00813-0100-4686DS-4018
EnglishRev. FA
ProPlate FlowmeterMass ProPlate FlowmeterModel 1195 Integral Orifice
ProPlate FlowmeterMass ProPlate Flowmeter
Model 1195 Integral Orifice
DP
FLOW
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HE
INDUSTRY
STANDARD
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ROPLATE
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PROPLATE
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ODEL
1195 I
NTEGRAL
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RIFICE
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OMPLETE
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OINT
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OLUTIONS
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ROPLATE
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ERIES
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ASS
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ROPLATE
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ERIES
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ProPlate Flowmeter
P
OTENTIAL
L
EAK
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OINTS
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EDUCED
WITH
D
IRECT
M
OUNT
F
EATURE
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HAT
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THE
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IFFERENCE
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ETWEEN
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ISCHARGE
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OEFFICIENT
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CCURACY
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LOW
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ATE
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CCURACY
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RO
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LATE
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LOWMETER
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ERFORMANCE
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PECIFICATIONS
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Mass ProPlate Flowmeter
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OMPENSATED
M
ASS
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LOW
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EASUREMENT
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HREE
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ROCESS
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ARIABLES
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EASURED
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EVICE
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ASS
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LATE
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LOWMETER
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ERFORMANCE
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PECIFICATIONS
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Model 1195 Integral Orifice
M
ODEL
1195 P
ERFORMANCE
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PECIFICATIONS
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P
IPE
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IAMETER
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ARI
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NCE
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FFECTS
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EDUCED
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ELF
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ENTERING
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RIFICE
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LATE
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ESIGN
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IGH
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ELIABILITY
& I
NDUSTRY
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OMPLIANCE
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EDUCED
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NSTALLATION
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OSTS
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ProPlate, Mass ProPlate, & Model 1195 Integral Orifice
H
OW
IT
W
ORKS
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I
NSTRUMENT
T
OOLKIT
™
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How to Order
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RO
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LATE
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LOWMETER
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RDERING
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NFORMATION
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ASS
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RO
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LATE
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LOWMETER
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RDERING
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NFORMATION
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NTEGRAL
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RIFICE
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RDERING
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NFORMATION
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Options
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EMPERATURE
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ENSOR
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ANIFOLD
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LCD M
ETER
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DIN T
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ONNECTION
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EMOTE
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DAPTERS
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ProPlate FlowmeterMass ProPlate Flowmeter
Model 1195 Integral Orifice
Specifications and Reference Data
Model 1195 Integral Orifice
F
UNCTIONAL
S
PECIFICATIONS
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HYSICAL
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PECIFICATIONS
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M
ODEL
1195 P
ERFORMANCE
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PECIFICATIONS
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ProPlate Flowmeter
F
UNCTIONAL
S
PECIFICATIONS
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P
ERFORMANCE
S
PECIFICATIONS
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P
ROPLATE FLOWMETER PERFORMANCE SPECIFICATIONS - - 26
PHYSICAL SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - 27
APPROVALS PENDING - - - - - - - - - - - - - - - - - - - - - - - - - - 27
Mass ProPlate Flowmeter
FUNCTIONAL SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - 29
PERFORMANCE SPECIFICATIONS - - - - - - - - - - - - - - - - - - - 29
MASS PROPLATE FLOWMETER PERFORMANCE SPECIFICATIONS - - - - - - - - - - - - - - - - - - - 30
PHYSICAL SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - 30
APPROVALS PENDING - - - - - - - - - - - - - - - - - - - - - - - - - - 30
DIMENSIONAL DRAWINGS - - - - - - - - - - - - - - - - - - - - - - - 31
P RO P L A T E F L OW M E T E RM A S S P RO P L A T E F L OW M E T E R &M O D E L 1 1 9 5 I N T E G R A L O R I F I C E
DP FLOW - THE INDUSTRY STANDARD
Differential Pressure (DP) Flow Measurement is the world’s most specified flow measurement technology - it is well understood, reliable, and widely accepted for measurements of gas, liquid, and steam. “DP Flow” implies the use of a primary element (e.g., an orifice plate) and a secondary element (pressure transmitter) for flow measurement.
PROPLATE &MASS PROPLATE
The Mass ProPlate and ProPlate offer a complete flowmeter solution using the field proven Model 1195 integral orifice plate pre-assembled with a Rosemount transmitter to address a wide range of clean gas, liquid, or steam process applications.
Available for line sizes from
¹⁄₂
inch (15 mm), 1 inch (25 mm), and 1
¹⁄₂
inch (40 mm), the Mass ProPlate and ProPlate are offered with a wide range of bore sizes to meet various process flow requirements. Special factory manufactured bore sizes are available.
MODEL 1195 INTEGRAL ORIFICE
The Model 1195 Integral Orifice is a highly accurate small bore orifice used as the primary element in the Mass ProPlate and ProPlate Series.
The Model 1195 may be ordered as a stand alone product which provides a self-centering integral orifice plate and allows for direct or remote mounting of DP transmitters. It can be used with any differential pressure transmitter with standard process connections.
Mass ProPlate and ProPlate offer the following advantages: • Model 1195 self-centering orifice
plate design.
• High accuracy and repeatability.
• Reduced installation costs.
• Reduced potential leak points.
• High Reliability.
• Available with special factory calibration.
• NACE MR-01-75(90) compliant.
• Completely pre-assembled with pressure transmitter and integral manifold for a complete flow measurement solution.
• Dynamic flow compensation for temperature and pressure variations due to changing process conditions (Mass ProPlate).
COMPLETE POINT SOLUTIONS
TM
Rosemount Inc. Complete Point Solutions
TM
provides fully engineered measurement solutions, combining best product and practices for improved performance, reliability, and cost of ownership.
The capability of the world’s finest industrial measurement instrumentation is further increased by combining it with a premier offering of complimentary products.
The systems are engineered and assembled to make it easy for you to specify and order the correct equipment for your process measurement needs.
We complement our field instruments with a wide range of technologies, including manifolds, primary elements, process flanges and seals, and temperature sensors and accessories.
Complete Point Solutions is designed to provide you with
Best-in-Class
equipment — allowing you to save on installation costs, and improve the reliability and capability of your process. Take advantage of our vast experience in process measurement and start improving your process with Complete Point Solutions.
2
ProPlate/1195 Integral Orifice Family
Our Mass ProPlate and ProPlate series offers a complete flowmeter solution using the Model 1195 Integral Orifice primary element. The Mass ProPlate and ProPlate provide standard assemblies combining the Model 1195 with a manifold, piping sections and Rosemount pressure transmitter already pre-assembled.
PROPLATE SERIES
ProPlate provides a complete flow measurement solution incorporating the Model 1195 Integral Orifice with an integral manifold and the 3051CD differential pressure transmitter. ProPlate is a cost-effective solution, which is ideal for liquid flows and uncompensated gas and steam flows. This pre-engineered solution provides significant savings in engineering specification, procurement, and installation time by receiving a single integrated solution.
While direct mounting provides lower installed cost, system reliability is also improved. The direct mounting design eliminates impulse lines which in turn reduces potential leak points by 50% and minimizes plugging and freezing through close-coupled, straight bore designs.
FIGURE 1. ProPlate Series
MASS PROPLATE SERIES
Mass ProPlate provides the same design advantages as ProPlate, but with the additional capability of providing true compensated mass flow measurement. Mass ProPlate is a complete flow measurement solution incorporating the Model 1195 Integral Orifice design with an integral manifold, RTD, and 3095MV Mass Flow transmitter. This design provides a cost-effective solution for mass flow measurement that is ideal for gas and steam flows.
Mass ProPlate accurately measures differential pressure, static pressure and process temperature and dynamically calculates mass flow with one device. Installation is easier and maintenance costs are significantly reduced when compared with traditional orifice installations.
FIGURE 2. Mass ProPlate Series
81-4
9052
-999
81-4
9073
-999
At a GlanceProPlate
Mass ProPlate
Reduced Process Variability
Temperature & pressure compensation for gas & steam flows
Sensor technology maximizes DP transmitter performance
MV technology calculates primary element coefficients in real-time to improve performance and extends the measurable flow range to 8:1 or more
�
Calculates density and mass flow in real-time to virtually eliminate errors due to pressure and temperature variation
Lowers Total Cost of Ownership
Low cost solution for non-critical flow
Lower installed cost by eliminating impulse lines
Minimize engineering specification time by purchasing pre-engineered solutions
Minimize procurement time by working with one supplier one purchase order
Minimize installation time by receiving pre-assembled, integrated solutions
Improved DP Flow System Reliability
5-year transmitter stability extends the calibration interval, reducing maintenance calls
Direct mounting eliminates impulse lines
Reduces potential leak points by more than 50%
Minimizes plugging and freezing through close-coupled, straight bore designs
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Dieterich Standard/Rosemount Inc.
3
ProPlate Flowmeter
ProPlate provides a complete flow measurement solution incorporating our Model 1195 Integral Orifice with an integral manifold and the 3051CD differential pressure transmitter. ProPlate is a cost-effective solution, which is ideal for liquid flows and uncompensated gas and steam flows. This pre-engineered solution provides significant savings in engineering specification, procurement, and installation time by receiving a single integrated solution.
While direct mounting provides lower installed cost, system reliability is also improved. The direct mounting design eliminates impulse lines which in turn reduces potential leak points by 50% and minimizes plugging and freezing through close-coupled, straight bore designs.
FIGURE 3. ProPlate Assembly.
POTENTIAL LEAK POINTS REDUCED WITH DIRECT MOUNT FEATURE
The ProPlate’s electronics are mounted directly to the orifice body by means of a 3- or 5-valve manifold. Direct mounting provides the advantage of minimizing potential leak points from traditional remote mounted units. Please note, the pressure transmitter may be remotely installed or directly mounted to the Model 1195.
In the case of the ProPlate, the electronics and sensor element are fully integrated, eliminating fittings, tubing, valves, manifolds, adapters, and mounting brackets to reduce potential leak points and installation time. Many potential leak paths are eliminated with direct mounting feature as illustrated in Figure 4 and Figure 5.
FIGURE 4. Traditional remote mounting installation with fittings and tubing.
FIGURE 5. ProPlate direct mounting.
81-4
9052
-999
3-Valve Manifold
Integral Orifice
Integral Orifice
FlangedProcess
Connection
Plate
Body
3051CD DP Transmitter
81-4
9105
-999
OIM
ISIA
I
28 Potential Leak Points
6 Potential Leak Points
4
ProPlate/1195 Integral Orifice Family
Discharge Coefficient (Cd) AccuracyThe discharge coefficient is an empirically determined flow correction factor, like flow coefficient (K) for most proprietary flowmeters. The discharge coefficient corrects the theoretical flow equation to reflect actual results from flow lab testing. (It corrects for the unaccounted effects of frictional energy loss, placement of the pressure taps, and the velocity profile.) Discharge coefficient is a function of Reynolds number and Beta, where Reynolds Number is a dimensionless number describing the level of turbulence in the flow, and Beta is the ratio of orifice bore (d) to Pipe Bore (D).
The uncertainty on the 1195 discharge coefficient is 0.75% (in the preferred Beta range), and is determined based on the distribution of flow test results of standard product. The uncertainty of discharge coefficient can be reduced to as little as 0.25% by completing a flow lab test for the specific 1195 as it is ordered. The discharge coefficient accuracy is only one part of the total flow accuracy.
Flow Rate AccuracyThe flow accuracy can be calculated by combining the uncertainty of the six terms within the flow equation. It is also verified through lab testing at reference conditions. The flow equation is:
To calculate the total flow accuracy (uncertainty), the uncertainty (U) and sensitivity (X) of flow of each term is combined using a Root-Sum-Square (RSS) method for random variation.
The terms are:
1. Discharge Coefficient (Cd)
2. DP Uncertainty
3. Pipe Diameter (D)
4. Bore Diameter (d)
5. Fluid Density
6. Gas Expansion factor (Y1)
Reference accuracy* for the ProPlate is 1.1% of volumetric flow over a 5:1 flow turndown.
The ProPlate is considered volumetric because it does not complete real-time calculations of discharge coefficient, gas expansion factor or fluid density. Reference accuracy assumes all are constant. If any of these are likely to vary in an application (for example, gas and steam applications), Mass ProPlate should be considered.
Qvolumetric NCdY1Ed2 ∆P/ρ( )1/2=
(∆P)
(ρ)
WHAT IS THE DIFFERENCE BETWEEN DISCHARGE COEFFICIENT ACCURACY AND FLOW RATE ACCURACY?
PROPLATE FLOWMETER PERFORMANCE SPECIFICATIONS
TABLE 1. ProPlate Discharge Coefficient Uncertainty
Discharge Coefficient Uncertainty
(1)
(2)
(3)
Uncalibrated Water Calibrated
With Associated Piping Without Associated Piping Liquids Gas & Steam
β
<
0.1 2.5% 5%
0.1 <
β
< 0.2 1.25% 2.5% 0.75% 1.2%
0.2
≤ β ≤
0.6 0.75% 1.5% 0.25% 0.5%
0.6 <
β
< 0.8 1.5% 3% 0.75% 1%
(1) For orifice bore Reynolds numbers (R
d
) less than 1,500 (less than 10,000 if
β
is greater than 0.6) and special bores, flow coefficient uncertainty is 3.0% for assemblies with piping and 5.0% for assemblies without piping. Reference “Flow Measurement Engineering Handbook” by R. W. Miller for calculation of Reynolds Number (R
d
).
(2) Also see “What is the Difference Between Discharge Coefficient Accuracy and Flow Rate Accuracy?” below.
(3) Calibrated ProPlate available with piping only.
β Orifice Plate BorePipe I.D.
--------------------------------------------------=
Dieterich Standard/Rosemount Inc.
5
Mass ProPlate Flowmeter
Mass ProPlate provides the same design advantages as ProPlate, but with the additional capability of providing true compensated mass flow measurement. Mass ProPlate is a complete flow measurement solution incorporating our proven Model 1195 Integral Orifice design with an integral manifold, RTD, and 3095MV Mass Flow transmitter. This design provides a cost-effective solution for mass flow measurement that is ideal for gas and steam flows.
Mass ProPlate accurately measures differential pressure, static pressure and process temperature and dynamically calculates mass flow with one device. Installation is easier and maintenance costs are significantly reduced when compared with traditional orifice installations.
FIGURE 6. Mass ProPlate Assembly
COMPENSATED MASS FLOW MEASUREMENT
The Mass ProPlate incorporates our field proven Model 1195 Integral Orifice plate design with the 3095mv Multivariable Mass Flow Transmitter and offers the advantage of true compensated mass flow measurement. Compensation for temperature and pressure variations as process conditions
change is performed dynamically within the integral electronics of the Mass ProPlate.Process conditions (pressure, temperature, etc.) can vary significantly for many applications during operation. Variations in pressure and temperature from the established setpoint can significantly effect the calculated flow rate.
Traditionally, programming is performed in a DCS system using a simplified mass flow equation to calculate flow rate. The simplified equation assumes a constant for many variables that are significantly affected by temperature and pressure changes.
In order to improve accuracy over a larger flow range, the Mass ProPlate dynamically compensates and recalculates in real time the density, flow coefficient, thermal expansion factor, pipe ID, and gas expansion factor usually held as constant.
THREE PROCESS VARIABLES MEASURED WITH ONE DEVICE
Temperature
The temperature is sensed through a standard 100
Ω
platinum RTD located on the downstream piping section of the Mass ProPlate.
Static Pressure
Static pressure is measured off the high side of the Mass ProPlate primary element. In a Mass ProPlate the high side pressure sensed is equal to that of the true pipe static pressure.
Differential Pressure
Differential pressure signal is produced by the integral orifice plate. The flow rate is calculated based on the square root of the differential pressure in accordance with the dynamic mass flow equations derived from Bernoulli’s
RTD
3095MV MassFlow Transmitter
3-Valve Manifold
Integral Orifice
Integral Orifice
FlangedProcess
Connection
Plate
Body
RTD
81-4
9073
-999
MASS PROPLATE FLOWMETER PERFORMANCE SPECIFICATIONS
TABLE 2. Mass ProPlate Flow Rate Uncertainty
(1)
Mass Flow Rate Uncertainty
(2)
with Associated Piping
Uncalibrated Water Calibrated
Liquids Gas & Steam
0.1 <
β
< 0.2 1.50% 1.10% 1.35%
0.2
≤ β ≤
0.6 1.10% 0.75% 0.85%
0.6 <
β
< 0.8 1.70% 1.10% 1.25%
(1) Mass flow rate reference uncertainty over 8:1 flow range. Does not include environmental or installation effects.
(2) For orifice bore Reynolds numbers (R
d
) less than 1,500 (less than 10,000 if
β
is greater than 0.6) and special bores, flow coefficient uncertainty is 3.0% for assemblies with piping and 5.0% for assemblies without piping. Reference “Flow Measurement Engineering Handbook” by R. W. Miller for calculation of Reynolds Number (R
d
).
β Orifice Plate BorePipe I.D.
--------------------------------------------------=
6
ProPlate/1195 Integral Orifice Family
PERFORMANCE
Accuracy ±0.85% (gas/steam) ±0.75% (liquid) of Mass Flow Rate, Turndown 8:1
The Mass ProPlate flowmeter provides high accuracy mass flow measurement over a wide operating range by dynamically compensating for flow equation variables in real time, including thermal expansion effects, density, and gas expansion effects. The fully compensated flow equation reduces the sources of traditional DP flow uncertainty, thereby providing a more accurate flow measurement. See Figure 7.
Compared to Non-Compensated Flow Measurement
Changes in temperature, pressure, density, and specific gravity can cause significant errors in mass flow readings if not compensated, as shown in Figure 8. For example, a 10% shift in pressure or temperature causes a 5% error in mass flow reading.
Compared to Traditional Compensated DP Flow Measurement
Traditionally, DP flow has been calculated in a DCS or flow computer using a simplified mass flow equation. In simplified DP mass flow measurements, a constant is used to represent many of the terms of the flow calculation. See Figure 9.
The Mass ProPlate flowmeter dynamically compensates for changes not only in density, but also in other terms that are considered constant in typical mass flow compensation. In fact, only the units conversion factor is constant. The other terms (thermal expansion factor, pipe ID, and gas expansion factor) are functions of static pressure and temperature. The simplified flow equation cannot compensate for changes in these terms resulting in bias errors in the calculated flow rate. The Mass ProPlate flowmeter uses a fully compensated equation for mass flow.
1%
1%
FIGURE 7. Accuracy % Rate - Gas/Steam Application.
Per
form
ance
1
% C
hang
e (T
,P, S
G,ρ
)
% Error in flow rate
FIGURE 8. Non-Compensated Flow Measurement.
Non
-Com
p C
hart
2Qmass = NCdY1Ed
2 DP (ρ).
Traditionally, a constant has been used for terms CdY1Ed2.
The Mass ProPlate dynamically calculates flow coefficients.
Cd
Cd
Flow
Flow
However, Cd is not constant.
Traditional flow uncertainty is eliminated.
Uncertainty of Flow Rate0.75% calibrated for liquid0.85% calibrated for gas/steam
FIGURE 9. Compensated DP Flow Measurement.
8900
_42
8900
_41
Dieterich Standard/Rosemount Inc.
7
Model 1195 Integral Orifice
The Model 1195 Integral Orifice is a highly accurate small bore orifice flowmeter, which is suitable for measurement of any clean gas, liquid or steam. Used as the primary flow element in the Mass ProPlate and ProPlate, the Model 1195 may be ordered as a stand alone product which allows for direct or remote mounting of DP Transmitters.
If a complete assembly as with the ProPlate and Mass ProPlate is not required, the Model 1195 can be used with any differential pressure transmitter with standard process connections.
The 1195 provides several advantages over traditional orifice plates:
• Self-centering orifice plate design
• High accuracy, performance, and reliability
• Available factory calibrated
• NACE MR-01-75(90) compliant
• Available pre-assembled with optional instrumentation for a complete meter assembly.
FIGURE 10. Model 1195 Integral Orifice
81-4
9071
-999
MODEL 1195 PERFORMANCE SPECIFICATIONS
TABLE 3. Model 1195 Discharge Coefficient Uncertainty
This table lists discharge coefficient uncertainty for standard orifice plate bore sizes when shipped new from the factory. Inspect and clean the orifice plate regularly to ensure the bore edge and surface finish are not worn or damaged. A laboratory water flow
calibration can reduce the flow coefficient uncertainty to 0.5% for many bore sizes. Contact Rosemount, Inc. for details.
Discharge Coefficient Uncertainty
(1)
(2)
With Associated Piping Without Associated Piping
β
<
0.1 2.5% 5%
0.1 <
β
< 0.2 1.25% 2.5%
0.2
≤ β ≤
0.6 0.75% 1.5%
0.6 <
β
< 0.8 1.5% 3%
(1) For orifice bore Reynolds numbers (R
d
) less than 1,500 (less than 10,000 if
β
is greater than 0.6) and special bores, flow coefficient uncertainty is 3.0% for assemblies with piping and 5.0% for assemblies without piping. Reference “Flow Measurement Engineering Handbook” by R. W. Miller for calculation of Reynolds Number (R
d
).
(2) Also see ProPlate Flowmeter, “What is the Difference Between Discharge Coefficient Accuracy and Flow Rate Accuracy?” on page 4.
β Orifice Plate BorePipe I.D.
--------------------------------------------------=
8
ProPlate/1195 Integral Orifice Family
PIPE DIAMETER VARIANCE EFFECTS REDUCED
Permissible fabrication tolerances for piping below 2 in. (50mm) based on ASTM A-530 can be significant. Pipe inner diameter variances can be up to 7% as shown in Table 4.
Using an incorrect piping diameter in the DP flow equation for the integral orifice plate (see Equation 1 on page 9) can significantly effect the calculated flow. As an example, an error of 4% in the pipe diameter can result in an error of 1% in flow rate.
Determining the inner pipe diameter of existing piping maybe be difficult and relying on standards can produce a wide variance. The pipe tolerance issue is eliminated when using our precision built upstream and downstream piping sections, which are standard for the Mass ProPlate and optional with the Proplate and Model 1195. Each piping section is precision bored and honed to the +/- 0.001 inch (0.025 mm). Our piping assembly essentially removes the error associated with incorrect pipe diameter measurements.
FIGURE 11. Upstream and downstream piping sections assembled to Model 1195.
SELF-CENTERING ORIFICE PLATE DESIGN
The integral orifice design used in the Mass ProPlate, ProPlate, and Model 1195 provides a significant advantage over traditional orifice plates. The special flange and bolting structure ensures that the orifice plate is secured and centered directly in the pipe for accurate flow measurement.
Measurement accuracy is significantly affected by errors in placement of the orifice opening to the center of the pipe. Significant deviation from the center can result in a difference between the calibrated factory flow coefficient used and the actual installed characteristics. These problems are eliminated with the integral orifice.
As an example, a 3% deviation in placement of the orifice opening from the pipe center can result in a 0.25 to 1.5% error depending on the beta value.
(1)
FIGURE 12. Model 1195 Assembly Body Structure
HIGH RELIABILITY & INDUSTRY COMPLIANCE
• NACE MR-01-75(90) compliance.
• ISO 9001 registered company.
• Proven technology supplied by leading manufacturer.
• 90 years experience in flow measurement.
• 300 sales and service centers in 120 countries.
REDUCED INSTALLATION COSTS
• One flowmeter replaces: three transmitters, a DP primary element, and piping/fittings in the case of the Mass ProPlate and ProPlate.
• Direct integral mounting for the Mass ProPlate, ProPlate and Model 1195 eliminates the need for plumbing between sensing element and electronics.
• Reduced engineering costs by eliminating the need to order each component separately for the Mass ProPlate and ProPlate. Ordering is simple, only one model number required to order a complete flowmeter assembly.
• Programming time commonly required in the DCS system to perform compensation calculations is eliminated with the Mass ProPlate. All calculations are performed within the Mass ProPlate.
TABLE 4. Permissible variations in pipe diameters for Seamless, Welded and Alloy pipe per ASTM A-530
Allowable Variances for Pipe Inner Diameters
Line Sizein. (mm)
ID Minin. (mm)
ID Maxin. (mm)
%ErrorMin
% ErrorMax
∫
(15)0.591(15.0)
0.665(16.9)
-4.98 6.91
1(25)
1.018(25.9)
1.098(27.9)
-2.96 4.67
1
∫
(40)1.579(40.1)
1.661(42.2)
-1.93 3.17
81-4
9103
-999
(1) Richard W. Miller, Flow Measurement Engineering Handbook, 3d. ed. (New York: McGraw-Hill, 1996), 15.9
81-4
9104
-999
Dieterich Standard/Rosemount Inc.
9
ProPlate, Mass ProPlate, & Model 1195 Integral Orifice
HOW IT WORKS
The integral orifice plate produces a differential pressure signal. The flow rate is proporational to the square root of the differential pressure in accordance with Bernoulli’s theorem.
The basic equation for calculating flow rate for a orifice differential pressure measurement is shown below.
Equation 1
FIGURE 13. Basic principle of differential flow measurement
INSTRUMENT TOOLKIT
™
Product sizing and selection has never been easier...or more accurate. The instrument Toolkit automates the tedious process of building a device model number. The Instrument Toolkit simplifies the specification process by requiring that instrument data be entered only once during the entire specification procedure.
Full Database Connectivity
Regardless of the legacy database you are using, the information captured in your database can be electronically exchanged with the Instrument Toolkit through its import/export feature. All instrument data created with the Instrument Toolkit can be downloaded to specification sheets, configuration data sheets, or a standard electronic file.
Model Selection
Once your process application data is entered, the Instrument Toolkit can generate a valid Mass ProPlate, ProPlate, or Model 1195 Integral Orifice model number.
Contact your local Rosemount representative for more information.
Qm
= Mass flow rate (lbm/sec)
N
= Units conversion factor (units vary)
C
d
= Discharge coefficient (dimensionless)
Y
1
= Gas Expansion factor (dimensionless)
d
= Bore of differential producer (inches)
D
= Pipe diameter (inches)
= Fluid density (lbm/ft
3
)
h
= Differential pressure (inches of water)
Qm NCdY1d2 ρh
1 dD----
4–----------------------=
ρ
Tool
kit1
10
ProPlate/1195 Integral Orifice Family
How to Order
Following are the steps required to order the Mass ProPlate, ProPlate or Model 1195 Integral Orifice.
Step 1.
Complete the Configuration Data Sheet (00806-0100-4760).
Step 2.
Determine orifice plate bore size using theInstrument Toolkit sizing and product selection tool (see “Instrument Toolkit
™
” on page 9). Rosemount will calculate the bore size for you if you select Quality Code QBC on your order.
Step 3.
Select Primary Element
A. Primary element: Mass ProPlate, ProPlate or Model 1195 Integral Orifice.
B. Body material: 316 Stainless Steel or Hastelloy C-276.
C. Line size:
¹⁄₂
in., 1 in. or 1
¹⁄₂
in.
D. Process Connection. Threaded or socket weld body only is available with ProPlate and Model 1195 Integral Orifice. Mass ProPlate is available with piping only. Pipe material and flanges will be the same material as the body.
E. Orifice Plate material: 316 Stainless Steel, Hastelloy C-276 or Monel 400.
F. Bore size from Instrument Toolkit. A special bore size may also be selected.
G. Body Bolt and Transmitter bolt material: 1 in. or 2
¹⁄₄
in for Model 1195; 1 in. for ProPlate and Mass ProPlate.
H. Transmitter Connection System: for ProPlate and Mass ProPlate only.
I. Output: for ProPlate only.
J. Line Pressure Range: for Mass ProPlate only.
K. Transmitter Housing material: for ProPlate and Mass ProPlate only.
Step 4.
Select Options (see “Gaskets/O-rings” on page 22 for more information).
A. Temperature Sensor: for ProPlate and Model 1195 only.
B. Meter: for ProPlate (aluminum or stainless housing) and Mass ProPlate (aluminum only).
C. Calibration: Discharge Coefficient Verification (water) for ProPlate or Model 1195 Integral Orifice; Water Flow Calibration for Mass ProPlate.
D. Assemble To Transmitter: for Model 1195 Integral Orifice only.
E. Hazardous Locations Certificate: for ProPlate and Mass ProPlate only.
F. Quality Codes.
G. Options:
Tool
kit1
• DIN Transmitter Connection
• Schedule 80 pipe in lieu of schedule 40 (for
∫
in. and 1 in. line sizes only)
• Special length (for upstream and downstream piping sections)
• Remote adapters (Stainless Steel or Hastelloy C)
Dieterich Standard/Rosemount Inc.
11
PROPLATE FLOWMETER ORDERING INFORMATION
How To Order
Model Product Description
P95 ProPlate Flowmeter Assembly
Code Orifice Body Material
SH
316SS Stainless Steel Hastelloy C-276
Code Line Size
(1)
(1) Schedule 40 standard for
¹⁄₂
in. (15mm) and 1 in. (25 mm) line sizes. Use Option Code H for Schedule 80.
005010015
∫
-in. (15 mm) Schedule 401-in. (25 mm) Schedule 401
∫
-in. (40 mm) Schedule 80
Code Process Connection
T1S1P1P2A1A3A6D1D2D3P9
NPT Female Body (Process piping ends must be threaded)Socket Weld Body (Remote Mount Only)Pipe Ends NPTPipe Ends Beveled (prepared for welding)Pipe Ends Flanged–ANSI Class 150 RFPipe Ends Flanged–ANSI Class 300 RFPipe Ends Flanged–ANSI Class 600 RFPipe Ends Flanged–DIN, PN16Pipe Ends Flanged–DIN, PN40Pipe Ends Flanged–DIN, PN100Special Process Connection
Code Orifice Plate Material
SHM
316SS Stainless SteelHastelloy C-276Monel
Code Bore Size
001000140020003400660109
0160
(2)
0196
(2)
0260
(2)
0340
(2)
01500250
(2)
0345
(2)
0500
(2)
0630
(2)
0800
02950376
(2)
0512
(2)
0748
(2)
10221184
XXXX
(3)
(2) Best flow coefficient uncertainty
0.2
≤ β ≤
0.6
(3) Special bores available as specified between beta ratios of 0.1 and 0.8. Include option code QBC for factory bore calculation.
0.010 (0.25) for
¹⁄₂
in. pipe
0.014 (0.36) for ¹⁄₂ in. pipe0.020 (0.51) for
¹⁄₂
in. pipe0.034 (0.86) for
¹⁄₂
in. pipe0.066 (1.68) for
¹⁄₂
in. pipe0.109 (2.77) for
¹⁄₂
in. pipe0.160 (4.06) for
¹⁄₂
in. pipe0.196 (4.98) for
¹⁄₂
in. pipe0.260 (6.60) for
¹⁄₂
in. pipe0.340 (8.64) for
¹⁄₂
in. pipe
0.150 (3.81) for 1 in. pipe0.250 (6.35) for 1 in. pipe0.345 (8.76) for 1 in. pipe0.500 (12.70) for 1 in. pipe0.630 (16.00) for 1 in. pipe0.800 (20.32) for 1 in. pipe
0.295 (7.49) for 1
¹⁄₂
in. pipe0.376 (9.55) for 1
¹⁄₂
in. pipe0.512 (13.00) for 1
¹⁄₂
in. pipe0.748 (19.00) for 1
¹⁄₂
in. pipe1.022 (25.96) for 1
¹⁄₂
in. pipe1.184 (30.07) for 1
¹⁄₂
in. pipe
Special bore size
Flange and pipe material are same as orifice body material selected. For other process connections and materials, please consult factory.
12
ProPlate/1195 Integral Orifice Family
ProPlate Flowmeter Ordering Information (Continued)
Code Body Bolt and Transmitter Bolt Material
(1)
A
(2)
C
(2)
E
(2)
G
(2)(3)
CS bolts (Carbon Steel Gr 8) and ss studs and nuts for transmitter to manifold connection304ss bolts (ASTM A193 Gr B8) and ss studs and nuts for transmitter to manifold connectionASTM A193 Gr B7M (NACE) and ss studs and nuts for transmitter to manifold connectionCS bolts for high temp (850˚F) and ss studs and nuts for transmitter to manifold connection
Code Transmitter Connection System
D5D6D7D8D0R5R6R7R8
Direct Mount 3-valve Manifold, SSDirect Mount 3-valve Manifold, Hastelloy CDirect Mount 5-valve Manifold, SSDirect Mount 5-valve Manifold, Hastelloy CDirect Mount, No Instrument ManifoldRemote Mount 3-valve Manifold, SSRemote Mount 3-valve Manifold, Hastelloy CRemote Mount 5-valve Manifold, SSRemote Mount 5-valve Manifold, Hastelloy C
Code Output
A 4-20 Ma with digital signal based on Hart
Code Transmitter Housing Material/Conduit Entry Size
ABCDJKL
Epoxy-poly-alum
¹⁄₂
in. - 14 NPTEpoxy-poly-alum CM20Epoxy-poly-alum PG13.5Epoxy-poly-alum G
¹⁄₂
316SS
∫
in. - 14 NPT316SS CM20316SS PG13.5
Code Temperature Sensor (4) (5)(Optional Entry)
TRTXT9
Integral Thermowell & RTDIntegral Thermowell & RTD, FM Explosion ProofSpecial Temperature Sensor
Code Meters (Optional Entry)
12
LCD Meter (Rate) Aluminum housingLCD Meter (Rate) Stainless housing
Code Calibration (Optional Entry)
CLCZ
Discharge Coefficient Verification (not available for bore sizes less than 0.066 in.)Special Calibration
Code Hazardous Locations Certificate (Optional Entry)
C6E5EDI5IDK5
CSA Explosion Proof & Intrinsic Safety FM Explosion-ProofKEMA/CENELEC Explosion ProofFM Intrinsic SafetyKEMA/CENELEC IntrinsicFM Explosion Proof & Intrinsic Safety
Code Options (Optional Entry)
G8X
DIN Transmitter ConnectionSchedule 80 Line Size (¹⁄₂ in. and 1 in. line sizes only; not valid with Pl process connection)Special Length - Specify Dimensions
Typical Model Number: P95 S 010 A1 S 0345 A D5 A A
(1) Body bolts are supplied in the same material as specified for mounting bolts.
(2) Standard bolting for direct assembly to most manifolds and pressure transmitters, including Model 1151.
(3) For remote mounting only.
(4) Thermowell material will be the same as 1195 body material.
(5) If temperature sensor option is selected, upstream and downstream piping sections are required for the thermowell (see Process connection).
Dieterich Standard/Rosemount Inc.
13
ProPlate Flowmeter Ordering Information (Continued)Code Quality Codes (Optional)
QBCQS1(1)
QSPQ21(2)
Q23(6)
Q28(6)
Q29QD1QD2QD5QJ1QJ2QJ3QJ4QJ5QI7
QM8(3)
QT2Q40Q84Q99
Bore calculation (must provide complete Customer Data Sheet with order)Additional stainless steel tag wired to assembly with customer specified informationCleaning for Special ProcessesANSI B31.1ANSI B31.3ANSI B31.8,49 CFR 192NACE MR-0175-91Certificate of Conformance / Customer specificationCertificate of Conformance / Dieterich Standard ProgramInstallation Instruction Manuals - Extra per manualStandard Product Drawings (C-Drawings)Special Product DrawingsDrawings supplied on 3¹⁄₂ disk / File format: AutoCAD release 13Drawings supplied on 3¹⁄₂ disk / File format: AutoCAD DXF release 12Drawings supplied by e-mail (Internet)Inspection & Performance CertificateEN 10204 3.1B Material CertificateLiquid Penetrant ExaminationCalibration Data Certificate (Transmitters)QM8 + Q40 Quality GroupSpecial Quality Assurance
(1) All Model P95 ProPlate assemblies are tagged, at no charge, with a permanently attached aluminum tag including model and serial number, pipe ID, orifice bore, maximum operating limitations and customer tag number. Option code QS1 is an additional stainless steel tag with customer specified information, wired to the assembly.
(2) Not available with DIN Process Connections Codes D1, D2, D3.
(3) Includes certificates for mechanical and chemical properties of bodies, orifice plates, pipes, flanges, and adapters as applicable.
14
ProPlate/1195 Integral Orifice Family
MASS PROPLATE FLOWMETER ORDERING INFORMATION
How to Order
Model Product Description
M95 Mass ProPlate Flowmeter Assembly
Code Model 1195 Body Material
SH
316SS Stainless Steel Hastelloy C-276
Code Line Size(1)
(1) Schedule 40 standard for ¹⁄₂ in. (15mm) and 1 in. (25mm) line sizes. Use Option Code H for Schedule 80.
005010015
¹⁄₂-in. (15 mm) Schedule 401-in. (25 mm) Schedule 401¹⁄₂-in. (40 mm) Schedule 80
Code Process Connection
P1P2A1A3A6D1D2D3P9
Pipe Ends NPTPipe Ends Beveled (prepared for welding)Pipe Ends Flanged–ANSI Class 150 RFPipe Ends Flanged–ANSI Class 300 RFPipe Ends Flanged–ANSI Class 600 RFPipe Ends Flanged–DIN, PN16Pipe Ends Flanged–DIN, PN40Pipe Ends Flanged–DIN, PN100Special Process Connection
Code Orifice Plate Material
SHM
316SS Stainless SteelHastelloy C-276Monel
Code Bore Size
001000140020003400660109
0160(2)
0196(2))
0260(2)
0340(2)
01500250(2)
0345(2)
0500(2)
0630(2)
0800
02950376(2)
0512(2)
0748(2)
10221184
XXXX(3)
(2) Best flow coefficient uncertainty 0.2 ≤ β ≤ 0.6(3) Special bores available as specified between beta ratios of 0.1 and 0.8. Include option code QBC for factory bore calculation.
0.010 (0.25) for ¹⁄₂ in.0.014 (0.36) for ¹⁄₂ in.0.020 (0.51) for ¹⁄₂ in.0.034 (0.86) for ¹⁄₂ in.0.066 (1.68) for ¹⁄₂ in.0.109 (2.77) for ¹⁄₂ in.0.160 (4.06) for ¹⁄₂ in.0.196 (4.98) for ¹⁄₂ in.0.260 (6.60) for ¹⁄₂ in.0.340 (8.64) for ¹⁄₂ in.
0.150 (3.81) for 1 in.0.250 (6.35) for 1 in.0.345 (8.76) for 1 in.0.500 (12.70) for 1in.0.630 (16.00) for 1 in.0.800 (20.32) for 1 in.
0.295 (7.49) for 1¹⁄₂ in.0.376 (9.55) for 1¹⁄₂ in.0.512 (13.00) for 1¹⁄₂ in.0.748 (19.00) for 1¹⁄₂ in.1.022 (25.96) for 1¹⁄₂ in.1.184 (30.07) for 1¹⁄₂ in.
Special bore size
Flange and pipe material are same as orifice body material selected. For other process connections and materials, please consult factory.
Bore size can be sized using the Instrument Toolkit sizing program, or you can select Quality Code QBC to have Rosemount calculate for you.
Dieterich Standard/Rosemount Inc.
15
Mass ProPlate Flowmeter Ordering Information (Continued)Code Body Bolt and Transmitter Bolt Material(1)
A(2)
C(2) E(2)
G(2)(3)
CS bolts (Carbon Steel Gr 8) and ss studs and nuts for transmitter to manifold connection304ss bolts (ASTM A193 Gr B8) and ss studs and nuts for transmitter to manifold connectionASTM A193 Gr B7M (NACE) and ss studs and nuts for transmitter to manifold connectionCS bolts for high temp (850˚F) and ss studs and nuts for transmitter to manifold connection
Code Transmitter Connection System
D5D6D7D8D0R5R6R7R8
Direct Mount 3-valve Manifold, SSDirect Mount 3-valve Manifold, Hastelloy CDirect Mount 5-valve Manifold, SSDirect Mount 5-valve Manifold, Hastelloy CDirect Mount, No Instrument ManifoldRemote Mount 3-valve Manifold, SSRemote Mount 3-valve Manifold, Hastelloy CRemote Mount 5-valve Manifold, SSRemote Mount 5-valve Manifold, Hastelloy C
Code Line Pressure Range
CD34
Standard, Gage Sensor (up to 800 psig)Extended, Gage Sensor (up to 3,626 psig)Standard, Absolute Sensor (up to 800 psia)Extended, Absolute Sensor (up to 3,626 psia)
Code Transmitter Housing Material
ABCDJKL
Epoxy-poly-alum ¹⁄₂ in. - 14 NPTEpoxy-poly-alum CM20Epoxy-poly-alum PG13.5Epoxy-poly-alum G∫316SS ¹⁄₂ in. - 14 NPT316SS CM20316SS PG13.5
Code Meters (Optional Entry)
1 LCD Meter (Rate) Aluminum housing
Code Calibration (Optional Entry)
CLCZ
Water Flow CalibrationSpecial Calibration
Code Hazardous Locations Certificate (Optional Entry)
ABCDFH
FM Explosion-Proof ApprovalFM Explosion Proof & Intrinsic SafetyCSA Explosion Proof ApprovalCSA Explosion Proof Approval & Intrinsic SafetyKEMA/CENELEC Intrinsic Safety CertificateKEMA/CENELEC Explosion Proof Approval
(1) Body bolts are supplied in the same material as specified for mounting bolts.
(2) Standard bolting for direct assembly to most manifolds and pressure transmitters, including Model 1151.
(3) For remote mounting only.
16
ProPlate/1195 Integral Orifice Family
Mass ProPlate Flowmeter Ordering Information (Continued)Code Options (Optional Entry)
G8X
DIN Transmitter ConnectionSchedule 80 Pipe Section (¹⁄₂ in. and 1 in. line sizes only; not valid with Pl process connection)Special Length - Customer Specified Dimensions
Code Quality Codes (Optional)
QBCQS1(1)
QSPQ21Q23Q28Q29QD1QD2QD5QJ1QJ2QJ3QJ4QJ5QI7
QM8(2)
QT2Q40Q84Q99
Bore calculation (must provide complete Customer Data Sheet with order)Additional stainless steel tag wired to assembly with customer specified informationCleaning for Special ProcessesANSI B31.1ANSI B31.3ANSI B31.8,49 CFR 192NACE MR-0175-91Certificate of Conformance / Customer specificationCertificate of Conformance / Dieterich Standard ProgramInstallation Instruction Manuals - Extra per manualStandard Product Drawings (C-Drawings)Special Product DrawingsDrawings supplied on 3¹⁄₂ disk / File format: AutoCAD release 13Drawings supplied on 3¹⁄₂ disk / File format: AutoCAD DXF release 12Drawings supplied by e-mail (Internet)Inspection & Performance CertificateEN 10204 3.1B Material CertificateLiquid Penetrant ExaminationCalibration Data Certificate (Transmitters)QM8 + Q40 Quality GroupSpecial Quality Assurance
Typical Model Number: M95 S 050 A1 S XXXX A D5 C A
(1) All Model M95 Integral Orifice assemblies are tagged, at no charge, with a permanently attached stainless steel tag. Tag character height is 0.0625 inches (0.159 cm). Option code QS1 is an additional stainless steel tag with customer specified information, wired to the assembly.
(2) Includes certificates for mechanical and chemical properties of bodies, pipes, flanges, and adapters as applicable.
Dieterich Standard/Rosemount Inc.
17
INTEGRAL ORIFICE ORDERING INFORMATION
How To Order
Model Product Description
1195 Integral Orifice Assembly
Code Orifice Body Material
SH
316SS Stainless Steel Hastelloy C-276
Code Line Size(1)
(1) Schedule 40 standard for ¹⁄₂ in. (15mm) and 1 in. (25mm) line sizes. Use Option Code H for Schedule 80.
005010015
¹⁄₂-in. (15 mm) Schedule 40)1-in. (25 mm) Schedule 401¹⁄₂-in. (40 mm) Schedule 80
Code Process Connection
T1S1P1P2A1A3A6D1D2D3P9
NPT Female BodySocket Weld Body (Remote Mount Only)Pipe Ends NPTPipe Ends Beveled (prepared for welding)Pipe Ends Flanged–ANSI Class 150# RFPipe Ends Flanged–ANSI Class 300# RFPipe Ends Flanged–ANSI Class 600# RFPipe Ends Flanged–DN, PN16Pipe Ends Flanged–DN, PN40Pipe Ends Flanged–DN, PN100Special Process Connection
Code Orifice Plate Material
SHM
316SS Stainless SteelHastelloy C-276Monel
Code Bore Size - Inches (mm)
001000140020003400660109
0160(2)
0196(2)
0260(2)
0340(2)
01500250(2)
0345(2)
0500(2)
0630(2)
0800
02950376(2)
0512(2)
0748(2)
10221184
XXXX(3)
(2) Best flow coefficient uncertainty 0.2 ≤ β ≤ 0.6.(3) Special bores available as specified between beta ratios of 0.1 and 0.8. Include option code QBC for factory bore calculation.
0.010 (0.25) for ¹⁄₂ in. pipe0.014 (0.36) for ¹⁄₂ in. pipe0.020 (0.51) for ¹⁄₂ in. pipe0.034 (0.86) for ¹⁄₂ in. pipe0.066 (1.68) for ¹⁄₂ in. pipe0.109 (2.77) for ¹⁄₂ in. pipe0.160 (4.06) for ¹⁄₂ in. pipe0.196 (4.98) for ¹⁄₂ in. pipe0.260 (6.60) for ¹⁄₂ in. pipe0.340 (8.64) for ¹⁄₂ in. pipe
0.150 (3.81) for 1 in. pipe0.250 (6.35) for 1 in. pipe0.345 (8.76) for 1 in. pipe0.500 (12.70) for 1 in. pipe0.630 (16.00) for 1 in. pipe0.800 (20.32) for 1 in. pipe
0.295 (7.49) for 1¹⁄₂ in. pipe0.376 (9.55) for 1¹⁄₂ in. pipe0.512 (13.00) for 1¹⁄₂ in. pipe0.748 (19.00) for 1¹⁄₂ in. pipe1.022 (25.96) for 1¹⁄₂ in. pipe1.184 (30.07) for 1¹⁄₂ in. pipe
Special bore size
Flange and pipe material are same as orifice body material selected. For other process connections and materials, please consult factory.
18
ProPlate/1195 Integral Orifice Family
Integral Orifice Ordering Information (Continued)Code Body Bolt Material(1)
A(2)
B(3)
C(2) D(3)
E(2) F(3)
G(2)(4)
1.50” CS bolts (Carbon Steel Gr 8)2.25” CS bolts (Carbon Steel Gr 8)1.50” 304ss bolts (ASTM A193 Gr B8)2.25” 304ss bolts (ASTM A193 Gr B8)1.50” ASTM A193 Gr B7M (NACE)2.25” ASTM A193 Gr B7M (NACE)1.50” CS bolts for high temp (850˚F)
Code Temperature Sensor (5), (6) (Optional Entry)
TRTXT9
Remote Thermowell & RTDRemote Thermowell & RTD, FM Explosion ProofSpecial Temperature Sensor
Code Calibration (Optional Entry)
CLCZ
Discharge Coefficient Verification (not available for bore sizes less than 0.066 in.)Special Calibration
Code Assemble to Transmitter (Optional Entry)
S4 Factory assembly - Attach to Transmitter (Must also use Option code S4 in transmitter model number)
Code Options (Optional Entry)
GEF8X
DIN Transmitter ConnectionRemote Adapters, 316SS (Includes Coplanar Bracket, 2-in. pipe/panel mount, SS bolts)Remote Adapters, Hastelloy C (Includes Coplanar bracket, 2-in pipe/panel mount, SS bolts)Schedule 80 Line Size (¹⁄₂ in. and 1 in. line sizes only; not valid with Pl process connection)Special length Face-to-Face dimensions (Consult Factory)
Code Quality Codes (Optional Entry)
QBCQS1(7)
Q16QSP
Q21(8)
Q23(7)
Q28(7)
Q29QD1QD2QD5QJ1QJ2QJ3QJ4QJ5Q17QT2
QM8(9)
Q99
Bore Calculation (provide completed Customer Data Sheet with order)Additional stainless steel tag wired to assembly w/customer specified informationOxygen Clean / InspectionCleaning for Special ProcessesANSI B31.1ANSI B31.3ANSI B31.8, 49 CFR 192NACE MR-01-75(90)Cert of Conform/Customer SpecificationCert of Conform/Dieterich ProgramInstallation Instruction Manuals - ExtraStandard Product Dwg (C-Dwgs)Special Product Dwg3¹⁄₂ AutoCAD rel 133¹⁄₂ AutoCAD DXF rel 12Dwg E-Mail (Internet)Inspection & Performance CertificateLiquid Penetrant ExaminationEN 10204 3.1B Material CertsSpecial Quality Assurance
Typical Model Number 1195 S 010 A1 S 0345 A
(1) Body bolts are supplied in the same material as specified for mounting bolts.
(2) Standard bolting for direct assembly to most manifolds and pressure transmitters, including Model 1151.
(3) For direct mounting to Models 3051C and 2024 with Coplanar flange without manifold.
(4) For remote mount only.
(5) Thermowell material will be the same as 1195 body material.(6) If temperature sensor option is selected, upstream and downstream piping sections are required for the thermowell
(see Process Connection).
(7) All Model M1195 Integral Orifice assemblies are tagged, at no charge, with a permanently attached aluminum tag including model and serial number, pipe ID, orifice bore, maximum operating limitations and customer tag number. Option code QSI is an additional stainless steel tag with customer specified information, wired to the assembly.
(8) Not available with DIN Process Connections Codes D1, D2, D3.
(9) Includes certificates for mechanical and chemical properties of bodies, orifice plates, pipes, flanges, and adapters as applicable.
Dieterich Standard/Rosemount Inc.
19
Options
TEMPERATURE SENSOR
FIGURE 14. Temperature Sensor
MANIFOLD
FIGURE 15. Manifold
LCD METER
FIGURE 16. LCD Meter
DIN TRANSMITTER CONNECTION
FIGURE 17. DIN Transmitter Connection
TR Remote Thermowell & RTD
TX Remote Thermowell & RTD, FM Ex-Prf
• Required with CSA and FM hazardous certificates
D5 Direct Mount 3-valve, SS
D6 Direct Mount 3-Valve, Hastelloy C
D7 Direct Mount 5-Valve, SS
D8 Direct Mount 5-Valve, Hastelloy C
• Not allowed with Socket Weld Body
R5 Remote Mount 3-Valve, SS
R6 Remote Mount 3-Valve, Hastelloy C
R7 Remote Mount 5-Valve, SS
R8 Remote Mount 5-Valve, Hastelloy C
• CS bolts for high temperature are required (Body Bolt Option Code G)
81-4
9076
-999
81-4
9072
-999
1 Digital Meter, 5-Digit, 2-Line LCD
• Direct reading of digital data for higher accuracy
• Displays user-defined flow, level, volume, or pressure units
• Displays diagnostic messages for local troubleshooting
• 90-degree rotation capability for easy viewing
2 Digital Meter with 316 Stainless Steel Cover
G DIN Transmitter Connection
3031
a05a
Terminal Interconnecting Pins
LCD Meter
Jumpers
Extended Cover
Cover81
-490
78-9
99
20
ProPlate/1195 Integral Orifice Family
REMOTE ADAPTERS
FIGURE 18. Remote Adapters
CALIBRATIONSpecial factory calibration is available for those applications Requiring higher accuracy, which in many cases can obtain A flow coefficient uncertainty of +/- 0.5%. Discharge coefficient Verification is provided for many bore sizes; please consult factory for further details. Also see “What is the Difference Between Discharge Coefficient Accuracy and Flow Rate Accuracy?” on page 4.
E Remote Adapters, SS
• 316ss
• Includes Coplanar bracket, 2" Pipe/Panel mount and SS bolts
F Remote Adapters, Hastelloy
• Hastelloy C
• Includes Coplanar bracket, 2" Pipe/Panel mount and SS bolts
81-4
9051
-999
CL Discharge Coefficient Verification
• Flow lab calibration (water) for ProPlate and Model 1195 Integral Orifice
Water Flow Calibration
• Flow lab calibration (water) for Mass ProPlate
Dieterich Standard/Rosemount Inc.
21
SPARE PARTS
1) Teflon Kits include ten gaskets. Iconel kits include four gaskets.
2) See PPL 00814-0100-4686 for additional spare parts and pricing.
Plate O-Ring Kits Material Size
01195-0036-003101195-0036-003201195-0036-003301195-0036-004001195-0036-004101195-0036-0042
Teflon -400F to 4500F (2320C)Teflon -400F to 4500F (2320C)Teflon -400F to 4500F (2320C)Inconel -1480F to 8500F (4540C)Inconel -1480F to 8500F (4540C)Inconel -1480F to 8500F (4540C)
¹⁄₂ in. (15 mm)1 in. (25 mm)
1¹⁄₂ in. (40 mm)¹⁄₂ in. (15 mm)1 in. (25 mm)
1¹⁄₂ in. (40 mm)
Transmitter/Manifold Gasket Kits Size
01195-0036-003401195-0036-003501195-0036-0043
Teflon / RF Flange up to 3000F (1490F)Teflon / Din Flange up to 3000F (1490F)Inconel / RF Flanges up to 8500F (4540C)
AllAllAll
Bolt Kits Material Size
01195-0206-000101195-0206-000201195-0206-0003
7/16-20, CS, SAE J429 Gr 8 w/ ss studs and nuts for transmitter mounting7/16-20, SS, A193 Gr B8 w/ ss studs and nuts for transmitter mounting7/16-20, CS, A193 Gr B7M w/ ss studs and nuts for transmitter mounting
AllAllAll
Adapter Kits Material Size
001195-0036-0022001195-0036-0022G49001195-0036-0023001195-0036-0023G49001195-0036-0024
SS Adapter, CS bolts & nutsSS Adapter, CS bolts & nuts, high tempSS Adapter, CS bolts & nutsSS Adapter, CS bolts & nuts, high tempSS Adapter, CS bolts & nuts
AllAllAllAllAll
RTD Spare Parts Description Size
00079-0325-000424995-3.3524995-3.624995-3.9
Head, flat cover, FM approvedRTD, 3.35” x .093” dia., -40 to 9000F (-40 to -5180C)RTD, 3.6” x .093” dia., -40 to 9000F (-40 to -5180C)RTD, 3.9” x .093” dia., -40 to 9000F (-40 to -5180C)
All¹⁄₂ in. (15 mm)1 in. (25 mm)
1¹⁄₂ in. (40 mm)
22
ProPlate/1195 Integral Orifice Family
Specifications and Reference DataModel 1195 Integral Orifice
FUNCTIONAL SPECIFICATIONSService and Flow RangeLiquid, gas, or steam flow in the approximate ranges shown in Table 6.
Operating Process Temperature LimitsStandard teflon gaskets rated for –40 to 450˚F (–40 to 232˚C). Special high temperature Inconel X-750 gaskets available rated for -40 to 850˚F (-40 to 454˚C).
Maximum Working PressureBody only rating per ANSI Class 600.Flange rating per ANSI B16.5.
PHYSICAL SPECIFICATIONSMaterials of Construction
Orifice Plate316 / 316L stainless steel, Hastelloy C-276®, or Monel® 400.
Body316 stainless steel (CF8M), material per ASTM A351. Hastelloy C® (CW12MW), material per ASTM A494.
Flange and Pipe Material (if applicable)316L SST. Flange pressure limits are per ANSI B16.5 for 316 SST and material per SA182. Flange face finish per ANSI B16.5, 125 to 250 RMS. Pipe meets ASTM A312.
BoltsSAE 429 Grade 8 (meets or exceeds ASTM A193 B7 requirements), ASTM A193 Grade B7M, or ASTM A193 Grade B8, Type 304. (Body bolts are supplied in the same material as specified for mounting bolts.)
Gaskets/O-ringsGlass-filled PTFE.
Optional high temperature Inconel X-750.
Gaskets and O-rings must be replaced each time the Model 1195 is disassembled for installation or maintenance.
ManifoldsStainless steel per A479 316SS, Hastelloy C per B575/C-276.
Assembly Process ConnectionsThreaded Connections: ¹⁄₂-, 1-, and 1¹⁄₂-in. NPT.
Socket-Weld: ¹⁄₂-, 1-, and 1¹⁄₂-in.
Associated Piping:∫-in. SCH40 or 80, 1-in. SCH40 or 80, and 1∫-in. SCH80. (Precision bored for greater flow accuracy.)
Flanged Pipe: ANSI Class 150, 300, and 600 RF.DIN Flanges: DN15, DN25, DN40.
MODEL 1195 PERFORMANCE SPECIFICATIONS
TABLE 5. Model 1195 Discharge Coefficient UncertaintyThis table lists discharge coefficient uncertainty for standard orifice plate bore sizes when shipped new from the factory. Inspect and
clean the orifice plate regularly to ensure the bore edge and surface finish are not worn or damaged. A laboratory water flow calibration can reduce the flow coefficient uncertainty to 0.5% for many bore sizes. Contact Rosemount, Inc. for details.
Discharge Coefficient Uncertainty(1) (2)
With Associated Piping Without Associated Piping
β < 0.1 2.5% 5%
0.1 < β < 0.2 1.25% 2.5%
0.2 ≤ β ≤ 0.6 0.75% 1.5%
0.6 < β < 0.8 1.5% 3%(1) For orifice bore Reynolds numbers (Rd) less than 1,500 (less than 10,000 if β is greater than 0.6) and special bores,
flow coefficient uncertainty is 3.0% for assemblies with piping and 5.0% for assemblies without piping. Reference “Flow Measurement Engineering Handbook” by R. W. Miller for calculation of Reynolds Number (Rd).
(2) Also see ProPlate Flowmeter, “What is the Difference Between Discharge Coefficient Accuracy and Flow Rate Accuracy?” on page 4.
β Orifice Plate BorePipe I.D.
--------------------------------------------------=
Dieterich Standard/Rosemount Inc.
23
Bore Sizes
The bore sizes in Table 7 on page 23 are standard. Betas listed are for assemblies with piping.
Available Pipe Lengths
See pipe lengths Table 8.
The piping section lengths are referenced in Table 8. See Figure 19 to determine if additional pipe length is required for your given flow situation. Upstream and downstream piping sections are optional with the ProPlate and Model 1195. If the piping sections are selected, see Figure 19 to ensure that the appropriate lengths of straight pipe are sufficient for your application.
Transmitter Connections
2
1
/
8
in. (54 mm) center-to-center. Other transmitter spacing can be accommodated using the optional remote adaptors and customer-supplied impulse piping. DIN 19213 connections are available.
Transmitter Fill
Model 1195—Transmitter specific; ProPlate—silicone filled (3051CD transmitter); Mass ProPlate—silicone filled (3095 MV Transmitter).
Orifice Type
Square edge: Orifice bore sizes 0.066 and larger.
Quadrant edge: Orifice bore sizes 0.034, 0.020, 0.014,and 0.010.
Bodies contain corner tapped pressure ports.
Torque Values of Standard Bolts
Orifice Body Bolting: Carbon steel: 60 ft.-lb (81 N-m), stainless steel: 34-38 ft.-lb (46-52 N-m).
Transmitter Bolting: Carbon and stainless steel: 34–38 ft.-lb. (46-52 N-m)
3-Valve Manifold Bolting: Carbon and stainless steel: 34–38 ft.-lb (46-52 N-m).
Straight Pipe Requirements
Figure 19 on page 25 lists the recommended lengths of straight pipe for specific flow situations per ISO 5167. Use the appropriate lengths of straight pipe upstream and downstream from the Model 1195 body to minimize the effects of moderate flow disturbances in the line. Piped assemblies incorporate some or all of the recommended lengths. The Mass ProPlate assembly incorporates some or all of the recommended straight pipe required lengths, since upstream and downstream piping sections are standard.
TABLE 6. Service and Flow Ranges
Line Sizein. (mm)
Plate Type
LiquidsExample is Water @ 60˚F (15.6˚C)
Gases/SteamsExample is Air @ 500 psia (3448 kPa), 68˚F (20˚C)
GPM I/min SCFH m
3
/hr
¹⁄₂
(15)
¹⁄₂
(15)1 (25)
1
¹⁄₂
(40)
QuadrantSquareSquareSquare
0.001–0.10.047–7.00.18–410.7–95
0.004–0.40.15–26.50.68–155
2.65–360.0
0.75–30030–8,800
115–55,000450–125,000
0.021–8.10.9–250
2.9–1,57511.7–3,650
Standard conditions: 14.696 psia (101 kPa), 60˚F (15.6˚C).
TABLE 7. Standard Bore Sizes
(1)
∫
in. Lines (15 mm) 1 in. Lines (25 mm) 1
∫
Lines (40 mm)
in. mm Beta in. mm Beta in. mm Beta
0.0100.0140.0200.0340.0660.1090.1600.1960.2600.340
0.250.360.510.861.682.774.064.986.608.64
0.0150.0210.0300.0510.0990.1640.2410.2950.3920.512
0.1500.2500.3450.5000.6300.800
3.816.358.7612.7016.0020.32
0.1370.2280.3140.4560.5740.729
0.2950.3760.5120.7481.0221.184
7.499.5513.0019.0025.9630.07
0.1880.2400.3270.4770.6520.756
(1) Special bores are available between beta limits of 0.1 and 0.8. Consult Factory.
TABLE 8. Pipe Lengths.
Line Size
Flanged Total Length(flange face to
flange face)
Beveled or Threaded Total Length
(pipe end to pipe end)
in. mm in. mm
¹⁄₂
in. (15 mm)1 in. (25 mm)
1
¹⁄₂
in. (40 mm)
18.228.940.3
4627341023
18.028.639.9
4577261013
NOTE: The above dimensions are based on standard model offering.
24
ProPlate/1195 Integral Orifice Family
Weight
The following weights provided in Table 9 and 9 are approximate
TABLE 9. Assembly Weights, Body Only.
Assembly Weights, Body Only
Line Size Model 1195 Only ProPlate
lb kg lb kg
¹⁄₂
in. (15 mm) 4 1.8 17 7.7
1 in. (25 mm) 6 2.7 19 8.6
1
¹⁄₂
in. (40 mm) 8 3.6 21 9.5
TABLE 10. Assembly Weights, With Piping
Assembly Weights, With Piping
Line Size Model 1195 Only ProPlate Mass ProPlate
150 # 300# 600# 150 # 300# 600# 150 # 300# 600#
lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg
¹⁄₂
in. (15 mm) 8 3.6 10 4.5 10 4.5 21 9.5 23 10.4 23 10.4 22.2 10.1 24.2 11.0 24.2 11.0
1 in. (25 mm) 12 5.4 14 6.4 16 7.3 25 11.3 27 12.2 29 13.2 26.2 11.9 28.2 12.8 30.2 13.7
1
¹⁄₂
in. (40 mm) 25 11.3 31 14.1 33 15.0 38 17.2 44 20.0 46 20.9 39.2 17.8 45.2 20.5 47.2 21.4
NOTE
The above weights are based on standard model offering.
Dieterich Standard/Rosemount Inc.
25
U D U D
A) REDUCER B) SINGLE 90˚ BEND
U DU D
U D U D
E) EXPANDER F) GLOBE/GATE VALVE FULLY OPEN
D) TWO OR MORE 90˚ BENDS IN DIFFERENT PLANES
The following chart gives the upstream (U) and downstream (D) lengths, in conformance with ISO 5167, required for the above installations. The lengths are given in terms of pipe diameters. For example, for a one-in. line size with a beta ratio (
b
) of 0.4 using installation type B above, the straight length of upstream piping required is 14
3
1 = 14 in., and downstream 6
3
1 = 6 in.
Orifice Bore
4
PipeBore
β
On Upstream (U inlet side of the primary device)
On downstream (D
outlet side)
AReducer
(2 d to d over a length of 1.5 d
to 3 d)
BSingle 90˚
bend or tee(flow from one branch only)
CTwo or more90˚ bends in
the same plane
DTwo or more90˚ bends in
different planes
EExpander(0.5 d to d
over a lengthof d to 2 d)
FGlobe valve fully open
GGate valve fully open
All fittings included in this
table
26
ProPlate/1195 Integral Orifice Family
ProPlate Flowmeter
FUNCTIONAL SPECIFICATIONS
Service
(1)
Liquid, Gas or Steam service.
Pipe Sizes
(2)
¹⁄₂
in. (15 mm), 1 in. (25 mm), and 1
¹⁄₂
in. (40 mm).
Output
4-20mADC, flow rate output. Digital HART protocol superimposed on 4-20mA signal, available to any host that conforms to the HART protocol.
Power Supply
External power supply required. Standard transmitter (4–20 mA) operates on 10.5-55VDC with no load.
4–20mA Load Limitations
Maximum loop resistance is determined by the voltage level of the external power supply, as described in the following flowmeter chart.
Temperature LimitsStorage:
–50 to 230˚F (–46 to 110˚C).
With Integral Meter:
–40 to 185˚F (–40 to 85˚C).
Process:Integral Mount
–40 to 450˚F (–40 to 232˚C).
Remote Mount
–40 to 850˚F (–40 to 454˚C).
Damping
Analog output response to a step input change is user selectable from 0 to 36 seconds for one time constant. This software damping is in addition to sensor module response time.
Turn-on Time
Performance within specification less than two seconds after power is applied.
Humidity Limits
0–100% relative humidity.
PERFORMANCE SPECIFICATIONS
Stability
±0.25% of URL for 5 years.
Time Response (Electronics Only)
Dead time (Td): 45 milliseconds (nominal).Time Constant (Tc): 55 milliseconds.Update Rate: 20 times per sec. (minimum).
Vibration Effect
Less than 0.1% of URL per g when tested from 15 to 2000 Hz in any axis relative to pipe-mounted process conditions.
Power Supply Effect
Less than 0.005% of calibrated span per volt.
(1) Fluid density and Reynolds number corrections should be compensated per DSI Annubar Handbook Equation #2.1–2.5.
(2) Consult the factory for line sizes greater than 72 in. Multipoint calibration is available for line sizes between
¹⁄₂
to 36 in. Consult the factory for calibration ranges in larger line sizes.
Communication requires a minimum loop resistance of 250 ohms.
Load
(O
hms)
3051
-010
3A
Voltage (V dc)
Operating Region
(1) For CSA approval, power supply must not exceed 42.4 V.
0103
a
PROPLATE FLOWMETER PERFORMANCE SPECIFICATIONS
TABLE 11. ProPlate Discharge Coefficient Uncertainty
Discharge Coefficient Uncertainty
(1)
(2)
(3)
Uncalibrated Water Calibrated
With Associated Piping Without Associated Piping Liquids Gas & Steam
β
<
0.1 2.5% 5%
0.1 <
β
< 0.2 1.25% 2.5% 0.75% 1.2%
0.2
≤ β ≤
0.6 0.75% 1.5% 0.25% 0.5%
0.6 <
β
< 0.8 1.5% 3% 0.75% 1%
(1) For orifice bore Reynolds numbers (R
d
) less than 1,500 (less than 10,000 if
β
is greater than 0.6) and special bores, flow coefficient uncertainty is 3.0% for assemblies with piping and 5.0% for assemblies without piping. Reference “Flow Measurement Engineering Handbook” by R. W. Miller for calculation of Reynolds Number (R
d
).
(2) Also see “What is the Difference Between Discharge Coefficient Accuracy and Flow Rate Accuracy?” on page 4.
(3) Calibrated ProPlate available with piping only.
β Orifice Plate BorePipe I.D.
--------------------------------------------------=
Dieterich Standard/Rosemount Inc.
27
RFI Effect
0.1% of span from 20 to 1000 MHz and for field strength up to 30 V/m.
Ambient Temperature Effect Per 50˚F (28˚C)
±(0.0188% URL + 0.0938% span).Spans from 1:1 to 10:1.±(0.038% URL + 0.188% span).Spans from 10:1 to 100:1.For Range 1: ±(0.18% URL + 0.375% span).
Static Pressure Effect
Zero error (can be calibrated out at line pressure).±0.1% of URL/1,000 psi (6.9MPa) for line pressures from 0 to 2,000 psi (0 to 13.7MPa).±0.2% of URL/1,000 psi (6.9MPa) for line pressure above 2,000 psi (13.7MPa).Range 1: +0.25% of URL/1,000 psi (6.9MPa).
Mounting Position Effect
Zero shifts up to 2.5” ws (0.62kPa), which can be calibrated out. No span effect.
PHYSICAL SPECIFICATIONS
Electrical Considerations
¹⁄₂
–14 NPT, PG 13.5, and CM20 conduit. HART interface connections permanently fixed to terminal block.
Process-Wetted PartsSensor
316/316L SST.
Integral manifolds
316 SST.
Remote Manifolds
316SST or CS.
Electronics Vent Valves and Process Flanges
316 SST.
Process Isolating Diaphragms
316L SST.
O-rings
Glass-filled TFE.
Integral Manifold O-Rings
Teflon.
Non-Wetted PartsElectronic Housing
Low copper aluminum, NEMA 4x, IP65.
Paint
Polyurethane.
Bolts
(Integral Manifold & Electronics Process Flange) 316 SST.
Sensor Module Fill Fluid
Silicone oil.
Cover O-Rings
Buna-N.
Remote Mounting Bracket
All SST.
Sensor Mounting (including nuts, bolts and gasket)
CS (SS optional).
APPROVALS PENDING
Hazardous Locations CertificationsFactory Mutual (FM) ApprovalsE5
Explosion Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition Proof for Class II, Division 1, Groups E, F, and G. Dust-Ignition Proof for Class III, Division 1. NEMA 4X. Factory-sealed.
I5
Intrinsically safe for use in Class I, Division 1, Groups A, B, C, and D; Class II, Division 1, Groups E, F, and G; Class III, Division 1 when connected in accordance with Rosemount drawings 03031-1019 and 00275-0081 (when used with HART Communicator Model 275), or 00268-0031 (when used with Rosemount Model 268 Communicator). Temperature Code T4. Non-incendive for Class I, Division 2, Groups A, B, C, and D. NEMA 4X. Factory-sealed.
K5
Combination of E5 and I5. NEMA 4X. Factory-sealed.
Canadian Standards Association (CSA)C6 Explosion Proof for Class I, Division 1, Groups C,
and D. Dust-Ignition Proof for Class II, Division 1, Groups E, F, and G. Dust-Ignition Proof for Class III, Division 1. Suitable for Class I, Division 2, Groups A, B, C, and D. CSA Enclosure-Type 4X. Factory-sealed.
Intrinsically safe for use in Class I, Division 1, Groups A, B, C, and D when connected in accordance with Rosemount drawings 03031-1024. Temperature Code T3C. CSA Enclosure-Type 4X. Factory-sealed.
FM Approved Entity Parameters
(1)
(1) When connected in accordance with Rosemount drawings 3031-1019 and 00275-0081 (for use with the HART Communicator Model 275), or 00268-0031 (for use with the Rosemount Model 268 Communicator).
FM Approved for Class I, II, and III; Division 1 and 2;
Groups
V
Max
= 40 V dcI
Max
= 165 mAI
Max
= 225 mAI
Max
= 160 mA (Option Code T1)P
Max
= 1 WC
I
= 0.01 F (Output Code A)L
I
= 10 HL
I
= 1.05 mH (Output Code A with T1)
A – GA – GC – GA – GA – GA – GA – GA – G
28
ProPlate/1195 Integral Orifice Family
KEMA/CENELECED
Explosion Proof. EEx d IIC T5 (Tamb = 70 C); EEx d IIC T6 (Tamb = 40 C). Enclosure Type: IP65.
ID
Intrinsically Safe. EEx ia IIC T5 (Tamb = -45 to +40˚C); EEx ia IIC T54 (Tamb = -45 to +70˚C). Enclosure Type: IP65.
CSA Approved Barriers
(1)
(2)
CSA Approved for Class I, Division 1 and
2, Groups
Out
put
≤
30 V,
≥
330
Ω
≤
28
V
,
≥
300
Ω≤
25 V,
≥
200
Ω
≤
22
V
,
≥
180
Ω
≤
30 V,
≥
150
Ω
Out
put
Supply
≤
28V,
≥
300
Ω
Return
≤
10 V,
≥
47
Ω
Supply
≤
30 V,
≥
150
Ω
Return
≤
10 V,
≥
47
Ω
(1) When connected in accordance with Rosemount drawings 00275-0082 and 3031-1024.
Ui = 30V dc. Ci = 0.012 uF.
Ii = 200 mA. Li = 0.
Pi = 0.9 W.
A–D
C-D
A-D
C-D
Dieterich Standard/Rosemount Inc.
29
Mass ProPlate Flowmeter
FUNCTIONAL SPECIFICATIONS
Service
(1)
Liquid, gas and steam service.
Pipe Sizes
¹⁄₂
in. (15 mm), 1 in. (25 mm), and 1
¹⁄₂
in (40 mm).
Absolute/Gage SensorRanges
Range 3: 0–8 to 0–800 psia (0–55.16 to 0–5515.8 kPaA).
Range 4: 0–36.26 to 0–3,626 psia (0–250 to 0–25000kPaA).
Range C: 0–8 to 0–800 psig (0–55.16 to 0–5515.8 kPaG).
Range D: 0–36.26 to 0–3,626 psig (0–250 to 0–25000kPaG).
Temperature Sensor RangesIntegral
–40˚F to 450˚F (–40˚C to 232˚C).
Remote
–40˚F to 850˚F (–40˚C to 454˚C).
Output
Two wire 4–20 mA, user-selectable for DP, AP, PT, or mass flow. Digital HART protocol super imposed on 4–20 mA signal, available to any host that conforms to the HART protocol.
Power Supply
External power supply (or PS120 /PS240 option) required. Operates on 11–55 V DC with no load.
Load Limitations
Loop resistance is determined by the voltagelevel of the external power supply, as described in the following diagram:
TemperatureIntegral Mount
Process: –40˚F to 450˚F (–40˚C to 232˚C).
Ambient: –40˚F to 185˚F (–40˚C to 85˚C).
Storage: –50˚F to 212˚F (–40˚C to 100˚C).
Contact factory for higher temperatures.
Damping
Response to step input change can be user selectable from 0 to 30 seconds for one time constant. This in addition to sensor response time of 0.2 seconds.
Turn-on-Time
Performance within specification less than two seconds after power is applied.
Humidity Limits
0–100% relative humidity.
PERFORMANCE SPECIFICATIONS
Differential Pressure Ambient Temperature Effect Per 50˚F (28˚C)
±0.025% of URL + 0.175% of span.Spans from 1:1 to 30:1.±0.035% of URL – 0.125% of span.Spans from 30:1 to 100:1.
Static Pressure Effects
Zero error = ±0.10% of URL per 1,000 psi (6894 kPa).Span error = ±0.20% of reading per 1,000 psi (6894 kPa).
Stability
±0.1% of URL for 12 months.
Absolute/Gage Pressure Ambient Temperature Effect Per 50˚F (28˚C)
±0.05% of URL + 0.175% of span.Spans from 1:1 to 30:1.±0.06% of URL-0.125% of span.Spans from 30:1 to 100:1.
Stability
±0.1% of URL for 12 months.
Process Temperature Ambient Temperature Effect Per 50˚F (28˚C)
0.36˚F (0.20˚C) for process temperatures from –40˚F to 185˚F (–40˚C to 85˚C).±(0.64˚F (0.36˚C) + 0.16% of reading) for process temperatures from 185˚F (85˚C) to 400˚F (204˚C).
(1) In most cases, the Mass ProPlate can measure different fluids with different specific gravity values with no adjustments. High Reynolds number values may cause some shifts in overall accuracy; consult the factory when high Reynolds numbers are used.
2000
011.0
4–20 mA dc
55
Lo
ad (
Oh
ms)
HART protocol communication requires a loop resistance value between 250–1100 ohms, inclusive.
Max. Loop Resistance = Power Supply Voltage–11.00.022
Power Supply Voltage V dc
35
For CSA approval, power supply must not exceed 42.4 V dc.
Operating Region
42.4 V(1)
30
ProPlate/1195 Integral Orifice Family
MASS PROPLATE FLOWMETER PERFORMANCE SPECIFICATIONS
PHYSICAL SPECIFICATIONS
Electrical Considerations
¹⁄₂
–14 NPT, PG 13.5, and CM20 conduit. HART interface connections permanently fixed to terminal block.
Process-Wetted PartsSensor 316L SST.
Integral Manifolds316 SST.
Remote Manifolds316 SST or CS.
Electronics Vent Valves and Process Flanges316 SST.
Process Isolating Diaphragms316L SST.
O-ringsGlass-filled TFE.
Integral Manifold O-RingsTeflon®.
Non-Wetted PartsElectronic HousingLow copper aluminum, NEMA 4x, IP65.
PaintPolyurethane.
Bolts for Integral Manifold and Electronics Process Flange316 SST.
Sensor Module Fill FluidSilicone oil.
Cover O-RingsBuna-N.
Remote Mounting BracketAll SST.
Sensor Mounting (including nuts, bolts and gasket)CS (SS optional).
APPROVALS PENDINGHazardous Locations Certifications
Factory Mutual (FM) ApprovalsA Explosion Proof for Class I, Division 1, Groups B, C,
and D. Dust-Ignition Proof for Class II, Division 1, Groups E, F, and G. Dust-Ignition Proof for Class III, Division 1. NEMA 4X. Factory Sealed. Install per Rosemount drawing 03095-1025.
B Combination of Approval Code A and the following: Intrinsically Safe for use in Class I, Division 1, Groups A, B, C and D; Class II, Division 2, GroupsE, F, and G; Intrinsically safe for Class III, Division 1.Non-incendive for Class I, Division 2, Groups A, B, C, and D. Temperature Code T4. Install per Rosemount drawing 03095-1020.
Canadian Standards Association (CSA)C Explosion Proof for Class I, Division 1, Groups C,
and D. Dust-Ignition Proof for Class II, Division 1, Groups E, F, and G. Dust-Ignition Proof for Class III, Division 1. Suitable for Class I, Division 2, Groups A, B, C, and D. CSA Enclosure-Type 4X. Factory-sealed. Rosemount Drawings 03095-1024.
D Combination of Approval Code C and the following: Intrinsically safe for use in Class I, Division 1, Groups A, B, C, and D when connected in accordance with Rosemount Drawings 03095-1021.Temperature Code T3C.
KEMA/CENELECH Explosion Proof.
EEx d IIC T5 (Tamb = 70˚C).EEx d IIC T6 (Tamb = 40˚C).Enclosure Type: IP65.
F Intrinsically safe. EEx ia IIC T5 (Tamb = -45˚C to +40˚C).EEx ia IIC T4 (Tamb = -45˚C to +70˚C).Ui = 30V dcIi = 200 mAPi = 1.0 WCi = 0.012 uFLi = 0
TABLE 12. Mass ProPlate Flow Rate Uncertainty(1)
(1) Mass flow rate reference uncertainty over 8:1 flow range. Does not include environmental or installation effects.
Mass Flow Rate Uncertainty(2) with Associated Piping
(2) For orifice bore Reynolds numbers (Rd) less than 1,500 (less than 10,000 if β is greater than 0.6) and special bores, flow coefficient uncertainty is 3.0% for assemblies with piping and 5.0% for assemblies without piping. Reference “Flow Measurement Engineering Handbook” by R. W. Miller for calculation of Reynolds Number (Rd).
Uncalibrated Water Calibrated
Liquids Gas & Steam
0.1 < β < 0.2 1.50% 1.10% 1.35%
0.2 ≤ β ≤ 0.6 1.10% 0.75% 0.85%
0.6 < β < 0.8 1.70% 1.10% 1.25%
β Orifice Plate BorePipe I.D.
--------------------------------------------------=
Dieterich Standard/Rosemount Inc.
31
DIMENSIONAL DRAWINGS
B
C
2.13
3.37
A
N
81-4
9056
-999
(85.6)
Dimension
Line Size
¹⁄₂
in. (15 mm) 1 in. (25 mm) 1
¹⁄₂
in. (40 mm)
in. mm in. mm in. mm
ABC
D
(1)
EFGHJK
(2)
L
M
(2)
NB.D.I.D.RTDL
RTDTWWall (40s)Wall (80s)
(1) To improve pipe perpendicularity for gasket sealing, socket diameter “D” is smaller than standard pipe O.D. Pipe O.D. must be machined smaller than socket diameter “D” to ensure a proper fit.
(2) Downstream length shown here includes plate thickness of 0.162 in. (4.11 mm).
3.43.93.0
0.8053.62.63.62.512.55.712.45.60.8
0.6640.6223.110.8040.1090.147
869976
20.459166916431814531514220
16.915.878.920.422.773.73
3.84.33.3
1.2803.93.03.93.020.28.720.18.61.0
1.0971.0495.251.3150.1330.179
9710984
32.519976997651322151121825
27.8626.64133.433.43.384.55
4.54.93.7
1.8654.43.54.43.528.411.928.211.71.3
1.5671.5007.501.9N/A
0.200
11412494
47.37112891128972130271629734
39.803.81190.548.26N/A5.08
RTDLJ K
RTDTW
Wall
TEMPERATURE SENSOR
BEVELED PIPING
ORIFICE PLATESOCKET-WELD OR THREADED BODY
NPT PIPING
FLANGED PIPING
(54.1)
Flow
0.162(4.11)
GE
F
0.162(4.11)2.46
(62.4)
DownstreamUpstreamK
(2)
J
Flow
DownstreamM
(2)
LUpstream
Flow
DownstreamM
(2)
LUpstream
Flow
81-4
9058
-999
81-4
9053
-999
81-4
9054
-999
81-4
9055
-999
81-4
9057
-999
ProPlate/1195 Integral Orifice Family
32
NOTES
Dieterich Standard/Rosemount Inc.
33
NOTES
ProPlate/1195 Integral Orifice Family
34
NOTES
00813-0100-4686 Rev. FA, 10/00
http://www.rosemount.com
© 2000 Rosemount Inc. All rights reserved.
Dieterich Standard Inc.
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Fisher-Rosemount
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