Pro-Seal Artificial Lift SolutionsPresentacin De: Dan CaseyPropietario: Pro-SealSoluciones Artificiales de Levantamiento

Asuntos Cubiertos

Instrucciones de Ensamble Barras de Espumante (Surfactants)Programacin del ControladorLocalizacin de Problemas

Piezas Incluidas ManifoldCamara de Goteo P-Linea Regulador Soporte del Controlador

ControladorManija Carrusel Tapa Lineas de Instrumentacion

Piezas Incluidas Manifold

Piezas Incluidas Camara de Goteo

Piezas Incluidas P-Linea

Piezas Incluidas Regulador

Manija

Piezas Incluidas

Piezas Incluidas Soporte del Controlador

Piezas Incluidas Controlador

Lineas de Instrumentacion

Piezas Incluidas

Piezas Incluidas Carrusel

Carrusel y SincronizadorPiezas Incluidas

Piezas Incluidas Tapa

Asamblea Pasos de la Instalacin Instalar ManifoldInstalar Camara de GoteoInstalar P-LineaInstalar Regulador Instalar Soporte del ControladorInstalar ControladorInstalar ManijaInstalar CarruselInstalar Tapa

Ensamble

Preguntas para Instrucciones de Ensamble?

Siguiente es Barras de Espumante (Surfactants)

Jabn / SurfactantsLos espumantes son quimicos que reducen la tension superficial del agua. Una reduccion en la tension superficial permite que el agua se rompa en pequeas gotas. Es mas facil que las gotas pequeas floten hacia arriba en el flujo del gas.

Espumantes -Usted utiliza la vlvula motora en el comparacin de no usoTerminacin del Pozo Uno barra en comparacin de mltiples barrasDuracin de Ciclo Optima Rutina de la Soltar el Barra Espumante

Espumantes -Cuando se utiliza una vlvula motora? Rendimiento Excesivamente AltoRendimiento Bajo (o tubera del dimetro grande)Terminacion Horizontal del Pozo Utiliza la Vlvula Motora

Surfactants - Terminacion Vertical del Pozo Terminacion Horizontal del PozoTerminacion en J del Pozo

Terminacion del Pozo

Surfactants -Terminacion Vertical del PozoUso de una Barra de Espumante Terminacion Horizontal del Pozo - Uso de mltiples Barras de Espumante

Uno Palillo en comparacin de palillos mltiples

Surfactants - Terminacion Vertical del PozoTerminacion Desviado del Pozo

Cuntos? Una Barra cada CicloVlvula Motora Opcional Mltiples Barras cada CicloVlvula Motora Instalada

Espumantes Tiempo de CicloSoltar la barra espumante antes que el gasto de gas caiga por abajo del 50%

Espumantes Tiempo de CicloUn pozo puede fluir por mas tiempo entre ciclos de barras cuando se usa una valvula motora. Shut In Time

Preguntas para Barras de Espumante?

Siguiente es Programacin del Controlador

Hay 24 Horas en un Da Programacin del Controlador

Load 1 = 08:00:00Tiempo de CicloTiempo de CicloTiempo de CicloNuevo ciclo comienza cada 8 horas Programacin del ControladorTiempo de Ciclo

Programacin del ControladorLoad 1 = 12:00:00Tiempo de CicloTiempo de CicloDos Ciclos Cada DiaTiempo de ciclo = 12 HorasLoad 1 = horas:minutos:segundosTiempo de Ciclo

Programacin del ControladorLoad 1 = 10:00:00Tiempo de ciclo = 10 HorasTiempo de CicloTiempo de CicloTiempo de CicloTiempo de Ciclo

Programacin del Controlador10 segundos son necesarios para soltar uno Barra EspumanteTiempo de ciclo = 8 HorasSoltar los Barras de Espumante

Programacin del ControladorSoltar los Barras de EspumanteTiempo de Fluir

Programacin del ControladorSoltar el Barra de EspumanteTiempo Cerrado (Load 2)Durante el Resto de CicloPozo Cerrado Tiempo

Programacin del ControladorSoltar el BarraTeimpo Cerrado (Load 2)Durante el Resto de CicloSoltar el Barra = 10 Segundos cada barraTiempo Cerrado = 2 HorasTiempo Abierto = 6 HorasTiempo de Ciclo = 8 HorasPozo Cerrado Tiempo

Programacin del ControladorSoltar el BarraDurante el Resto Cuando Pozo CerradoDurante el Resto de CicloTiempo Demora (Load 3)Tiempo Demora = 30 Minutos Soltar Retras

Programacin del Controlador= 2#barrasPara SoltarBarras Mltiples

Programacin del ControladorBarras Mltiples Cerrado tiempo Larga (shut in)Tiempo de Ciclo LargaTerminacion Horizontal del Pozo

Preguntas para Programacin del Controlador?

Siguiente es Localizacin de Problemas

Localizacin de ProblemasProblemas en el ControladorProblemas en el Suministro de GasProblemas en la Vvula de Bola

Localizacin de ProblemasProblemas en el ControladorAgua en la Caja del Controlador (puerta abierta durante lluvia)Teclado Numrico Sin la Funcin (lluvia o malfuncionamiento)La Tarjeta Electrnica esta en Sin Function

Localizacin de ProblemasProblemas en el ControladorAgua en la Caja del Controlador (puerta abierto durante lluvia)Desconecte las bateras y la tablilla electrnica Espere a que las partes se sequen Conecte todas las partes y substityalas cuando sea necesario

Localizacin de ProblemasProblemas en el ControladorTeclado Numrico Sin la Funcin (lluvia o malfuncionamiento)Reanude el ControladorCambie el teclado numrico

Localizacin de ProblemasProblemas en el ControladorLa Tarjeta Electrnica esta Sin Function Reanude el ControladorCambie la Tarjeta Electrnica

Localizacin de ProblemasProblemas en el Suministro de GasRegulador mojado Vlvula de control mojada Cilindro del aire mojado Eventual Fracaso!

Localizacin de ProblemasProblemas en la Vvula de Bola Dura (excesivamente )Cambie los Sellos Escapes de Gas (excesivamente )Cambie la Bola y los SellosCasos Extremos Cambie la Vvula de Bola (ajuste la conexin)

Localizacin de ProblemasCasos ExtremosEl ajuste de la conexin despus de la vvula de bola fue cambiado. Correcto

Localizacin de ProblemasCasos ExtremosEl ajuste de la conexin despus de la vvula de bola fue cambiado. Incorrecto

Localizacin de ProblemasCasos ExtremosEl ajuste de la conexin despus de la vvula de bola fue cambiado. Correcto

Preguntas?

Muchas GraciasPro Seal

*Greetings and Salutations*Soap Launcher>Main TopicsThese are the topics that we will cover

Translation:Assembly InstructionsUsing SoapsticksProgramming the ControllerProblems and Maintenance*Soap Launcher>Assembly>Parts Description

This is a list of the components that are found in each shipping crate.ManifoldSelf Draining Drip PotP Line (pressure by-pass line)RegulatorBrackett, ControllerControllerHandleTurret (magazine)LidJ-Curve/Line*Soap Launcher>Assembly>Parts Description

Gauge Manifold

* Soap Launcher>Assembly>Drip Pot

This is a self draining Drip Pot

*Soap Launcher>Assembly>Parts Description

Equalizing line

The small size prevents moisture from entering into the Drip Pot*Soap Launcher>Assembly>Parts Description

The Regulator output pressure should be set to 35 PSI.The pressure can be as high as 55 PSI without damage.

*Soap Launcher>Assembly>Parts Description

Handle*Soap Launcher>Assembly>Parts Description

Brackett, Controller*Soap Launcher>Assembly>Parts Description

Controller Mounting

*Soap Launcher>Assembly>Parts Description

J-Bends, Control Lines for the Air Cylinder*Soap Launcher>Assembly>Parts Description

Turret (magazine)*Soap Launcher>Assembly>Parts Description

Turret and Pawl Shaft engagement

Notice in the picture that the Turret must fit down over the Pawl Shaft

*Soap Launcher>Assembly>Parts Description

Lid

The O-Ring and Threads must be grease periodically.

*Soap Launcher>Assembly>Parts Description

The order of installation.

( Video up next !)

*Soap Launcher>Assembly>Parts Description>Assembly Video

Assembley video

Are there any Questions on the Assembly?

Next, well discuss Surfactants.*Questions on Assembly instructions?

Next up is Soap/Surfactants*Soap Launchers>Surfactants>PurposeNext, we will discuss the use of Surfactants.

Translation:The purpose of a Soapstick is to reduce the surface tension of water.

Reduction of the surface tension allows the water to break-up into small droplets, like fog.

Smaller droplets can be floated to the surface on the column of flowing gas. *Soap Launchers>Surfactants>Topics

There are four factors to consider when using soap sticks.

(Translation)1.Using a motor valve,(do we need it?)2.The completion profile, 3.When to use more than one stick, 4.The optimum cycle time routine

Well cover these topics now;*Soap Launchers>Surfactants>Motor Valve use

There are three occasions to use a Motor Valve:1st Excessively high flow rate (the stick wont fall against the flow)2ndPoor well conditions (or large tubing) flowing below the critical velocity3rdHorizontal completions (the well is shut-in to push the soap-sticks lower into the tubing)If the well does not fall into these three categories, it is not necessary to employ a motor valve.

.*Soap Launchers>Surfactants>Well Bore Completion Profile

There are three types of well bore completions.We need to modify the application of soap for each of these types of completion.

*SoapLauncher>Surfactants>Well Bore Completions

(Translation)

One stick compared to multiple sticks:

In a Vertical completion use a single stick more often.In a Deviated completion use multiple sticks more often.*Soap Launchers>Surfactants>One or More Sticks

A Vertical Well Bore Completion should receive only one stick at a time.We can determine the frequency from the flow rate.

A Deviated Well Bore Completion should receive multiple Sticks each Cycle.The Cycle Time is typically longer and requires more soap sticks.

Next we will discuss the Cycle Time in more detail;

*Soap Launcher>Surfactants>Cycle Time

The Operator should monitor the flow rate of the well to determine the optimum cycle time between stick drops.This graph doesnt show a shut-in period. It must be a vertical completion.A deviated completion requires an extended shut-in period to optimize production.

Text says drop soap stick before the flow rate has fallen below 50%*Soap Launcher>Surfactants>Cycle Time

The Operator should monitor the flow rate of the well to determine the optimum cycle time between stick drops.This graph shows a shut-in period. It may be deviated, or require a motor valve for other reasons. (Deviated, high flow rate, poor well/large tubing)

A deviated completion requires an extended shut-in period to optimize production.

Text says A well can flow longer between soap insertion when a motor valve is in use*Questions on Soap sticks?

Next up is Programming the controller*Soap Launcher>Programming>Cycle Time

How many times in a day do you want to drop a soap stick?*Soap Launcher>Controller Programming>Cycle Time

In this example, a new cycle begins every eight hours.

*Soap Launcher>Controller Programming>Cycle Time

In this example, a new cycle begins every twelve hours.

*Soap Launcher>Controller Programming> Cycle Time

The cycle time is not related to a 24 hour day.

*Soap Launcher>Controller Programming> Stick Release

The Controller will drop a stick at the Beginning of each cycle.

(Translation); The Launcher requires 10 seconds to drop a soap stick.*Soap Launcher>Controller Programming> Flow Time

The stick falls at the beginning of the cycle. After the stick falls, the well will flow for almost 8 hours.When that cycle is completed, a new 8 hour cycle begins.

In this Example, the well is not shut-in at all.*Soap Launcher>Controller Programming> Off-Time

The Off Time occurs at the beginning of the cycle time.

This is the most common program.*Soap Launcher>Controller Programming> Off-Time

(Same slide almost) The Off-Time occurs at the beginning of the Cycle-Time.

Go to Load 2 to set the Off-Time.

In this Example, only one stick is being dropped.The Cycle-Time is set for 8 hours.The Off- Time is set for 2 hours.The rest of the time is for Flowing. It is about 6 hours,*Soap Launcher>Controller Programming> Release Delay

In the previous Examples, the stick is dropped as the Motor Valve begins closing.

The red area is the Off-Time, when the Motor Valve is closed.

? Is it desirable to wait for a period of time before dropping the Soap Stick? a. Occasionally, the soap stick will not drop if the Motor Valve does not close quickly.b. Some wells make so much water, that water will get into the Launcher when the Ball Valve opens.

Delay-Time shifts the stick release during the Off-Time.Delay-Time does not change the length of the Off-Time.Program the Delay-Time at Load 3.

*Soap Launcher>Controller Programming> Multiple Sticks

In this Example, the Controller is programmed to release two soap sticks.

The Launcher can be programmed to drop 4 soap sticks at each cycle.

*Soap Launcher>Controller Programming> Horizontal Completions

In a horizontal completion, we prefer to drop the sticks near the beginning of the Off-Time.

Notice that the Cycle Time is quite long.Notice that the Off-Time is quite long compared to the Flow-Time. *Questions on Programming the Controller?

Next up is Troubleshooting*Soap Launcher>Trouble Shooting/Maintenance>Topics

Troubleshooting include problems with the;Controller Supply GasBall Valve Problems*Video Text

Problems with Soap Sticks released from high pressure .

1.) Low Pressure

2.) High PressureGas bubbles migrate to inside the soap stick

3.) Low PressureHigh Pressure bubbles inside the soap stick expand and cause the disintegration of the soap stick.

Next, well discuss problems with the Controller.*Soap Launcher>Trouble Shooting/Maintenance>Controller

TroubleshootingController problems there are three areas of concern;

-water in the controller (from an open door)-Numerical keypad doesnt work, -electronic card dies*Soap Launcher>Trouble Shooting/Maintenance>Controller

Troubleshooting

Water in the controller, Rain water from an open door-Disconnect the batteries and electronics-Wait for the parts to dry-Re-connect the pieces or replace as necessary

*Soap Launcher>Trouble Shooting/Maintenance>Controller

Troubleshooting

Keypad doesnt work-Un-plug the battery for 2 minutes to reboot the computer-Restart Controller-Change keypad

*Soap Launcher>Trouble Shooting/Maintenance>Controller

TroubleshootingElectronic card is dead-Un-plug the battery for two minutes to re-boot the Processor-change the electronic card

Next, well discuss the Supply Gas system.

*Soap Launcher>Trouble Shooting/Maintenance>Supply Gas

TroubleshootingThe Supply Gas System includes the Regulator, the Control Valves and the Air Cylinder.

the Problems with the Supply Gas are Water:-Regulator Wet \-Control Valve Wet > Delayed Failure-Air cylinder Wet /

If the ball valve remains open, water will migrate into the regulator.

Run the other video created in January showing gas migration. With narration. *Soap Launcher>Trouble Shooting/Maintenance>Supply Gas

Next, well discuss the Ball Valve.

*Soap Launcher>Trouble Shooting/Maintenance>Ball Valve

TroubleshootingThere are two Problems with the ball valve:-stiffness (excessive)-Leaking (excessive) (a little is OK)

Solutions:Stiffness - Replace the seals(demo replacement seals)Leakage Replace ball and seals (demo this technique with valve and pick)

Extreme Cases: - Replace entire Ball Valve - (Linkage adjustment required)

Next, well look at how to adjust the linkage. *Soap Launcher>Trouble Shooting/Maintenance>Ball Valve>Linkage

Troubleshooting

Extreme Cases - Replace entire Ball Valve - (Linkage adjustment required)

This picture shows the Turret Vane directly one the Ball Valve opening.*Soap Launcher>Trouble Shooting/Maintenance>Ball Valve>Linkage

TroubleshootingExtreme Cases - Replace entire Ball Valve

In this picture, the stem of the new Ball Valve was not screwed to the same location as the old Ball Valve.The linkage may not have enough adjustment to correct the Turret Vane.

It is easier to re-build the ball valve than it is to re-place the ball valve.

*Soap Launcher>Trouble Shooting/Maintenance>Ball Valve>Linkage

Troubleshooting

This is the correct position for the Turret vane.*Questions?*Many thanks, from pro-seal