PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.00 Model :...

PSTHDA25C1P4A(External)PSTHDA25C1P4B(Internal)

Date Rev. no. Page

2013.01.07

1.0 1

Model : PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal)

(LED Street Light 120W)

Specifica-tion

Customer :

Approval

Responsible Accountable Informed

Supplier : POSCO LED

Approval

Responsible Accountable Informed


Date Rev. no. Page

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1.0 2

Table of contents

1. Specification history

2. Application of Specification

3. Product characteristic

4. Product Image

5. Optical/Electrical Characteristic

6. Distribution pattern and Lux

7. Reliability standard

8. LED PKG specification

9. LED lifespan

10. SMPS Specification 10-1. Basic specification 10-2. MTBF DATA 10-3. Images 10-4. Drawings

11. Drawing 11-1. Fixture (Exter-nal) 11-2. Fixture (Inter-nal)

12. Part List 13. Wire connection method 14. Caution 15. Packing 15-1. Basic specifica-tion 15-2. Outer Box 15-3. Packing order

16. Label

Appendix 1. Distribution pattern Code


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1. Specification Updated His-toryNo. Contents Date Rev.

Re-mark

1 First version2013.01.0

71.0


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4. Product image

1. The specification feature 120W Street light.

2. The specification could be revised through the mutual agreement.

3. Some components could be changed within the range of specifica-

tion

to upgrade performance.

2. Application of Specification

3. Feature

1. Replacement to MH/High pressure Na/HID

2. LED Light Engine

3. Slim and simple design

4. Plug & Play

5. Easy maintenance

6. IP 66

7. High efficient and long life-span


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Item SymbolValue

UnitTyp

Power consumption P 108 120 132 W

Dimension Extermal( 외장형 ) 475 x 328 X 100 mm

Intermal( 내장형 ) 624 x 328 X 100 mm

Total lumen flux Φv 10,260 11,400 lm

Luminous efficacy(System) Η 86 95 lm/W

Color temperature(CCT) CCT 5,350 5,700 6,050 K

Color rendering index Ra 70 75 -

Intensity Curve Code 3LLO(#1)

Input voltage range Vrms 100~277VAC Vrms

Rated Input voltage Vrms 100 220 277 Vrms

Rated AC current Irms 1.2 0.55 0.43 Arms

Input frequency range 50,60 Hz

Operating voltage Vdc 42 45 48 V

Operating current Iop 2.25 2.4 2.57 A

Power Factor Pf 0.9

Total Harmonic Distortion THD 30 %

EMI EN55015 Class B

Control system PWM

Protection OVP, OCP, OTP

Weight Extermal( 외장형 ) 7.5 kg

Intermal( 내장형 ) 8.9 kg

Tightness level

Extermal( 외장형 ) IP 66

Intermal( 내장형 ) IP 66

Operating Temperature -30~50 ℃

Storage Temperature -40~80 ℃

Rated Working Life 50,000 hr

Environmental regulations Rohs, lead or mercury

5. Optical/Electrical characteristics (120W)

1) Light Distribution : Beam angle allowance +/- 10% applied.2) SMPS based on MEANWELL’ data3) #1 - Reference is Appendix 1


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<polar intensity curve>

No. Observer Position [m] Lav [cd/m2]

U0[min/ave]

UI[min/max]

TI [%]

1 Ob-server1

(-60.000, 1.800, 1.500)

0.72 0.4 0.51 2

2 Ob-server2

(-60.000, 5.400, 1.500)

0.7 0.4 0.5 4

3 Ob-server3

(-60.000, 9.000, 1.500)

0.67 0.41 0.5 6

6. Distribution pattern

<3LLO>


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7. Reliability test standard

Test Condition Criterion

Thermal Shock

Tem : -30 ± 3 ( ) -> 1 hour℃ 70 ± 3 ( ) -> 1 hour℃ Cycle : 10 times

Within electrical spec Check light-On test for 15min

On / Off Test

Tem : 25 ± 3 ( )℃ On -> 30 sec. / Off -> 30 sec. Cycle : 20,000 times

Within electrical spec Check light-On test for 15min

Lumen Mainte-nance Test

Tem: 25 ± 3 ( )℃ Initial lumen test: 100 hrs aging Test hrs: 2,000 hrs

Over 90% compared to initial lumen.

High temHigh humidity

Test

Tem : 50± 3 ( )℃ Humidity : 90 ± 5 (%RH) Test hrs: 500 hrs

Within electrical spec Within Optical spec(lux, lm) range

Low temStorage

Test

Tem : -40 ± 3 ( )℃ Test hrs : 240 hrs


High temStorage

Test

Tem: 80± 3 ( )℃ Test hrs : 240 hrs


Vibration test

Freq. : 5-90Hz Amplitude :4 mm p_p(max) Direction : 3 축 Test : resonance , net oscillation frequency, variable oscillation fre-quency

Within electrical spec No problem on appearance

Du

rab

ilit

y

Test


Date Rev. no. Page

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8. LED PKG Specification


Date Rev. no. Page

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• Ts(Solder Temperature) : 65℃ (@Ta=25℃)

9. LED life-span data(LM-80-02 test result provided by Lumileds)

※ Reported Lifetime : data based on TM-21-11


Date Rev. no. Page

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10-1. Basic specification (Model : HLG-120H-48)1) Features

- World-wide use 90~295VAC - Built in PFC - High efficient around 90% - Possible to choose constant current supply using internal variable resis-tance - Use indoor & outdoor (IP 66) - OVP, OCP, OTP, Short-circuit protection - Possible to use in any humidity condition. - A/S warranty after purchasing for 3 years

2) Input

3) Output

Voltage Range 90~305 VAC / 127~431 VDC

Frequency Range 47~63Hz

PF >0.98/115VAC, >0.95/230VAC @ Full Load

Efficiency (Typ.) 93%

AC Current (Typ.) 1.4A / 115VAC, 0.6A / 230VAC, 0.55A / 277VAC

Inrush Current (Max.) 75A / 230VAC @ Cold start

Leakage Current <0.75mA / 240VAC

DC Voltage 48

Voltage Adj. Range 43~53V

Rated Current 2.5A

Current Adj. Range 1.2~2.5A

Rated Power 120W

Ripple & Noise (Max.) 200mVp-p

Voltage Tolerance ±1.0%

Line Regulation ±0.5%

Load Regulation ±0.5%

Set-up, Rise, Hold up Time

2500ms, 50ms, 12ms @ 230VAC

10. SMPS Specification


Date Rev. no. Page

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10-2. SMPS MTBF DATA

TEST ITEM

TEST CONDITION & RESULT

CAPACITORLIFE CYCLE

HLG-120H-48 :SUPPOSE C105 IS THE MOST CRITICAL COMPONENT(1) I/P ： 230VAC O/P ： FULL LOAD Ta= 25 ℃ LIFE TIME : 749931HRS(2) I/P ： 230VAC O/P ： FULL LOAD Ta= 60 ℃ LIFE TIME : 107625HRS

MTBFMIL-HDBK-217F NOTICES2 PARTS COUNTTOTAL FAILURE RATE ： 192.2K HRS


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10-3. Images

10-4. Drawings


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11. Drawings

11-1. Head (Street Light 120W Exter-nal)


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11-2. Head (Street Light 120W Inter-nal)


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　 PART NAME SIZE MATERIAL

1 LED PCB SMT(posLE_40B) SMT mixed

2 LED(Cool White, 5700K, Luxeon_R) Luxeon-R mixed

3 AL-PCB(posLE_40B) 203*35.7*1.2(mm) AL

4 SM02B-SFKH-TF(D) connector, SM02B-SFKH-TF(D) mixed

5 Reflector Sheet(posLE_40B) 203*35.7*0.2(mm) PET

6 Heatsink(posLE_40B) 250*75*45.5(mm) ALDC 12.1

7 Lens Cover(posLE_40B,3LLO) 229*59*8(mm) PC

8 Thermal Pad(posLE_40B) 203*35.7*0.5(mm) silicon

9 Lens Rubber(posLE_40B) 213.8*49*2.7(mm) silicon

10 Cable Cover(posLE_40B) 31*24*3(mm) ALDC12.1

11 LE Harness(posLE_40B) L130(mm) Mixed

12 Heat Sink Cover-Street Light V2.0 120W(External) 309mm x 235.6mm x 38.5mm AL.6063

13 Side Frame(L)-Street Light V2.0 120W(External) 60mm x 377mm x 8.31mm AL.6063

14 Side Frame(R)-Street Light V2.0 120W(External) 60mm x 377mm x 8.31mm AL.6063

15 Side Bracket-Street Light V2.0 120W(External) 70mm x 235.6mm x 20.8mm AL.6063

16 Front frame 326.34mm x 78.35mm x 60mm ALDC12.1

17 Arm-part body(external) 326.34mm x 158mm x 78.35mm ALDC12.1

18 Arm-part cover(external) 308.09mm x 148.93mm x 9.02mm ALDC12.1

19 Front grill 308.72mm x 99.72mm x 10mm ALDC12.1

20 Rear grill 308.72mm x 99.72mm x 10mm ALDC12.1

22 Grill net(front) 303.3mm x 79.3mm x 2mm AL.

23 Grill net(rear) 303.3mm x 79.3mm x 2mm AL.

24 Saddle 130mm x 85mm x 21mm ALDC12.1

25 Hinge Pin Pi 5mm x 26mm SUS

26 Quarter lock pi 20mm x 22.9mm AL. DC12.1

27 O-ring 3.6 pi 7mm x 0.8mm Silicon

28 3ch harness -Street Light V2.0 457.8mm PVC

29 Cable Grand(PG11) nylon PG11 nylon

30 Terminal block 47.68mm x 23.75mm x 16.9mm PC

31 SMPS(HLG-120H-48) 220mm x 68mm x 38.8mm mixed

12. Part list12-1. Street Light 120W (External)


Date Rev. no. Page

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No PART NAME SIZE MATERIAL

1 LED PCB SMT(posLE_40B) SMT mixed

2 LED(Cool White, 5700K, Luxeon_R) Luxeon-R mixed

3 AL-PCB(posLE_40B) 203*35.7*1.2(mm) AL

4 SM02B-SFKH-TF(D) connector, SM02B-SFKH-TF(D) mixed

5 Reflector Sheet(posLE_40B) 203*35.7*0.2(mm) PET

6 Heatsink(posLE_40B) 250*75*45.5(mm) ALDC 12.1

7 Lens Cover(posLE_40B,3LLO) 229*59*8(mm) PC

8 Thermal Pad(posLE_40B) 203*35.7*0.5(mm) silicon

9 Lens Rubber(posLE_40B) 213.8*49*2.7(mm) silicon

10 Cable Cover(posLE_40B) 31*24*3(mm) ALDC12.1

11 LE Harness(posLE_40B) L130(mm) Mixed

12 Heat Sink Cover-Street Light V2.0 120W(internal) 309mm x 228.6mm x 38.5mm AL.6063

13 Side Frame(L)-Street Light V2.0 120W(internal) 60mm x 370mm x 8.31mm AL.6063

14 Side Frame(R)-Street Light V2.0 120W(internal) 60mm x 370mm x 8.31mm AL.6063

15 Side Bracket-Street Light V2.0 120W(internal) 70mm x 228.6mm x 20.8mm AL.6063

16 Front frame 326.34mm x 78.35mm x 60mm ALDC12.1

17 Arm-part body(Internal) 326.34mm x 314.9mm x 74.02mm ALDC12.1

18 Arm-part cover(Internal) 307.91mm x 173.88mm x 7.93mm ALDC12.1

19 Rubber(arm-part) 305.35mm x 161.86mm x 5mm Silicon

20 Front grill 308.72mm x 99.72mm x 10mm ALDC12.1

21 Rear grill 308.72mm x 99.72mm x 10mm ALDC12.1

22 Grill net(front) 303.3mm x 79.3mm x 2mm AL.

23 Grill net(rear) 303.3mm x 79.3mm x 2mm AL.

24 Rail brarcket 65mm x 10.98mm x 10mm AL.6063

25 Hinge Pin Pi 5mm x 26mm SUS

26 Quarter lock pi 20mm x 22.9mm AL. DC12.1

27 O-ring 3.6 pi 7mm x 0.8mm Silicon

28 3ch harness -Street Light V2.0 457.8mm PVC

29 Cable Grand(PG11) nylon PG11 nylon

30 Cable Grand(PG13.5) nylon PG13.5 nylon

31 Terminal block 47.68mm x 23.75mm x 16.9mm PC

32 SMPS(HLG-120H-48) 220mm x 68mm x 38.8mm mixed

33 ground wire AWG 16 PVC

12-2. Street Light 120W (Internal)


Date Rev. no. Page

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DC

OutputACSMPS

-+

-+

13-1. SMPS External type

13. Wire connection method

◆ Wire connection dia-gram

SMPS

Blue /Black

Red / White Live(Brown or

Black)Neutral(Blueor White)GDN(Green/Yellow)

ACInput

+ DC- Output

LEDModule

Blue

Red

Grounding

Inside of pole

DC extending cable (not provided), optionDC cable spec. : VCTF 2.5SQ X 2C


Date Rev. no. Page

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AC INPUT

Live Brown / Black

Neutral Blue / White

GDN Green / Yellow

13-2. SMPS Internal type

AC Cable(Not provided)

◆ Wire connection dia-gram

SMPS

Black

Red/ White + DC

- Output

LEDModule

Blue / Black

Red / White Live(Brown/

Black)Neutral(Blue/

White)GDN(Green/Yellow)

Live(Broun)

Neutral(Blue)

GDN(Green/Yel-low)


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14. Caution

14-1. Caution before installation• This product cannot be installed by Up Lighting method..

• Please do not flood this product.

• Please disconnect the main power when installing

• Do not connect SMPS to the lighting equipment when the product is being in-

put AC power

• Please fix the product after consulting the distributor when using the arm stand

pipe which does not meet our standards (External Diameter : ∅60.5)

• The external SMPS(power supply) may be installed in the ballast stabilizers

checking box.

• Please make sure the electrical cables of the product and of the SMPS are con-

nected.

• If necessary please insulate or waterproof the connecting parts when connect-

ing the product and the SMPS by an extra electrical cable.

• Please use the cable which can minimize the loss due to cable connecting

when connecting the product and the SMPS by an extra electrical cable

• Please ensure that the inlet and outlet of SMPS have been correctly connected

to AC power lines.

• Please do not dismantle the product after installing. And please note that if you

have dismantled the product, it is exclude from compensation (including free

repairing under warranty)

• The product may be installed and repaired only by qualified persons having a

electrical installing licences for the safe installing and trouble-free operation.

14-2. Caution before operation▪ Prohibition to perform assembling or disassembling

- Ligting technician should be performing installation or repairing for its safety


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OUT BOX

SMPS SIZE Q’TY

External / Internal 707 x 398 x 180 (mm)1 EA/BOX (POWER in-

cluded)

15. Packing specification

15-1. Basic specification

15-2. OUTER BOX

1) External / Internal for common use


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707mm398m

m

180mm

B(Front-2)

C(Rear)

D(Carton)

SMPS

A(Front-1)

Classification Materials

A PE Foam

B PE Foam

C PE Foam

D Corrugated paper

1) External

15-3. Packing order

[Packing image, Assembly instruction in-cluded]


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707mm398m

m

180mm

A(Front)

B(Rear-1)

C(Rear-2)

D(Carton)

Classification Materials

A PE Foam

B PE Foam

C PE Foam

D Corrugated paper

2) Internal

15-3. Packing order

[Packing image, Assembly instruction in-cluded]


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1) External

2) Internal

16-2. Fixture label specification

16-1. Fixture label size

16. Label

Fixture label

SMPS SIZE Q’TY

External 100 x 55 (mm) 1 EA/BOX

Internal 100 x 55 (mm) 1 EA/BOX


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16-3. Box label size

Box label

SMPS SIZE Q’TY

External 160 x 85 (mm) 1 EA/BOX

Internal 160 x 85 (mm) 1 EA/BOX

1) External

2) Internal

16-4. Box label specification


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Appendix 1. Distribution pattern Code

Digit No ①~② ③ ④

Indicate #L I O

Subject Number of lanes Illuminance / Lumi-

nanceLow of luminaires

Description 1L : One Lane 2L : Two Lane 3L: Three Lane 4L: Four Lane

I : Illuminance L : Luminance

O : One Side B : Both Sides S : Staggered Layout

Ex] 3 L L O ⒝ ③ ⒞ ④ ⒜ ① ②

Code Logic

A 1L I O

B 1L I B

C 1L I S

D 1L L O

E 1L L B

F 1L L S

G 2L I O

H 2L I B

I 2L I S

J 2L L O

K 2L L B

L 2L L S

Code Logic

M 3L I O

N 3L I B

O 3L I S

P 3L L O

Q 3L L B

R 3L L S

S 4L I O

T 4L I B

U 4L I S

V 4L L O

W 4L L B

X 4L L S

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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.00 Model :...

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