Proposed Establishment of Synthetic Organic Chemical ......M/s Aarav Fragrances and Flavors Pvt Ltd...

Prefeasibility Report Aarav Fragrances & Flavors Pvt. Ltd., Wada

1

Application for Grant of TOR

Pre-Feasibility Report

For

Proposed Establishment of Synthetic Organic Chemical Manufacturing

Category 5 (f) - A

Prepared By

Aarav Fragrances & Flavors Pvt. Ltd. village Jamghar- Lakhmapur, Taluka Wada,

District Palghar, 421 303.


2

Table of Contents

1 EXECUTIVE SUMMARY ............................................................................................................................................................... 4

2 INTRODUCTION OF THE PROJECT ........................................................................................................................................ 5

IDENTIFICATION OF THE PROJECT AND PROJECT PROPONENT ......................................................................................... 5 BRIEF DESCRIPTION OF NATURE OF THE PROJECT .............................................................................................................. 5 NEED OF THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/OR REGION ...................................................... 5 DEMAND – SUPPLY GAP ........................................................................................................................................................... 5 IMPORTS VS INDIGENOUS PRODUCTION ................................................................................................................................. 6 EXPORT POSSIBILITY ................................................................................................................................................................ 6 DOMESTIC / EXPORT MARKET ................................................................................................................................................ 6 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT ................................................................ 6

3 PROJECT DESCRIPTION .............................................................................................................................................................. 7

TYPE OF PROJECT ...................................................................................................................................................................... 7 LOCATION ................................................................................................................................................................................... 7 DETAILS OF ALTERNATIVE SITES............................................................................................................................................ 7 SIZE OR MAGNITUDE OF OPERATION ...................................................................................................................................... 7 PROJECT DESCRIPTION WITH PROJECT DETAILS .................................................................................................................. 8

Project layout ............................................................................................................................................................. 8 Product chemistry, Process description, Process block diagram ....................................................... 8

RAW MATERIAL REQUIRED ...................................................................................................................................................... 8 Bulk Liquid Storage details .................................................................................................................................. 8 Solvent Management plan .................................................................................................................................... 8

WATER, ENERGY / POWER AVAILABILITY AND SOURCE .................................................................................................... 9 Water ............................................................................................................................................................................. 9 Power ............................................................................................................................................................................. 9 Fuel ................................................................................................................................................................................. 9 Manpower ................................................................................................................................................................. 10

WASTE GENERATION, MANAGEMENT AND DISPOSAL ...................................................................................................... 10 Water Pollution ...................................................................................................................................................... 10 Solid & Hazardous Waste Management ...................................................................................................... 10 Air Pollution ............................................................................................................................................................. 11

SCHEMATIC OF EIA PURPOSE .............................................................................................................................................. 11

4 SITE ANALYSIS ............................................................................................................................................................................ 13

CONNECTIVITY ........................................................................................................................................................................ 13 LAND FORM, LAND USE AND LAND OWNERSHIP ................................................................................................................ 13 TOPOGRAPHY .......................................................................................................................................................................... 13 EXISTING LAND USE PATTERN .............................................................................................................................................. 13 EXISTING INFRASTRUCTURE ................................................................................................................................................. 13 SOIL CLASSIFICATION ............................................................................................................................................................. 13 CLIMATE DATA FROM SECONDARY SOURCES ..................................................................................................................... 13 SOCIAL INFRASTRUCTURE AVAILABLE ................................................................................................................................ 14

5 PLANNING BRIEF ....................................................................................................................................................................... 15

PLANNING CONCEPT .............................................................................................................................................................. 15 POPULATION PROJECTION .................................................................................................................................................... 15 LAND USE PLANNING ............................................................................................................................................................. 15 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND SOCIAL) ....................................................................... 15 AMENITIES / FACILITIES....................................................................................................................................................... 15

6 PROPOSED INFRASTRUCTURE ............................................................................................................................................ 16

INDUSTRIAL AREA (PROCESSING AREA) ............................................................................................................................ 16 RESIDENTIAL AREA (NON PROCESSING AREA) .................................................................................................................. 16 GREEN BELT ........................................................................................................................................................................... 16


3

SOCIAL INFRASTRUCTURE..................................................................................................................................................... 16 CONNECTIVITY ........................................................................................................................................................................ 16 DRINKING WATER MANAGEMENT ........................................................................................................................................ 16 SEWAGE SYSTEM .................................................................................................................................................................... 16 INDUSTRIAL WASTE MANAGEMENT..................................................................................................................................... 16 SOLID WASTE MANAGEMENT................................................................................................................................................ 16

POWER REQUIREMENT AND SUPPLY / SOURCE ................................................................................................................. 16

7 REHABILITATION & RESETTLEMENT PLAN ................................................................................................................ 17

8 PROJECT SCHEDULE AND COST ESTIMATES ................................................................................................................ 18

LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF COMPLETION ......................................................... 18 ESTIMATED PROJECT COST ................................................................................................................................................... 18

9 ANALYSIS OF THE PROPOSAL (FINAL RECOMMENDATION) ............................................................................... 19

List of Annexures Annexure No Description

I Google image of study area & Distance Map authenticated by Chief Wildlife Warden

II Layout plant of the proposed establishment III Manufacturing process IV Raw material & storage V Proposed ETP scheme


4

1 E XEC UT IVE S UM MA RY

M/s Aarav Fragrances and Flavors Pvt Ltd (AFFPL) is an ISO 9001: 2015, ISO 22000: 2005 & ISO 27000 and Food Safety Standards Authority of India (FSSAI) certified company. The existing industrial unit is having formulation and R & D activity. The existing plant and proposed establishment site is located at Village Jamghar -Lakhmapur, Tal. Wada, District: Palghar, Maharashtra which is approved Industrial zone of Government of Maharashtra. Company occupies Gut No./ Survey No.: 150, 151, 166 to 172 of village Lakhmapur and Gut No./ Survey No. 239A, 242, 286 (Part), 287 (Part), 289 (Part), 290(2), 291 (Part), 292 to 296 of village Jamghar. The industry now proposes to increase the manufacturing capacity of the existing formulation facility along with establishment of specialty chemicals that could be used in-house as well as cater to the open market. The project involves establishment of perfumery and flavors chemicals as well as intermediates at the site. These are specialty chemicals made using Synthetic Organic Chemicals and thus requires Environmental Clearance under category 5 (f) of the EIA Notification dt 14.09.2006. The project being outside a Notified Industrial Estate of Maharashtra Government, is a Category A project and requires an Environment Clearance from MOEFCC. The project brief is summarized in the table below, Project summary at a glance

Table Brief Project summary

Sr No

Particulars Details

1 Name of Company Aarav Fragrances and Flavors Pvt Ltd 2 Corporate Office

address Aarav House, Plot No. A-152/153, Road no. 25, Wagle Industrial area, Thane (W)- 400 604.

3 Proposed Project location

Gut No./ Survey No.: 150, 151, 166 to 172 of village Lakhmapur and Gut No./ Survey No. 239A, 242, 286 (Part), 287 (Part), 289 (Part), 290(2), 291 (Part), 292 to 296 of village Jamghar

4 Total land area of the plot

97,750 sq m

5 Estimated project cost Rs. 20 Crores 6 Products Refer section 3.4 7 Raw material Refer Annexure IV 8 Water Fresh water requirement: 115.5 cmd

Fresh water will be sourced from Borewell & Dug well. 9 Power Power requirement for the project will be 500 KVA,

which will be procured from MSEDCL. It is proposed to install 2 No of DG sets of 500 & 160 KVA for emergency power requirement.

10 Manpower Proposed manpower requirement for operational phase will be 60 Nos. (Permanent 30 + Contract 30)


5

2 IN T ROD UCTIO N O F T HE P RO JECT

Identification of the Project and Project Proponent

Aarav Fragrance and Flavors Pvt. Ltd. was established in the year 2007. The company started operations in its plant at Village Jamghar -Lakhmapur, Tal. Wada, District: Palghar, Maharashtra in the year 2013.

The Board of Directors represents an optimum mix of knowledge, experience and expertise to guide the long-term success of the company. The Project proponents are

No Name Designation 1 Mr. Ajit Suresh Vaze CEO/Managing Director

2 Ms. Anuradha Ajit Vaze Director

3 Mr. Shailesh Deshmukh Director

Regulatory Framework The proposed establishment project is covered under Category 5(f)- A as per the EIA Notification of Ministry of Environment Forest & Climate Change (MoEF & CC), dated 14/09/2006 and subsequent amendments. Therefore, unit requires obtaining Environmental Clearance from EAC committee, MoEF & CC.

Brief Description of nature of the Project

The proposed establishment project is a brown field project and is to be executed within the existing site.

Need of the Project and Its Importance to the country and/or Region

Over the last decade, there has been a sizeable growth in fragrances and flavors sector due to an ever-growing requirement from consumers in India and also the world markets. Thus, there is a gap in demand and supply. With multinational fragrance and flavor

companies increasing their presence in India, the long-term prospects of the fragrances and flavors industry seems very bright.

The overall enhancement in production capacity is likely to generate a sizeable revenue and foreign exchange to the country. Also, due to increased demand for quality raw materials and intermediates as well as better availability of finished goods it is likely to open avenues for new job opportunities to vendors as also the customer community.

Demand – Supply gap

Based on our informal survey of the market with potential customers and various traders, we have found that there is a big demand in the domestic as well as international market for the range of the products we are planning.


6

Imports vs indigenous production

Continual R & D initiatives have strengthened niche and complex product in in-house development / manufacturing at highly cost-effective processes v/s import of this molecules. This will make us very competitive against imported finished products.

Export Possibility

There is great potential for export.

Domestic / Export market

The finished goods will be sold in domestic market and exported to the Regulated International Market as per demand.

Employment Generation (Direct and indirect) due to the project

Proposed unit will give direct employment to local people based on qualification and requirement. In addition to direct employment, indirect employment shall generate ancillary business to some extent for the local population


7

3 P RO JECT D ES C RIP T ION

Type of Project

It is project of establishing unit for manufacture of synthetic organic chemicals. There is no interlinking of any project.

Location

Brief location details are as follows:

No Destination Approx. distance from project site (km)

1 Nearest town: Wada ~ 7.5 km

2 Nearest village: Lakhmapur 0.7 km 3 Nearest Railway Station: Atgaon 25 Km

4 Nearest Airport: Mumbai Airport 61

The latitude & longitude of project site is 19°35'43.37"N and 73°6'36.54"E (center coordinates) respectively. Project site coordinates are as below:

Table 3.1 Co-ordinates of Project site

Location Latitude Longitude

N corner 19°35'51.13"N 73°6'36.50"E

NW corner 19°35'47.85"N 73°6'31.50"E

NE corner 19°35'49.34"N 73°6'44.17"E

SE corner 19°35'39.40"N 73°6'40.29"E

SW corner 19°35'38.20"N 73°6'30.76"E

Details of Alternative sites

No alternate site examined for proposed project.

Size or magnitude of operation

Proposed products and quantities, Sr No

Products Existing TPM

Proposed TPM

Total TPM

1a. Fragrances/Perfumes & Flavors (Formulations) 70 210 280

1b. R & D for fragrances and Flavors -- -- --

2. Perfumery & Flavor Esters Products in various grades

Nil

372 372 3

Perfumery & Flavor Alcohol Products in various grades

Nil

4 Perfumery & Flavor Aldehyde and Aldehyde derivatives Products in various grades

Nil

5 Dimerization and Trimerization of simple olefins Products in various grades

Nil


8

6 Ketals / Acetals / substituted 1,3-propanediols Products in various grades

Nil

7 Macro cyclic and polycyclic musks derived from propylene/ butadiene and other propylene derivatives Products in various grades

Nil

8 Aldehydes & Ketones by Aldol Condensation Products in various grades

Nil

9 Acetylene and other alkyne derivatives Products in various grades

Nil

10

Cyclo Alkylation/Acetylation, Diel Alders Reactions: Cyclization Reaction, Etherification of Alkyl Halide and Alcohol, Epoxidation of Alkenes /Friedel Craft Reactions Products in various grades

Nil

11 Hydrogenation Products in various grades Nil 12 Inorganic Salts Nil 50 50 Total 70 632 702

Project description with Project details

Project layout

Refer Annexure II.

Product chemistry, Process description, Process block diagram

Refer Annexure III.

Raw material required

Various raw materials will be required for manufacturing of proposed products. Details of raw material requirement for proposed project are given below: Raw Materials: The detailed raw material is tabulated in Annexure IV.

Bulk Liquid Storage details

Refer Annexure IV.

Solvent Management plan

Solvents are used for extraction of products and are used as reaction media in process. The solvents used are recycled by recovering them by distillation process. After a number of recycles of the solvents, distillation of solvents will yield pure solvents, and distillation residues. The residues shall be sent to CHWTSDF.


9

Water, Energy / Power availability and source

Water

Total water requirement including Fresh & Treated effluent recycle as below:

Sr No

Water requirement Break Up

Existing as per CTO

Proposed Addl. Total

Quantity in cmd

I Domestic 5 5 10

II Industrial use

1) Process 0 8 8

2) Cooling and Boiler 3.5 55.5 59

III Gardening 6.3 * 71.2 @ 77.5 # Total 14.8 139.7 154.5

* 6.3 cmd of treated trade effluent is reused for gardening. @ 32.7 cmd of treated effluent & 38.5 cmd fresh water is used for gardening. # 39 cmd of treated effluent & 38.5 cmd fresh water is used for gardening. NOTE: Fresh water of 115.5 cmd & treated effluent of 39 cmd will be used for proposed project. Fresh water requirement (Ground water withdrawal) is tabulated below:

Sr No

Water requirement Break Up

Existing as per CTO

Proposed Addl. Total

Quantity in cmd

I Domestic 5 5 10

II Industrial use

1) Process 0 8 8

2) Cooling and Boiler 3.5 55.5 59

III Gardening 0 38.5 38.5 Total 8.5 107 115.5

Power

The additional electricity required for the establishment project is 500 KVA. It will be sourced from MSEDCL grid.

For the establishment, two DG set shall be installed (500 KVA & 160 KVA) for the emergency requirement and will be remaining as standby.

Fuel

Fuel used for proposed boiler and thermic fluid heater shall be Agricultural Waste/Bio briquette/Furnace oil.

The fuel requirement for proposed establishment is given below:


10

Utility Details Boiler (5 Ton/Hr) Thermic Fluid Heater (3 Lac kcals/ hr)

Fuel used & Quantity

Agricultural Waste: 22 TPD OR Bio briquette: 22 TPD OR Furnace oil: 10 TPD

Agricultural Waste: 5 TPD OR Bio briquette: 5 TPD OR Furnace Oil: 2.5 TPD

Type of emissions

SO2, NOX, PM SO2, NOX, PM

Proposed stack height

30 meter (with scrubber) 27 meter (with scrubber)

Stack dia. at top

0.65 mts 0.40 mts

Manpower

Expected manpower requirement for operational phase of the project will be

Permanent, No Contracts, No Total, No

30 30 60

Waste generation, Management and disposal

Water Pollution

Total waste water generation from industrial operation for the proposal will be about 39 CMD, which will be treated in ETP & STP. Unit will be operated as a ZERO Liquid Discharge facility.

Sr No.

Waste Water Break Up Effluent Existing

Effluent Proposed add.

Effluent Total

Quantity in cmd I Domestic effluent 3.6 3.6 7.2 II Trade effluent

Process & process washing

0 8.0 8.0

Cooling tower and boiler blow down

2.7 21.1 23.8

Total Effluent 6.3 32.7 39 Treatment Scheme for Trade Effluent

The treated water will be fully recycle within facility. Proposed project will maintain ZLD

facility. Refer Annexure V for ETP scheme.

Solid & Hazardous Waste Management

There will be generation of solid wastes as below:


11

Solid waste generation & disposal

Sr. No.

Type of Waste Quantity (TPM)

Mode of disposal Existing Additional

1 Canteen waste 0.00 2 Composting along with garden

waste, 2 ETP Biological

sludge 0.00 2

3 Scrap (Iron/plastic/

paper/glass etc) 1.00 3

Disposal through recyclers/scrap dealers

Hazardous waste generation & disposal

Sr. No.

Type of Waste

HW Quantity (TPM) Mode of disposal

Category Existing (*) Additional 1 ETP Sludge 35.3 0.005 10 Disposal to CHWTSDF

2 Used Oil 5.1 0 2.4 Disposal by sale to registered recyclers

3 Discarded Containers

33.1 0 12.5 Decontamination and disposal by sale to authorized recycler or sale to MPCB authorized drum recycler

4 FO / LDO & Oil Bottoms Sludge

3.2 0 4.5

Will be sold to MPCB Authorized parties

5 Distillation Residue

20.3 0 20

Disposal to CHWTSDF

6 Spent acid -- 0 20

Will be sold to MPCB Authorized parties as such or disposed off at CHWTSDF

7 Spent Catalyst

A68/ A71

0 6 Disposal by sale to registered recyclers or sent back to manufacturer

8 Contaminated bags, cotton rags etc

33.2 0 6 Disposal to CHWTSDF

Air Pollution

Main source of air pollution is flue gas and process gas generation from plant. There are chances of flue gas generation & fugitive emission due to proposed establishment project.

Schematic of EIA Purpose

Figure below indicates schematic representation of the feasibility drawing which gives EIA purpose


12


13

4 S IT E ANALYS IS

Connectivity

The site is well connected by rail and road. Nearest railway station is Atgaon 25 km & Bhiwandi which is 36 km away. Wada town is at distance of 7.5 km on NE. Mumbai international airport is at 61 km on SW side. Bhiwandi Wada road is 500 m away from site. National highway Mumbai Agra is 30 km towards east side.

Land form, Land use and land ownership

Land Form: Land is on plain contour, it is flat terrain. Land Ownership: Land ownership is with project proponent (Aarav Fragrances & Flavors Pvt. Ltd.).

Topography

The district is divided into three parts on the basis of its topography,

The Eastern and South western portion having Sahyadri ranges and its slopes is mainly forest area. The eastern hills form part of Tansa Wild life sanctuary.

The Central Region covering mostly paddy fields and Western part along the West coast, where horticulture, cultivation of high quality fodder and vegetables are agricultural

practices.

The region is underlain by basaltic rocks. Basalt flow forms the predominant formation capped at a few places by laterite at higher levels. There is solitary hillock in the surrounding area. Basalt flows, popularly known as Deccan traps, forms the predominant formation. It is capped by laterite at higher elevation.

Existing land use pattern

At present land is used for industrial purpose.

Existing infrastructure

There is existing facility for formulation activity.

Soil classification

The entire study area wears red, lateritic soil. The depth of soil varies from 0.5 to 1 meter. The soil generated in upper reaches being regularly washed off due to rains and deposited in lower reaches. Due to this, the soil in most of the plot is coarse grained and red colored indicating insufficient time for development and maturity.

Climate data from secondary sources

The climate of the district is distinctly different on the coastal plains and on the eastern slopes. Being fully tropical, the climate on the coast, the coastal strip including Thane,


14

Vasai, Palghar and Dahanu tahsils is very humid and warm. On the other hand, the climate on the eastern slopes and in the plains at the foot of the slopes is comparatively less humid. However, variation in temperature in the eastern region is more than that on the coastal strip. The maximum temperature lies between 280C to 35.20C and the minimum temperature lies between 16.30C to 260C.

Social infrastructure available

Nearest town is Wada which is about 7.5 km from site. Social infrastructure such as schools, Hospitals, market place and other amenities are available. Transport facilities by rail and road are available.


15

5 PLANNING BRIEF

Planning Concept

The plot is in Industrial area.

Population Projection

Wada town (population 16,750) located towards North East (7.5km) and Kudus town (population 7,204) located South of the project site along the SH 35 are the nearest major

settlements within study area.

Total population of the study area is 1,06,566 out of which 55,673 (52 per cent) are males and 50,893 (48 per cent) are females. There are 24,021 households in the study area with average family size is 4.4 persons per household. The male and female literacy rates are 73% and 60% respectively as per 2011 census.

Land use planning

The existing land use is for industrial purpose.

Assessment of Infrastructure Demand (Physical and social)

There will be no major demand of physical and social infrastructure.

Amenities / Facilities

No major amenities / facilities demand is envisaged.


16

6 P RO PO SED IN F RASTRUCT URE

Industrial Area (Processing area)

Aarav Fragrances & Flavors Pvt. Ltd. proposed to establish synthetic organic chemicals manufacturing unit.

Residential area (non processing area)

No Residential area has been proposed within the plant site.

Green Belt

Green belt has been planned along the boundary of the plot and will be maintained as per guidelines.

Social Infrastructure

The project shall have a positive impact on the employment pattern of the region. Economic status of the local population will improve due to increased ancillary/ business opportunities, thereby making positive impact. Educational, medical & housing facilities will improve due to the proposed project.

Connectivity

The site is well connected by rail and road. Nearest railway station is Atgaon 25 km & Bhiwandi which is 36 km away. Wada town is at distance of 7.5 km on NE. Mumbai international airport is at 61 km on SW side. Bhiwandi Wada road is 500 m away from site. National highway Mumbai Agra is 30 km towards east side.

Drinking water management

The source of water is ground water withdrawal from existing borewell & dug well.

Sewage System

The domestic effluent will be treated in proposed sewage treatment plant.

Industrial waste management

Refer 3.8.2 above

Solid waste management

Refer 3.8.2 above

Power requirement and supply / source

Power requirement is 500 KVA which shall be sourced from MSEDCL.


17

7 RE HAB IL ITAT IO N & RE S E TT LE ME NT P LA N

Not Applicable as the project is to be established with existing site.


18

8 P RO JECT S CHE D ULE A ND COST E ST IM AT ES

Likely date of start of construction and likely date of completion

The proposed establishment project has been planned for the manufacturing of synthetic organic chemicals. The proposed development will take about 1.5 year for the operative phase of new production. The construction activities and installation of plant & machineries for establishment will start after obtaining necessary approval from MoEFCC and MPCB.

Estimated project cost

Proposed project cost is estimated at around Rs. 20 Crores.


19

9 A NALYS IS OF T HE P RO P O SAL (F INAL RECO MM ENDAT ION )

The unit will provide adequate measures for the prevention and control of pollution. With the execution and operation of such control measures along with proper Environmental Management System, there will not be any major potential for negative impact on the environment due to proposed project. However, there will be positive impact on the socio-economic environment since proposed project will generate some permanent and secondary employment. The unit will also establish cordial relation with the nearby area and villagers and will carry out social welfare activities according to their needs as part of activities carried out by Industrial Association. The proposed project will also boost up ancillary industrial and commercial activity. Thus, it will improve the economic condition of the area.


20

Annexure I

Site & study area of 10 km

Site & study area of 1 km


21

Distance Map authenticated by Chief Wildlife Warden


22

Annexure II- Layout plan


23

Annexure III Manufacturing Process

There will be a common equipment set up for the manufacture for all above products. Process flow diagram of the proposed set up shall be broadly as below:

Figure 9.1 Process Flow diagram

Sr No

Products General Reaction(s)

Field of Application

1. Fragrances/Perfumes & Flavors Formulation Fragrances & Flavors.

2. Perfumery & Flavors Esters by hot esterification/ addition of organic acid into olefin/ trans esterification/ reacting alkali halide with sodium salt of corresponding acid/Cold Esterification -Ethyl Esters/ Esterification by reaction of alcohols with anhydride/ Perfumery Esters by Darzen Condensation

Fragrances & Flavors

3 Perfumery& Flavors Alcohol by Grignard reaction / by reduction of aldehyde, or ketone by hydrogen & Reducing Agents / by addition of water into olefins / by saponification of esters/Perfumery compounds by Ring Reduction



24

Sr No

Products General Reaction(s)

Field of Application

4 Perfumery & Flavors Aldehyde by ester / epoxide rearrangement/ dehydrogenation of alcohols/ reduction of acids/ aldol condensation and Derivatives


5 Dimerization and Trimerization of simple olefins.


6 Ketals / Acetals / substituted 1,3-propanediols


7 Macrocyclic and polycyclic musks derived from propylene or butadiene/and other propylene Derivatives


8 Aldehydes & ketones by Condensation with vinyl ether


9 Acetylene and other alkyne derivatives

RC≡CR +

R'C≡CR' 2 RC≡CR'


10 Cyclo Alkylation Reactions /Acetylation, Diel Alders Reactions: Cyclization Reaction, Etherification of Alkyl Halide and Alcohol, Epoxidation of Alkenes/Friedel Craft Reactions


11 Hydrogenation


12 Inorganic Salts

NaCl, AlCl3, MgCl.HSO4, KCl, BaSO4

Side Stream Products


25

Annexure IV- Raw material consumption and storage Raw materials used for proposed operations are listed below.

Sr.

No

Raw Material Required

Consumption (TPM)

Nature of raw

material

Source of material

Means of transportatio

n

1 Acetic Acid Glacial 182 Liquid GNFC Tanker

2 Acetic Anhydride 53 Liquid Laxmi Organics/ Luna Chemicals/

Jubliant Life Science Ltd

Truck in MS/GI drums

3 Acid Catalyst 17 Liquid Tanfac Industries Ltd, Navin Fluorine

International Awishkar Chemicals

Truck in Carboys HDPE

4 Aldehyde 85 Liquid Leo Chem Plast Pvt Ltd/BASF/ Oxea GmbH/

Perstrop

Truck in MS/GI drums

5 Caryophellene 4 Liquid Triveni Chemicals

Truck in GI drums

6 Phase transfer Catalyst

1.1 Liquid Sythochem Pvt Ltd

Truck in HDPE Carboys

7 Caustic lye 1 Liquid Leo Chem Plast Pvt Ltd

Truck in HDPE Carboys

8 Citronellol 17 Liquid Privi Organics Ltd

Truck in GI drums

9 Benzylidene acetone

105 Liquid Shimmer Chemicals

Trucks in GI Drums

10 D’limonene/Orange Terpenes

98 Liquid Aroma Aromatics Trucks in GI Drums

11 Di Ethanol Amine 1 Liquid Solvchem Trucks in GI Drums

12 Dicyclopentadiene 240 Liquid Katera & Co Japan/ Texmark Chemicals, USA/

Hanghzhou Yangli-

Petrochemicals, China/ Mitsuya

Boeki Ltd, Japan/ Suzhou Inter

Chemical Co Ltd, China/

Farmasino

Sea/Trucks in GI Drums/Iso

Tanks


26

Sr.

No


Consumption (TPM)

Nature of raw

material

Source of material


n

Pharmaceutical Co

13 Ethyl Chloro Acetate

22 Liquid Urmi Chemicals, Bhavika

Chemical

Trucks in GI Drums

14 Benzyl chloride 28 Liquids Shimmer Chemicals Pvt

Ltd

Trucks in HDPE Drums

15 Halide (Pentyl Bromide/ Chloride)

106 Liquid Shimmer Chemicals Pvt

Ltd


16 HCL 45% 1 Liquid Shimmer Chemicals Pvt

Ltd


17 Iodine 0.05 Solid Empire Chemicals

Trucks in MS Drums Open

Mouth 18 Iso Amyl Alcohol 10 Liquid Saurabh

Chemical Pvt Ltd/Yash

Chemicals Pvt Ltd


19 Isobutyric Acid 60 Liquid Oxea GmbH/ Hritik Chemicals

Pvt Ltd


20 Methanol 15 Liquid New India Acid (Baroda)Pvt Ltd,

Trucks in MS/GI Drums

21 Methyl Heptanone 69 Liquid Solvchem Pvt Ltd Trucks in MS/GI Drums

22 Methyl Magnesium Bromide / Chloride

32 Liquid Solvchem Pvt Ltd/Welchem

Pvt Ltd/ Azeocryst


23 Hexyl Alcohol 52 Liquid Solvchem Pvt Ltd/Sasol/Dow


24 Mg Turnings 14 Solid Sunmeta Chem/Euro Labs

HDPE Bags

25 Pentanol mixture 77 Liquid Solvchem Pvt Ltd/Leo Chem Plast Pvt Ltd


26 Propionic Acid 46 Liquid Solvchem Pvt Ltd / Leo Chem Plast Pvt Ltd/DOW/Eastma

n



27

Sr.

No


Consumption (TPM)

Nature of raw

material

Source of material


n

27 Salicylic Acid 160 Solid Solvchem Pvt Ltd / Leo Chem Plast

Pvt Ltd

Trucks in HDPE Bags

28 Soda Ash 12 Solid Bharat Chemicals Trucks in HDPE Bags

29 Sodium Acetate 21 Solid Uma Organics Trucks in HDPE Bags

30 Sodium Methoxide 15 Solid Solvchem Pvt Ltd /Leo Chem Plast

Pvt Ltd

Truck in Card Board

Container Drums

31 Sulphuric Acid 10 Liquid Bharat Chemicals Trucks in Carboy HDPE

32 Terpineol 70 Liquid Camphor & Allied Products

Ltd


33 Tetra hydro Furon 200 Liquid Solvchem Pvt Ltd /Leo Chem Plast

Pvt Ltd/BASF


34 Toluene 28 Liquid Solvchem Pvt Ltd /Leo Chem Plast

Pvt Ltd


35 Sodium salicylate 36 Solid Alta Laboratories Ltd

Truck in Card Board

Container Drums

36 Zn Chloride 0.52 Solid Vijay Chemicals Truck in MS Drums /

Containers 37 Propylene 5 Gas Manali

Petrochemicals Ltd

Truck in Leak proof MS Gas

Cylinders 38 Acetylene 5 Gas Air Liquide

India/Asiatic Gases Pvt Ltd


Cylinders 39 Hydrogen 6 Gas Air Liquide

India/Asiatic Gases Pvt Ltd


Cylinders 40 Benzaldehyde 100 Liquid Solvchem Pvt Ltd

/Leo Chem Plast Pvt Ltd/Ganesh

Benzoplast


41 N Pentanol 96 Liquid Solvchem Pvt Ltd /Leo Chem Plast

Pvt Ltd



28

Sr.

No


Consumption (TPM)

Nature of raw

material

Source of material


n

42 Propionaldehyde 142 Liquid Solvchem Pvt Ltd /Leo Chem Plast

Pvt Ltd


43 Phthalic Acid 5 Solid Thirumalai Chemicals Ltd/

Solvchem Pvt Ltd /Leo Chem Plast

Pvt Ltd

Trucks in HDPE

Containers

44 Vinyl Ethyl Ether 5 Liquid AB Enterprise/ Solvchem Pvt Ltd /Leo Chem Plast

Pvt Ltd


45 Sodium Hydride 5 Solid Powde

r

Mahidhara Chemicals Pvt

Ltd / Alkali Metal Pvt Ltd

Trucks in MS/GI

Containers

46 Aluminum Trichloride

5 Solid Powde

r

Neelchem India /Gujarat Alkalies & Chemicals Ltd

/Gulbrandsen Ltd

Trucks in HDPE

Containers

47 Di Chloro Methane 5 Liquid Gujarat Alkalies & Chemicals Ltd


48 N Butyl Aldehyde 5 Liquid Solvchem Pvt Ltd /Leo Chem Plast

Pvt Ltd/Dow India Ltd


49 Tertiary Butyl Methyl Ether

5 Liquid Triveni Aromatics &

Prefumery Pvt Ltd/ Solvchem

Pvt Ltd/Leo Chem Plast Pvt

Ltd


50 N ,O Dimethyl Hydroxyl Amine Hydrochloride

5 Solid TCI Chemicals India Pvt Ltd/

Solvchem Pvt Ltd /Leo Chem Plast

Pvt Ltd

Truck in MS containers

51 Geraniol 5 Liquid Arora Aromatics Pvt

Ltd/Rajkeerth Aromatic Pvt Ltd

Truck in MS /GI Drums


29

Sr.

No


Consumption (TPM)

Nature of raw

material

Source of material


n

52 Linalool 5 Liquid Solvchem Pvt Ltd /Leo Chem Plast

Pvt Ltd


53 Meta Chloro Per Benzoic Acid

5 Solid Powde

r

Shree Chemo Pharma Pvt Ltd/ Solvchem Pvt Ltd /Leo Chem Plast

Pvt Ltd

Truck in MS /GI Container

Drums

54 1 Phenyl Ethanol (Styrallyl Alcohol)

5 Liquid Jayshree Aromatics Pvt

Ltd / Solvchem Pvt Ltd /Leo

Chem Plast Pvt Ltd


55 Furan 5 Liquid Solvchem Pvt Ltd /Leo Chem Plast

Pvt Ltd


56 Allyl Alcohol 5 Liquid Sanjay Chemicals India Pvt Ltd/ AB

Enterprises


57 Aroma & Flavor Ingredients For

Formulation

80 Liquids &

Solids

Small Packings upto 50 kgs

Truck in MS /GI

/Containers/ Drums/HDPE

Bags

Onsite Storage

Following onsite bulk storages are proposed. Sr No 1 to 4 will be stored in bulk tanks and all others in drums/carboys/bags/cans/capsules in the warehouse.

Sr. No

Raw Material Consumption TPM

Maximum Storage at a time during the month

Physical Form

Stored In MOC

1 Acetic Acid Glacial 182 10 Liquid Tank SS304 2 Dicyclopentadiene 240 20 Liquid Tank SS304 3 Pentanol mixture 77 20 Liquid Tank MS 4 Propionaldehyde 142 10 Liquid Tank SS304 5 Acetic Anhydride 53 4 Liquid Drums HDPE 6 Acid Catalyst 17 2 Liquid Carboy HDPE 7 Aldehyde 85 6 Liquid Drums HDPE 8 Caryophellene 4 1 Liquid Drums GI

9 Phase transfer

Catalyst 1 0.10 Liquid Drum HDPE

10 Caustic lye 1 1 Liquid Carboy HDPE


30

Sr. No



Physical Form

Stored In MOC

11 Citronellol 17 2 Liquid Drums MS Epoxy 12 Benzylidene Acetone 105 10 Liquid Drums GI

13 D’limonene/Orange

Terpenes 98 10 Liquid Drums MS Epoxy

14 Di Ethanol Amine 1 1 Liquid Drums MS Epoxy 15 Ethyl Chloro Acetate 22 5 Liquid Drums HDPE 16 Benzyl chloride 28 2.5 Liquid Drums HDPE

17 Halide (Pentyl

Bromide/ Chloride) 106 10 Liquid Drums HDPE

18 HCl 45% 1 1 Liquid Carboys HDPE 19 Iodine 0.05 0.05 Solid Can GI 20 Iso Amyl Alcohol 10 2 Liquid Drums HDPE 21 Isobutyric Acid 60 10 Liquid Drums HDPE 22 Methanol 15 3 Liquid Drums MS 23 Methyl Heptanone 69 10 Liquid Drums HDPE

24 Methyl Magnesium Bromide / Chloride

32 2.5 Liquid Drums MS

25 Hexyl Alcohol 52 2.8 Liquid Drums MS Epoxy 26 Mg Turnings 14 2 Solid Bags PP 27 Propionic Acid 46 5 Liquid Drums HDPE 28 Salicylic Acid 160 16 Solid Bags PP 29 Soda Ash 12 2 Solid Bags PP 30 Sodium Acetate 21 2.2 Solid Bags PP 31 Sodium Methoxide 15 2 Solid Can GI 32 Sulphuric Acid 10 1.2 Liquid Carboys HDPE 33 Terpineol 68 5 Liquid Drums GI 34 Tetra hydro Furan 200 6 Liquid Drums MS 35 Toluene 28 3 Liquid Drums MS 36 Sodium salicylate 36 3.5 Solid Container HDPE 37 Zn Chloride 0.52 0.05 Solid Can GI 38 Propylene 5 1 Gas Capsules SS304 39 Acetylene 5 1 Gas Capsules SS304 40 Hydrogen 6 1 Gas Capsules SS304 41 Benzaldehyde 100 10 Liquid Drums MS 42 N Pentanol 96 10 Liquid Drums MS 43 Phthalic Acid 5 1 Liquid Drums MS 44 Vinyl Ethyl Ether 5 1 Liquid Drums MS 45 Sodium Hydride 5 1 Liquid Drums MS

46 Aluminum Trichloride

5 1 Liquid Drums MS

47 Di Chloro Methane 5 1 Liquid Drums MS 48 N Butyl Aldehyde 5 1 Liquid Drums MS

49 Tertiary Butyl Methyl Ether

5 1 Liquid Drums MS

50 N,O Dimethyl

hydroxylamine Hydrochloride

5 1 Liquid Drums MS

51 Geraniol 5 1 Liquid Drums MS


31

Sr. No



Physical Form

Stored In MOC

52 Linalool 5 1 Liquid Drums MS

53 Meta Chloro Per

Benzoic Acid 5 1 Liquid Drums MS

54 1 Phenyl Ethanol 5 1 Liquid Drums MS

55 Furan 5 1 Liquid Drums MS 56 Allyl Alcohol 5 1 Liquid Drums MS

57 Aroma & Flavor

Ingredients 80 50

Liquid & Solids

Drums/ Cans / Container

MS/HDPE/Aluminu

m


32

Annexure V- Effluent Treatment Scheme

• The Process Effluent comes from reaction water and layer separation will be 8 cmd. However, bulk of the load is from cooling tower /boiler blowdown will be 23.8 cmd.

• The process effluent stream (8 cmd) will be treated in FLASH distillation. In FLASH distillation, permeate will be sent to ETP for further treatment along with Utilities effluent stream (23.8 cmd) & residue will be sent for recovery/ disposal.

• Domestic sewage of 7.2 cmd sent to STP for treatment.

• The treated water will be fully recycle within facility. Proposed project will maintain ZLD.

• The Process flow diagram and proposed scheme of Effluent Treatment is shown and described below:

Date post:	17-Oct-2020
Category:	Documents
Upload:	others
View:	1 times
Download:	0 times

Proposed Establishment of Synthetic Organic Chemical ......M/s Aarav Fragrances and Flavors Pvt Ltd...

Documents