2
Neuheiten 2013
Our philosophy:
’WE PRODUCE BEST QUALITY TOOLS AND GUARANTEE SHORT DELIVERY TIMES!‘ To meet the expectations of our customers regarding perfection
and reliability, we continuously work on improving our products’
and service qualities.
The yardstick of our performance is our customers’ satisfaction.
By founding the tool grinding shop K. – H. Müller GbR
on April 1st, 1981, Karl-Heinz and Siglinde Müller laid
the foundation for an internationally acting company.
Back then, tools for woodworking were grinded in
their private garage by them and three employees.
Already in 1983, they moved production into the first
production plant on the current site.
Only two years later, grinding was extended to tools
for metal processing. In the following years, ano-
ther production plant was built. In 1991, the first
CNC grinding machine was bought. In 2000, K. – H.
Müller Präzisionswerkzeuge GmbH was founded to be
operative successor of K. – H. Müller GbR after having
received DIN ISO 9000 certification and expanding
the production site once more.
In 2006, K. – H. Müller GmbH machined 300,000
cutting tools for the first time in its history after
having significantly expanded sales. At this time, the
company already owned 14 CNC machines and 20
manually operated machines.
In 2007, K. – H. Müller Präzisionswerkzeuge GmbH
was sold to the investment company Frowein & Co.
Beteiligungs AG.
In 2011, K. – H. Müller Präzisionswerkzeuge GmbH
extended its product range to PVD coating. Employing
60 employees and 2,600 m² of production site alrea-
dy, K. – H. Müller Präzisionswerkzeuge GmbH invested
two million euros in a new manufacturing cell for
high performance new tools.
By opening a second production site in 72468 Meß-
stetten, Germany in April, 2013 and employing 90
people now, Müller extended its sales region to the
south of Germany as well as neighboring countries.
HISTORY
2
IntegralMax ............................... page 3
AluMax ............................................. page 4
InoxMax .......................................... page 5
After having revolutionized drilling in 2012, Müller has now revolutionized milling.The newly developed high-
performance tools stand out due to their double tooth feed rates.
Therefore the field of use ranges from single item processing to highly efficient line production. Especially our
IntegralMax product series, tools with integral helix angle and asymmetric cutting edge, provide extraordinary
low-vibration milling and unprecedented surface finishing.
THE RIGHT TOOL FOR EVERY PURPOSE!
‹‹
OUR HIGH PERFORMANCE
END MILLS‹‹
Core Competencies ........ page 6
YOUR ADVANTAGES
– tools are machine- and spindle protecting
– suitable for rough-machining and finishing
operations
– extremely high feed rates and therefore best cost-
performance ratio
– high contouring and profile accuracy
– high quality surface
YOUR BENEFITS
– Your production costs are reduced to a minimum
– You avoid expensive machine maintenance and
reduce overhead costs
– You are able to achieve outstanding results with
little expense and effort and hence increase your
competitiveness
2
FEATURES:
– special geometry with asymmetrical cutting edge
– low-vibration milling
– suitable for minimum-quantity lubrication
– minimum side way tipping
– neck down for perfect use of cutting depth
– 45° protection chamfer
– available from stock
ADVANTAGES:
– machine- and spindle protecting
– suitable for rough-machining and fi nishing operations
– best cost-performance ratio
– high contouring and profi le accuracy
– high quality surface
BENEFITS:
You avoid expensive machine maintenance and reduce overhead costs
You are able to achieve outstanding results with little expense and effort
and hence increase your competitiveness
IntegralMax
material
Vc =
m / min
AI
350
AlSi >9%
300
steel< 800 N/mm2
150
steel<1600
N/mm2
140
stainless steel
<800
N/mm2
85
stainless steel
>800
N/mm2
75
cast iron
lamellar
150
cast iron
spheroidal
140
heat-
resistant
steel
40
Titanium
70
Non Ferrus
Copper
Alloys
260
The data feed per tooth are standard gauge, so you have to adjust cutting data in consideration of your actually manufacturing situation, especially tool- and work piece fi xture, coolant situation, stability of
manufacturing machines,…. Our prices are quoted: EXW ex works, exclusive of VAT
solid
carbideTyp N
cutting
edge
Z = 4HPC HSC
helix angle
34°/35°/
36°
coating
MC0300
shank
6535HB
Typ
DIN6527L
center-
cutting
catalog-no.
3000-040
3000-050
3000-060
3000-080
3000-100
3000-120
3000-140
3000-160
3000-180
3000-200
fz slotting
0,015
0,015
0,015
0,02
0,03
0,04
0,04
0,05
0,05
0,06
Z
4
4
4
4
4
4
4
4
4
4
L3
16
20
21
27
32
38
38
44
44
54
L2
11
13
13
19
22
26
26
32
32
38
L1
57
57
57
63
72
83
83
92
92
104
D3
3,8
4,8
5,8
7,5
9,5
11,5
13,5
15,5
17,5
19,5
D2 (h6)
6
6
6
8
10
12
14
16
18
20
D1 (h10)
4
5
6
8
10
12
14
16
18
20
EF
0,06
0,07
0,09
0,12
0,15
0,18
0,21
0,24
0,27
0,30
price p. unit
18,41 €
18,41 €
18,41 €
25,71 €
32,85 €
41,50 €
53,18 €
66,03 €
80,10 €
98,60 €
fz side milling
0,03
0,03
0,03
0,04
0,06
0,08
0,08
0,10
0,10
0,12
Solid carbide milling tool with integral helix angle and asymmetrical cutting edge
‹‹
ap1,5xD
ae 0,5xD
3
Surcharge: + 6 %
FEATURES:
– special fl ute design
– polished fl utes
– suitable for minimum-quantity lubrication
– sturdy tool
– neck down for perfect use of cutting depth
– 45° protection chamfer
– available from stock
ADVANTAGES:
– suitable for rough-machining and fi nishing operations
– high quality surface fi nishing at components
– consistent quality during the entire lifetime
– new MC1200 coating
– high material removal rate
BENEFITS:
With these tools, a high economic effi ciency will be secured
AluMax
material
Vc =
m / min
Al long-
chipping
500
Al short-
chipping
450
cast Al
Si < 10%
320
cast Al
Si > 10%
220
plastics
500
Non Ferrus Copper Alloys
220
Typ W HPC HSChelix angle
45°
coating
MC1200
shank
6535HB
Typ
DIN6527L
ap1,5xD
ae 0,5xD
catalog-no.
5000-030
5000-040
5000-050
5000-060
5000-080
5000-100
5000-120
5000-160
5000-200
fz slotting
0,03
0,03
0,05
0,05
0,06
0,07
0,09
0,12
0,14
Z
3
3
3
3
3
3
3
3
3
L3
13
15
20
20
26
31
37
43
53
L2
9
12
14
14
20
23
27
33
39
L1
57
57
57
57
63
72
83
92
104
D3
2,7
3,7
4,7
5,7
7,4
9,2
11
15
19
D2 (h6)
6
6
6
6
8
10
12
16
20
D1 (h10)
3
4
5
6
8
10
12
16
20
EF
0,07
0,10
0,12
0,15
0,20
0,25
0,30
0,40
0,50
price p. unit
28,22 €
28,22 €
28,22 €
28,22 €
41,08 €
52,65 €
69,17 €
126,19 €
203,08 €
fz side milling
0,04
0,04
0,07
0,07
0,08
0,09
0,12
0,16
0,18
Solid carbide milling tool suitable for rough-machining and fi nishing operations
‹‹
solid
carbide
cutting
edge
Z = 3
center-
cutting
The data feed per tooth are standard gauge, so you have to adjust cutting data in consideration of your actually manufacturing situation, especially tool- and work piece fi xture, coolant situation, stability of
manufacturing machines,…. Our prices are quoted: EXW ex works, exclusive of VAT4
Surcharge: + 6 &
FEATURES:
– low-vibration milling
– suitable for minimum-quantity lubrication
– neck down for perfect use of cutting depth
– 45° protection chamfer
– available from stock
ADVANTAGES:
– especially for processing stainless steels
– center cutting, therefore suitable for plunge milling
– special geometry with two different helix angles
– high material removal rate
– special web width
BENEFITS:
High material removal rates can be achieved, durable due to
MC0700 coating
InoxMax
material
Vc =
m / min
steel<1600
N/mm2
140
stainless steel
<800
N/mm2
85
stainless steel
>800
N/mm2
75
heat-
resistant
steel
40
Titanium
70
Non Ferrus
Copper
Alloys
260
solid
carbideTyp N HPC HSC
helix angle
35°/38°
catalog-no.
7000-030
7000-040
7000-050
7000-060
7000-080
7000-100
7000-120
7000-160
7000-200
fz slotting
0,015
0,015
0,02
0,03
0,04
0,04
0,05
0,06
0,08
Z
4
4
4
4
4
4
4
4
4
L3
13
15
20
20
26
31
37
43
53
L2
8
11
13
13
19
22
26
32
38
L1
57
57
57
57
63
72
83
92
104
D3
2,8
3,8
4,8
5,6
7,6
9,6
11,6
15,6
19,6
D2 (h6)
6
6
6
6
8
10
12
16
20
D1 (h10)
3
4
5
6
8
10
12
16
20
EF
0,07
0,10
0,12
0,15
0,20
0,25
0,30
0,40
0,50
price p. unit
20,70 €
20,70 €
20,70 €
20,70 €
28,22 €
37,29 €
55,29 €
90,71 €
132,30 €
fz side milling
0,03
0,03
0,04
0,06
0,08
0,08
0,10
0,12
0,15
Solid carbide milling tool
‹‹
ap1,5xD
ae 0,5xD
cutting
edge
Z = 4
coating
MC0700
shank
6535HB
Typ
DIN6527L
center-
cutting
The data feed per tooth are standard gauge, so you have to adjust cutting data in consideration of your actually manufacturing situation, especially tool- and work piece fi xture, coolant situation, stability of
manufacturing machines,…. Our prices are quoted: EXW ex works, exclusive of VAT5
Surcharge: + 6 %
SPECIAL TOOLS
Müller is specialized in producing solid carbide and
high speed steel precision and chipping tools for all
fi elds of application in metal processing. Premium
blanks are processed almost exclusively on compute-
rized numerical control (CNC) machines. In accordance
with your wishes, we elaborate a shop drawing fi rst.
We are on hand with help and advice for you regarding
internal cooling or coating.
‹‹
REGRINDING AND RECOATING
Due to professional regrinding and recoating, we are
able to refurbish even the most resistant tools. In this
process, we follow DIN and manufacturers’ guidelines
to refurbish the tools’ grinding faithfully. Regrinding
of tools is almost exclusively done by CNC machines.
In combination with our coatings, these tools will be in
mint condition regarding performance again. Standard
and high performance coatings are available for you.
Our philosophy:
’WE PRODUCE BEST QUALITY TOOLS AND GUARANTEE SHORT DELIVERY TIMES!‘
Since 1981 our company has been known for precision and reliability. We are specialized in producing,
regrinding, reworking and coating special and standard tools. Since we also coat the tools at our premises,
we guarantee best quality and short delivery times.
To meet your expectation in terms of perfection and reliability, we constantly work on the quality of our
products and service with our 90 employees at our production sites in 55758 Sien and 72469 Meßstetten.
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Subject to alterations. © by K.-H. Müller Präzisionswerkzeuge GmbH, 2013. Graphic & Artwork: Bureau Reinweiss
K.-H. Müller Präzisionswerkzeuge GmbH
Fürst-Dominik-Straße 44
55758 Sien (bei Idar-Oberstein)
Telefon +49 (0) 6788 9798-0
Fax +49 (0) 6788 9798-99
www.mueller-sien.de