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© RENAULT 2010 Origin : PEGI - Renault Page : 1 / 29 Proximity sensors and accessories for press tooling EM24.59.100 /G ________________________________________ Standard ________________________________________ Status Enforceable Importante Note : This document has been translated from the French. In the event of any dispute, only the French version is referred to as the reference text and is binding on the parties. Object Define the different types of proximity sensors used in press tooling. Scope of application Renault group Issued by 65307 - Stamping Process Engineering Confidentiality Non confidential Approved by Function Signature Application date P. MOULINIER Head of department 65307 10/2010
Transcript

© RENAULT 2010 Origin : PEGI - Renault Page : 1 / 29

Proximity sensors and accessories for press tooling

EM24.59.100 /G ________________________________________

Standard ________________________________________

Status Enforceable Importante Note : This document has been translated from the French. In the event of any dispute, only the

French version is referred to as the reference text and is binding on the parties. Object Define the different types of proximity sensors used in press tooling. Scope of application Renault group Issued by 65307 - Stamping Process Engineering Confidentiality Non confidential Approved by Function Signature Application date

P. MOULINIER Head of department 65307 10/2010

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 2 / 29

History of versions

Version Update Object of main modifications Author A 03/1999 Creation Fainéant 65350 G 10/2010 • Updated names of the suppliers of elements

• Eliminate relay towards guide GE24-017R • A vertical line in the margin tracks down all the modifications.

S.LE-GALL 65307

Supersedes same index of 07/2006 version F Availability Inside Renault, on the Intranet: http://gdxpegi.ava.tcr.renault.fr

Outside Renault, on the Internet: www.cnomo.com E-mail : [email protected]

Documents cited Regulations : International : European : French : CNOMO : Renault : Other internal doc : Other external doc : Coding ICS : 25.120.10 ; 29.130.01 Class E24 Key words emboutissage, équipement de presse, détecteur de proximité, pressing, press equipment,

proximity sensor Language English

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 3 / 29

Contents

Foreword ...................................................................................................................................4

1 Use .............................................................................................................................................4

2 Electropneumatic connection stamping DE MP / rework SE MP .........................................4 2.1 Position of the box and detectors on the stamping DE MP tool................................................................. 4 2.2 Position of the unit and detectors on rework SE MP tool........................................................................... 9

3 Stamp tool (OP10) / GP DE – TGP DE – TGSE – GSE – GPR tools ....................................17 3.1 Position of the connecting plates on the tools.......................................................................................... 17 3.2 Wiring of GP DE – TGP DE – GSE – TGSE – GPR stamping tools........................................................ 18

4 Rework tool / GP SE – TGP SE tools ....................................................................................19 4.1 Position des connecting plates on the tools............................................................................................. 19 4.2 Wiring of GP SE – TGP SE picking tools ................................................................................................. 20

5 Table of designations of wiring + MABEC #.........................................................................22

6 Block diagram for tooling in maintenance ...........................................................................23 6.1 Wiring of the tools of stamping and resumption GP and TGP ................................................................. 23

7 Table of designations of wiring + Mabec # for maintenance..............................................24

8 Wiring of the 24-pin connector..............................................................................................25

9 Sensor holder..........................................................................................................................26 9.1 For PT 3M tool.......................................................................................................................................... 27 9.2 On progressive tool .................................................................................................................................. 28

10 Accessories.............................................................................................................................28 10.1 Tolerance bush......................................................................................................................................... 28 10.2 «KHEOPS» box base............................................................................................................................... 29

11 Suppliers .................................................................................................................................29

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 4 / 29

Foreword On the date of issue of this document, there is no French, European or International standard covering the same purpose.

1 Use The purpose of the electro-pneumatic connection assembly is to supply the part presence sensors ordering the press ram to lower if the part is positioned properly in the tool.

2 Electropneumatic connection stamping DE MP / rework SE MP

2.1 Position of the box and detectors on the stamping DE MP tool

2.1.1 Wiring diagram with automatic unit

2 pre-holes for GT 10-50

pin to counterbore upon fitting

2 Chc screws M10-60

zoneBa

nned

Sensor implantation diagram

Implantation zoneIm

plan

tatio

n zo

ne

2 pre-holes for GT 10-50

pin to counterbore upon fitting

2 Chc screws M10-60

zoneBa

nned

Sensor implantation diagram

Implantation zoneIm

plan

tatio

n zo

ne

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 5 / 29

2.1.2 Diagram for connection with kheops connector for DE MP tool

2.1.3 Connecting unit stamping DE MP

2.1.3.1 Unit diagram / Automatic connection on MP press

* NOTE: USE THE STUFFING BOX

REDUCER AS LOCK NUT

-CROSS SECTION B -

-CROSS SECTION A -

Size 355

Size

160

11 holes gas 3/8 ¨

Foresee drilling20 for gland

* NOTE: USE THE STUFFING BOXREDUCER AS LOCK NUT

-CROSS SECTION B -

-CROSS SECTION A -

Size 355

Size

160

11 holes gas 3/8 ¨

Foresee drilling20 for gland

KHEOPS unitKHEOPS unit

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 6 / 29

2.1.3.2 Mabec # of the box and spare parts

2.1.3.3 Standardisation of electrical connections

2.1.3.4 Standardisation of pneumatic connections of the connecting box

RABOURDIN

RABOURDIN

RABOURDIN

RABOURDIN

RABOURDIN

RABOURDIN

RABOURDIN

RABOURDIN

RABOURDIN

RABOURDIN

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 7 / 29

2.1.4 Implantation diagram on stamping DE MP tool We can use this principle for simple effect MP tools according to the case.

Red (Braun)Positive (+)

YELLOW/GREEN(Earth )

BLUENegative (-)

View along F4KHEOPS SOCKET WIRING

Rear viewmale connector

CONNECTING PLATE

DIAGRAM

Kheops UNIT

Detail of implementation paragrap 2.1.MCA use automatic plugs

FLINS use KHEOPS automatic plugs(according to number of movements in the tools

FASA use KHEOPS

Red (Braun)Positive (+)

YELLOW/GREEN(Earth )

BLUENegative (-)

View along F4KHEOPS SOCKET WIRING

Rear viewmale connector

CONNECTING PLATE

DIAGRAM

Kheops UNIT

Detail of implementation paragrap 2.1.MCA use automatic plugs

FLINS use KHEOPS automatic plugs(according to number of movements in the tools

plugs

Red (Braun)Positive (+)

YELLOW/GREEN(Earth )

BLUENegative (-)

View along F4KHEOPS SOCKET WIRING

Rear viewmale connector

CONNECTING PLATE

DIAGRAM

Kheops UNIT

Detail of implementation paragrap 2.1.MCA use automatic plugs

FLINS use KHEOPS automatic plugs(according to number of movements in the tools

FASA use KHEOPS

Red (Braun)Positive (+)

YELLOW/GREEN(Earth )

BLUENegative (-)

View along F4KHEOPS SOCKET WIRING

Rear viewmale connector

CONNECTING PLATE

DIAGRAM

Kheops UNIT

Detail of implementation paragrap 2.1.MCA use automatic plugs

FLINS use KHEOPS automatic plugs(according to number of movements in the tools

plugs

Cable passage ∅ 20

Outline SketchDetector position

A-A CROSS-SECTIONBLANK TIGHTENNING CONTACT

R=2 on the outline(blank)

Acco

rdin

gto

the

dete

ctor

heig

ht

Cable passage ∅ 20

Outline SketchDetector position

A-A CROSS-SECTIONBLANK TIGHTENNING CONTACT

R=2 on the outline(blank)

Acco

rdin

gto

the

dete

ctor

heig

ht

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 8 / 29

2.1.5 Table of designations of wiring + MABEC # We find the marks in sketch § 2.1.4

DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)

DESIGNATION REFERENCE SUPPLIERS MABEC N°

POWER CORD

Length to bedetermitedby study

MABEC N °for 1 cord

MABEC N °for the set

CONNECTING PLATE

GROMMET

CONNECTING PLATE

GROMMET

SP

ARE

PAR

T

CONNECTING CORD TO BE FITTED WITH

STUFFING BOX

PROTECTION SHEATH L = 3 m

POWER CABLE L = 3.2 m

EQUIPED FEMALE CONNECTOR

DESIGNATION SUPPLIERS MABEC N°

Proximitydetector

Proximity detector

SUPPLIERS MABEC N°DESIGNATION

Detectorholderbase

Detector holder small model alu

Detector holder large model alu

Detector holder spring (spare part)

Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

Male KEOPS unit on toll

DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)

DESIGNATION REFERENCE SUPPLIERS MABEC N°

POWER CORD

Length to bedetermitedby study

MABEC N °for 1 cord

MABEC N °for the set

CONNECTING PLATE

GROMMET

CONNECTING PLATE

GROMMET

SP

ARE

PAR

T

CONNECTING CORD TO BE FITTED WITH

STUFFING BOX

PROTECTION SHEATH L = 3 m

POWER CABLE L = 3.2 m

EQUIPED FEMALE CONNECTOR

DESIGNATION SUPPLIERS MABEC N°

Proximitydetector

Proximity detector

SUPPLIERS MABEC N°DESIGNATION

Detectorholderbase

Detector holder small model alu

Detector holder large model alu

Detector holder spring (spare part)

Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

Male KEOPS unit on toll

DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)

DESIGNATION REFERENCE SUPPLIERS MABEC N°

POWER CORD

Length to bedetermitedby study

MABEC N °for 1 cord

MABEC N °for the set

CONNECTING PLATE

GROMMET

CONNECTING PLATE

GROMMET

SP

ARE

PAR

T

CONNECTING CORD TO BE FITTED WITH

STUFFING BOX

PROTECTION SHEATH L = 3 m

POWER CABLE L = 3.2 m

EQUIPED FEMALE CONNECTOR

DESIGNATION SUPPLIERS MABEC N°

Proximitydetector

Proximity detector

SUPPLIERS MABEC N°DESIGNATION

Detectorholderbase

Detector holder small model alu

Detector holder large model alu

Detector holder spring (spare part)

Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

Male KEOPS unit on toll

DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)

DESIGNATION REFERENCE SUPPLIERS MABEC N°

POWER CORD

Length to bedetermitedby study

MABEC N °for 1 cord

MABEC N °for the set

CONNECTING PLATE

GROMMET

CONNECTING PLATE

GROMMET

SP

ARE

PAR

T

CONNECTING CORD TO BE FITTED WITH

STUFFING BOX

PROTECTION SHEATH L = 3 m

POWER CABLE L = 3.2 m

EQUIPED FEMALE CONNECTOR

DESIGNATION SUPPLIERS MABEC N°

Proximitydetector

Proximity detector

SUPPLIERS MABEC N°DESIGNATION

Detectorholderbase

Detector holder small model alu

Detector holder large model alu

Detector holder spring (spare part)

Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

Male KEOPS unit on toll

DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)

DESIGNATION REFERENCE SUPPLIERS MABEC N°

POWER CORD

Length to bedetermitedby study

MABEC N °for 1 cord

MABEC N °for the set

CONNECTING PLATE

GROMMET

CONNECTING PLATE

GROMMET

SP

ARE

PAR

T

CONNECTING CORD TO BE FITTED WITH

STUFFING BOX

PROTECTION SHEATH L = 3 m

POWER CABLE L = 3.2 m

EQUIPED FEMALE CONNECTOR

DESIGNATION SUPPLIERS MABEC N°

Proximitydetector

Proximity detector

SUPPLIERS MABEC N°DESIGNATION

Detectorholderbase

Detector holder small model alu

Detector holder large model alu

Detector holder spring (spare part)

Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

Male KEOPS unit on toll

DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)

DESIGNATION REFERENCE SUPPLIERS MABEC N°

POWER CORD

Length to bedetermitedby study

MABEC N °for 1 cord

MABEC N °for the set

CONNECTING PLATE

GROMMET

CONNECTING PLATE

GROMMET

SP

ARE

PAR

T

CONNECTING CORD TO BE FITTED WITH

STUFFING BOX

PROTECTION SHEATH L = 3 m

POWER CABLE L = 3.2 m

EQUIPED FEMALE CONNECTOR

DESIGNATION SUPPLIERS MABEC N°

Proximitydetector

Proximity detector

SUPPLIERS MABEC N°DESIGNATION

Detectorholderbase

Detector holder small model alu

Detector holder large model alu

Detector holder spring (spare part)

Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

Male KEOPS unit on toll

DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)

DESIGNATION REFERENCE SUPPLIERS MABEC N°

POWER CORD

Length to bedetermitedby study

MABEC N °for 1 cord

MABEC N °for the set

CONNECTING PLATE

GROMMET

CONNECTING PLATE

GROMMET

SP

ARE

PAR

T

CONNECTING CORD TO BE FITTED WITH

STUFFING BOX

PROTECTION SHEATH L = 3 m

POWER CABLE L = 3.2 m

EQUIPED FEMALE CONNECTOR

DESIGNATION SUPPLIERS MABEC N°

Proximitydetector

Proximity detector

SUPPLIERS MABEC N°DESIGNATION

Detectorholderbase

Detector holder small model alu

Detector holder large model alu

Detector holder spring (spare part)

Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

Male KEOPS unit on toll

DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)

DESIGNATION REFERENCE SUPPLIERS MABEC N°

POWER CORD

Length to bedetermitedby study

MABEC N °for 1 cord

MABEC N °for the set

CONNECTING PLATE

GROMMET

CONNECTING PLATE

GROMMET

SP

ARE

PAR

T

CONNECTING CORD TO BE FITTED WITH

STUFFING BOX

PROTECTION SHEATH L = 3 m

POWER CABLE L = 3.2 m

EQUIPED FEMALE CONNECTOR

DESIGNATION SUPPLIERS MABEC N°

Proximitydetector

Proximity detector

SUPPLIERS MABEC N°DESIGNATION

Detectorholderbase

Detector holder small model alu

Detector holder large model alu

Detector holder spring (spare part)

Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer

Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer

Male KEOPS unit on toll

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 9 / 29

2.2 Position of the unit and detectors on rework SE MP tool

2.2.1 Connection diagram with automatic unit in the Flins plant

2 ChC screws M10-50

2 Pre-hole forGT 10-50 pin to counterboreupon fitting

SIMPLE EFFECT MP POWER CONNECTIONS (FLINS)

Automatic connectors

Front of press

by RABOURDIN

CH

csc

rew

s

START 28 ± 0.2

Pins

Tool

axis

Pres

sax

is

SIMPLE EFFECT MP ELECTRO-PNEUMATIC CONNECTION (FLINS)

Set delivred assembled

CH

csc

rew

s

START 28 ± 0.2

Pins

Tool

axis

Pres

sax

is

SIMPLE EFFECT MP ELECTRO-PNEUMATIC CONNECTION (FLINS)

Set delivred assembled

CH

csc

rew

s

START 28 ± 0.2

Pins

Tool

axis

Pres

sax

is

SIMPLE EFFECT MP ELECTRO-PNEUMATIC CONNECTION (FLINS)

Set delivred assembled

CH

csc

rew

s

START 28 ± 0.2

Pins

Tool

axis

Pres

sax

is

SIMPLE EFFECT MP ELECTRO-PNEUMATIC CONNECTION (FLINS)

Set delivred assembled

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 10 / 29

2.2.2 Connection diagram with automatic unit in the Maubeuge plant

* NOTE : It is strongly recommended to perform positioning of the electropneumatic units on the site of Maubeuge (MCA), to prevent any offset. In order to do this, the units are installed using the MCA template (practice application).

Before performing pinning, you can check proper positioning of the units by passing the tool range under production press (during MEFs).

2 ChC screws M10-50

2 Pre-hole forGT 10-50 pin to counterboreupon fitting

SIMPLE EFFECT MP POWER CONNECTIONS (FLINS)

Automatic connectors

Front of press

by RABOURDIN

CH

csc

rew

s

START 28 ± 0.2

Pin

s

Tool

axis

Pres

sax

isSIMPLE EFFECT MP ELECTRO-PNEUMATIC CONNECTION (FLINS)

Set delivred assembled

CH

csc

rew

s

± 0.2

Pin

s

Tool

axis

Pres

sax

isSIMPLE EFFECT MP ELECTRO-PNEUMATIC CONNECTION (FLINS)

Set delivred assembled

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 11 / 29

2.2.3 Rework MD SE connecting box

Unit diagram / Automatic connection on MP press

2.2.4 Mabec # of the box and spare parts

- A CROSS SECTION -

- B CROSS SECTION -

7 3/8" gas holes Plan boring 20for stuffing box

Size

160

Siz

e 26

5

* Size 185

NOTE: USE THE STUFFINGBOX REDUCERAS

LOCK NUT

- A CROSS SECTION -

- B CROSS SECTION -

7 3/8" gas holes Plan boring 20for stuffing box

Size

160

Siz

e 26

5

* Size 185

NOTE: USE THE STUFFINGBOX REDUCERAS

LOCK NUT

* Always order the electronic tag for MCA

DESIGNATION REFERENCE SUPPLIER MABEC N°

SE ELECTRO PNEUMATIC CONNECTION SET * Supplier Mabec N°

PNEUMATIC COUPLER

Pneumatic coupler

ELECTRONIC TAGElectronic tag

4D pin contactMoving contactCap

Electronig tag

SPARE PARTS NOMENCLATURE

(not supplied with Electro-Pnconnecting set)

(not supplied with Electro-Pnconnecting set)

* Always order the electronic tag for MCA

DESIGNATION REFERENCE SUPPLIER MABEC N°

SE ELECTRO PNEUMATIC CONNECTION SET * Mabec N°

PNEUMATIC COUPLER

Pneumatic coupler

ELECTRONIC TAGElectronic tag

4D pin contactMoving contactCap

Electronig tag

SPARE PARTS NOMENCLATURE

(not supplied with Electro-Pnconnecting set)

(not supplied with Electro-Pnconnecting set)

RABOURDIN

RABOURDIN

RABOURDIN

RABOURDINRABOURDIN

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 12 / 29

2.2.5 Standardisation of electrical connections

2.2.6 tandardisation of pneumatic connections of the connecting box

2.2.7 Diagram for connection with kheops connector for rework SE MP tool

R.FR. KHEOPS connectorsR.FR. KHEOPS connectors

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 13 / 29

2.2.8 Implantation diagram on rework SE MP tool

If there is little room in the tool, use M18 detectors.

FLINS – MCA use automatic connections FASA (MP2) use KHEOPS connectorsDetail of fitting paragraph 2.2.1 or 2.2.2

See detail A

Detector M30Tolerance bush

SCHEMA

CONNECTING PLATE

VIEW ALONG F4KHEOPS CONNECTOR WIRING

Rear viewmale connector

YELLOW/GREENearth

BLUENegative (-)

RED (BROWN)Positive (+)

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 14 / 29

2.2.9 Implantation diagram on MP1 tool in Valladolid

For MP1 lines in Valladolid, do nut use intermediate box 5 on line 15A in operations with separate parts, where two independent probes must be fitted by safety. (with two Kheops connectors).

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 15 / 29

2.2.10 Detailed drawing of the connecting box assembly for MP1 in Valladolid

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 16 / 29

2.2.11 Table of designations of wiring + MABEC # We find the marks in sketch § 2.2.8

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 17 / 29

3 Stamp tool (OP10) / GP DE – TGP DE – TGSE – GSE – GPR tools

3.1 Position of the connecting plates on the tools

GP – DE- Frames and

Electro-pneumatique connectionfor 10-orifices plate

Electro-pneumatique connectionfor 10-orifices plateSpecific BURSA

Front of press

Front of press

Front of press

7-orifices plate

7-orifices plate

TGP – DE- Frame

GSE and TGSE Frames

Electro-pneumatique connectionfor 10-orifices plate

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 18 / 29

3.2 Wiring of GP DE – TGP DE – GSE – TGSE – GPR stamping tools We can exceptionally use this principle for GP SE et TGP SE tools .

1

4

3

2

On the outline

M18 detector

Vue along F2

Electro-pneumatique connectionfor 7 or 10-orifices plate

Vue along F1CONNECTION PLATE

Location of theStaubli 24-pin connector

Marking for connection 4 screws M10-16

Small model detector holder

ProbeProbe

Clearance of casting

Every Jaegger plug will be numbered according to the number of probes to be linked

wiring of Staubli connectorCable for supply of probes 1 and 2

Marking on the Staubli connector

In both cases, a plate is requiredfor pneumatic connection

Very important during the study

Foresee the access of cables in the nervures of casting

Warning during the order, following your need, to specifythe number of cable and their length

The Staubli connector can link from 1 to 4 cables following the demand(Thus from 2 to 8 probes maxi, 2 probes by cable)

2 different lengthesPossibility of connecting two probes by cableby using the connecting plate Rep : 4

Cord Staubli connector

Out

line

ofbl

ank

blank

edge

EM24.59.100 /G

© RENAULT 2010 Origin : PEGI - Renault Page : 19 / 29

4 Rework tool / GP SE – TGP SE tools

4.1 Position des connecting plates on the tools

Electro-pneumatique connectionfor 7-orifices plate

Front of press

GP – SE (By 2) and TGP – SE frames

Electro-pneumatique connectionfor 7-orifices plate

GE-SE Frames

TRA

NS

FER

T D

IRE

CTI

ON

TRA

NS

FER

T D

IRE

CTI

ON

Front of press

Electro-pneumatique connectionfor 7-orifices plate

GP-SE FRAMES

S.E. FramesElectro-pneumatique connections

7-orifices plate6-orifices plate for FASA tools

Front of press Front of press

Specific BURSA7-orifices plates

Specific BURSA7-orifices plates

Electro-pneumatique connections7-orifices plate6-orifices plate for FASA tools

S.E. Frames

7-orifices plate to move

Front of press

PT5400 PLATFORM + TGP PICKUP

T.G.P Other typeS.E Frames 3.5 m and 3.9m

Manual connection – electro-pneumatic plate

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4.2 Wiring of GP SE – TGP SE picking tools

1

4

3

See detail A

Electro-pneumatique connectionfor 7or 10-orifices plate

DIAGRAM

4 screws CHC M10-16

Vue along F2

Location ofStaubli 24-pinplug

Marking for connection

VUE along F1CONNECTION PLATE

Marking on Staubli connection

Probe

Clearance of casting

Every Jaegger plug will be numbered according to the number of probes to be linked

In both cases, a plate is requiredfor pneumatic connection

Very important during the studyForesee the access of cables in the nervures of casting

Warning during the order, following your need, to specifythe number of cable and their length

The Staubli connector can link from 1 to 4 cables following the demand(Thus from 2 to 8 probes maxi, 2 probes by cable)

2 different lengthesPossibility of connecting on or two probes by cableby using the connecting plate Rep : 4

Cord Staubli connector

edge

Probe

VUE along F2Wiring of Staubli pin

Cable for supply of probes1 and 2

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Details A

Detector M30

Tolerance bush

Plan a clearance in the presser of thePT 500 tools and tools backup on this press to ensure the probes do not detect the presser

Max

det

ectio

n: 1

6 m

m

R. Min : 30 of curvature

Detector M30

Tolerance bush

Plan a clearance in the presser of thePT 500 tools and tools backup on this press to ensure the probes do not detect the presser

Max

det

ectio

n: 1

6 m

m

R. Min : 30 of curvature

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5 Table of designations of wiring + MABEC # We find the marks in sketch § 3.2 and § 4.2

Example of designation: Cordon Staubli socket LG 1.6 – 1 cable MABEC #: R100 435 260

PROXIMITY DETECTORSUPPLIERS MABEC No

PROXIMITY DETECTOR

PROXIMITY DETECTORTOLERANCE BUSH FOR M30 DETECTOR

The lenghth willbe determined to

the study

SUPPLIERS MABEC No

SUPPLIERS MABEC No

SUPPLIERS MABEC No

SUPPLIERS MABEC No

POWER CORD

POWER CORD

POWER CORD

POWER CORD

CONNECTING PLATE

CONNECTING PLATE

EXTENSION LEAD OF CONNECTION

EXTENSION LEAD OF CONNECTION

EXTENSION LEAD OF CONNECTION

ELECTRIC CORDON WITH CONNECTION LAMINATED SUPPLY OF PROBE

CORDON STAUBLI SOCKET FOR SUPPLY OF 1 TO 8 PROBES

EXTENSION LEAD OF CONNECTION

CORDON STAUBLI SOCKET

CORDON STAUBLI SOCKET

CORDON STAUBLI SOCKET

CORDON STAUBLI SOCKET

CORDON STAUBLI SOCKET

CORDON STAUBLI SOCKET

CORDON STAUBLI SOCKET

CORDON STAUBLI SOCKET

To order, only, in case of necessity

Specify on the order the number of cableand the length

Specify on the order the number of cableand the length

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6 Block diagram for tooling in maintenance

6.1 Wiring of the tools of stamping and resumption GP and TGP Block diagram for electric repair further to the deletion of the housings of 1st and of 2me generation with connectors of types AMPHENOL air LB or JAEGER

1

2 3

1

2 3

1

2 3

See detail AVUE Along F1Connection plate

4 screws ChC M10-16

Electro-pneumatiqueconnection7 or10-orifices plate

Equipped with 2 grommets

Location of theSTAUBLI 24-pinsCordon STAUBLI plug

Cordon STAUBLI plug

Deletion of the electric casket connection JAEGER

Deletion of the electric casket connection AIR LB

FURTHER TO THE DELETION OF the ELECTRIC CASKETStandard exchange of the material current Cordon STAUBLI and

Replacement by the material Cordon STAUBLI plug

Warning during the order, following your need, to specifythe number of cable and their length

The Staubli connector can link from 1 to 4 cables following the demand(Thus from 2 to 8 probes maxi, 2 probes by cable)

2 different lengthes

by using the adapter manifold 2 waysPossibility of connecting on or two probes by cable

The Jaegger connection and the Connection

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7 Table of designations of wiring + Mabec # for maintenance We find the marks in the sketch § 6.1

Example of designation: Adaptater manifold 2 ways (connection Jaeger) MABEC #: :: R100 435 273

PROXIMITY DETECTOR

PROXIMITY DETECTOR

PROXIMITY DETECTOR

TOLERANCE BUSH FOR M30 detector

SUPPLIERS MABEC No

SUPPLIERS MABEC No

The lenghthwill be

determined to the study

POWER CORD

POWER CORD

POWER CORD

POWER CORD

MABEC NoSUPPLIERS

MABEC NoSUPPLIERS

MABEC No ofSET

SUPPLIERS

SUPPLIERS

SUPPLIERS

SUPPLIERS

MABEC No

MABEC No

MABEC No

MABEC No

STAUBLI CONNECTING CORD

CONNECTING PLATE

CONNECTING PLATE

CONNECTING PLATE

GROMMET

GROMMET

STAUBLI CONNECTING CORD

STAUBLI CONNECTING CORD

STAUBLI CONNECTING CORD

STAUBLI CONNECTING CORD

STAUBLI CONNECTING CORD

STAUBLI CONNECTING CORD

STAUBLI CONNECTING CORD

Female JEAGER plug

ELECTRIC CORDON WITH CONNECTION LAMINATED SUPPLY OF PROBE

CORDON OF CONNECTION 1 WAY

Change of marks

CORDON STAUBLI PLUG FOR SUPPLY FROM 1 to 8 PROBES

Change of marks

CORDON OF CONNECTING 1 WAY

CORDON OF CONNECTING 1 WAY

CORDON OF CONNECTING 1 WAY

ADAPTER

ADAPTER MANIFOLD 2 WAYS (Connection JAEGER)ADAPTER MANIFOLD 2 WAYS (Connection AIR LB)

Sheathed cable 4 wiresSheathed cable 4 wires

+ Support plate stuffing boxMale connector Staubli 24-pin

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8 Wiring of the 24-pin connector

MARKSPlug Terminal shrip in unit

UNIT EARTH CONNECTOR(GREEN/YELLOW)

Earth

(Information presence socket)

ProbeProbe

ProbeProbe

ProbeProbeProbeProbe

and

MARKSPlug Terminal shrip in unit

UNIT EARTH CONNECTOR(GREEN/YELLOW)

Earth

(Information presence socket)

ProbeProbe

ProbeProbe

ProbeProbeProbeProbe

and

Earth

(Information presence socket)

ProbeProbe

ProbeProbe

ProbeProbeProbeProbe

and

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9 Sensor holder

Renault MABEC number: - E159 106 800 (small model: L= 68, l=55, H=78). - R901 268 000 (large model: L= 68, l=55, H=128). Supplier: RABOURDIN

Suppliers: RABOURDIN

MABEC #

Dimensions L= 85, l=80, H=75 L=85, l=80, H=100 L=85, l=80, H=150

Right sensor holder R901 515 000 R901 516 000 R901 517 000

Left sensor holder R901 532 000 R901 533 000 R901 534 000 Detector M18 is to be ordered separately.

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9.1 For PT 3M tool

9.1.1 Proximity sensor with connector – Workshop 32 (Douai)

In all tooling, fit sensors at the front or back of the press (according to type of press).

Lateral sensor Renault MABEC number: X755 240 253 Frontal sensor Renault MABEC number: X755 240 290

9.1.2 Proximity sensor without connector – Workshop 79 (Le Mans)

Lateral sensor Renault MABEC number: X755 240 251 Frontal sensor Renault MABEC number: X755 240 289

The cord of the lateral and frontal proximity sensor must be fitted with an ECTA connector. This connection is ensured by the tool builder. The ECTA connector includes :

The connector with tip Renault MABEC number: X756 834 250 Female connector Renault MABEC number: X756 201 552

9.1.3 Proximity sensors with cord - Valladolid Designation: Proximity sensors with cord - Renault MABEC number X755 222 50M (detection up to 12mm) - Renault MABEC number R100 247 138 (detection up to 20mm) The cord of the proximity sensor must be fitted with a HARTING connector. This connection is ensured by the tool builder. The HARTING connector includes :

- the cover Renault MABEC number: X756 812 098 - the male connector Renault MABEC number: X756 812 516 - the stuffing box Renault MABEC number: X723 280 22A

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9.1.4 Tool identification connector - Valladolid Tool identification connector Renault MABEC number: X756 812 504 (to be fastened on the lower frame)

9.2 On progressive tool The detector (photocell) must ensure belt advance control. Designation: photocell Renault MABEC number: X755 413 510

10 Accessories

10.1 Tolerance bush This tolerance bush is used with the ∅ 30 mm connector (see implantation principle detail A page 20) Designation: Tolerance bush Renault MABEC number: X548 933 300

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10.2 «KHEOPS» box base The implantation of the " KHEOPS " box bases on the tooling is specified in study media. Designation: «KHEOPS» box base Male base : - Renault MABEC number: X756 322 550 (man.ref: CCA0585-0087-AM001) Female base : - Renault MABEC number: X756 322 570 (man.ref: CCA0585-0087-0M000)

11 Suppliers

ALME STAR 10 Rue Clos 77100 MEAUX

Tel. : +33(0)1 60 09 95 95 Fax : +33(0)1 60 09 95 99

BJC FRANCE 2C rue Gerbeviller 54360 Blainville sur l’Eau

Tel. : +33(0)3 83 75 90 82 Fax. : +33(0)3 83 75 97 03

PORTER-BESSON Zone Eurespace 5, rue Nozières 25770 SERRE les SAPINS Tel. : +33(0) 3 81 58 95 00 Fax. : +33(0) 3 81 58 95 09

RABOURDIN INDUSTRIE Parc Gustave Eiffel 4, Avenue Gutenberg BP 50 BUSSY St Georges 77607 MARNE LA VALLEE CEDEX 3 Tel : +33(0)1 64 76 41 00 Fax : +33(0)1 64 76 41 02

CARRIER KHEOPS BAC 22 rue des chaises 45140 ST JEAN DE LA RUELLE

Tel. : +33(0)2 38 70 45 00 Fax : +33(0)2 38 70 45 69

or 6 Boulevard Pierre Lefaucheux 72100 LE MANS cedex

Tel. : +33(0)2 43 61 45 45 Fax : +33(0)2 43 61 45 00

SCHNEIDER 89 Bd FRANKLIN ROOSEVELT 92506 RUEIL MALMAISON CEDEX

Tel. : +33(0)1 41 29 82 04 Fax : +33(0)1 41 29 84 79

SENA BP 40007 59874 WAMBRECHIES Cedex

Tel. : +33(0)3 28 38 81 68 Fax : +33(0)3 20 39 71 50

WAGO CONTACT S.A Paris Nord 2 83 rue des chardonnerets B.P.50065 Tremblay en France95947 ROISSY CDG CEDEX

Tel. : +33(0)1 48 17 25 90 Fax : +33(0)1 48 63 25 20

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