© RENAULT 2010 Origin : PEGI - Renault Page : 1 / 29
Proximity sensors and accessories for press tooling
EM24.59.100 /G ________________________________________
Standard ________________________________________
Status Enforceable Importante Note : This document has been translated from the French. In the event of any dispute, only the
French version is referred to as the reference text and is binding on the parties. Object Define the different types of proximity sensors used in press tooling. Scope of application Renault group Issued by 65307 - Stamping Process Engineering Confidentiality Non confidential Approved by Function Signature Application date
P. MOULINIER Head of department 65307 10/2010
EM24.59.100 /G
© RENAULT 2010 Origin : PEGI - Renault Page : 2 / 29
History of versions
Version Update Object of main modifications Author A 03/1999 Creation Fainéant 65350 G 10/2010 • Updated names of the suppliers of elements
• Eliminate relay towards guide GE24-017R • A vertical line in the margin tracks down all the modifications.
S.LE-GALL 65307
Supersedes same index of 07/2006 version F Availability Inside Renault, on the Intranet: http://gdxpegi.ava.tcr.renault.fr
Outside Renault, on the Internet: www.cnomo.com E-mail : [email protected]
Documents cited Regulations : International : European : French : CNOMO : Renault : Other internal doc : Other external doc : Coding ICS : 25.120.10 ; 29.130.01 Class E24 Key words emboutissage, équipement de presse, détecteur de proximité, pressing, press equipment,
proximity sensor Language English
EM24.59.100 /G
© RENAULT 2010 Origin : PEGI - Renault Page : 3 / 29
Contents
Foreword ...................................................................................................................................4
1 Use .............................................................................................................................................4
2 Electropneumatic connection stamping DE MP / rework SE MP .........................................4 2.1 Position of the box and detectors on the stamping DE MP tool................................................................. 4 2.2 Position of the unit and detectors on rework SE MP tool........................................................................... 9
3 Stamp tool (OP10) / GP DE – TGP DE – TGSE – GSE – GPR tools ....................................17 3.1 Position of the connecting plates on the tools.......................................................................................... 17 3.2 Wiring of GP DE – TGP DE – GSE – TGSE – GPR stamping tools........................................................ 18
4 Rework tool / GP SE – TGP SE tools ....................................................................................19 4.1 Position des connecting plates on the tools............................................................................................. 19 4.2 Wiring of GP SE – TGP SE picking tools ................................................................................................. 20
5 Table of designations of wiring + MABEC #.........................................................................22
6 Block diagram for tooling in maintenance ...........................................................................23 6.1 Wiring of the tools of stamping and resumption GP and TGP ................................................................. 23
7 Table of designations of wiring + Mabec # for maintenance..............................................24
8 Wiring of the 24-pin connector..............................................................................................25
9 Sensor holder..........................................................................................................................26 9.1 For PT 3M tool.......................................................................................................................................... 27 9.2 On progressive tool .................................................................................................................................. 28
10 Accessories.............................................................................................................................28 10.1 Tolerance bush......................................................................................................................................... 28 10.2 «KHEOPS» box base............................................................................................................................... 29
11 Suppliers .................................................................................................................................29
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Foreword On the date of issue of this document, there is no French, European or International standard covering the same purpose.
1 Use The purpose of the electro-pneumatic connection assembly is to supply the part presence sensors ordering the press ram to lower if the part is positioned properly in the tool.
2 Electropneumatic connection stamping DE MP / rework SE MP
2.1 Position of the box and detectors on the stamping DE MP tool
2.1.1 Wiring diagram with automatic unit
2 pre-holes for GT 10-50
pin to counterbore upon fitting
2 Chc screws M10-60
zoneBa
nned
Sensor implantation diagram
Implantation zoneIm
plan
tatio
n zo
ne
2 pre-holes for GT 10-50
pin to counterbore upon fitting
2 Chc screws M10-60
zoneBa
nned
Sensor implantation diagram
Implantation zoneIm
plan
tatio
n zo
ne
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2.1.2 Diagram for connection with kheops connector for DE MP tool
2.1.3 Connecting unit stamping DE MP
2.1.3.1 Unit diagram / Automatic connection on MP press
* NOTE: USE THE STUFFING BOX
REDUCER AS LOCK NUT
-CROSS SECTION B -
-CROSS SECTION A -
Size 355
Size
160
11 holes gas 3/8 ¨
Foresee drilling20 for gland
* NOTE: USE THE STUFFING BOXREDUCER AS LOCK NUT
-CROSS SECTION B -
-CROSS SECTION A -
Size 355
Size
160
11 holes gas 3/8 ¨
Foresee drilling20 for gland
KHEOPS unitKHEOPS unit
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2.1.3.2 Mabec # of the box and spare parts
2.1.3.3 Standardisation of electrical connections
2.1.3.4 Standardisation of pneumatic connections of the connecting box
RABOURDIN
RABOURDIN
RABOURDIN
RABOURDIN
RABOURDIN
RABOURDIN
RABOURDIN
RABOURDIN
RABOURDIN
RABOURDIN
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2.1.4 Implantation diagram on stamping DE MP tool We can use this principle for simple effect MP tools according to the case.
Red (Braun)Positive (+)
YELLOW/GREEN(Earth )
BLUENegative (-)
View along F4KHEOPS SOCKET WIRING
Rear viewmale connector
CONNECTING PLATE
DIAGRAM
Kheops UNIT
Detail of implementation paragrap 2.1.MCA use automatic plugs
FLINS use KHEOPS automatic plugs(according to number of movements in the tools
FASA use KHEOPS
Red (Braun)Positive (+)
YELLOW/GREEN(Earth )
BLUENegative (-)
View along F4KHEOPS SOCKET WIRING
Rear viewmale connector
CONNECTING PLATE
DIAGRAM
Kheops UNIT
Detail of implementation paragrap 2.1.MCA use automatic plugs
FLINS use KHEOPS automatic plugs(according to number of movements in the tools
plugs
Red (Braun)Positive (+)
YELLOW/GREEN(Earth )
BLUENegative (-)
View along F4KHEOPS SOCKET WIRING
Rear viewmale connector
CONNECTING PLATE
DIAGRAM
Kheops UNIT
Detail of implementation paragrap 2.1.MCA use automatic plugs
FLINS use KHEOPS automatic plugs(according to number of movements in the tools
FASA use KHEOPS
Red (Braun)Positive (+)
YELLOW/GREEN(Earth )
BLUENegative (-)
View along F4KHEOPS SOCKET WIRING
Rear viewmale connector
CONNECTING PLATE
DIAGRAM
Kheops UNIT
Detail of implementation paragrap 2.1.MCA use automatic plugs
FLINS use KHEOPS automatic plugs(according to number of movements in the tools
plugs
Cable passage ∅ 20
Outline SketchDetector position
A-A CROSS-SECTIONBLANK TIGHTENNING CONTACT
R=2 on the outline(blank)
Acco
rdin
gto
the
dete
ctor
heig
ht
Cable passage ∅ 20
Outline SketchDetector position
A-A CROSS-SECTIONBLANK TIGHTENNING CONTACT
R=2 on the outline(blank)
Acco
rdin
gto
the
dete
ctor
heig
ht
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2.1.5 Table of designations of wiring + MABEC # We find the marks in sketch § 2.1.4
DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)
DESIGNATION REFERENCE SUPPLIERS MABEC N°
POWER CORD
Length to bedetermitedby study
MABEC N °for 1 cord
MABEC N °for the set
CONNECTING PLATE
GROMMET
CONNECTING PLATE
GROMMET
SP
ARE
PAR
T
CONNECTING CORD TO BE FITTED WITH
STUFFING BOX
PROTECTION SHEATH L = 3 m
POWER CABLE L = 3.2 m
EQUIPED FEMALE CONNECTOR
DESIGNATION SUPPLIERS MABEC N°
Proximitydetector
Proximity detector
SUPPLIERS MABEC N°DESIGNATION
Detectorholderbase
Detector holder small model alu
Detector holder large model alu
Detector holder spring (spare part)
Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
Male KEOPS unit on toll
DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)
DESIGNATION REFERENCE SUPPLIERS MABEC N°
POWER CORD
Length to bedetermitedby study
MABEC N °for 1 cord
MABEC N °for the set
CONNECTING PLATE
GROMMET
CONNECTING PLATE
GROMMET
SP
ARE
PAR
T
CONNECTING CORD TO BE FITTED WITH
STUFFING BOX
PROTECTION SHEATH L = 3 m
POWER CABLE L = 3.2 m
EQUIPED FEMALE CONNECTOR
DESIGNATION SUPPLIERS MABEC N°
Proximitydetector
Proximity detector
SUPPLIERS MABEC N°DESIGNATION
Detectorholderbase
Detector holder small model alu
Detector holder large model alu
Detector holder spring (spare part)
Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
Male KEOPS unit on toll
DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)
DESIGNATION REFERENCE SUPPLIERS MABEC N°
POWER CORD
Length to bedetermitedby study
MABEC N °for 1 cord
MABEC N °for the set
CONNECTING PLATE
GROMMET
CONNECTING PLATE
GROMMET
SP
ARE
PAR
T
CONNECTING CORD TO BE FITTED WITH
STUFFING BOX
PROTECTION SHEATH L = 3 m
POWER CABLE L = 3.2 m
EQUIPED FEMALE CONNECTOR
DESIGNATION SUPPLIERS MABEC N°
Proximitydetector
Proximity detector
SUPPLIERS MABEC N°DESIGNATION
Detectorholderbase
Detector holder small model alu
Detector holder large model alu
Detector holder spring (spare part)
Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
Male KEOPS unit on toll
DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)
DESIGNATION REFERENCE SUPPLIERS MABEC N°
POWER CORD
Length to bedetermitedby study
MABEC N °for 1 cord
MABEC N °for the set
CONNECTING PLATE
GROMMET
CONNECTING PLATE
GROMMET
SP
ARE
PAR
T
CONNECTING CORD TO BE FITTED WITH
STUFFING BOX
PROTECTION SHEATH L = 3 m
POWER CABLE L = 3.2 m
EQUIPED FEMALE CONNECTOR
DESIGNATION SUPPLIERS MABEC N°
Proximitydetector
Proximity detector
SUPPLIERS MABEC N°DESIGNATION
Detectorholderbase
Detector holder small model alu
Detector holder large model alu
Detector holder spring (spare part)
Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
Male KEOPS unit on toll
DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)
DESIGNATION REFERENCE SUPPLIERS MABEC N°
POWER CORD
Length to bedetermitedby study
MABEC N °for 1 cord
MABEC N °for the set
CONNECTING PLATE
GROMMET
CONNECTING PLATE
GROMMET
SP
ARE
PAR
T
CONNECTING CORD TO BE FITTED WITH
STUFFING BOX
PROTECTION SHEATH L = 3 m
POWER CABLE L = 3.2 m
EQUIPED FEMALE CONNECTOR
DESIGNATION SUPPLIERS MABEC N°
Proximitydetector
Proximity detector
SUPPLIERS MABEC N°DESIGNATION
Detectorholderbase
Detector holder small model alu
Detector holder large model alu
Detector holder spring (spare part)
Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
Male KEOPS unit on toll
DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)
DESIGNATION REFERENCE SUPPLIERS MABEC N°
POWER CORD
Length to bedetermitedby study
MABEC N °for 1 cord
MABEC N °for the set
CONNECTING PLATE
GROMMET
CONNECTING PLATE
GROMMET
SP
ARE
PAR
T
CONNECTING CORD TO BE FITTED WITH
STUFFING BOX
PROTECTION SHEATH L = 3 m
POWER CABLE L = 3.2 m
EQUIPED FEMALE CONNECTOR
DESIGNATION SUPPLIERS MABEC N°
Proximitydetector
Proximity detector
SUPPLIERS MABEC N°DESIGNATION
Detectorholderbase
Detector holder small model alu
Detector holder large model alu
Detector holder spring (spare part)
Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
Male KEOPS unit on toll
DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)
DESIGNATION REFERENCE SUPPLIERS MABEC N°
POWER CORD
Length to bedetermitedby study
MABEC N °for 1 cord
MABEC N °for the set
CONNECTING PLATE
GROMMET
CONNECTING PLATE
GROMMET
SP
ARE
PAR
T
CONNECTING CORD TO BE FITTED WITH
STUFFING BOX
PROTECTION SHEATH L = 3 m
POWER CABLE L = 3.2 m
EQUIPED FEMALE CONNECTOR
DESIGNATION SUPPLIERS MABEC N°
Proximitydetector
Proximity detector
SUPPLIERS MABEC N°DESIGNATION
Detectorholderbase
Detector holder small model alu
Detector holder large model alu
Detector holder spring (spare part)
Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
Male KEOPS unit on toll
DESIGNATION SUPPLIER MABEC N°KEOPS unit base (MP)
DESIGNATION REFERENCE SUPPLIERS MABEC N°
POWER CORD
Length to bedetermitedby study
MABEC N °for 1 cord
MABEC N °for the set
CONNECTING PLATE
GROMMET
CONNECTING PLATE
GROMMET
SP
ARE
PAR
T
CONNECTING CORD TO BE FITTED WITH
STUFFING BOX
PROTECTION SHEATH L = 3 m
POWER CABLE L = 3.2 m
EQUIPED FEMALE CONNECTOR
DESIGNATION SUPPLIERS MABEC N°
Proximitydetector
Proximity detector
SUPPLIERS MABEC N°DESIGNATION
Detectorholderbase
Detector holder small model alu
Detector holder large model alu
Detector holder spring (spare part)
Right detector holder set L:85 mm H: 75mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 75mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Left detector holder set L:85 mm l: 80mm H: 100mm steelfor detector ∅ 18 with blank centrer
Right detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
left detector holder set L:85 mm l: 80mm H: 150mm steelfor detector ∅ 18 with blank centrer
Male KEOPS unit on toll
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2.2 Position of the unit and detectors on rework SE MP tool
2.2.1 Connection diagram with automatic unit in the Flins plant
2 ChC screws M10-50
2 Pre-hole forGT 10-50 pin to counterboreupon fitting
SIMPLE EFFECT MP POWER CONNECTIONS (FLINS)
Automatic connectors
Front of press
by RABOURDIN
CH
csc
rew
s
START 28 ± 0.2
Pins
Tool
axis
Pres
sax
is
SIMPLE EFFECT MP ELECTRO-PNEUMATIC CONNECTION (FLINS)
Set delivred assembled
CH
csc
rew
s
START 28 ± 0.2
Pins
Tool
axis
Pres
sax
is
SIMPLE EFFECT MP ELECTRO-PNEUMATIC CONNECTION (FLINS)
Set delivred assembled
CH
csc
rew
s
START 28 ± 0.2
Pins
Tool
axis
Pres
sax
is
SIMPLE EFFECT MP ELECTRO-PNEUMATIC CONNECTION (FLINS)
Set delivred assembled
CH
csc
rew
s
START 28 ± 0.2
Pins
Tool
axis
Pres
sax
is
SIMPLE EFFECT MP ELECTRO-PNEUMATIC CONNECTION (FLINS)
Set delivred assembled
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2.2.2 Connection diagram with automatic unit in the Maubeuge plant
* NOTE : It is strongly recommended to perform positioning of the electropneumatic units on the site of Maubeuge (MCA), to prevent any offset. In order to do this, the units are installed using the MCA template (practice application).
Before performing pinning, you can check proper positioning of the units by passing the tool range under production press (during MEFs).
2 ChC screws M10-50
2 Pre-hole forGT 10-50 pin to counterboreupon fitting
SIMPLE EFFECT MP POWER CONNECTIONS (FLINS)
Automatic connectors
Front of press
by RABOURDIN
CH
csc
rew
s
START 28 ± 0.2
Pin
s
Tool
axis
Pres
sax
isSIMPLE EFFECT MP ELECTRO-PNEUMATIC CONNECTION (FLINS)
Set delivred assembled
CH
csc
rew
s
± 0.2
Pin
s
Tool
axis
Pres
sax
isSIMPLE EFFECT MP ELECTRO-PNEUMATIC CONNECTION (FLINS)
Set delivred assembled
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2.2.3 Rework MD SE connecting box
Unit diagram / Automatic connection on MP press
2.2.4 Mabec # of the box and spare parts
- A CROSS SECTION -
- B CROSS SECTION -
7 3/8" gas holes Plan boring 20for stuffing box
Size
160
Siz
e 26
5
* Size 185
NOTE: USE THE STUFFINGBOX REDUCERAS
LOCK NUT
- A CROSS SECTION -
- B CROSS SECTION -
7 3/8" gas holes Plan boring 20for stuffing box
Size
160
Siz
e 26
5
* Size 185
NOTE: USE THE STUFFINGBOX REDUCERAS
LOCK NUT
* Always order the electronic tag for MCA
DESIGNATION REFERENCE SUPPLIER MABEC N°
SE ELECTRO PNEUMATIC CONNECTION SET * Supplier Mabec N°
PNEUMATIC COUPLER
Pneumatic coupler
ELECTRONIC TAGElectronic tag
4D pin contactMoving contactCap
Electronig tag
SPARE PARTS NOMENCLATURE
(not supplied with Electro-Pnconnecting set)
(not supplied with Electro-Pnconnecting set)
* Always order the electronic tag for MCA
DESIGNATION REFERENCE SUPPLIER MABEC N°
SE ELECTRO PNEUMATIC CONNECTION SET * Mabec N°
PNEUMATIC COUPLER
Pneumatic coupler
ELECTRONIC TAGElectronic tag
4D pin contactMoving contactCap
Electronig tag
SPARE PARTS NOMENCLATURE
(not supplied with Electro-Pnconnecting set)
(not supplied with Electro-Pnconnecting set)
RABOURDIN
RABOURDIN
RABOURDIN
RABOURDINRABOURDIN
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2.2.5 Standardisation of electrical connections
2.2.6 tandardisation of pneumatic connections of the connecting box
2.2.7 Diagram for connection with kheops connector for rework SE MP tool
R.FR. KHEOPS connectorsR.FR. KHEOPS connectors
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2.2.8 Implantation diagram on rework SE MP tool
If there is little room in the tool, use M18 detectors.
FLINS – MCA use automatic connections FASA (MP2) use KHEOPS connectorsDetail of fitting paragraph 2.2.1 or 2.2.2
See detail A
Detector M30Tolerance bush
SCHEMA
CONNECTING PLATE
VIEW ALONG F4KHEOPS CONNECTOR WIRING
Rear viewmale connector
YELLOW/GREENearth
BLUENegative (-)
RED (BROWN)Positive (+)
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2.2.9 Implantation diagram on MP1 tool in Valladolid
For MP1 lines in Valladolid, do nut use intermediate box 5 on line 15A in operations with separate parts, where two independent probes must be fitted by safety. (with two Kheops connectors).
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2.2.10 Detailed drawing of the connecting box assembly for MP1 in Valladolid
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2.2.11 Table of designations of wiring + MABEC # We find the marks in sketch § 2.2.8
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3 Stamp tool (OP10) / GP DE – TGP DE – TGSE – GSE – GPR tools
3.1 Position of the connecting plates on the tools
GP – DE- Frames and
Electro-pneumatique connectionfor 10-orifices plate
Electro-pneumatique connectionfor 10-orifices plateSpecific BURSA
Front of press
Front of press
Front of press
7-orifices plate
7-orifices plate
TGP – DE- Frame
GSE and TGSE Frames
Electro-pneumatique connectionfor 10-orifices plate
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3.2 Wiring of GP DE – TGP DE – GSE – TGSE – GPR stamping tools We can exceptionally use this principle for GP SE et TGP SE tools .
1
4
3
2
On the outline
M18 detector
Vue along F2
Electro-pneumatique connectionfor 7 or 10-orifices plate
Vue along F1CONNECTION PLATE
Location of theStaubli 24-pin connector
Marking for connection 4 screws M10-16
Small model detector holder
ProbeProbe
Clearance of casting
Every Jaegger plug will be numbered according to the number of probes to be linked
wiring of Staubli connectorCable for supply of probes 1 and 2
Marking on the Staubli connector
In both cases, a plate is requiredfor pneumatic connection
Very important during the study
Foresee the access of cables in the nervures of casting
Warning during the order, following your need, to specifythe number of cable and their length
The Staubli connector can link from 1 to 4 cables following the demand(Thus from 2 to 8 probes maxi, 2 probes by cable)
2 different lengthesPossibility of connecting two probes by cableby using the connecting plate Rep : 4
Cord Staubli connector
Out
line
ofbl
ank
blank
edge
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4 Rework tool / GP SE – TGP SE tools
4.1 Position des connecting plates on the tools
Electro-pneumatique connectionfor 7-orifices plate
Front of press
GP – SE (By 2) and TGP – SE frames
Electro-pneumatique connectionfor 7-orifices plate
GE-SE Frames
TRA
NS
FER
T D
IRE
CTI
ON
TRA
NS
FER
T D
IRE
CTI
ON
Front of press
Electro-pneumatique connectionfor 7-orifices plate
GP-SE FRAMES
S.E. FramesElectro-pneumatique connections
7-orifices plate6-orifices plate for FASA tools
Front of press Front of press
Specific BURSA7-orifices plates
Specific BURSA7-orifices plates
Electro-pneumatique connections7-orifices plate6-orifices plate for FASA tools
S.E. Frames
7-orifices plate to move
Front of press
PT5400 PLATFORM + TGP PICKUP
T.G.P Other typeS.E Frames 3.5 m and 3.9m
Manual connection – electro-pneumatic plate
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4.2 Wiring of GP SE – TGP SE picking tools
1
4
3
See detail A
Electro-pneumatique connectionfor 7or 10-orifices plate
DIAGRAM
4 screws CHC M10-16
Vue along F2
Location ofStaubli 24-pinplug
Marking for connection
VUE along F1CONNECTION PLATE
Marking on Staubli connection
Probe
Clearance of casting
Every Jaegger plug will be numbered according to the number of probes to be linked
In both cases, a plate is requiredfor pneumatic connection
Very important during the studyForesee the access of cables in the nervures of casting
Warning during the order, following your need, to specifythe number of cable and their length
The Staubli connector can link from 1 to 4 cables following the demand(Thus from 2 to 8 probes maxi, 2 probes by cable)
2 different lengthesPossibility of connecting on or two probes by cableby using the connecting plate Rep : 4
Cord Staubli connector
edge
Probe
VUE along F2Wiring of Staubli pin
Cable for supply of probes1 and 2
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Details A
Detector M30
Tolerance bush
Plan a clearance in the presser of thePT 500 tools and tools backup on this press to ensure the probes do not detect the presser
Max
det
ectio
n: 1
6 m
m
R. Min : 30 of curvature
Detector M30
Tolerance bush
Plan a clearance in the presser of thePT 500 tools and tools backup on this press to ensure the probes do not detect the presser
Max
det
ectio
n: 1
6 m
m
R. Min : 30 of curvature
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5 Table of designations of wiring + MABEC # We find the marks in sketch § 3.2 and § 4.2
Example of designation: Cordon Staubli socket LG 1.6 – 1 cable MABEC #: R100 435 260
PROXIMITY DETECTORSUPPLIERS MABEC No
PROXIMITY DETECTOR
PROXIMITY DETECTORTOLERANCE BUSH FOR M30 DETECTOR
The lenghth willbe determined to
the study
SUPPLIERS MABEC No
SUPPLIERS MABEC No
SUPPLIERS MABEC No
SUPPLIERS MABEC No
POWER CORD
POWER CORD
POWER CORD
POWER CORD
CONNECTING PLATE
CONNECTING PLATE
EXTENSION LEAD OF CONNECTION
EXTENSION LEAD OF CONNECTION
EXTENSION LEAD OF CONNECTION
ELECTRIC CORDON WITH CONNECTION LAMINATED SUPPLY OF PROBE
CORDON STAUBLI SOCKET FOR SUPPLY OF 1 TO 8 PROBES
EXTENSION LEAD OF CONNECTION
CORDON STAUBLI SOCKET
CORDON STAUBLI SOCKET
CORDON STAUBLI SOCKET
CORDON STAUBLI SOCKET
CORDON STAUBLI SOCKET
CORDON STAUBLI SOCKET
CORDON STAUBLI SOCKET
CORDON STAUBLI SOCKET
To order, only, in case of necessity
Specify on the order the number of cableand the length
Specify on the order the number of cableand the length
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6 Block diagram for tooling in maintenance
6.1 Wiring of the tools of stamping and resumption GP and TGP Block diagram for electric repair further to the deletion of the housings of 1st and of 2me generation with connectors of types AMPHENOL air LB or JAEGER
1
2 3
1
2 3
1
2 3
See detail AVUE Along F1Connection plate
4 screws ChC M10-16
Electro-pneumatiqueconnection7 or10-orifices plate
Equipped with 2 grommets
Location of theSTAUBLI 24-pinsCordon STAUBLI plug
Cordon STAUBLI plug
Deletion of the electric casket connection JAEGER
Deletion of the electric casket connection AIR LB
FURTHER TO THE DELETION OF the ELECTRIC CASKETStandard exchange of the material current Cordon STAUBLI and
Replacement by the material Cordon STAUBLI plug
Warning during the order, following your need, to specifythe number of cable and their length
The Staubli connector can link from 1 to 4 cables following the demand(Thus from 2 to 8 probes maxi, 2 probes by cable)
2 different lengthes
by using the adapter manifold 2 waysPossibility of connecting on or two probes by cable
The Jaegger connection and the Connection
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7 Table of designations of wiring + Mabec # for maintenance We find the marks in the sketch § 6.1
Example of designation: Adaptater manifold 2 ways (connection Jaeger) MABEC #: :: R100 435 273
PROXIMITY DETECTOR
PROXIMITY DETECTOR
PROXIMITY DETECTOR
TOLERANCE BUSH FOR M30 detector
SUPPLIERS MABEC No
SUPPLIERS MABEC No
The lenghthwill be
determined to the study
POWER CORD
POWER CORD
POWER CORD
POWER CORD
MABEC NoSUPPLIERS
MABEC NoSUPPLIERS
MABEC No ofSET
SUPPLIERS
SUPPLIERS
SUPPLIERS
SUPPLIERS
MABEC No
MABEC No
MABEC No
MABEC No
STAUBLI CONNECTING CORD
CONNECTING PLATE
CONNECTING PLATE
CONNECTING PLATE
GROMMET
GROMMET
STAUBLI CONNECTING CORD
STAUBLI CONNECTING CORD
STAUBLI CONNECTING CORD
STAUBLI CONNECTING CORD
STAUBLI CONNECTING CORD
STAUBLI CONNECTING CORD
STAUBLI CONNECTING CORD
Female JEAGER plug
ELECTRIC CORDON WITH CONNECTION LAMINATED SUPPLY OF PROBE
CORDON OF CONNECTION 1 WAY
Change of marks
CORDON STAUBLI PLUG FOR SUPPLY FROM 1 to 8 PROBES
Change of marks
CORDON OF CONNECTING 1 WAY
CORDON OF CONNECTING 1 WAY
CORDON OF CONNECTING 1 WAY
ADAPTER
ADAPTER MANIFOLD 2 WAYS (Connection JAEGER)ADAPTER MANIFOLD 2 WAYS (Connection AIR LB)
Sheathed cable 4 wiresSheathed cable 4 wires
+ Support plate stuffing boxMale connector Staubli 24-pin
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8 Wiring of the 24-pin connector
MARKSPlug Terminal shrip in unit
UNIT EARTH CONNECTOR(GREEN/YELLOW)
Earth
(Information presence socket)
ProbeProbe
ProbeProbe
ProbeProbeProbeProbe
and
MARKSPlug Terminal shrip in unit
UNIT EARTH CONNECTOR(GREEN/YELLOW)
Earth
(Information presence socket)
ProbeProbe
ProbeProbe
ProbeProbeProbeProbe
and
Earth
(Information presence socket)
ProbeProbe
ProbeProbe
ProbeProbeProbeProbe
and
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9 Sensor holder
Renault MABEC number: - E159 106 800 (small model: L= 68, l=55, H=78). - R901 268 000 (large model: L= 68, l=55, H=128). Supplier: RABOURDIN
Suppliers: RABOURDIN
MABEC #
Dimensions L= 85, l=80, H=75 L=85, l=80, H=100 L=85, l=80, H=150
Right sensor holder R901 515 000 R901 516 000 R901 517 000
Left sensor holder R901 532 000 R901 533 000 R901 534 000 Detector M18 is to be ordered separately.
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9.1 For PT 3M tool
9.1.1 Proximity sensor with connector – Workshop 32 (Douai)
In all tooling, fit sensors at the front or back of the press (according to type of press).
Lateral sensor Renault MABEC number: X755 240 253 Frontal sensor Renault MABEC number: X755 240 290
9.1.2 Proximity sensor without connector – Workshop 79 (Le Mans)
Lateral sensor Renault MABEC number: X755 240 251 Frontal sensor Renault MABEC number: X755 240 289
The cord of the lateral and frontal proximity sensor must be fitted with an ECTA connector. This connection is ensured by the tool builder. The ECTA connector includes :
The connector with tip Renault MABEC number: X756 834 250 Female connector Renault MABEC number: X756 201 552
9.1.3 Proximity sensors with cord - Valladolid Designation: Proximity sensors with cord - Renault MABEC number X755 222 50M (detection up to 12mm) - Renault MABEC number R100 247 138 (detection up to 20mm) The cord of the proximity sensor must be fitted with a HARTING connector. This connection is ensured by the tool builder. The HARTING connector includes :
- the cover Renault MABEC number: X756 812 098 - the male connector Renault MABEC number: X756 812 516 - the stuffing box Renault MABEC number: X723 280 22A
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9.1.4 Tool identification connector - Valladolid Tool identification connector Renault MABEC number: X756 812 504 (to be fastened on the lower frame)
9.2 On progressive tool The detector (photocell) must ensure belt advance control. Designation: photocell Renault MABEC number: X755 413 510
10 Accessories
10.1 Tolerance bush This tolerance bush is used with the ∅ 30 mm connector (see implantation principle detail A page 20) Designation: Tolerance bush Renault MABEC number: X548 933 300
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10.2 «KHEOPS» box base The implantation of the " KHEOPS " box bases on the tooling is specified in study media. Designation: «KHEOPS» box base Male base : - Renault MABEC number: X756 322 550 (man.ref: CCA0585-0087-AM001) Female base : - Renault MABEC number: X756 322 570 (man.ref: CCA0585-0087-0M000)
11 Suppliers
ALME STAR 10 Rue Clos 77100 MEAUX
Tel. : +33(0)1 60 09 95 95 Fax : +33(0)1 60 09 95 99
BJC FRANCE 2C rue Gerbeviller 54360 Blainville sur l’Eau
Tel. : +33(0)3 83 75 90 82 Fax. : +33(0)3 83 75 97 03
PORTER-BESSON Zone Eurespace 5, rue Nozières 25770 SERRE les SAPINS Tel. : +33(0) 3 81 58 95 00 Fax. : +33(0) 3 81 58 95 09
RABOURDIN INDUSTRIE Parc Gustave Eiffel 4, Avenue Gutenberg BP 50 BUSSY St Georges 77607 MARNE LA VALLEE CEDEX 3 Tel : +33(0)1 64 76 41 00 Fax : +33(0)1 64 76 41 02
CARRIER KHEOPS BAC 22 rue des chaises 45140 ST JEAN DE LA RUELLE
Tel. : +33(0)2 38 70 45 00 Fax : +33(0)2 38 70 45 69
or 6 Boulevard Pierre Lefaucheux 72100 LE MANS cedex
Tel. : +33(0)2 43 61 45 45 Fax : +33(0)2 43 61 45 00
SCHNEIDER 89 Bd FRANKLIN ROOSEVELT 92506 RUEIL MALMAISON CEDEX
Tel. : +33(0)1 41 29 82 04 Fax : +33(0)1 41 29 84 79
SENA BP 40007 59874 WAMBRECHIES Cedex
Tel. : +33(0)3 28 38 81 68 Fax : +33(0)3 20 39 71 50
WAGO CONTACT S.A Paris Nord 2 83 rue des chardonnerets B.P.50065 Tremblay en France95947 ROISSY CDG CEDEX
Tel. : +33(0)1 48 17 25 90 Fax : +33(0)1 48 63 25 20
.