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Propulsion of 8 000-10-000 Teu Container Vessel

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Propulsion of 8,000-10,000 teu Container Vessel
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Page 1: Propulsion of 8 000-10-000 Teu Container Vessel

Propulsion of 8,000-10,000 teu Container Vessel

Page 2: Propulsion of 8 000-10-000 Teu Container Vessel
Page 3: Propulsion of 8 000-10-000 Teu Container Vessel

Content

Introduction .................................................................................................5

EEDI and Major Ship and Main Engine Parameters........................................6

Major propeller and engine

parameters .............................................................................................7

8,000-10,000 teu container vessel ..........................................................8

Main Engine Operating Costs .................................................................... 10

– 25.0 knots ............................................................................................... 10

Fuel consumption and EEDI .................................................................. 11

Operating costs .................................................................................... 13

Main Engine Operating Costs ..................................................................... 15

– 24.0 knots ............................................................................................... 15

Fuel consumption and EEDI .................................................................. 16

Operating costs .................................................................................... 17

Summary .......................................................................................................

Page 4: Propulsion of 8 000-10-000 Teu Container Vessel
Page 5: Propulsion of 8 000-10-000 Teu Container Vessel

Propulsion of 8,000-10,000 teu Container Vessel

Introduction

The maximum size of recent 8,000-

10,000 teu container vessels, Fig. 1,

is normally at the scantling draught

within the deadweight range of 95,000-

120,000 dwt and the ship’s overall

length is about 320-350 m and with a

breadth of about 43-46 m.

Recent development steps have made

it possible to offer solutions which will

enable significantly lower transporta-

tion costs for container ships as out-

lined in the following.

One of the goals in the marine industry

today is to reduce the impact of CO2

emissions from ships and, therefore,

to reduce the fuel consumption for the

propulsion of ships to the widest pos-

sible extent at any load.

This also means that the inherent de-

sign CO2 index of a new ship, the so-

called Energy Efficiency Design Index

(EEDI), will be reduced. Based on an

average reference CO2 emission from

existing container vessels, the CO2

emission from new container vessels

in gram per dwt per nautical mile must

be equal to or lower than the reference

emission figures valid for the specific

container vessel.

This drive may often result in opera-

tion at lower than normal service ship

speeds compared to earlier, resulting

in reduced propulsion power utilisation.

The design ship speed at Normal Con-

tinuous Rating (NCR), including 15%

sea margin, used to be as high as 25.0-

26.0 knots. Today, the ship speed may

be expected to be lower, possibly 24

knots, or even lower.

A more technically advanced develop-

ment drive is to optimise the aftbody

and hull lines of the ship – including bul-

bous bow, also considering operation

in ballast condition – making it possible

to install propellers with a larger pro-

peller diameter and, thereby, obtaining

higher propeller efficiency, but at a re-

duced optimum propeller speed

Fig. 1: An 8,000 teu container vessel

5Propulsion of 8,000-10,000 teu Container Vessel

Page 6: Propulsion of 8 000-10-000 Teu Container Vessel

In the past, normally K98MC/ME with

nominal 97 r/min and K98MC-C/ME-C

with nominal 104 r/min were used. This

speed range can now be reduced.

As the two-stroke main engine is di-

rectly coupled with the propeller, the

introduction of the super long stroke

S90ME-C9.2 engine specially designed

for container ships with even lower than

the above-mentioned usual shaft speed

will meet this. The main dimensions for

this engine type, and for other existing

container vessel engines, are shown in

Fig. 2.

Based on a case study of an 8,000 teu

container vessel, this paper shows the

influence on fuel consumption when

choosing the new S90ME-C9.2 en-

gine compared with existing container

vessel engines. The layout ranges of 9

and 10S90ME-C9.2 engines compared

K98ME-C7.1S90ME-C9.2

12,9

86

13,3

5314,6

42

1,70

0

2,95

0

2,95

0

4,3704,6205,420

1,70

0

1,90

03,15

0

K98ME7.1

Fig. 2: Main dimensions for an S90ME-C9.2 engine and for other existing container ship engines

with existing 9 and 10 K98 engines are

shown in Fig. 3.

EEDI and Major Ship and Main Engine Parameters

Energy Efficiency Design Index (EEDI)

The Energy Efficiency Design Index

(EEDI) is conceived as a future manda-

tory instrument to be calculated and

made as available information for new

ships. EEDI represents the amount of

CO2 in gram emitted when transporting

one deadweight tonnage of cargo one

nautical mile.

For container vessels, the EEDI value

is essentially calculated on the basis of

70% of the maximum cargo capacity

in dwt, propulsion power, ship speed,

SFOC and fuel type. However, certain

correction factors are applicable, e.g.

for installed Waste Heat Recovery sys-

tems. To evaluate the achieved EEDI,

a reference value for the specific ship

type and the specified maximum dwt

cargo capacity is used for comparison.

The main engine’s 75% SMCR (Speci-

fied Maximum Continuous Rating) fig-

ure is as standard applied in the calcu-

lation of the EEDI figure, in which also

the CO2 emission from the auxiliary en-

gines of the ship is included.

According to the rules finally decided

on 15 July 2011, the EEDI of a new ship

is reduced to a certain factor compared

to a reference value. Thus, a ship built

after 2025 is required to have a 30%

lower EEDI than the reference figure.

.

6 Propulsion of 8,000-10,000 teu Container Vessel

Page 7: Propulsion of 8 000-10-000 Teu Container Vessel

Major propeller and engine

parameters

In general, the larger the propeller diame-

ter, the higher the propeller efficiency and

the lower the optimum propeller speed

referring to an optimum ratio of the pro-

peller pitch and propeller diameter.

A lower number of propeller blades, for

example when going from 6 to 5 blades

if possible, means approximately 10%

higher optimum propeller speed, and

the propeller efficiency will be slightly

increased.

When increasing the propeller pitch for

a given propeller diameter with optimum

pitch/diameter ratio, the correspond-

ing propeller speed may be reduced

and the efficiency will also be slightly

reduced, of course depending on the

degree of the changed pitch. The same

is valid for a reduced pitch, but here the

propeller speed may increase.

The efficiency of a two-stroke main en-

gine particularly depends on the ratio of

the maximum (firing) pressure and the

mean effective pressure. The higher the

ratio, the higher the engine efficiency,

i.e. the lower the Specific Fuel Oil Con-

sumption (SFOC).

Furthermore, it is a verified fact that the

higher the stroke/bore ratio of a two-

stroke engine, the higher the engine ef-

ficiency. This means, for example, that

the long stroke engine type, S90ME-

C9.2, may have a higher efficiency

compared with the short stroke engine

type K98.

97 r/min84 r/min 104 r/min

M3

12K98ME�C7.1

30,00065 70 75 80 85 90 95 100 105 r/min

Engine/Propeller speed at SMCR

40,000

50,000

60,000

70,000

80,000

PropulsionSMCR powerkW

SMCR power and speed are inclusive of: 15% Sea margin 10% Engine margin 5% Propeller light running margin

5 and 6-bladed FP-propellersConstant ship speed coefficient ∝= 0.21for 6-bladed propellers

Tdes=13.0 m

Increased propeller diameterS90ME-C9.2

M2

M3

M3’ M2’

M1’

M1

M’ = SMCR (24.0 kn)M1’ = 52,150 kW at 104.0 r/min 9K98ME-C7.1M2’ = 52,150 kW at 97.0 r/min 9K98ME7.1M3’ = 50,600 kW at 84.0 r/min 9S90ME-C9.2

M = SMCR (25.0 kn)M1 = 59,880 kW at 104.0 r/min 10K98ME-C7.1M2 = 59,880 kW at 97.0 r/min 10K98ME7.1M3 = 58,100 kW at 84.0 r/min 10S90ME-C9.2

S90ME-C9.2Bore = 900 mmStroke = 3,260 mmVpist = 9.13 m/sS/B = 3.622MEP = 20 barL1 = 5,810 kW/cyl. at 84.0 r/min

Propulsion of 8,000 teu Container Vessel

26.0 kn

25.0 kn

24.0 kn

23.0 kn∝

Dprop=8.8 m ×6(67.7% Tdes)

Dprop=8.8 m ×5

Dprop=9.2 m ×6(70.8% Tdes)

Dprop=9.5 m ×6(73.1% Tdes)

10K98ME7.1

9K98ME7.1

11K98ME�C7.1

10K98ME�C7.1

9K98ME�C7.1

9S90ME�C9.2

10S90ME�C9.2

8S90ME�C9.2

Fig. 3: Different main engine and propeller layouts and SMCR possibilities (M1, M2, M3 for 25.0 knots and M1’, M2’, M3’, for 24.0 knots) for an 8,000 teu con-tainer vessel operating at 25.0 knots and 24.0 knots, respectively.

7Propulsion of 8,000-10,000 teu Container Vessel

Page 8: Propulsion of 8 000-10-000 Teu Container Vessel

Furthermore, the application of new

propeller design technologies moti-

vates use of main engines with lower

rpm. Thus, for the same propeller di-

ameter, these propeller types are cal-

culated to have an about 6% improved

overall efficiency gain at about 10%

lower propeller speed.

8,000-10,000 teu container vessel

For an 8,000 teu container ship used

as an example, the following case

study illustrates the potential for reduc-

ing fuel consumption by increasing the

propeller diameter and introducing the

S90ME-C9.2 as main engine. The ship

particulars assumed are as follows:

8,000 teu Container Vessel

Deadweight, max dwt 97,000

Scantling draught m 14.5

Design draught m 13.0

Length overall m 323.0

Length between pp m 308.0

Breadth m 42.8

Sea margin % 15

Engine margin % 10

Design ship speed kn 25.0 and 24.0

Type of propeller FPP

No. of propeller blades 6 (or 5 if possible)

Propeller diameter m target

Based on the above-stated average

ship particulars assumed, we have

made a power prediction calculation

(Holtrop & Mennen’s Method) for dif-

ferent design ship speeds and propel-

ler diameters, and the corresponding

SMCR power and speed, point M,

for propulsion of the container ship is

found, see Fig. 3. The propeller diam-

eter change for the 6-bladed propeller

corresponds approximately to the con-

stant ship speed factor α= 0.21 [PM2 =

PM1 x (n2/n1)α where P = propulsion pow-

er and n = speed]. For the same propel-

ler diameter and when going from 6 to

5 blades, the optimum propeller speed

is increased and the propulsion power

needed is slightly increased, but here

assumed more or less unchanged.

Referring to the two ship speeds of

25.0 knots and 24.0 knots, respec-

tively, three potential main engine types

and pertaining layout diagrams and

SMCR points have been drawn-in in

Fig. 3, and the main engine operating

costs have been calculated and de-

scribed below individually for each ship

speed case.

It should be noted that the ship speed

stated refers to the design draught and

to NCR = 90% SMCR including 15%

sea margin. If based on calm weather,

i.e. without sea margin, the obtainable

ship speed at NCR = 90% SMCR will

be about 0.9 knots higher.

If based on 75% SMCR and 70% of

maximum dwt, as applied for calcula-

tion of the EEDI, the ship speed will be

about 0.2 knots higher, still based on

calm weather conditions, i.e. without

any sea margin.

8 Propulsion of 8,000-10,000 teu Container Vessel

Page 9: Propulsion of 8 000-10-000 Teu Container Vessel

0

20,000

30,000

10,000

40,000

50,000

60,000

Relative powerreduction

%

Propulsion power demand at N = NCR

kW

0

1

2

3

4

5

6

7

8

9

10

11

12

10K98ME-C7.1N1

8.8 m ×5

10K98ME7.1N2

8.8 m ×6

10S90ME-C9.2N3

9.5 m ×6Dprop:

53,890 kW

Inclusive of sea margin = 15%

53,890 kW52,290 kW

0% 0%

3.0%

Propulsion of 8,000 teu Container Vessel – 25.0 knotsExpected propulsion power demand at N = NCR = 90% SMCR

Fig. 4: Expected propulsion power demand at NCR for 25.0 knots

Main Engine Operating Costs – 25.0 knots

The calculated main engine examples

are as follows:

25.0 knots

1. 10K98ME-C7.1 M1 = 59,880 kW x 104.0 r/min2. 10K98ME7.1 M2 = 59,880 kW x 97.0 r/min.3. 10S90ME-C9.2 M3 = 58,100 kW x 84.0 r/min.

The K98 engine types have been cho-

sen as cases 1 and 2 as these have

been often used in the past.

The main engine fuel consumption

and operating costs at N = NCR =

90% SMCR have been calculated for

the above three main engine/propeller

cases operating on the relatively high

ship speed of 25.0 knots, as often used

earlier. Furthermore, the corresponding

EEDI has been calculated on the basis

of the 75% SMCR-related figures (with-

out sea margin).

Fuel consumption and EEDI

Fig. 4 shows the influence of the pro-

peller diameter when going from

about 8.8 to 9.5 m. Thus, N3 for the

10S90ME-C9.2 with a 9.5 m x 6

(number of blades) propeller diameter

has a propulsion power demand that

is about 3.0% lower compared with N1

and N2 valid for the 10K98ME-C7.1

and 10K98ME7.1, with a propeller di-

ameter of about 8.8 m x 5 and 8.8 m x

6, respectively.

9Propulsion of 8,000-10,000 teu Container Vessel

Page 10: Propulsion of 8 000-10-000 Teu Container Vessel

Fig. 5 shows the influence on the main

engine efficiency, indicated by the Spe-

cific Fuel Oil Consumption, SFOC, for

the three cases. N3 = 90% M3 for the

10S90ME-C9.2 has an SFOC of 164.8

g/kWh. The 164.8 g/kWh SFOC of the

N3 for the 10S90ME-C9.2 is 4.0% low-

er compared with N1 for the derated

10K98ME-C7.1 with an SFOC of 171.7

g/kWh. This is because of the higher

stroke/bore ratio of this S-engine type.

Engine shaft power

16225 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 % SMCR

163

164

165

166

167

168

169

170

171

172

173

174

175

176

177

SFOCg/kWh

178

179

180

181

182

N3

N1

N2

M3 10S90ME-C9.2

M2 10K98ME7.1

M1 10K98ME-C7.1

9.5 m ×6

8.8 m ×6

8.8 m ×5

Dprop

Savingsin SFOC0%

0.6%

4.0%

IMO Tier llISO ambient conditionsLCV = 42,700 kJ/kg

Standard high-loadoptimised engines

M = SMCRN = NCR

Propulsion of 8,000 teu Container Vessel – 25.0 knotsExpected SFOC

8,000 teu

Fig. 5: Expected SFOC for 25.0 knots

10 Propulsion of 8,000-10,000 teu Container Vessel

Page 11: Propulsion of 8 000-10-000 Teu Container Vessel

When multiplying the propulsion power

demand at N (Fig. 4) with the SFOC

(Fig. 5), the daily fuel consumption is

found and is shown in Fig. 6. Com-

pared with N1 for the 10K98ME-C7.1,

the total reduction of fuel consumption

of the 10S90ME-C9.2 at N3 is about

6.8%.

The reference and the actual EEDI fig-

ures have been calculated and are

shown in Fig. 7 (EEDIref =174.22 x

dwt -0.201, 15 July 2011). As can be seen

for all three cases, the actual EEDI figures

are lower than the reference figure. Par-

ticularly, case 3 with 10S90ME-C9.2

has a low EEDI – about 79% of the ref-

erence figure.

0

5

10

15

20

25

0

10

20

30

40

50

60

70

80

90

100

110

120

120

Reference and actual EEDICO2 emissionsgram per dwt/n mile Actual/Reference EEDI %

EEDI reference EEDI actual

Dprop:

10K98ME-C7.1N1

8.8 m ×5

10K98ME7.1N2

8.8 m ×6

10S90ME-C9.2N3

9.5 m ×6

18.62

15.67

84%

18.62

15.59

84%

18.62

14.62

79%

Propulsion of 8,000 teu Container Vessel – 25.0 knotsEnergy Efficiency Design Index (EEDI), Re 70% of maximum dwt75% SMCR: 25.2 kn without sea margin

8,000 teu

Fig. 7: Reference and actual Energy Efficiency Design Index (EEDI) for 25.0 knots

t/24h

0

20

40

60

80

100

120

140

160

180

200

220

240

0

1

2

3

4

5

6

7

8

9

10

11

12

Relative saving of fuel consumption

Fuel consumptionof main engine

%

IMO Tier llISO ambient conditionsLCV = 42,700 kJ/kg

222.0t/24h

10K98ME-C7.1N1

8.8 m ×5

220.7t/24h

10K98ME7.1N2

8.8 m ×6

206.8t/24h

10S90ME-C9.2N3

9.5 m ×6

0% 0.6%

6.8%

Dprop:

Propulsion of 8,000 teu Container Vessel – 25.0 knotsExpected fuel consumption at N = NCR = 90% SMCR

8,000 teu

Fig. 6: Expected fuel consumption at NCR for 25.0 knots

11Propulsion of 8,000-10,000 teu Container Vessel

Page 12: Propulsion of 8 000-10-000 Teu Container Vessel

Fig. 8: Total annual main engine operating costs for 25.0 knots

0

10

20

30

35

5

15

25

10K98ME-C7.1N1

8.8 m×5

MaintenanceLub. oil

Fuel oil

10K98ME7.1N2

8.8 m×6

10S90ME-C9.2N3

9.5 m×6

0

4

8

12

14

2

6

10

1

5

9

13

3

7

11

IMO Tier llISO ambient conditions280 days/yearNCR = 90% SMCRFuel price: 500 USD/tAnnual operating costs

Million USD/Year

Relative saving in operating costs

%

Dprop:

0% 0.6%

6.8%

Propulsion of 8,000 teu Container Vessel – 25.0 knotsTotal annual main engine operating costs

8,000 teu

Operating costs

The total main engine operating costs

per year, operating at N = 90% SMCR

in 280 days/year, and fuel price of 500

USD/t, are shown in Fig. 8. The lube oil

and maintenance costs are shown too.

As can be seen, the major operating

costs originate from the fuel costs and

are about 97%.

The relative savings in operating costs

in Net Present Value (NPV), see Fig. 9,

with the 10K98ME-C7.1 used as basis

with the propeller diameter of about

8.8 m x 5, indicates an NPV saving for

the 10S90ME-C9.2 engine after some

years in service. After 25 year in op-

eration, the saving is about 38.0 million

USD for N3 with 10S90ME-C9.2 with

the SMCR speed of 84.0 r/min and pro-

peller diameter of about 9.5 m x 6.

Million USD

LifetimeYears

0

20

40

10

30

50

0 5–10

10 15 20 25 30

Saving in operating costs(Net Present Value)

IMO Tier llISO ambient conditionsN = NCR = 90% SMCR280 days/yearFuel price: 500 USD/tRate of interest and discount: 6% p.a.Rate of inflation: 3% p.a.

N2 8.8 m×610K98ME7.1N1 8.8 m×510K98ME-C7.1

N3 9.5 m×6 10S90ME-C9.2

Propulsion of 8,000 teu Container Vessel – 25.0 knotsRelative saving in main engine operating costs (NPV)

8,000 teu

Fig. 9: Relative saving in main engine operating costs (NPV) for 25.0 knots

12 Propulsion of 8,000-10,000 teu Container Vessel

Page 13: Propulsion of 8 000-10-000 Teu Container Vessel

0

20,000

30,000

10,000

40,000

50,000

60,000

Relative powerreduction

%

Propulsion power demand at N’ = NCR

kW

0

1

2

3

4

5

6

7

8

9

10

11

12

9K98ME-C7.1N1’

8.6 m ×5

9K98ME7.1N2’

8.6 m ×6

9S90ME-C9.2N3’

9.2 m ×6Dprop:

Inclusive of sea margin = 15%

46,935 kW 46,935 kW45,540 kW

0% 0%

3.0%

Propulsion of 8,000 teu Container Vessel – 24.0 knotsExpected propulsion power demand at N’ = NCR = 90% SMCR

8,000 teu

Fig. 10: Expected propulsion power demand at NCR for 24.0 knots

Main Engine Operating Costs– 24.0 knots

The calculated main engine examples

are as follows:

1’. 9K98ME-C7.1 M1’ = 52,150 kW x 104.0 r/min2’. 9K98ME7.1 M2’ = 52,150 kW x 97.0 r/min.3’. 9S90ME-C9.2 M3’ = 50,600 kW x 84.0 r/min.

The K98 engine types have been cho-

sen as cases 1’ and 2’ as these have

been most often used in the past.

The main engine fuel consumption and

operating costs at N’ = NCR = 90%

SMCR have been calculated for the

above three main engine/propeller cas-

es operating on the relatively lower ship

speed of 24.0 knots, which is probably

going to be a more normal choice in the

future, maybe even lower. Furthermore,

the EEDI has been calculated on the

basis of the 75% SMCR-related figures

(without sea margin).

Fuel consumption and EEDI

Fig. 10 shows the influence of the

propeller diameter when going from

about 8.6 to 9.2 m. Thus, N3’ for the

9S90ME-C9.2 with a 9.2 m x 6 (number

of blades) propeller diameter has a pro-

pulsion power demand that is about

3.0% lower compared with the N1’ for

the 9K98ME-C7.1 with an about 8.8 m

x 5 propeller diameter.

13Propulsion of 8,000-10,000 teu Container Vessel

Page 14: Propulsion of 8 000-10-000 Teu Container Vessel

Fig. 11 shows the influence on the main

engine efficiency, indicated by the Spe-

cific Fuel Oil Consumption, SFOC, for

the three cases. N3’ = 90% M3’ with

the 9S90ME-C9.2 has a relatively low

SFOC of 163.8 g/kWh compared with

the 170.7 g/kWh for N1’ = 90% M1’

for the 9K98ME-C7.1, i.e. an SFOC re-

duction of about 4.0%, mainly caused

by the higher stroke/bore ratio of the

S90ME-C9.2 engine type.

Engine shaft power25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 % SMCR

161

162

163

164

165

166

167

168

169

170

171

172

173

174

SFOCg/kWh

175

176

177

178

179

180

181

8.6 m×5

Dprop

IMO Tier llISO ambient conditionsLCV = 42,700 kJ/kg

Standard high-loadoptimised engines

N2’

N3’

N1’

M1’ = SMCRN1’ = NCR

M3’

8.6 m×6M2’ 9K98ME7.1

M1’ 9K98ME-C7.1

9S90ME-C9.2 9.2 m×6

Savingsin SFOC

0%

0.6%

4.0%

Propulsion of 8,000 teu container vessel – 24.0 knotsExpected SFOC

8,000 teu

Fig. 11: Expected SFOC for 24.0 knots

14 Propulsion of 8,000-10,000 teu Container Vessel

Page 15: Propulsion of 8 000-10-000 Teu Container Vessel

The daily fuel consumption is found by

multiplying the propulsion power de-

mand at N’ (Fig. 10) with the SFOC (Fig.

11), see Fig. 12. The total reduction

of fuel consumption of the 9S90ME-

C9.2 is about 6.9% compared with the

9K98ME-C7.1.

The reference and the actual EEDI

figures have been calculated and are

shown in Fig. 13 (EEDIref = 174.22 x

dwt -0.201, 15 July 2011). As can be

seen for all three cases, the actual

EEDI figures are all lower than the ref-

erence figure. Particularly, case 3’ with

9S90ME-C9.2 has a low EEDI – about

71% of the reference figure, i.e. will

almost meet the EEDI demand from

2025.

t/24h

0

20

40

60

80

100

120

140

160

180

200

220

0

1

2

3

4

5

6

7

8

9

10

11

Relative saving of fuel consumption

Fuel consumptionof main engine

%

IMO Tier llISO ambient conditionsLCV = 42,700 kJ/kg

192.3t/24h

9K98ME-C7.1N1’

8.6 m ×5

191.2t/24h

9K98ME7.1N2’

8.6 m ×6

179.1t/24h

9S90ME-C9.2N3’

9.2 m ×6

0% 0.6%

6.9%

Dprop:

Propulsion of 8,000 teu Container Vessel – 24.0 knotsExpected fuel consumption at N’ = NCR = 90% SMCR

8,000 teu

Reference and actual EEDICO2 emissionsgram per dwt/n mile Actual/Reference EEDI %

Dprop:

9K98ME-C7.1N1’

8.6 m ×5

9K98ME7.1N2’

8.6 m ×6

9S90ME-C9.2N3’

9.2 m ×6

Propulsion of 8,000 teu Container Vessel – 24.0 knotsEnergy Efficiency Design Index (EEDI), Re 70% of maximum dwt75% SMCR: 24.2 kn without sea margin

8,000 teu

0

5

10

15

20

25

0

10

20

30

40

50

60

70

80

90

100

110

120

130

EEDI reference EEDI actual

18.62

14.1576%

18.62

14.0776%

18.62

13.2071%

Fig. 13: Reference and actual Energy Efficiency Design Index (EEDI) for 24.0 knots

Fig. 12: Expected fuel consumption at NCR for 24.0 knots

15Propulsion of 8,000-10,000 teu Container Vessel

Page 16: Propulsion of 8 000-10-000 Teu Container Vessel

Operating costs

The total main engine operating costs

per year, 280 days/year, and fuel price

of 500 USD/t, are shown in Fig. 14.

Lube oil and maintenance costs are

also shown at the top of each column.

As can be seen, the major operating

costs originate from the fuel costs and

are about 97%.

The relative savings in operating costs

in Net Present Value, NPV, see Fig. 15,

with the 9K98ME-C7.1 with the propel-

ler diameter of about 8.6 m x 5 used

as basis, indicates an NPV saving after

some years in service for the 9S90ME-

C9.2 engine. After 25 years in opera-

tion, the saving is about 33 million USD

for the 9S90ME-C9.2 with the SMCR

speed of 84.0 r/min and propeller di-

ameter of about 9.2 m x 6.

Summary

Annual operating costsMillion USD/Year

0

10

20

30

5

15

25

9K98ME-C7.1N1’

8.6 m ×5

9K98ME7.1N2’

8.6 m ×6

9S90ME-C9.2N3’

9.2 m ×6

IMO Tier llISO ambient conditionsN’ = NCR = 90% SMCR280 days/yearFuel price: 500 USD/t

0

4

8

12

2

6

10

1

5

9

3

7

11

Relative saving in operating costs

%

MaintenanceLub. oil

Fuel oil

Dprop:

6.8%

0% 0.5%

Propulsion of 8,000 teu Container Vessel – 24.0 knotsTotal annual main engine operating costs

Fig. 14: Total annual main engine operating costs for 24.0 knots

16 Propulsion of 8,000-10,000 teu Container Vessel

Page 17: Propulsion of 8 000-10-000 Teu Container Vessel

Traditionally, K-type engines, with rela-

tively high engine and thereby propel-

ler speeds, have been applied as prime

movers in the container vessels size

bracket of 8,000-10,000 teu capacity.

Following the efficiency optimisation

trends in the market, also with lower

ship speeds for container ships, the

possibility of using even larger propel-

lers has been thoroughly evaluated with

a view to using engines with even lower

speeds for propulsion.

Container ships are indeed compat-

ible with propellers with larger propel-

ler diameters than the current designs,

and thus high efficiencies following an

adaptation of the aft hull design to ac-

commodate the larger propeller. Even

in cases where an increased size of the

propeller is limited, the use of propellers

based on the New Propeller Technol-

ogy will be an advantage.

The new higher powered long stroke

S90ME-C9.2 engine type meets this

trend in the market. This paper indi-

cates, depending on the propeller diam-

eter used, an overall efficiency increase

of about 7% when using S90ME-C9.2,

compared with existing main engines

applied so far.

The Energy Efficiency Design Index

(EEDI) will also be reduced when us-

ing S90ME-C9.2. In order to meet the

stricter given reference figure in the fu-

ture, the design of the ship itself and

the design ship speed applied (reduced

speed) has to be further evaluated by

the shipyards to further reduce the

EEDI. Among others, the installation of

WHR may reduce the EEDI value.

Million USD

LifetimeYears

0

5

10

15

20

25

30

35

40

45

0 5 30–5

10 15 20 25

Saving in operating costs(Net Present Value)

IMO Tier llISO ambient conditionsN’ = NCR = 90% SMCR280 days/yearFuel price: 500 USD/tRate of interest and discount: 6% p.a.Rate of inflation: 3% p.a.

N3’ 9.2 m ×69S90ME-C9.2

N2’ 8.6 m ×69K98ME7.1N1’ 8.6 m ×59K98ME-C7.1

Propulsion of 8,000 teu Container Vessel – 24.0 knotsRelative saving in main engine operating costs (NPV)

Fig. 15: Relative saving in main engine operating costs (NPV) for 24.0 knots

17Propulsion of 8,000-10,000 teu Container Vessel

Page 18: Propulsion of 8 000-10-000 Teu Container Vessel

18 Propulsion of 8,000-10,000 teu Container Vessel

Page 19: Propulsion of 8 000-10-000 Teu Container Vessel
Page 20: Propulsion of 8 000-10-000 Teu Container Vessel

MAN Diesel & TurboTeglholmsgade 412450 Copenhagen SV, DenmarkPhone +45 33 85 11 00Fax +45 33 85 10 [email protected]

MAN Diesel & Turbo – a member of the MAN Group

All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions. Copyright © MAN Diesel & Turbo. 5510-0109-01ppr Aug 2012 Printed in Denmark


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