ABOUT EMERSONFinancial Stability58 straight years of dividend growth
Recognized as one of the top 50 global firms by delivering solid products and financial results
Technical SolutionsPlantWeb™ ArchitectureOvation™ Expert Control SystemOvation OptimizationOvation SimulationOvation SCADASmart WirelessBristol ControlWave® RTUAMS Suite
Managerial ExcellenceFive decades of I&C leadership in the power industryDedicated projects groupProject management experience with large-scale, enterprise- wide applications
Emerson (NYSE: EMR) is a global company that brings together technology and engineering to provide innovative solutions for our customers in a wide range of industrial, commercial, and consumer markets. Our priority is to design, produce and deliver products, systems, and solutions that make people’s lives better. Emerson has been in business for 125 years and has grown to become one of the world’s leading manufacturing companies with operations around the globe.
Our record of performance and providing shareholder value is unmatched in the process control industry. Emerson has had 58 years of continued dividend growth. Our 2014 annual report stands as testimony to our continued success and financial stability.
Emerson Process Management, one of Emerson’s seven brands, is a leading global supplier of products, services, and solutions that measure, analyze, control, automate, and improve process-related operations. From our offices, factories, and service centers around the world, our team offers unmatched capabilities to improve process and asset performance for customers in the chemical, oil and gas, pulp and paper, pharmaceutical, food and beverage, power, water and wastewater, and other process-related industries. Emerson Process Management is set apart by our process industry solutions that optimize plant productivity through intelligent field devices, performance software, consulting and engineering expertise.
Emerson’s Power & Water Solutions business unit is the company’s industry center for control solutions specifically for the power generation industry. As part of the Emerson family, we leverage innovative automation, process management, and enterprise integration solutions from some of the most respected names in the I&C business. The Emerson Process Management family forms a solid industrial presence with such companies and products as Rosemount® transmitters and analyzers, Fisher® valves, Micro Motion® flow meters, Brooks instruments, Ovation™ distributed control system technology, and DeltaV™ automation systems.
Since 1968, our headquarters has been located in Pittsburgh, Pennsylvania. Our three adjacent facilities, totaling 346,000 square feet, accommodate the product development and marketing, primary engineering, manufacturing, and customer training departments for our instrumentation and control systems. We employ approximately 1900 full-time employees worldwide. To better serve our customers, five full-service regional centers are strategically located around the United States in California, Texas, Illinois, North Carolina, and New Jersey, as well as throughout Europe, Asia, and the Middle East. Each regional center supports our full compliment of control system products. Regional center capabilities include project engineering, project management, sales support, staging, testing, training, installation support, startup support, and field service.
The Gas Turbine Control ExpertsToday, as older gas turbines operate beyond their original life expectancy, better control is a necessity. As an industry leader in turbine control solutions, we’ve supplied more than 1000 steam and gas turbine control systems around the world, helping our customers optimize operation and maximize the life of their turbines.
Emerson’s gas turbine solutions use state-of-the-art Ovation technology to give today’s utilities the most flexible, powerful control system available. We have a long history of retrofitting various turbine types from leading manufacturers such as Westinghouse, General Electric, Siemens, Alstom(ABB), Pratt & Whitney, Rolls-Royce and others.
Our Solution - Your BenefitsAlong with reliable, efficient turbine control, Emerson offers a total gas turbine solution that comes with added benefits:
• Increased reliability using redundant Ovation controllers field proven in thousands of power applications
• Better plant operation with improved operator information
• Enhanced turbine control offers better control and protection and advanced control functions
• More accurate turbine control provides better control and protection
• Superior alarm management and comprehensive historian features enable better operating decisions
• Easier maintenance using powerful and easy to use Ovation troubleshooting features
Efficient and Effective ControlEmerson’s vast experience in the power generation industry has given us many opportunities to work with gas turbine control systems from various manufacturers.
Our control philosophy for each solution centers on efficient operation, reliability, and safety. Regardless of the turbine control supplier, our retrofit solution offers secure turbine operation through controlled generator load at a safe designated rate.5
resolution window to the process for control graphics, diagnostics, trending, alarms, and plant status displays. Engineering functions are performed through powerful tools to configure and maintain the Ovation control system.
The Ovation Controller executes simple or complex modulating and sequential gas turbine control strategies, as well as performs data acquisition functions. Redundant power supplies (120VAC or 125 VDC input) are used for both control processor and I/O power. Field redundancy is provided through multiple sensors and controls interfaced to separate I/O circuits within the controller.
Turbine Control OptionsSeveral options are available to further enhance your Emerson Gas Turbine Control solution:
• Alarm printer for color hard copies of system alarms
• Historical storage and report capabilities can be incorporated by adding software to the Engineer or Operator workstation
• Sequence of events (SOE) can be added as an integral feature of an Ovation Digital I/O module. SOE points are time tagged to the 1/8 millisecond
• Demolition and installation is available for removal of your existing turbine control system and installation of Ovation
• Remote control capabilities are available through either direct wiring or data communications through a communication server
• Performance calculations can be provided for individual turbine efficiency and total plant efficiency
• Load management provides information to the operators for operation of individual turbines in response to load changes. The least efficient turbine is removed first, with remaining turbines being the most productive
• Interfaces to multiple third party devices servicing the gas turbine are available. Interfaces for PLCs, RTUs, analyzers, vibration monitoring systems, recorders, DEC, IBS etc. are via RS-232, 485 data links, or TCP/IP communications.
For Longer, More Efficient Operation
Built on a Solid FoundationRevolutionary Ovation technology is the basis for Emerson’s gas turbine control solution. Compatible Ovation building blocks allow for flexible combination of various components and subsystems to match specific plant configurations. Ovation’s built in redundancy and self-diagnostics increases reliability, reducing expensive system downtime.
A broad range of subsystems, each designed for specific applications, are used to create our gas turbine controls. All subsystems are linked together by the powerful Ovation Network. An operator/engineer workstation provides a high-
Turbine Control OptionsSeveral options are available to further enhance your Emerson Gas Turbine Control solution:
• Alarm printer for color hard copies of system alarms
• Historical storage and report capabilities can be incorporated by adding software to the Engineer or Operator workstation
• Sequence of events (SOE) can be added as an integral feature of an Ovation Digital I/O module. SOE points are time tagged to the 1/8 millisecond
• Demolition and installation is available for removal of your existing turbine control system and installation of Ovation
• Remote control capabilities are available through either direct wiring or data communications through a communication server
• Performance calculations can be provided for individual turbine efficiency and total plant efficiency
• Load management provides information to the operators for operation of individual turbines in response to load changes. The least efficient turbine is removed first, with remaining turbines being the most productive
• Interfaces to multiple third party devices servicing the gas turbine are available. Interfaces for PLCs, RTUs, analyzers, vibration monitoring systems, recorders, DEC, IBS etc. are via RS-232, 485 data links, or TCP/IP communications.
Take Control to Get Results
NV EnergyNV Energy Clark Station consists of ten gas- and oil-fired units with a total generating capacity of 740 megawatts.
In 1991, NV Energy selected Emerson’s WDPF™ expert technology to replace the early GE Mark controls on Unit 4’s GE Frame 7 gas turbine and the G-50 controls on the Sunrise Westnghouse 501. In 1992 and 1993, NV Energy again chose WDPF technology to control and monitor the two combined cycle units at Clark, each consisting of two Westinghouse 501 combustion turbines and a Mitsubishi steam turbine. In 2003, NV Energy once again turned to Emerson – this time to migrate the Clark Unit 4, 5, 6, 10 and Sunrise 2 WDPF systems to Ovation™ expert controls. Emerson’s migration program provided NV Energy with an economical solution incorporating the latest in turbine controls.
Experience on All Major Gas Turbine OEMsOur diverse combustion turbine portfolio includes retrofits on:• GE Frame 3, 5, 6, 7 (including 7FA), 9 • GE LM1600, LM2500, LM6000• Siemens – Westinghouse (all models)• Siemens V84.2, V64.3• Mitsubishi - Westinghouse (all models)• Pratt &Whitney/ Worthington GG3, GG4, FT4• Alstom/ABB/BBC GT9, GT11 • Solar Saturn/Centaur• Rolls Royce Avon• Ruston TA1750/TB4000/TB5000• Hispano Suiza THM Series• Orenda• Others
Portland General ElectricPortland General Electric (PGE) operates the 500-MW Beaver Generating Station, a gas and oil-fired 6x1 combined cycle plant. The Beaver plant consists of six GE Frame 7B gas turbines in combination with six HRSG’s and one steam turbine generator.
After evaluating systems from four dif-ferent vendors, PGE selected Emerson’s Ovation Turbine Control system for the upgrade. Equipped with the latest in turbine control innovations, PGE keeps the Portland turbines operating effectively and efficiently.
Transition from Siemens TXP Emerson offers a low-risk, cost-effective program to transition Teleperm XP control systems to proven Ovation technology for enhanced turbine operations. Key to our transition strategy is an integrated Ovation PROFIBUS DP I/O module that interfaces directly to the PROFIBUS DP communication network used in the Teleperm XP system to connect with the ET200M I/O.
Our program includes complete replacement of the embedded Teleperm XP SIMADYN system with native Ovation turbine I/O modules, enabling quicker response times and tighter controls.
With the Emerson solution, your operators have complete control and monitoring capabilities from a single Ovation system, without starting over. Your transition choices include retaining your existing I/O, terminations, and field wiring – or migrating your entire legacy TXP system to Ovation for a complete technology upgrade.
Emerson SolutionsWe lead Emerson’s business endeavors in the power generation sector by delivering the largest array of I&C products and technology available from any supplier.
Digital Automation ArchitecturePlantWeb™ is an automation architecture that delivers asset management, process control, and management execution through intelligent field devices, industry standard platforms, and integrated modular software. It provides seamless connection to widely adopted digital ‘smart’ device communication protocols including HART, FOUNDATION fieldbus, Profibus DP, and DeviceNet.
Asset ManagementThe AMS Suite of applications is a core component of the proven PlantWeb digital plant architecture. AMS Suite powers PlantWeb by using predictive intelligence to improve availability and performance of production assets, including mechanical equipment, electrical systems, process equipment, instruments, and valves.The AMS Suite: Intelligent DeviceManager provides a powerful tool for predictive diagnostics, documentation, calibration management, and configuration of intelligent devices. With the AMS Device Manager, the Ovation expert control system offers seamless communication with intelligent field devices and bus technologies to deliver the power of predictive intelligence.
Expert Control Technology A key component of PlantWeb™, the Ovation expert control system delivers higher levels of plant availability, reliability, and environmental compliance. Optimized for the power generation industry, Ovation embodies Emerson’s unsurpassed expertise in the control and management of these complex operations.
From basic control and monitoring to district-wide management, Ovation offers seamless communication with intelligent field devices and integrated AMS Suite: Intelligent Device Manager software to deliver the power of predictive intelligence. Embedded advanced control applications, tailored to meet the challenges of the power generation industry, ensure full optimization of mission critical processes. Built using the latest commercially available hardware platforms, operating systems and network architectures, only the Ovation expert control system stays new in the face of rapidly advancing computing technology.
Process OptimizationEmerson’s suite of SmartProcess™ engineered optimization technologies use fuzzy logic, advanced analytics, and model predictive control for adaptive improvement. SmartProcess helps utilities achieve optimized equipment performance for economics, temperature control, efficiency, and overall continuous improvement.
SimulationScenario™ simulation provides operator training, procedure development, control logic testing, and an engineering test bedfor increased plant efficiency and enhanced operator performance.
Wireless SolutionsSecure and infinitely configurable, Emerson’s self-organizing network ensures an adaptive, flexible approach to wireless. Emerson’sSmart Wireless strategy ensures the greatest network integrity by allowing devices to communicate with each other with no single point of failure.
Management ApproachOur history of success is based on clear methodologies and low-risk project man-agement strategies. We approach everyproject with a framework that involves specific tasks during the planning, design, implementation, test, and commissioningphases.
A member of our senior staff experienced with similar installations heads each project. Our managers provide leadership to keep the work focused and on time, plus they have the technical talent necessary to guide the team. By using extensive experience in managing and implementing process control projects of varying scope, the goal of the our project team is to fulfill both technical and financial goals for our customers. Our project managers establish clear lines of communication between all team members to ensure a smooth implementation, from installation to start-up.
Project Implementation Through the successful management of many projects, Emerson has developed and refined management approaches to ensure delivery of high-quality products on schedule. The key to our approach is to clearly identify lines of responsibility and authority. Integrated technical and schedule objectives are assigned to the appropriate levels within the organization. Project Management tasks are fully integrated with other tasks to achieve these objectives.
Quality CommitmentWe strive for and achieve award-winning production, quality, and safety performance records. All of our products are fully tested prior to installation using the newest approaches in base testing. ISO 9001:2008 certification and adherence to other quality guidelines reaffirms our commitment to quality.
Valued PartnershipsWe combine our expertise and knowledge to create a winning team to help you achieve optimum process performance. We have a history of forging solid partnerships with our customers, enabling them to succeed in their respective markets. We identify shared objectives to create an informed core team responsible for analyzing processes and finding permanent control solutions. Partnering with us offers cost-saving benefits, including negotiated commercial terms, reduced cycle times, simplified purchase scenarios, and team familiarity.
Two-way CommunicationTo increase user involvement and communication, we formed the Ovation Users Group, a user-centered product enhancement strategy geared to improve customer service, increase product innovations, and enhance current procedures. The Ovation Users Group acts as a forum for discussion of common concerns and problems for our customers. By listening to and developing ideas from customers, we have made user input our central resource for product development.
The Ovation Users Group provides access to the combined expertise of approximately 4300 members. From using the systems effectively to keeping pace with industry trends, our forums and meetings satisfy the demand of user needs. Members are privy to new development information before anyone else.
Professional ManagementStrategies for process improvement
Our project management methodology utilizes ISO 9001:2008-approved procedures in every phase of the project cycle, including:• Planning• Design• System Manufacturing• Implementation and Test• Installation & Startup support
During the planning phase we select a team comprised of the right mix of individuals based on their technical knowledge, leadership abilities, and experience, and create a single point of contact for the life of the project. We develop a schedule using critical path tracking and key project milestones and conduct a project kick-off meeting to introduce our team. At that time we also review the project scope, identify training needs, and document your requirements.
Phased Installation We customize system installation in accordance with plant operational requirements. A methodical, systematic process is utilized to install and implement new components or exchange existing equipment. This process occurs in phases, with each activity checked for completeness before moving to the next. With existing plants, a proven cutover plan minimizes operational interruption by maintaining the previous system until Ovation has been installed and tested. Working with your process experts, we will develop an efficient installation plan to fit the needs of your plant.
SureService, our comprehensive customer service program, offers expert technical support and resources to keep operations profitable and efficient. SureService modules enhanced plant resources, maintain efficiency, reduce plant-operating costs, and provide critical control system support. Our outstanding technical support packages include:
System TransitionDated technology is costly. Spare parts are difficult to find, equipment downtime occurs more frequently, and the ability to interact with newer technology can be difficult. Emerson Process Management recognizes these issues and has developed programs to migrate older distributed controls to the more efficient and economical Ovation expert control system.
For more than five decades, our product development philosophy has emphasized technical compatibility and the preservation of our customers’ investment. Today, we remain absolutely committed to providing long-term product support and cost-effective migration paths to technological advancements. Many of our customers have chosen the WDPF-to-Ovation migration program to gain the benefits to today’s technology while preserving previous investments.
With state-of-the-art hardware and software that bridge communication between Ovation and your existing legacy equipment, Emerson’s System Transition to Ovation program provides users alternatives to purchasing an entirely new system. We have developed a solution to enable you to take advantage of today’s performance-enhancing technologies, such as Ovation, without starting over. The System Transition program offers three strategies to fit your needs:
Systems Interconnect - Connects your new Ovation system with your existing legacy equipment using a seamless OPC connection.
Console Replacement - Replaces legacy consoles with Ovation workstations for fully functional operator and engineer actions.
Termination Reuse - Connects refabricated multiconductor cables to your existing termination units and sends the signals to the Ovation I/O.
EvergreenThe Ovation Evergreen Program is designed to extend the life of your control system in the face of rapidly advancing technology via planned replacement or upgrade of covered components including networks, workstations/servers, system software and more. This preventive maintenance program will help you avoid potential hardware obsolescence issues; ensure software compatibility; and take advantage of the increased functionality of newer technology.
TrainingWith knowledge comes confidence, and confident plant personnel create a safer, more efficient work environment. Customized training programs from Emerson empower your plant engineers and operators with the knowledge they need to optimize plant operations. We have created modular training courses that allow customers to choose the training path that best fits their needs. Small class sizes and a friendly, open environment give us the flexibility to match our customer’s skill-levels, so all students get the most out of their classroom experience. As we consider your experience and background, we will advise the best combination of course opportunities.
Service and SupportSpecializing in more than just control
– Expert Telephone Support– Remote System Diagnosis – Emergency On-Site Service – Scheduled On-site Service– Component Coverage– Classic Component Coverage– Internet Information Access – Software Upgrade Program – Web-enabled support modules– Security Assessment Program – Training Programs
