosupport a variety of mechanized systems throughout the government and provides for a standardizedmethod of identifying a given facility at a specific location. The Defense Logistics Information Service(DLIS) has sole responsibility for assigning and maintaining the CAGE Code Master File.

2. METHOD OF LISTING

This list is arranged in numerical sequence by manufacturer's CAGE number.

Vendors, who have not been assigned a CAGE Code, will be listed in alphabetical order.

A. Vendors Listed Alphabetically

Advanced Technical Sales, Inc.641 NE 26th CourtPompano Beach, FL 33064

Eaton Corporation14615 Lone Oak Rd.Eden Prairie, MN 55344www.aeroquip.com

Fluid Power Products, Inc.Sarasota Division1777 Northgate Boulevard - Unit A5Sarasota, Florida 34234

Parker Hannifin CorporationChelsea Products Division8225 Hack Cross Rd.Olive Branch, Mississippi 38654www.parker.com/chelsea

Prince Manufacturing Corp612 N. Derby LanePO Box 7000North Sioux City, SD 57049-7000www.princehyd.com

Tesco Equipment LLC3661 NW 126th AvenueCoral Springs, Fl. 33065www.tescohilift.com

Mar. 07

Prope

rty o

f Am

erica

n Airli

nes



B. Vendors Listed By Cage Code

This list is arranged in numerical sequence by the vendor’s assigned CAGE Code. The CAGECodes have been taken from http://www.gidm.dlis.dla.mil/bincs/begin_search.asp.

13445 Core-Hersee Company20 Old Colony Ave.So. Boston, MA 02127-2467

63502 Custom Hoist, Inc.771 Country Rd. 30APO Box 98Hayesville, OH 44838www.customhoists.com

91929 Honeywell International Inc.11 W Spring St.Freeport, IL 61032

1EV30 Georgia Hydraulic Inc.8915 Bright Star Rd.Douglasville, GA 30134-1404

Mar. 07

Prope

rty o

f Am

erica

n Airli

nes

EXPLANATION OF PARTS LIST COLUMNS 4-3Page 1


Section 3: Explanation of Parts List Columns

1. FIGURE AND ITEM NUMBER

The first column provides a cross reference between the parts listed and the illustrations. To find a viewof the part listed and its visual relationship to the assembly, locate the figure and item number in the list,then refer to the indicated illustration and locate the part by item number. To find a part number anddescription in the parts list, locate the part on an illustration, note the item number, then refer to the partslist and locate the applicable part number and description.

2. PART NUMBER

The second column lists the part number necessary for reordering repair parts. In addition, theNomenclature column contains the Vendor Cage Code and part numbers for all vendor-supplied itemsthat have not been reworked by TESCO Equipment LLC. Standard commercial hardware can beordered from TESCO, from one of our distributors, or directly from the vendor.

3. CUSTOMER PART NUMBER

A column is provided so that individual customers can add their own part numbers.

4. NOMENCLATURE

The fourth column lists the description of each item in the parts list. The identifying noun or key word isthe first word in the nomenclature column. The remainder of this column contains the rest of thedescription to assist in completely identifying the item. Vendor Cage Codes or Vendor names are listedafter the description followed by the part number in parentheses. The vendor code number is precededby the capital “V”.

5. EFFECTIVITY

Effectivity shall indicate the applicability of parts to any given piece of equipment. When an item isapplicable to all units, no effectivity shall be shown.

6. UNITS PER ASSEMBLY

The final column indicates the quantity of each part required to complete the next higher assembly. Theabbreviation REF indicates that a part number is referenced to another list; this practice insures that thequantity shown on the list does not exceed the quantity used on the hi-lift.

Nov. 04

Prope

rty o

f Am

erica

n Airli

nes


Prope

rty o

f Am

erica

n Airli

nes

DETAILED PARTS LIST 4-4Page 1


Section 4: Detailed Parts List

1. FINAL ASSEMBLY, CL100-20 CATERING LIFT UNIT Figure 1, Figure 2

2. SCISSOR LIFT ASSEMBLY, CL100-20 LIFT Figure 3

3. STABILIZER ASSEMBLY, GSE, 1 SET Figure 4

4. PLATFORM ASSEMBLY, CATERING 4-WAY PLATFORM Figure 5

5. HYDRAULIC POWER MODULE INSTALLATION Figure 6

6. HYDRAULIC ASSEMBLY Figure 7

7. ELECTRICAL INSTALLATON - SWITCHES AND ALARM Figure 8

8. MAIN ELECTRICAL CONTROL BOX ASSEMBLY Figure 9

9. CAB INSTRUMENT PANEL ASSEMBLY Figure 10

10. LOWER CONTROL ASSEMBLY Figure 11

11. UPPER CONTROL ASSEMBLY Figure 12

12. 4-WAY PLATFORM CONTROL ASSEMBLY Figure 13

13. STABILIZER CONTROL ASSEMBLY Figure 14

14. 12V HYDRAULIC PUMP CONTROL ASSEMBLY Figure 15

15. VAN BODY ELECTRICAL INSTALLATION Figure 16

16. OPTIONAL EQUIPMENT Figure 17

17. DECAL INSTALLATION, CL100-20 LIFT Figure 18, Figure 19, Figure 20

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 1FINAL ASSEMBLY, CL100-20 CATERING LIFT UNIT

12

5

3

8

4

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 2FINAL ASSEMBLY, CL100-20 CATERING LIFT UNIT

Figure 1, Figure 2

ITEMNO PART NO. CUSTMER

PART NO. NOMENCLATURE EFF.UNITSPER

ASSY

1 CBAL20009 • VAN BODY, Catering 20 ft FRP Alum Floor.

1

2 ASBP30302 • PLATFORM, Catering 4-Way Platform 13 • CHASSIS, F750 14 ASOR21001 • STABILIZER ASSY, GSE, 1 Set 25 ASLT80020 • SCISSORS LIFT ASSY, 8-20 16 ASBR10000 • BUMPER/REAR STEP 17 TEHD10017 • PIN, Quick Release, 3/8 x 3 1/2 w/8”

Lanyard1

8 WSLF10000 • SHELF WELDMENT, 15 x 48 4

6

7

MAINTENANCE PROP

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 3SCISSOR LIFT ASSEMBLY, CL100-20 LIFT

ASLT80020

1

12, 13

3

10, 11

2

24

21

9

VIEW A

VIEW B

4, 5

6

7

8

3

1415

VIEW A

16

17 18 1819 17

20

VIEW B

2223

July 07

Prope

rty o

f Am

erica

n Airli

nes



- Not Shown

SCISSOR LIFT ASSEMBLY, CL100-20 LIFTASLT80020

Figure 3



ASSY

1 WARM08200 • SCISSOR WELDMENT, 8-20 12 WFRM11012 • FRAME, Upper, 8-20 13 FPIN12550 • PIN, Frame Scissor 1.65 x 6.63” Lg 44 FPIN12770 • PIN, Scissors Center Pivot 2 x 8.62” Lg w/

Grease Fitting2

5 TEHD10098 • NUT, Castle 2 x 4.5 (2B) Hex 26 WARM13501 • ARMS, Inner, Wire Tray 17 FPIN12654 • PIN, 1 x 6.5” Lg Hole on One End 18 WARM13502 • ARMS, Outer, Wire Tray 19 WFRM11011 • FRAME, Lower, 8-20 1

10 FPIN12610 • PIN, Lower Scissor Roller 1.5 x 7.32” Lg 211 FROL13050 • ROLLER, Lower Scissor 4.75 x 1.625” Lg 212 FPIN12830 • PIN, Upper Roller 1.5 x 10.56” Lg 213 FROL13091 • ROLLER, Upper 5 x 1.625” Lg w/Grease 214 HYCY10005A • CYLINDER, Single Acting

(V63502 #63-461-92)2

- HYRK10048A •• SEAL KIT 115 FPIN12760 • PIN, Cylinder Lower 1.937 x 10.25” Lg 216 FPIN12851 • PIN, Cylinder Upper 2 x 21.5” Lg 117 FROL18200 • ROLLER, 4 x 3.625” Lg 218 FROL18202 • ROLLER, 4 x 1.88” Lg 219 FBSH11160 • BUSHING, 2 x 6.5 Special 120 HYCY11000 • BLEEDER, Cylinder

(V63502 #1-MBVA-1)2

21 WBRK14400 • BOOSER ARM 122 TEHD10105 • SPRING, Torsion Right Hand 123 TEHD10104 • SPRING, Torsion Left Hand 124 FPIN18203 • PIN, 1.94 x 13.62” Lg Cross Hole 1

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 4STABILIZER ASSEMBLY, GSE, 1 SET

ASOR21001

- Not Shown



ASSY

1 HYCY10027 • CYLINDER, Double Acting(Prince #PMC-5616)

2

- HYRK10023 •• SEAL KIT (PMCK-5600) 12 FPIN12810 • PIN, 1.5 x 8 Lg Cross Hole 23 FPIN12605 • PIN, 1.25 x 7.5 Lg Cross Hole 24 FPIN12632 • PIN, 1.25 x 4 Lg Cross Hole 25 FPIN12530 • PIN, 1.25 x 6.5 Lg Cross Hole 26 WOUT15000 • PAD, Stabilizer, GSE 27 WOUT15040 • LEG, Stabilizer, GSE 28 WOUT15070 • BASE, Stabilizer, GSE 19 HYVA10087 • VALVE, Check, Double Pilot 2

1

16

23

8

2

4

4

5

5

6

7

7

9

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 5PLATFORM ASSEMBLY, CATERING, 4-WAY PLATFORM

ASBP30302

10

14

9

5, 6

16

17

18

19

20

17

11

12, 13

15

2, 3, 4

8

July 07

Prope

rty o

f Am

erica

n Airli

nes



PLATFORM ASSEMBLY, CATERING, 4-WAY PLATFORMASBP30302

Figure 5



ASSY

1 WDEK33204 • PLATFORM, Main Deck 4-Way 12 FBRK15002 •• PLATE, Platform Mount 1/2” 23 FROL13464 •• ROLLER, w/Bronze Bushing 44 HYFT10142 •• GREASE FITTING 3/16 25 FBRK15001 •• PLATE, Platform Mount 1/2” 26 TEHD10234 •• CAM FOLLOWER 87 WDEK33207 • TRAVERSING DECK ASSY 18 WDEK33208 • DECK, Extendable 19 TERB10018 •• BUMPER, Extending Platform, Rubber

7 OD x 5 ID x 48” Lg1

10 WRAL79019 • HANDRAIL, Foldable Left 111 WRAL79018 • HANDRAIL, Foldable Right 112 WRAL13099 • HANDRAIL, Extendable Small, Catering 213 FRAL13299 •• PIPE, Handrail, Extending Platform 114 TERB10314 •• BUMPER, Rubber 2 OD x 1.25 ID x 14”

Lg1

15 WRAL79339 • WELDMENT, Handrail Sliding 216 TEHD10197 •• ROLLER, Steel 1.38 x .38 x .31-18 217 TEHD10016 • PIN, Quick Release, 3/8 x 2 1/2 w/8”

Lanyard2

18 TEHD10017 • PIN, Quick Release, 3/8 x 3 1/2 w/8” Lanyard

2

19 ELMS10161 • TRACK, Cable Feed Through 6 ft 120 ELMS10163 • TRACK, Cable Feed Through 1 ft 2

July 07

Prope

rty o

f Am

erica

n Airli

nes




July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 6HYDRAULIC POWER MODULE INSTALLATION

TS38N12NAHXN

12

13

2

10

3

11

9

14

15

5

7

6

87

4

1

16

July 07

Prope

rty o

f Am

erica

n Airli

nes



HYDRAULIC POWER MODULE INSTALLATIONTS38N12NAHXN

NOTE: Hydraulic Power Module is purchased from Fluid Power Products, Inc.

Figure 6

ITEMNO PART NO. VENDOR


ASSY

1 HYMS20043 CF-30 • FILLER CAP, Hydraulic Tank w 50 PSI Bypass

1

2 HYMS20046 RVED LAN • CARTRIDGE, System Relief Valve 13 HYMS20047 NFDD LGN • CARTRIDGE, Stabilizer Flow Control

Valve1

4 HYMS20049 241871 • CARTRIDGE, Handpump Valve 15 HYMS20053 NFPA D02 T-2A • MANIFOLD, Sandwitch, Pressure

Reducing1

6 HYVA10245 PRFB-LAN • CARTRIDGE, Pressure Reducing500-3000 psi

1

7 HYMS20042 936-4610 • COIL, D05 12VDC (Lift & Stabilizer Valve) 38 HYMS20041 RPE4-103Y11/

01200E1N2-580• VALVE, D05 3 Pos./4 Way (Stabilizer) 1

9 HYMS20040 RPE4-102Y51/01200E1N2-580

• VALVE, D05 2 Pos./4 Way (Lift) 1

10 HYMS20048 FDEA LAN • CARTRIDGE, Lift Flow Control Valve 111 HYMS20045 • GAUGE, 0-3000 PSI 112 HYMS20052 VJ3-20-015-S • VALVE, Check, Inlet 113 HYMS20044 CE30-10 • FILTER ELEMENT, High Pressure Filter 214 HYMS20051 1300383 • PUMP, Auxliliary, 12VDC 115 HYMS20050 137-0112 • HANDLE, Handpump 116 HYFI50000 • STRAINER, Tank 1

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 7HYDRAULIC ASSEMBLY

6

1 2

TRANSMISSION

3

3

LIFT CYLINDER

4

8

9

10

7

5

July 07

Prope

rty o

f Am

erica

n Airli

nes



- Not Shown

HYDRAULIC ASSEMBLY

Figure 7



ASSY

1 HYPU10030 • PUMP, 19 GPM Gear PGP020 ORING 12 TEPT10021 • PTO, 271GAHVP-B5XK Hot Shift

(Chelsea)1

3 ELMS10009 • SOLENOID, Hydraulic PTO, 12 VDC(Chelsea 379686-1)

1

4 HYVA10210 • VALVE, Lowering 2-Way N/C Sol(Eaton SV10-20M8TN-12DG)

2

5 HYCY10035 • CYLINDER, Platform Traversing(1EV30 #GHC251510PP-24/0)

1

- HYRK10022 •• SEAL KIT(1EV30 #GHC2-2510PP-SK)

1

6 HYVA10241 • VALVE ASSY, 4-Way Platform(Fluid Power)

1

7 HYVA10250 •• VALVE (Eaton RPE3-043Z11/01200E1 N2 580)

2

- HYMS20071 ••• COIL (936-0062-12VDC) 48 HYMS20070 •• SUBPLATE (A508-168-DO3) 19 HYVA10248 •• FLOW CONTROL (NFCC-LCN) 1

10 HYVA10251 •• VALVE, Pressure Reducing Cartridge(PRDB-LSN)

1

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 8ELECTRICAL INSTALLATION - SWITCHES AND ALARM

1

1

5

TRANSMISSION

4

6

2

3 1

STABILIZER

July 07

Prope

rty o

f Am

erica

n Airli

nes



ELECTRICAL INSTALLATION - SWITCHES AND ALARM

Figure 8



ASSY

1 ELSW10096 • SWITCH, Limit Push Button(V91929 #BZE6-2RN)

3

2 ELSW10082 • SWITCH, Lever(V91929 #LSA1A)

1

3 HWY48166 • LEVER ARM 14 ELSW10042 • SWITCH, Pressure

(V13445 #8640)1

5 HYPS10003 • SWITCH, Pressure (Stabilizer) 16 ELAL10001 • ALARM, Down Horn 2

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 9MAIN ELECTRICAL CONTROL BOX ASSEMBLY

ELAS10300

1

2

3456

7

8

July 07

Prope

rty o

f Am

erica

n Airli

nes



MAIN ELECTRICAL CONTROL BOX ASSEMBLYELAS10300

NOTE: Main electrical control system is purchased from Advance Technical Service, Inc.

Figure 9



ASSY

1 ELMS10263 655-1-1414686-0 • RELAY, SPDT 12V 102 ELMS10262 RR2PULDC12V • RELAY, PWR DPDT, 10A 8-Pin 63 ELMS10259 30055-10 • CIRCUIT BREAKER, 10 amps 12V 14 ELMS10261 30055-40 • CIRCUIT BREAKER, 40 amps 15 ELMS10260 30055-20 • CIRCUIT BREAKER, 20 amps 16 ELLT10064 • FLASHER 17 ELDI10004 • DIODES 88 ELMS10264 VC2-1 • CORROSION INHIBITOR 1

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 10CAB INSTRUMENT PANEL ASSEMBLY



ASSY

1 ELLT10038 • LENS, Red 12 ELLT10019 • BULB, Light 33 ELLT10039 • SOCKET, Light 34 ELLT10036 • LENS, Amber 15 ELLT10037 • LENS, Green 16 TEDE40002 • DECAL, “Warning: do not move vehicle” 17 TEDE40001 • DECAL, “Lift up Stab. Extend Lift ready” 18 ELMS10151 • HOUR METER 1

8

1, 2, 3 6

7

4, 2, 3 5, 2, 3

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 11LOWER CONTROL ASSEMBLY

ELAS40025

NOTE: Lower control is purchased from Advance Technical Service, Inc.



ASSY

1 ELMS10240 OC11B • BOOT, Black 30mm 32 ELMS10242 NALD-B-127 • PLACARD, “UP” 23 ELMS10241 NALD-B-103 • PLACARD, “DOWN” 14 ELMS10266 BEACON ON OFF • PLACARD, “BEACON OFF ON” 15 ELMS10256 NALD104R • PLACARD, “EMERGENCY STOP” 16 ELMS10250 ABD210NB • SWITCH, PB 30mm MOM w/1 NO 37 ELMS10239 ASD201N • SWITCH, 2 Pos MAINT w/1 NC 18 ELMS10265 AVD301NR • SWITCH, Pushlock Turn Reset

Mushroom 30mm w/1 NC1

9 ELMS10249 CF5PB • ENCLOSURE, 5 Hole 1

6

7

8

1, 2

3, 1

4

5

9

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 12UPPER CONTROL ASSEMBLY

ELAS40026

NOTE: Upper control is purchased from Advance Technical Service, Inc.



ASSY

1 ELMS10240 OC11B • BOOT, Black 30mm 32 ELMS10242 NALD-B-127 • PLACARD, “UP” 23 ELMS10241 NALD-B-103 • PLACARD, “DOWN” 14 ELMS10258 NALDENG-B-SPL

ENGINE STOP• PLACARD, “ENGINE STOP” 1

5 ELMS10256 NALD104R • PLACARD, “EMERGENCY STOP” 16 ELMS10250 ABD210NB • SWITCH, PB 30mm MOM w/1 NO 37 ELMS10257 ABD310NR • SWITCH, 30mm MOM Red Mushroom

w/1 NO1

8 ELMS10265 AVD301NR • SWITCH, Pushlock Turn Reset Mushroom 30mm w/1 NC

1


1, 2

3, 1

4

5

6

7

8

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 134-WAY PLATFORM CONTROL ASSEMBLY

ELAS40028

NOTE: Upper control is purchased from Advance Technical Service, Inc.



ASSY

1 ELMS10240 OC11B • BOOT, Black 30mm 12 ELMS10253 NALDENG-B-SPL

ENABLE• PLACARD, “ENABLE” 1

3 ELMS10254 NALDENG-B-SPLLEFT-O-RIGHT

• PLACARD, “LEFT--RIGHT” 1

4 ELMS10255 NALDENG-B-SPLRET-O-EXT

• PLACARD, “RET-O-EXT” 1

5 ELMS10250 ABD210NB • SWITCH, PB 30mm MOM w/1 NO 16 ELSW10117 ASD3320N • SWITCH, 30mm 3 Pos Sel Spring

Return Center w/2 NO2


1, 2 3

6

7

5

4

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 14STABILIZER CONTROL ASSEMBLY

ELAS40005

NOTE: Stabilizer control is purchased from Advance Technical Service, Inc.



ASSY


STABILIZER RET• PLACARD, “STABILIZER RETRACT” 1

3 ELMS10243 NALDENG-B-SPLSTABILIZER EX

• PLACARD, “STABILIZER EXTEND” 1

4 ELMS10252 ABD220NB • SWITCH, PB 30mm MOM w/2 NO 15 ELMS10250 ABD210NB • SWITCH, PB 30mm MOM w/1 NO 16 ELMS10246 CF2PB • ENCLOSURE, 2 Hole 1

1, 2

3, 1

6

4

5

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 1512V HYDRAULIC PUMP CONTROL ASSEMBLY

ELAS40031

NOTE: Stabilizer control is purchased from Advance Technical Service, Inc.



ASSY


PUMP RUN• PLACARD, “PUMP RUN” 1

3 ELMS10250 ABD210NB • SWITCH, PB 30mm MOM w/1 NO 14 ELMS10245 CF1PB • ENCLOSURE, 1 Hole 15 ELCB10003 • CIRCUIT BREAKER, 150 AMP 1

1, 2 3

4

5

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 16VAN BODY ELECTRICAL INSTALLATION



ASSY

1 ELLT10113 • LIGHT, Floodlight 22 ELLT10115 • LIGHT, Beacon, Flashing Amber 13 FBRK10048 • BRACKET, Beacon Mount 14 ELSW10046 • TIMER SWITCH 15 ELLT20005-1 • LIGHT, Florescent, 20” Lg 12V 66 ELLT10010 • REFLECTOR, Red Adhesive 3” Dia. 27 ELLT10012 • REFLECTOR, Amber Adhesive 3” Dia. 2

VAN FRONTVAN REAR

1

4

567

2, 31

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 17OPTIONAL EQUIPMENT



ASSY

1 TEHD10247 • STRAP, Tie Down 16 ft 42 TEHD10373 • STRAP, 2” Pull Webbing Door 60” 13 TEHD10524 • BUMPER GUIDE, Orange 3’ 24 TEMS10044 • WHEEL CHOKE, Yellow 2

1

2

3

4

July 07

Prope

rty o

f Am

erica

n Airli

nes



Figure 18DECAL INSTALLATION, CL100-20 LIFT

BOTH SIDES3

1

2

BOTH SIDESFRONT &REAR

4

5

July 07

Prope

rty o

f Am

erica

n Airli

nes




8

9

6 7

BOTH SIDES

10

11

BOTH SIDES

July 07

Prope

rty o

f Am

erica

n Airli

nes




7 13

12

1514 14

14 BOTH SIDES

INSIDE REAR VAN DOOR

18

16

1

2

17

July 07

Prope

rty o

f Am

erica

n Airli

nes



DECAL INSTALLATION, CL100-20 LIFT

Figure 18 thru Figure 20



ASSY

1 TEDE11326 • CAUTION, Inspect Vehicle 22 TEDE11327 • DANGER, You Must Not Operate 23 TEDE11885 • CAUTION, Stand Clear of Descending

Platform2

4 TEDE11331 • CAUTION, Stand Clear of Outriggers 85 TEDE11483 • Maintenance Safety Prop Operation 16 TEDE11322 • DANGER, Never Work Under Platf. 27 TEDE11321 • CAUTION, Booster Arm 38 TEDE12277 • Electrical Panel 19 TEDE11532 • Hydraulic Oil Only 1

10 TEDE21611 • Emergency Override Procedure 111 TEDE20016 • Emergency Hi-Lift Lowering 112 TEDE1996A • Mfg By Tesco Equipment LLC 113 TEDE11485 • Maximum Load 10,000 lb 214 TEDE11482 • WARNING, Pinch Point 415 TEDE11501 • CAUTION, Mechanical Pinch Point 116 TEDE40006 • Unit Operation 117 TEDE50006 • Operating Procedure 118 TEDE11985 • DANGER, Do not Open Door 1

July 07

Prope

rty o

f Am

erica

n Airli

nes


Prope

rty o

f Am

erica

n Airli

nes

Date post:	14-Mar-2020
Category:	Documents
Upload:	others
View:	37 times
Download:	1 times

Property of American Airlines Illustrated Parts ListOnly parts purchased from Tesco may be returned...

Documents