Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Feasibility
Report for Gadoj (State Border) – Majri to HR/ RJ Border and Majri to
Neemrana (SH-111 & 111A) Highway Project (the “Highway-V”)
Package-26
FINAL FEASIBILITY REPORT MARCH 2017
Submitted to:
Additional Chief Engineer (PPP)
Public Works Department (PWD)
1-Jacob Road, Jaipur-302006
Rajasthan, India
By
Pentacle Consultants (India) Private Limited,
Mumbai In Consortium with
Techosum Engineers & Consultants Private
Limited, Jaipur
VOLUME-I
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 1
TABLE OF CONTENTS
CHAPTER – 1: INTRODUCTION....................................................................................................... 10
1.1 GENERAL .........................................................................................................................................10
1.2 COMMENCEMENT ........................................................................................................................11
1.3 PROJECT DESCRIPTION ...............................................................................................................11
1.4 SCOPE OF SERVICES ...........................................................................................................................13
1.5 COMPOSITION OF REPORT ..................................................................................................................14
CHAPTER 2: EXECUTIVE SUMMARY ............................................................................................ 16
2.1 THE MAIN FEATURES OF THE HIGHWAY ARE CAPTURED BELOW: ..................................................................16
2.1.1 TERRAIN & LAND USE .......................................................................................................................16
2.1.2 LANE CONFIGURATION ......................................................................................................................17
2.1.3 PAVEMENT CONDITION OF THE EXISTING ROAD .....................................................................................17
2.1.4 PROPOSED BYPASSES: .......................................................................................................................18
2.1.5 PROPOSED WIDENING OF EXISTING ROAD TO FOUR LANE SECTION WITH SERVICE ROAD BOTH SIDE: .................18
2.1.6 CROSS-DRAINAGE STRUCTURES ..........................................................................................................18
2.1.7 FLOOD PRONE STRETCHES DURING MONSOON .....................................................................................19
2.1.8 RIGHT OF WAY (ROW) .....................................................................................................................19
2.1.7 UTILITIES ALONG THE PROPOSED PROJECT ROAD ...................................................................................19
2.2 PROPOSED LANE CONFIGURATION .......................................................................................................19
2.2.1 PROPOSED CRUST COMPOSITION ........................................................................................................20
2.2.2 JUNCTIONS ......................................................................................................................................20
2.2.3 TOLL PLAZA ..................................................................................................................................22
2.2.4 BUS BAYS AND BUS SHELTERS .....................................................................................................22
2.2.5 TRUCK LAY BYES ...............................................................................................................................23
2.2.6 DRAIN CUM FOOTPATH ...............................................................................................................23
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 2
2.2.7 COST ESTIMATES ..............................................................................................................................23
CHAPTER – 3: SOCIO- ECONOMIC PROFILE ............................................................................... 24
3.1 GENERAL ......................................................................................................................................24
3.2 GEOGRAPHICAL FEATURES..................................................................................................................24
3.3 DEMOGRAPHIC FEATURES ..................................................................................................................25
CHAPTER – 4: ENGINEERING SURVEYS AND INVESTIGATIONS ............................................ 27
4.1 ROAD INVENTORY .............................................................................................................................27
4.2 PAVEMENT CONDITION SURVEY ..........................................................................................................30
4.3 EXISTING CRUST COMPOSITION ...........................................................................................................33
4.4 BENKELMAN BEAM DEFLECTION SURVEY ..............................................................................................34
4.5 INVENTORY OF BRIDGES AND CULVERTS ...............................................................................................34
4.6 CONDITION SURVEYS FOR BRIDGES AND CULVERTS ..................................................................................36
4.6.1 BRIDGES..........................................................................................................................................36
4.6.2 CULVERTS ........................................................................................................................................36
4.7 TOPOGRAPHICAL SURVEY ...................................................................................................................39
4.7.1 RECONNAISSANCE SURVEY .................................................................................................................39
4.7.2 HORIZONTAL AND VERTICAL CONTROL .................................................................................................39
4.7.3 ESTABLISHING TEMPORARY BENCHMARKS ............................................................................................39
4.7.4 TOTAL STATION TRAVERSE .................................................................................................................39
4.7.5 L-SECTION AND X-SECTION SURVEY .....................................................................................................40
4.7.6 DETAILED SURVEY .............................................................................................................................40
CHATER – 5: TRAFFIC SURVEYS AND ANALYSIS ...................................................................... 41
5.1 INTRODUCTION ................................................................................................................................41
5.2 TRAFFIC INTENSITY ............................................................................................................................42
5.2.1 TRAFFIC VOLUME SURVEY ..................................................................................................................42
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 3
5.2.2 AVERAGE DAILY TRAFFIC....................................................................................................................43
5.2.3 SEASONAL VARIATION FACTOR .................................................................................................46
5.3 AXLE LOAD SURVEY ..........................................................................................................................50
5.3.1 GENERAL .........................................................................................................................................50
5.3.2 LOCATION OF SURVEY........................................................................................................................50
5.3.3 VEHICLE DAMAGE FACTOR (VDF) .......................................................................................................50
5.4 TRAFFIC FORECAST ............................................................................................................................51
5.4.1 TRAFFIC GROWTH RATES ...................................................................................................................51
5.4.2 PROJECTED TRAFFIC ..........................................................................................................................51
5.4.2.1 TRAFFIC PROJECTION AND CAPACITY ...................................................................................51
CHEPTER – 6: PAVEMENT DESIGN ................................................................................................ 52
6.1 DESIGN STANDARDS FOR ROADS .........................................................................................................52
6.1.1 TERRAIN CLASSIFICATION ...................................................................................................................52
6.1.2 DESIGN SPEED ..................................................................................................................................52
6.1.3 CROSS SECTIONAL ELEMENTS ..............................................................................................................53
6.1.4 HORIZONTAL ALIGNMENT ..................................................................................................................53
6.1.5 SUPER ELEVATION .............................................................................................................................54
6.1.6 RADIUS ON HORIZONTAL CURVES ........................................................................................................54
6.1.7 CURVE WITHOUT SUPER ELEVATION .....................................................................................................55
6.1.8 TRANSITION CURVES .........................................................................................................................55
6.1.9 WIDENING OF CARRIAGEWAY ON CURVES .............................................................................................56
6.2 VERTICAL ALIGNMENT .......................................................................................................................56
6.2.1 VERTICAL CURVES .............................................................................................................................57
6.2.2 SUMMIT CURVES: .............................................................................................................................58
6.2.3 VALLEY CURVES: ...............................................................................................................................59
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 4
6.2.4 SIGHT DISTANCE: ..............................................................................................................................60
6.2.5 TYPICAL CROSS SECTIONS ...................................................................................................................61
6.3 PAVEMENT DESIGN: ....................................................................................................................61
6.4 METHODOLOGY ..........................................................................................................................61
6.4.1 FLEXIBLE PAVEMENT .................................................................................................................61
6.4.2 RIGID PAVEMENT ........................................................................................................................62
6.5 PAVEMENT DESIGN METHODS ............................................................................................................62
6.6 PAVEMENT INVESTIGATION ................................................................................................................62
6.7 TRAFFIC FORECAST, GROWTH RATES & AXLE LOAD SURVEY ....................................................................62
6.7.1 TRAFFIC FORECAST ............................................................................................................................62
6.7.2 GROWTH RATE .................................................................................................................................63
6.7.3 GENERATED AND DEVELOPMENT TRAFFIC .............................................................................................63
6.7.4 AXLE LOAD SURVEY ..........................................................................................................................63
6.7.5 TRAFFIC IN CMSA (CUMULATIVE MILLION STANDARD AXLES) .................................................................63
6.8 INVESTIGATION OF EXISTING PAVEMENT AND SUB GRADE .......................................................................65
6.9 FLOOD PRONE STRETCHES DURING MONSOON .....................................................................................66
6.10 PAVEMENT STRUCTURAL STRENGTH ....................................................................................................66
6.11 SOIL SURVEY FOR WIDENING PORTIONS ...............................................................................................69
6.12 DESIGN OF NEW FLEXIBLE PAVEMENT ..................................................................................................71
6.14 RECOMMENDATIONS .........................................................................................................................72
6.15 SHOULDERS/ PAVED BLOCKS ..............................................................................................................81
6.16 COVERED DRAINS CUM FOOTPATH ......................................................................................................81
6.17 PROPOSED BYPASSES: .................................................................................................................82
PROPOSED FOUR LANE SECTION WITH SERVICE ROAD BOTH SIDE: ........................................................83
6.19 WEARING COAT OVER STRUCTURES .....................................................................................................83
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 5
6.20 GEOMETRIC DESIGNS ........................................................................................................................83
6.21 JUNCTIONS: .....................................................................................................................................88
CHAPTER 7: - DESIGN OF STRUCTURES ...................................................................................... 90
7.1 GENERAL .........................................................................................................................................90
7.2 EXISTING BRIDGE ..............................................................................................................................90
7.3 PROPOSED BRIDGE/ROB ...................................................................................................................90
7.4 EXISTING STRUCTURES .......................................................................................................................90
CHAPTER – 8: SUMMARY OF LAND ACQUISITION .................................................................... 93
8.1 INTRODUCTION ............................................................................................................................93
8.2 METHODOLOGY ..........................................................................................................................93
8.3 LAND REQUIREMENT ..................................................................................................................93
CHAPTER – 9: PROJECT FACILITIES ............................................................................................ 94
9.1 FOLLOWING FACILITIES ARE ENVISAGED FOR THE HIGHWAY; ......................................................94
9.1.1 TOLL PLAZA ..................................................................................................................................94
9.1.2 TRAFFIC AID POST AND MEDICAL AID POST .................................................................................94
9.1.3 BUS SHELTERS ..............................................................................................................................94
9.1.4 TRUCK LAY BYES ................................................................................................................................95
9.1.5 REST AREA ..................................................................................................................................95
9.1.6 PEDESTRIAN FACILITIES .............................................................................................................95
CHAPTER 10: COST ESTIMATE....................................................................................................... 97
10.1 INTRODUCTION ................................................................................................................................97
10.2 COST ESTIMATING AND METHODOLOGY ...............................................................................................97
10.3 UNIT RATES .....................................................................................................................................97
10.4 COSTS OF ROAD COMPONENTS ...........................................................................................................97
10.5 CONTINGENCY AND OTHER CHARGES ...................................................................................................98
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 6
10.6 ESTIMATED COST ..............................................................................................................................99
LIST OF TABLES TABLE 1 :VILLAGES & TOWNS ALONG PROJECT ROAD ............................................................................................................ 16
TABLE 2 : SECTION-WISE CARRIAGEWAY WIDTH ..................................................................................................................... 17
TABLE 3 : PAVEMENT CONDITION DETAILS ............................................................................................................................ 17
TABLE 4 : PROPOSED BYPASSES ................................................................................................................................. 18
TABLE 5 : SUMMARY OF STRUCTURES .................................................................................................................................. 19
TABLE 6 : PROPOSED CRUST COMPOSITION OF MAIN CARRIAGEWAY (FLEXIBLE)........................................................................... 20
TABLE 7 : PROPOSED CRUST COMPOSITION (RIGID) ................................................................................................................ 20
TABLE 8 : JUNCTIONS ........................................................................................................................................................ 21
TABLE 9 : PROPOSED BUS SHELTER LOCATIONS ...................................................................................................................... 22
TABLE 10 : DRAIN CUM FOOTPATH ............................................................................................................................ 23
TABLE 11 : DISTRICT WISE POPULATION ................................................................................................................................ 25
TABLE 12: ANNUAL POPULATION GROWTHS IN RAJASTHAN ................................................................................... 26
TABLE 13: SUMMARY OF EXISTING ROAD INVENTORY .............................................................................................................. 28
TABLE 14 : SUMMARY OF EXISTING PAVEMENT CONDITION SURVEY .......................................................................................... 30
TABLE 15 : DETAILS OF EXISTING PIPE CULVERT/ CAUSEWAY ............................................................................... 35
TABLE 16: DETAILS OF EXISTING MINOR BRIDGE /SLAB CULVERTS ............................................................................................. 35
TABLE 17 : INVENTORY AND CONDITION SURVEY FOR MINOR BRIDGES/CULVERTS ..................................................... 37
TABLE 18 : SCHEDULES OF TRAFFIC SURVEYS ......................................................................................................................... 41
TABLE 19 : PCU VALUES USED ........................................................................................................................................... 43
TABLE 20 :SUMMARY ADT ON TOLL PLAZA LOCATION KM. 24+615 (FIRST TRAFFIC SURVEY) ........................................................ 44
TABLE 21 : SUMMARY ADT ON TOLL PLAZA LOCATION KM. 24+615 (SECOND TRAFFIC SURVEY) ................................................... 45
TABLE 22 :FUEL SALES DATA AND SEASONAL FACTORS ............................................................................................................ 46
TABLE 23 :SUMMARY OF FIRST TRAFFIC SURVEY AADT ON TOLL PLAZA LOCATION ....................................................................... 46
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 7
TABLE 24 :SUMMARY OF SECOND TRAFFIC SURVEY AADT ON TOLL PLAZA LOCATION ................................................................... 47
TABLE 25 : SUMMARY OF AVERAGE TRAFFIC AADT (FIRST & SECOND TRAFFIC SURVEYS) ON TOLL PLAZA LOCATION .......................... 49
TABLE 26 :PROJECTION OF AADT PCUS/DAY) AT 5% GROWTH RATE AT TOLL PLAZA LOCATION .................................................... 51
TABLE 27: CROSS SECTIONAL ELEMENTS ............................................................................................................................... 53
TABLE 28 : MINIMUM RADII FOR HORIZONTAL CURVES AS PER IRC-SP-73-2015 ........................................................................ 55
TABLE 29: MIN. RADIUS (FOR 2.5% CAMBER) NOT REQUIRING SUPER ELEVATION ........................................................................ 55
TABLE 30 : CURVE RADIUS (M) NOT REQUIRING TRANSITION CURVE .......................................................................................... 56
TABLE 31 : RECOMMENDED GRADIENTS ............................................................................................................................... 57
TABLE 32 : MINIMUM LENGTHS OF VERTICAL CURVES ............................................................................................................. 58
TABLE 33 : SIGHT DISTANCES FOR VARIOUS SPEEDS ................................................................................................................ 60
TABLE 34 : SUMMARY OF AADT AT TOLL PLAZA LOCATION ...................................................................................................... 63
TABLE 35 : SUMMARY OF VDF ........................................................................................................................................... 63
TABLE 36 :DESIGN TRAFFIC VOLUME (AADT)-BASE YEAR-2017 ........................................................................... 64
TABLE 37 : MSA PROJECTIONS FOR KM: 24+615 (TOLL PLAZA LOCATION) ......................................................... 64
TABLE 38 : COMPOSITION OF EXISTING FLEXIBLE PAVEMENT .................................................................................................... 65
TABLE 39 :SUMMARY OF RESULTS OF BENKELMAN BEAM DEFLECTION TEST .............................................................................. 67
TABLE 40:RESULTS OF SOIL INVESTIGATION ........................................................................................................................... 70
TABLE 41: DESIGN OF NEW FLEXIBLE PAVEMENT ................................................................................................................... 71
TABLE 42 : PROPOSED CRUST COMPOSITIONS FOR FLEXIBLE PAVEMENT ...................................................................................... 72
TABLE 43 : CRUST COMPOSITION FOR RIGID PAVEMENT ......................................................................................... 78
TABLE 44 : LOCATION OF RCC BOX DRAINS .......................................................................................................................... 81
TABLE 45 : PROPOSED BYPASSES ............................................................................................................................... 82
TABLE 46 : PROPOSED FOUR LANE SECTION WITH SERVICE ROAD BOTH SIDE. ........................................................ 83
TABLE 47 :DETAILED PARAMETERS OF THE HORIZONTAL CURVES ............................................................................................... 84
TABLE 48 : JUNCTIONS ...................................................................................................................................................... 88
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 8
TABLE 49 : RECOMMENDATIONS FOR BRIDGES/ CULVERTS ....................................................................................................... 91
TABLE 50 :PROPOSED LAND ACQUISITION ................................................................................................................ 93
TABLE 51 : TOLL PLAZA DETAILS ARE AS UNDER:..................................................................................................................... 94
TABLE 52 : PROPOSED BUS SHELTER LOCATIONS ................................................................................................................... 94
TABLE 53 : LIST OF SECTIONS FOOTPATHS ............................................................................................................................ 96
TABLE 54 : OTHER CHARGES .............................................................................................................................................. 98
TABLE 55 : ABSTRACT OF COSTS ON PPP (VGF) .................................................................................................................... 99
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
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TABLE OF FIGURES
FIGURE 1 : INDEX MAP SHOWING PROJECT HIGHWAY 12
FIGURE 2: DISTRIBUTION OF EXISTING CARRIAGEWAY WIDTH 29
FIGURE 3 : SUMMARY OF PAVEMENT CONDITION 32
FIGURE 4 : EXISTING CRUST COMPOSITION 33
FIGURE 5 :TRAFFIC SURVEY LOCATIONS ON PROJECT ROAD 42
FIGURE: - 6 KILOMETRE WISE CHARACTERISTIC DEFLECTION 68
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 10
CHAPTER – 1: INTRODUCTION
1.1 General
The Governor of Rajasthan acting through the Additional Chief Engineer (PPP), Public Works
Department, Government of Rajasthan (the “Authority”) is engaged in the development of state
highways and as part of this Endeavour, the Authority has decided to undertake two-laning of the
following roads under Package-26 “the Project” through Public Private Partnership on Design,
Build, Finance Operate and Transfer (DBFOT) basis:
1. Sodawas-Bibirani section of MDR-61 (the “Highway-I”);
2. Kotkasim-Tapukar-Haryana Border section MDR-61 (the “Highway-II”);
3. Kishangarh Bas-Kotkasim-Haryana Border section of MDR-61A (the “Highway-III”);
4. Nadoti-Mahaveerji-Khera section of MDR-67 (the “Highway-IV”);
5. Gadoj-Behror-Haryana section of SH-111& 111A (the “Highway-V”);
The indicative cost of the Project is Rs. 352 Crores. Authority has decided to conduct feasibility
studies for determining the technical feasibility and financial viability of all Highways comprising
the Project. If found technically feasible and financially viable the Highways under the Project
may be awarded on DBFOT basis to a private entity (the “Concessionaire”) selected through a
competitive bidding process. The Project would be implemented in accordance with the terms and
conditions stated in the concession agreement to be entered into between the Authority and
Concessionaire (the “Concession Agreement”).
In pursuance of the above, the authority carried out the process for selection of a Technical
Consultant, a Financial Consultant and a Legal Adviser for preparing the feasibility report and bid
documents. The financial consultant will develop the revenue model and assist the Authority in
the bidding process. The Legal Adviser will review the draft concession agreement based on the
Model Concession Agreement for State Highways through Public Private Partnership (the
“MCA”) read with the Manual of Standards and Specifications. The Technical Consultant shall
prepare the Feasibility Report in accordance with the Terms of Reference specified (“ToR”).
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 11
In line with the above, PWD, Rajasthan has appointed M/s Pentacle Consultants (India) Pvt. Ltd.
In consortium with Techosum Engineers & Consultants Pvt. Ltd as Consultant to carry out the
Feasibility study for determining the technical feasibility and economic & financial viability of
the project.
This report deals with the Highway-V: km 0+000 to km 46+400 comprising of the section from
Gadoj –Behror -Haryana Borderof SH-111 & 111A and Majarikalan to Neemrana (Village
road) hereinafter referred as project highway.
1.2 Commencement
The work for consultancy services for preparation of feasibility report for two laning of km
0+000 to km 46+400 comprising the section from Gadoj –Behror- Haryana BorderofSH-111 &
111Aand Majarikalan to Neemrana (Village road)in the state of Rajasthan (the “Highway-V”) has
been awarded to M/s pentacle consultants (India) Pvt. Ltd. in consortium with M/s Techosum
Engineers & Consultants Pvt. Ltd. By public works department, governments of Rajasthan vide
Contract Agreement dated 19-12-2014. Work was commenced on 26-12-2014
1.3 Project Description
Rajasthan, the largest state of India is located in the north-western part of the subcontinent. It is
bound to the North and North-East by the states of Punjab and Haryana, to the East and South-
East by the states of Uttar Pradesh and Madhya Pradesh, to the South-West by the state of
Gujarat, and to the West and North-West by Pakistan. The southern part of the state is about 225
km from the Gulf of Kutch and about 400Km. from the Arabian Sea. Jaipur is the capital city and
lies in the East-Central part of the state.
Project Highway starts at Gadojvillage and ends at Haryana Border viaDinondar, Tasing,
Krishan Nagar, Bahror, Bhitenda, Gandla, Majari Kalan, Mandhhan& connect to Neemarana via
Majari Kalan. The project highway-V is a section of SH-111 & 111A, Totaling to46+400 Km
length. Existing configuration of the section is two lane with granular shoulders.
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 12
Figure 1 : Index Map Showing Project Highway
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 13
1.4 Scope of Services
General Scope ofServices shall cover the following major tasks -
Review of all available reports and published information about the project road and the
project influence area.
Detailed reconnaissance;
Identification of possible improvements in the existing alignment and bypassing congested
locations with alternatives; evaluation of different alternatives comparison on techno-
economic and other considerations and recommendations regarding most appropriate option;
Traffic studies including traffic surveys and Axle load survey and demand forecasting for
next twenty five years;
Inventory and condition surveys for road;
Inventory and condition surveys for Bridges, Cross-Drainage structures and Road side
Drainage provisions;
Detailed topographic surveys using Total Stations and GPS;
Pavement investigations;
Sub-grade characteristics and strength: investigation of required sub-grade and sub soil
characteristics and strength for road and embankment design and sub soil investigation;
Identification of sources of construction materials;
X-Section, Horizontal and vertical alignment of Highway;
Preparation of GAD for Structures Identification of the type and the design of intersections;
Contract packaging and implementation schedule.
Strip plan indicating the scheme for carriageway widening, location of all existing utility
services (both over- and underground), the scheme for their relocation, trees to be felled and
planted, estimates for cutting of trees and shifting of utilities.
Preparation of cost estimate
Provision of parking areas and rest areas, Bus Shelters or any other users facilities as per
requirement
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 14
1.5 Composition of Report
The Report consists of total 3volumes as follows:
volume – 1 : Main report
o Chapter 1: Introduces and provides the background of the project to the PPP Division
of PWD Rajasthan.
o Chapter 2: Executive summary
o Chapter 3: Socio-Economic Profile of Project Influence Area describes the condition
and growth pattern of various socio-economic variables in the Project Influence Area.
o Chapter 4: Engineering Surveys and Investigations describe the various field surveys
and investigation their methodology, findings etc. The various field surveys include
Topographical survey, and Material Investigations, Inventory and Condition Survey for
Road, Bridges and Culverts, Pavement Investigations, etc.
o Chapter 5: Traffic Surveys and Analysis Outlines the various types of traffic surveys
conducted and their analysis, findings and Traffic Demand forecasting etc.
o Chapter 6: Presents the various aspects of pavement design. The design methodology,
calculation of MSA and CBR has been described. The detail designs of overlay and
crust for new section has also been discussed in this chapter.
o Chapter 7: Presents the various aspects of Structures design. The design methodology,
design standards adopted and details of structure design for the road.
o Chapter 8:Summary of Land Acquisition
o Chapter 9: Project facilities outline the junctions’ line, toll plazas bus bays, truck
lay byes.
o Chapter10: Discuss cost estimates for each of the items included in the scope of work.
It covers cost of basic inputs - materials, equipment, labour, including rate analysis,
quantities, and total estimated cost.
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 15
Volume- 2 : Drawings
o Index Map
o Key plan
o Typical cross section
o Horizontal & Vertical details
o Standard drawings
o Plan & Profile
Volume 3 :Annexure.
o Annexure-1,First Traffic Survey
o Annexure-2,Scond Traffic Survey
o Annexure-3,Soil Investigation Reports
o Annexure-4,Concrete Pavement Design
o Annexure-5,Cost Estimate
o Annexure-6, Details of GPS Point, TBM Reference point.
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 16
CHAPTER 2: EXECUTIVE SUMMARY
2.1 The Main features of the highway are captured below:
2.1.1 Terrain & Land Use
The Project Road passes through plain terrain, and there are no hilly sections.
The road predominantly passes through agricultural landsand built up areas in the villages
adjoining the Project Highway.
The Project Highway passes through following built-up area:
Table 1 :Villages & Towns along Project Road
S No Chainage
Village Name Block Remarks From To
1. 2.300 3.000 Tasing Behror -
2. 9.100 10.850 Behror Behror Bypass Proposed
3. 19.200 20.800 Gandla Neemrana -
4. 22.800 23.800 Majarikalan Neemrana -
5. 36.400 37.900 Mandhhan Mandhhan -
6. 44.100 46+400 Neemrana Neemrana Bypass Proposed
Project End (Km 39+620 Haryana Border) Project Start (Km 0+000)
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400comprising the section of SH-111 & 111A from Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
March 2017 Page 17
Road Alignment (27+500Km)Road Alignment (38+000 Km)
2.1.2 Lane Configuration
Based on the road inventory and pavement condition surveys, project road has 19.89%of length
as intermediate lane, 79.46% as two lane& 0.63% of length as more than two lane near a Parle
Mode.
Table 2 : Section-wise Carriageway Width
Section Existing Carriageway Width, m
SL IL DL 2 Lane +
SH Sections 0.000 9.370 37.130 0.600
2.1.3 Pavement Condition of the Existing Road
The pavement condition survey indicates that about 12.95% length of the Project Highway is in
poor condition, 26.23% in fair and 60.72 % of the length is in good condition.
Table 3 : Pavement Condition Details
Section
Pavement Surface Condition
(Good/Fair/Poor)
Good Fair Poor
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SH Sections 28.600 12.400 6.100
2.1.4 Proposed Bypasses:
Table 4 : Proposed Bypasses
S. No. From To Length Bypass
1. 8+100 10+500 2.400 Behror
2. 44+200 45+200 1.000 Neemrana RIICO
Industrial Area
Total Length 3.400
2.1.5 Proposedwidening of existing road to four lane section with service road both side:
Proposed four lane section with service road both side.
S. No. From To Length Location
1. 45+200 46+400 1.200 NeemranaRIICO
Industrial Area
Total Length 1.200
2.1.6 Cross-Drainage Structures
(a) Bridges:
There are 2 MinorBridgesin the Project Highway section.
(b) Culverts:
Based on the condition / Carriageway width, Cross Drainage structures have been proposed to be
retained/reconstructed/widened/ repaired. However, widening of culverts have been proposed as
per IRC: SP: 73-2015.Summary of Culverts proposed for development are given below:
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Table 5 : Summary of Structures
S.No. Type of structure No. of
structures Recommendations
1 Pipe Culverts 2 Widened
2 Pipe Culverts 4 New proposed
3 Pipe Culverts 1 Reconstruction
4 Slab Culverts 10 Widened
5 Minor Bridge 2 Widened
6 Slab Culverts 3 Reconstruction
7 Causeway 1 Reconstruction with HPC
Total = 23
2.1.7 Flood Prone Stretches During Monsoon
Project Influence Area experiences rains almost for 3 months in a year. It receives heavy rains
during July to September. Based on the information collected, none of the Project road area is in
submergence. However to permit natural flow of water sufficient number of cross drainage
structures have been provided.
2.1.8 Right of Way (RoW)
As per survey, the existing Right of Way is approximately 12 to 25 meters and45 meter
inNeemranaRIICO Industrial Area.
2.1.7 Utilities along the Proposed Project Road
As the project road runs in plain area, presence of utility lines is predominant. In urban area,
electric lines, water pipe lines etc. are running along the road.
2.2 Proposed Lane Configuration
As per the traffic surveys and provisions of Two LaningManual IRC-SP-73-2015, Road is
recommended for up gradation to Two Lane with Paved Shouldersfrom Gadoj (State Border) –
Majri to HR/ RJ Border and Majri to Neemrana (SH-111 & 111A) Highway Project.
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2.2.1 Proposed Crust Composition
The recommended pavement composition is as follows:
Table 6 :Proposed Crust Composition of Main Carriageway (Flexible)
Length
CBR (%)
Design
MSA
Pavement Design Thickness(MM)
From To Subgrade GSB WMM DBM BC Total
0+000 46+400 10 20 500 200 250 80 40 1070
Table 6A:Proposed Crust Composition of Service Road (Flexible)
Length
CBR (%)
Design
MSA
Pavement Design Thickness(MM)
From To Subgrade GSB WMM DBM BC Total
45+200 46+400 10 10 500 200 250 50 40 1040
Table 7 :Proposed Crust Composition (Rigid)
Pavement
Composition
Reconstruction Sections
New
Construction
Good/Fair Poor
Widening
Portion
Central
portion
Widening
Portion
Central
portion
PQC 300 300 300 300 300
DLC 150 150 150 150 150
2.2.2 Junctions
The Design Team has identified 32 junctions.
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Table 8 :Junctions
S. No. Existing Chainage
(Km)
Design Chainage
(Km)
Location Junction Type Leading to Village
1 0+875 0+875 RHS T-junction Dhidhor
2 1+260 1+260 LHS Y-junction Temple
3 2+288 2+288 RHS T-junction Hanuman Temple
4 2+310 2+310 RHS T-junction Gadoj
5 3+750 3+750 LHS Y-junction Khapriya
6 8+115 8+077 LHS Y-junction Bypass Start
7 - 9+450 LHS/RHS Cross-junction Hamindpura/Behror
8 - 10+500 LHS T-junction Narnol
9 10+850 10+500 RHS T-junction Behror
10 14+750 14+365 LHS T-junction Khatankheda
11 15+170 14+800 LHS/RHS Cross-junction Milkpur/Riwadi
12 16+667 16+290 LHS T-junction Googriya
13 17+700 17+300 RHS T-junction Chandi Chana
14 19+417 19+000 LHS/RHS Cross-junction Gandala/Neemrana
15 20+250 19+840 LHS T-junction Gandala
16 23+092 22+700 RHS T-junction Majari/Neemrana
17 24+350 23+950 LHS T-junction Narnaul
18 25+315 24+900 RHS Y-junction Heergarh
19 26+100 25+700 RHS T-junction Mukund Singh pur
20 26+530 26+100 RHS T-junction Bhimpur
21 29+430 29+020 RHS T-junction Ghilot
22 29+470 29+050 LHS T-junction Ateli
23 36+650 36+300 RHS Y-junction Mandan
24 37+700 37+300 LHS/RHS Cross-junction Nanagwas
25 38+700 38+300 LHS T-junction Depot
26 40+800 40+210 LHS T-junction Heergarh
27 41+250 40+690 LHS T-junction Bijaysinghpura
28 42+030 41+450 LHS T-junction Heergarh
29 44+730 44+200 LHS Y-junction Neemrana Bypass
30 - 45+590 RHS T-junction Neemrana RIICO Internal Road
31 - 45+800 RHS Y-junction Neemrana RIICO Internal Road
32 46+750 46+400 LHS/RHS T-junction Neemrana/NH-8
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2.2.3 Toll plaza
Toll Plaza is proposed at Design Chainage: -24+615.
2.2.4 Bus Bays and Bus Shelters
Location of proposed Bus Shelters is as follows;
Table 9 :ProposedBus Shelter Locations
S. No. Existing
Chainage
(Km)
Design
Chainage
(Km)
Side Village
1 2+300 2+300 LHS Gadoj
2 2+350 2+350 RHS Gadoj
3 3+300 3+300 LHS Tasing
4 3+350 3+350 RHS Tasing
5 5+800 5+800 LHS Krishan Nagar
6 5+800 5+800 RHS Krishan Nagar
7 7+100 7+100 LHS Kharkhara
8 7+150 7+150 RHS Kharkhara
9 7+900 7+865 LHS MoondiyaKhera
10 7+950 7+915 RHS MoondiyaKhera
11 Bypass 10+400 LHS BehrorNarnaul Road
12 10+450 RHS BehrorNarnaul Road
13 10+850 10+500 LHS Behror
14 10+870 10+550 RHS Behror
15 12+600 12+200 RHS Manchal
16 12+650 12+250 LHS Manchal
17 16+450 16+100 LHS Bheeteda
18 16+600 16+150 RHS Bheeteda
19 19+300 18+900 LHS Gandala
20 19+350 18+950 RHS Gandala
21 23+000 22+600 LHS Majari
22 23+150 22+750 RHS Majari
23 24+325 23+910 LHS MajariKhurd
24 1324+400 24+000 RHS MajariKhurd
25 3140+300 29+900 RHS Kahnawas
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S. No. Existing
Chainage
(Km)
Design
Chainage
(Km)
Side Village
26 3015+400 30+00 LHS Kahnawas
27 36+950 36+520 LHS Madhan
28 37+050 36+680 RHS Madhan
29 44+950 44+180 RHS Neemrana
30 45+000 44+220 LHS Neemrana
2.2.5 Truck Lay byes
Truck lay byeis not proposed on Project Highway.
2.2.6 Drain cum Footpath
Footpaths have been provided in the following built-up sections:
Table 10 : Drain cum Footpath
S.
No.
Design Chainage(Km) Village Name Length Side
Start End
1 3.400 3.640 Tasing 0.240 Both
2 18.900 19.120 Gandala 0.220 Both
3 21.700 23.000 Majari Kalan 1.300 Both
4 35.200 37.200 Mandan 2.000 Both
5 39.250 39.685 Majari Kalan 0.435 Both
6 45.200 46.400 Neemrana RIICO Industrial Area 1.200 Both
Total = 5.395
2.2.7 Cost Estimates
The civil cost for up-gradation of the existing road to 2-lane with paved shoulders is
estimated to Rs. 78.62 Cr. on the basis of PWD SOR NH Circle Jaipurw.ef. 01.04.2016.
Viability
Project is financially viableon PPP(VGF)
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CHAPTER – 3: SOCIO- ECONOMIC PROFILE
3.1 General
The objective of this chapter is to describe the socio-economic context in which the proposed
road up gradation project is being implemented and carry out the qualitative analysis of the socio-
economic impacts of the project in this context.
In order to estimate the demand for the upgraded facility and to carry out the economic analysis
of the project a good amount of economic data is needed. This data will especially be useful in
establishing traffic growth rates for forecasting future traffic. Data on past trends of growth of Net
State Domestic Product (NSDP), population, etc. can be particularly useful. The relevant data is
compiled in this chapter.
3.2 Geographical Features
Total geographical area of the State is 342,239 sq. km and the forest area is 9.5% of total
geographical area of the state. The annual rainfall in the state varies significantly. The general
trend of Isohyets is from north-west to south-east. There is a very rapid and marked decrease in
rainfall west of the Aravalli range making western Rajasthan the most arid part. The average
annual rainfall in this part ranges from less than 10 cm in north-west part of Jaisalmer (lowest in
the state), to 20 to 30 cm in Ganganagar, Bikaner and Barmer regions, 30 to 40 cm in Nagaur,
Jodhpur, Churu and Jalor regions and more than 40 cm in Sikar, Jhunjhunun and Pali regions and
along the western fringes of the Aravalli range. On the eastern side of the Aravalli range, the
rainfall ranges from 55 cm in Ajmer to 102 cm in Jhalawar. In plains, Banswara (92.0 cm) and
Jhalawar (95 cm) districts receive the maximum annual rain. Mount Abu (Sirohi district) in the
south-west, however, receives the highest rainfall in the state (163.8 cm). The yearly total rainfall
is highly variable at different places all over the state and it is most erratic in the western half
with frequent spells of drought, punctuated occasionally by heavy downpour in some years,
associated with the passing low pressure systems over the region.Alwar experiences a very short
monsoon. The average annual rainfall is around 577 mm. The average humidity of Alwar is 70
per cent. Alwar weather is very moderate.
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3.3 Demographic Features
As per 2011 Census, total population of the State is 6,85,48,437persons comprising of
3,55,50,997 males and 3,29,97,410 females reflecting sex ratio of 930 females per 1000
males.There is 66.11 percent literate population including 2,36,88,412 male and 1,45,86,870
female.
Table 11 : District wise Population
S.
No. Districts
Population 2011 Percentage
Decadal
Growth Rate
2001-2011
Sex Ratio
(Females per
1,000 males)
2011
Population
Density (per
sq. Km) 2011 Total Males Females
1 Ganganagar 1969168 1043340 925828 10 887 247
2 Hanumangarh 1774692 931184 843508 17 906 140
3 Bikaner 2363937 1240801 1123136 24 905 83
4 Churu 2039547 1051446 988101 20 940 121
5 Jhunjhunun 2137045 1095896 1041149 12 950 361
6 Alwar 3674179 1939026 1735153 23 895 438
7 Bharatpur 2548462 1355726 1192736 21 880 503
8 Dhaulpur 1206516 653647 552869 23 846 398
9 Karauli 1458248 783639 674609 21 861 264
10 SawaiMadhopur 1335551 704031 631520 20 897 127
11 Dausa 1634409 857787 776622 24 905 476
12 Jaipur 6626178 3468507 3157671 26 910 471
13 Sikar 2677333 1374990 1302343 17 947 346
14 Nagaur 3307743 1696325 1611418 19 950 187
15 Jodhpur 3687165 1923928 1763237 28 916 161
16 Jaisalmer 669919 361708 308211 32 852 17
17 Barmer 2603751 1369022 1234729 33 902 92
18 Jalor 1828730 936634 892096 26 952 172
19 Sirohi 1036346 534231 502115 22 940 202
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S.
No. Districts
Population 2011 Percentage
Decadal
Growth Rate
2001-2011
Sex Ratio
(Females per
1,000 males)
2011
Population
Density (per
sq. Km) 2011 Total Males Females
20 Pali 2037573 1025422 1012151 12 987 164
21 Ajmer 2583052 1324085 1258967 18 951 305
22 Tonk 1421326 728136 693190 17 952 198
23 Bundi 1110906 577160 533746 15 925 200
24 Bhilwara 2408523 1220736 1187787 20 973 230
25 Rajsamand 1156597 581339 575258 17 990 243
26 Dungarpur 1388552 696532 692020 25 994 368
27 Banswara 1797485 907754 889731 20 980 357
28 Chittaurgarh 1544338 783171 761167 - 972 142
29 Kota 1951014 1021161 929853 24 911 358
30 Baran 1222755 633945 588810 20 929 176
31 Jhalawar 1411129 725143 685986 20 946 227
32 Udaipur 3068420 1566801 1501619 17 958 221
33 Pratapgarh 867848 437744 430104 - 983 211
The state population has increased from 56.50 million in 2001 to 68.54 million by year 2011, growing at
compound annual growth rate (CAGR) at 1.95 percent per annum. There is a clear picture of growth in
population in the State during 2001-2011 periods as shown in Table 12.
Table 12: Annual Population Growths in Rajasthan
Year Population (in millions) Compound Annual Growth Rate (percent)
2001 56507188
1.95
2011 68548437
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CHAPTER – 4:ENGINEERING SURVEYS AND INVESTIGATIONS
4.1 Road Inventory
The objective is to collect information on all physical and visible features of the road and the
roadside features as existing at site to facilitate development of preliminary improvement
proposals. All the details were recorded by actual measurements done at site, according to
formats provided by the Authority duly modified as per the project requirements. The existing
kilometre stones formed the reference marks for the survey team. The Road Inventory was
recorded under the following sub-heads: -
Type of Terrain- (Flat/ Rolling/ mountainous)
Land use – (Agri. /Commercial/Forest/ Residential/ Barren)
Name of Village/Town
Formation Width
Carriageway- Type/ Width/ Condition
Shoulder - Type/ Width/ Condition
Embankment height
Submergence area - location
Details of Crossroads –Location/Road Name. /Carriageway Width
Existence of Water bodies
Road Side Drainage (Non Existing, Partially Functional, Functional)
Details of Road Inventory Survey are attached as Annexures.
The summary of Inventory Survey is given in Table 13 and Figure 2 below.
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Table 13:Summary of Existing Road Inventory
Chainage (Km) Carriageway
From To Type Width(m)
0.000 1.915 Bitumen 7
1.915 1.965 CC 7
1.965 3.400 Bitumen 7
3.400 3.640 CC 7
3.640 7.120 Bitumen 7
7.120 7.170 CC 7
7.170 9.550 Bitumen 7
9.550 9.950 CC 7
9.950 11.000 CC 5.5
11.000 11.100 Bitumen 14
11.100 11.600 CC 5.5
11.600 11.700 Bitumen 7
11.700 11.720 CC 5.5
11.720 14.800 Bitumen 7
14.800 16.470 Bitumen 7
16.470 16.540 CC 7
16.540 19.325 Bitumen 7
19.325 19.435 CC 7
19.435 19.850 Bitumen 7
19.850 19.950 CC 7
19.950 22.350 Bitumen 7
22.350 23.450 CC 5.5
23.450 29.440 Bitumen 7
29.440 29.720 CC 7
29.720 32.860 Bitumen 7
32.860 33.355 CC 7
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Chainage (Km) Carriageway
From To Type Width(m)
33.355 35.700 Bitumen 7
35.700 37.200 CC 7
37.200 39.160 Bitumen 7
39.160 39.410 CC 7
39.410 40.200 Bitumen 7
40.200 40.700 CC 5.5
40.700 45.800 Bitumen 5.5
45.800 46.900 CC 5.5
46.900 47.200 Bitumen 10
Figure 2: Distribution of Existing Carriageway Width
From the above figure 2, it can be seen that 79.46% of road is two-lane while 19.89% of the road is inter
mediate lane and 0.63% more than two lane.
19.89%
79.46%
0.63%
Distribution of Existing Carriageway Width
Inter. Lane
Two Lane
> Two Lane
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4.2 Pavement Condition Survey
The survey on general pavement conditions was primarily a visual exercise undertaken by means
of slow drive-over survey, and supplemented with measurements where necessary. Visual
assessment was carried out from a vehicle, with speed not exceeding 30 - 40 km/hr and stopping
at various locations at suitable intervals and wherever necessary, by variations in pavement
conditions. At the points of stoppage, simple measurements using measuring tape, straight edge
was carried out to quantify pavement deficiency on a representative basis. Aspects of pavement
conditions assessed include surface defects, rut depth, cracking, potholes, patched areas, shoulder
condition etc. An overall assessment of performance – serviceability of the road was also done to
qualitatively rate the existing pavement and shoulder condition.
The pavement condition was measured under the following sub-heads:
1. Pavement Condition-(Good/Fair/Poor)
2. Shoulder- Composition
3. Road Side Drain (Existing/Non Existing)
All the distress conditions were estimated by carrying out visual condition survey, Results of
which are tabulated in Table 14.
Table 14 : Summary of Existing Pavement Condition Survey
Chainage
(Km) Condition of
Pavement
(Good/fair/Poor) From To
0.000 1.000 Good
1.000 2.000 Good
2.000 3.000 Good
3.000 4.000 Good
4.000 5.000 Good
5.000 6.000 Good
Chainage
(Km) Condition of
Pavement
(Good/fair/Poor) From To
6.000 7.000 Good
7.000 8.000 Good
8.000 9.000 Good
9.000 10.000 Fair
10.000 11.000 Good
11.000 12.000 Fair
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Chainage
(Km) Condition of
Pavement
(Good/fair/Poor) From To
12.000 13.000 Good
13.000 14.000 Good
14.000 15.000 Good
15.000 16.000 Good
16.000 17.000 Good
17.000 18.000 Good
18.000 19.000 Good
19.000 20.000 Good
20.000 21.400 Good
21.400 22.000 Fair
22.000 23.000 Poor
23.000 23.700 Fair
23.700 24.900 Fair
24.900 25.400 Fair
25.400 26.000 Fair
26.000 27.400 Fair
27.400 28.000 Fair
Chainage
(Km) Condition of
Pavement
(Good/fair/Poor) From To
28.000 29.000 Fair
29.000 30.000 Fair
30.000 31.000 Good
31.000 32.000 Good
32.000 33.000 Good
33.000 34.000 Good
34.000 35.000 Good
35.000 36.000 Good
36.000 37.000 Good
37.000 38.000 Fair
38.000 39.000 Good
39.000 40.200 Good
40.200 40.700 Fair
40.700 45.800 Poor
45.800 46.900 Fair
46.900 47.100 Fair
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Figur
e 3 :
Sum
mary
of
Pave
ment
Cond
ition
R
esults
It is
seen from the results of the Table that 60.72% of Pavement is in good condition, 26.32 % is fair
Condition while 12.95% of Pavement is in poor condition.
Pavement in Good Condition Pavement in Poor Condition
60.72%
26.32%
12.95%
Pavement condition
Good
Fair
Poor
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Pavement in Fair condition
4.3 Existing Crust Composition
Existing pavement crust thickness varies from 285mm to 470mm consisting of 80-120 mm
surface material, 70-200 mm base material and 100-200mm sub base material at different
locations. Kilometer wise crust composition isgiven in Figure 4.
Figure 4 :Existing Crust Composition
0
50
100
150
200
250
300
350
400
450
500
1 2 3 4 5 6 7 8 9 101112131415161718192021222324252627282930313233343536373839.62414243444546
Th
ickn
ess (
mm
)
Chainage (Km)
Surface
Base
Sub Base
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4.4 Benkelman Beam Deflection Survey
Benkelman Beam Deflection studies are carried out for evaluating the requirements of
strengthening of pavements. Performance of flexible pavement is closely related to elastic
deflection under the wheel loads. The deformation under a given load depends upon subgrade soil
type, its moisture content and compaction, pavement surface temperature, drainage condition etc.
Benkelman Beam Deflection measurements were taken as specified in the ToR i.e. one set of ten
readings in 250 meters for every three kilometers of the Project Highway. Pavement deflections
were analyzed as per IRC: 81 – 1997 “Guidelines for strengthening of Flexible pavements using
Benkelman Beam Deflection Technique”.
4.5 Inventory of Bridges and Culverts
The culvert and bridge inventory was undertaken by actual study, site visit, measurements and
visual inspections. It was supplemented by survey from experienced team. After preparing draft
inventory and condition survey report, verification was carried by the design team. Necessary
corrections as observed during site visit were incorporated.
i. Location of bridge
ii. Span arrangement
iii. Width of carriageway
iv. Type of bridge
v. Type of superstructure & substructure
vi. Condition of superstructure & substructure
Culvert Inventory covers the following features.
i. Location of culvert
ii. Span arrangement
iii. Type of structure
iv. Condition of slab & pipe
v. Condition of abutment & headwall
There are a total 19existing structures which includes, 2 Minor Bridges, 3pipe culvert, 13slab
culverts and 1 causewayand the abstract of culvert inventory is presented in Table 5.
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Table 15 : Details of Existing Pipe Culvert/ Causeway
S. No. Existing
Chainage
(km)
Type Number of pipe Dia. of
Pipe(m)
Width of
Structure
(m)
1. 1+915 Causeway - - 20.000
2. 2+635 Pipe 1 0.900 12.000
3. 4+270 Pipe 1 0.900 12.000
4. 14+050 Pipe 1 0.900 12.000
Table 16: Details of Existing Minor Bridge /Slab Culverts
S. No. Existing Chainage
(km)
Type Span Arrangement
(m)
Width of Structure
(m)
1. 0+170 Slab 1X4.5 12.000
2. 0+720 Slab 1X4.5 12.000
3. 0+825 Slab 1X2.5 12.000
4. 1+425 Minor Bridge 1X9.5 12.000
5. 2+935 Slab 1X2.0 12.000
6. 20+250 Slab 1X2.75 12.000
7. 22+960 Slab 1X2.75 12.000
8. 29+000 Slab 1X2.75 12.000
9. 33+540 Slab 1X2.75 12.000
10. 34+500 Slab 1X2.75 12.000
11. 36+340 Slab 1X1.5 12.000
12. 36+750 Slab 1X0.75 12.000
13. 38+355 Minor Bridge 2X4.5 12.000
14. 38+700 Slab 1X3.5 12.000
15. 39+500 Slab 1x1.75 12.000
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4.6 Condition surveys for bridges and culverts
4.6.1 Bridges
There are 2 Minor bridges on the Project Highway.
4.6.2 Culverts
Detailed visual inspection was made for each Culvert and their condition was assessed. The
inventory and condition survey of the culverts along the project road were conducted and is
presented in Table 17along with the recommendations and proposals
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Table 17 : INVENTORY AND CONDITION SURVEY FOR MINOR BRIDGES/CULVERTS
S.N
Os
EX
IST
ING
(C
HA
NA
GE
)KM
.
TY
PE
OF
ST
RU
CT
UR
E
(RC
C,
BO
X/
SL
AB
/PIP
E,
MA
SO
NA
RY
AR
CH
)
SP
AN
AR
RA
NG
EM
E
NT
WID
TH
OF
CU
LV
ER
T
CO
ND
ITIO
N A
SS
ES
SM
EN
T
WH
ET
HE
R W
AT
ER
WA
Y
AD
EQ
UA
TE
(Y
ES
/NO
)
RE
CO
MM
EN
DA
TIO
N O
N
WID
EN
ING
/
RE
CO
NS
TR
UC
TIO
N
RE
MA
RK
S
NU
MB
ER
OF
SP
AN
/
PIP
E
WID
TH
OF
SP
AN
(M)
TO
TA
L
(M)
1 0+170 Slab 1 4.5 12 Good Yes Widening
2 0+720 Slab 1 4.5 12 Good Yes Widening
3 0+825 Slab 1 2.5 12 Good Yes Widening
4 1+425 Minor Bridge 1 9.5 12 Good Yes Widening
5 1+915 Causeway - - - Good Yes Reconstruction Reconstruction with 2x1.200mdia HPC
6 2+635 Pipe 1 0.900 12 Good Yes Widening
7 2+935 Slab 1 2.0 12 Good Yes Widening
8 4+270 Pipe 1 0.900 12 Good Yes Widening
9 14+050 Pipe 1 0.900 12 Poor Yes Reconstruction
10 20+250 Slab 1 2.75 12 Good Yes Widening
11 22+960 Slab 1 2.75 12 Good Yes Widening
12 29+000 Slab 1 2.75 12 Good Yes Widening
13 33+540 Slab 1 2.75 12 Good Yes Widening
14 34+500 Slab 1 2.75 12 Poor Yes Reconstruction
15 36+340 Slab 1 1.5 12 Good Yes Widening
16 36+750 Slab 1 0.75 12 Good Yes Widening
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S.N
Os
EX
IST
ING
(C
HA
NA
GE
)KM
.
TY
PE
OF
ST
RU
CT
UR
E
(RC
C,
BO
X/
SL
AB
/PIP
E,
MA
SO
NA
RY
AR
CH
)
SP
AN
AR
RA
NG
EM
E
NT
WID
TH
OF
CU
LV
ER
T
CO
ND
ITIO
N A
SS
ES
SM
EN
T
WH
ET
HE
R W
AT
ER
WA
Y
AD
EQ
UA
TE
(Y
ES
/NO
)
RE
CO
MM
EN
DA
TIO
N O
N
WID
EN
ING
/
RE
CO
NS
TR
UC
TIO
N
RE
MA
RK
S
NU
MB
ER
OF
SP
AN
/
PIP
E
WID
TH
OF
SP
AN
(M)
TO
TA
L
(M)
17 38+355 Minor Bridge 2 4.5 12 Good Yes Widening
18 38+700 Slab 1 3.5 12 Good Yes Widening
19 39+500 Slab 1 1.75 12 Good Yes Widening
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4.7 Topographical Survey
4.7.1 Reconnaissance Survey
The reconnaissance survey was conducted to study various features of the road. An initial
assessment of the different features like geometric deficiencies, deficient curves, stretches
requiring corrections in alignment/realignment identifications of junctions/intersections needing
improved design, etc. were made.
4.7.2 Horizontal and Vertical Control
Horizontal control was fixed by Total Station. The azimuth was determined through DGPS with Total
Station. For vertical control, reference was used from the Benchmark established through DGPS.
DGPS pillars have been established at every 5 Kilometre along the project road.
4.7.3 Establishing Temporary Benchmarks
In order to establish temporary benchmarks (TBM) along the proposed route, reference pillars
have been fixed at permanent structures along the route. Levelling was carried out to connect all
the reference pillars along the route. These temporary benchmarks were used for further detailed
survey.
4.7.4 Total Station Traverse
Levelling was carried out from the known Benchmarks to the reference pillars along the route.
All the coordinates i.e. x, y and z were fixed at the temporary benchmarks by close traversing.
Levelling adjustments were also been made for horizontal as well as vertical co-ordinates with
normal process for error distribution. These coordinates have been used for further detail survey.
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4.7.5 L-Section and X-Section Survey
Longitudinal section levels were taken at every 25 m interval along the centre line of the existing
carriageway. Cross sections were taken at every 50 m interval covering full extent of survey
corridor with nos. of spot levels on the ground to give existing ground levels for widening
purpose. Longitudinal section for cross roads was taken for a length of 100 m with adjacent spot
levels of the ground on both sides to design intersections. Longitudinal and cross sections survey
for major/minor streams was also carried out as per the requirements.
4.7.6 Detailed Survey
The detailed field Surveys within road corridor was carried out using high precision and
sophisticated instruments like Total Stations and Auto level. The output data from the
topographical survey are in (x, y, z) format. Road corridor was taken as 15m on either side of
existing centre line i.e. total width of 30m. Additional survey was carried out at the location of
realignments and streams. Various features were recorded in x, y, z co-ordinates, along the
existing road and also on both sides of the existing road within road corridor. The features
include ROW, existing carriageway, Km stones, buildings, structures, monuments, places of
worship, railway lines, streams, rivers, canals, culverts, trees, plantations, utility services such as
electric power lines, electric poles, telephone posts and telephone lines and cross roads etc. The
recorded survey data were later downloaded to computer and converted to text files as well as
AutoCAD drawings using appropriate software.
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CHATER – 5:TRAFFIC SURVEYS AND ANALYSIS
5.1 Introduction
In order to appreciate the amount and nature of traffic plying on the project road, the following
traffic surveys were carried out.
7 day classified traffic volume count surveys on Project Road.
Axle Load Survey for 24 Hrs on Project Road to calculate the Vehicle Damage Factor for
various types of Vehicles
The schedule of the traffic surveys conducted is listed in Table 18 and shown in Figure 5. All the
traffic surveys were conducted manually by employing sufficient number of enumerators and
traffic surveyors. Enumerators were trained prior to commencement of traffic survey.
Table 18 : Schedules of Traffic Surveys
S.No. Type of Survey Location Start
Date End Date
Duration of
Survey
1 7 Day CVC -1 Majarikalan at Km. 23+500 21/01/2015 27/01/2015 7
2 7 Day CVC -2 Majarikalan at Km. 23+500 29/07/2015 04/08/2015 7
3
Axle Load
Surveys
(For 24 Hrs)
Majarikalan at Km. 23+600 30/01/2015 31/01/2015 24 Hours
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Figure 5 :Traffic Survey Locations on Project Road
5.2 Traffic Intensity
5.2.1 Traffic Volume Survey
The directional classified traffic volume was counted for seven consecutive days (24 hrs) at the
above-mentioned location.
Methodology
The vehicle classification considered was in accordance with IRC-64 and TOR covered cars,
jeeps, vans, buses, standard trucks, multi-axle vehicles, light goods vehicles, tractors (with and
without trailers), motorized two-wheelers, three wheelers, Non-Motorized vehicles (cycles, cycle
rickshaw and carts).
Traffic volume data was collected using our standard survey forms, which record the direction-
wise traffic for every 15 (fifteen) minutes on round the clock basis. The road name, the count
location, weather, name of the enumerator, time-interval and the traffic direction were recorded.
Start
Neemrana
ea
MajriKalan
(Ch 23+500)
Axel Load
Survey 23+615
End
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Analysis
The classified traffic count data collected was analyzed with respect to hourly and daily traffic
volume, traffic composition, peak hour share, directional distribution, and average daily traffic
(ADT) and finally annual average daily traffic (AADT) by considering the seasonal correction
factors.
Traffic volume analysis has been carried out to assess the magnitude and composition of traffic,
the hourly variation in traffic over 24 hours, and the daily variation in traffic over 7 days at the
project location. The compiled data obtained from field traffic survey have been analyzed to work
out the average daily traffic in terms of total vehicles and total PCUs. The PCU factors used in
the analysis, as referred from IRC: 64 are presented in the Table 19.
Table 19 : PCU Values Used
Vehicle Type PCU Vehicle Type PCU
Car/Jeep/Taxi 1.0 Auto Rickshaw 1.0
Mini Bus/ LCV 1.5 Agricultural Tractor 1.5
Standard Bus 3.0 Agricultural Tractor & Trailer 4.5
2/3 Axle Truck 3.0 Animal Drawn Vehicle 6.0
MAV 4.5 Cycle 0.5
Two Wheeler 0.5 Hand Cart 3.0
Reference: IRC: 64-1990: Guidelines for capacity of Roads in Rural Areas
The data collected during the survey was analyzed using our standard analysis formulated in
Excel based Program. Fifteen-minute counts were summed up direction wise to arrive at daily
traffic volume for all vehicle categories. The daily data was analyzed to work out total traffic
volume and total PCUs.
5.2.2 Average Daily Traffic
The seven-day’s average classified traffic volume in terms of number of vehicles and PCUs
areshowing in the Figure below.
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Table 20 :Summary ADT on Toll Plaza Location Km. 24+615(First Traffic Survey)
Vehicle Category
Average Daily Traffic(ADT)
Project Road Location
Majari
2 Wheeler 2302
3 Wheeler 37
Car / Jeep /Van 1673
Mini Bus 9
School Bus 75
Govt Bus 15
Private Bus 67
Mini LCV 417
LCV 43
2 Axle Truck 260
3 Axle Truck 281
MAV 204
MAV (more than 6 Axles) 4
Tractor 14
Tractor + Trailer 167
Pedal Cycle 101
Hand Cart 1
Animal Drawn 15
Toll Exempted - Car 3
Toll Exempted - Bus 0
Toll Exempted - LCV 0
Toll Exempted - Truck 0
Vehicles (Nos) 5686
Vehicles (PCUs) 7298
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Table 21 : Summary ADT on Toll Plaza Location Km. 24+615(Second Traffic Survey)
Vehicle Category
Average Daily Traffic(ADT)
Project Road Location
Majari
2 Wheeler 2288
3 Wheeler 29
Car / Jeep /Van 1402
Mini Bus 6
School Bus 62
Govt. Bus 13
Private Bus 59
Mini LCV 426
LCV 123
2 Axle Truck 215
3 Axle Truck 362
MAV 160
MAV (more than 6 Axles) 0
Tractor 17
Tractor + Trailer 183
Pedal Cycle 73
Hand Cart 5
Animal Drawn 22
Toll Exempted - Car 2
Toll Exempted - Bus 0
Toll Exempted - LCV 0
Toll Exempted - Truck 0
Vehicles (Nos) 5448
Vehicles (PCUs) 7086
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5.2.3 Seasonal Variation Factor
Petrol and Diesel sales are collected on the Project Stretch to analyze the seasonal variation. A
seasonal factor has been taken from Table 22 for arriving AADT.
Table 22 :Fuel Sales Data and Seasonal Factors
Month
Total Monthly Sales (L) Average Daily Sales (L) Seasonal Correction Factors
Diesel (L) Petrol (L) Diesel
(L)
Petrol
(L) Combined
Diesel
(L)
Petrol
(L) Combined
April 22000 25000 4767 833 5600 0.96 1.11 0.98
May 31000 33000 4742 1065 5806 0.96 0.87 0.94
June 18000 29000 4233 967 5200 1.08 0.96 1.05
July 25000 29000 4097 935 5032 1.11 0.99 1.09
August 33000 32000 3355 1032 4387 1.36 0.9 1.25
September 29000 26000 4467 867 5333 1.02 1.07 1.03
October 29000 33000 5387 1065 6452 0.85 0.87 0.85
November 32000 27000 5100 900 6000 0.89 1.03 0.91
December 26000 33000 4871 1065 5935 0.93 0.87 0.92
January 33000 22000 4710 710 5419 0.97 1.3 1.01
February 27000 31000 4893 1107 6000 0.93 0.84 0.91
March 33000 18000 4065 581 4645 1.12 1.59 1.18
Table 23 :Summary of First Traffic Survey AADTon Toll Plaza Location
Vehicle Category
Annual Average Daily Traffic(AADT)
Project Road Location
Majari
2 Wheeler 2225
3 Wheeler 38
Car / Jeep /Van 1691
Mini Bus 11
School Bus 97
Govt. Bus 19
Private Bus 87
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Vehicle Category
Annual Average Daily Traffic(AADT)
Project Road Location
Majari
Mini LCV 544
LCV 56
2 Axle Truck 339
3 Axle Truck 367
MAV 266
MAV (more than 6 Axles) 5
Tractor 18
Tractor + Trailer 217
Pedal Cycle 101
Hand Cart 1
Animal Drawn 15
Toll Exempted - Car 3
Toll Exempted - Bus 0
Toll Exempted - LCV 1
Toll Exempted - Truck 0
Vehicles (Nos) 6102
Vehicles (PCUs) 8584
Table 24 :Summary of Second Traffic Survey AADTon Toll Plaza Location
Vehicle Category
Annual Average Daily Traffic(AADT)
Project Road Location
Majari
2 Wheeler 2150
3 Wheeler 34
Car / Jeep /Van 1641
Mini Bus 7
School Bus 76
Govt Bus 16
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Vehicle Category
Annual Average Daily Traffic(AADT)
Project Road Location
Majari
Private Bus 72
Mini LCV 525
LCV 151
2 Axle Truck 265
3 Axle Truck 446
MAV 196
MAV (more than 6 Axles) 0
Tractor 17
Tractor + Trailer 183
Pedal Cycle 73
Hand Cart 5
Animal Drawn 17
Toll Exempted - Car 2
Toll Exempted - Bus 0
Toll Exempted - LCV 1
Toll Exempted - Truck 0
Vehicles (Nos) 5877
Vehicles (PCUs) 8026
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Table 25 : Summary of Average Traffic AADT (First & Second Traffic Surveys) on Toll Plaza
Location
Vehicle Category
Annual Average Daily Traffic(AADT)
Project Road Location
Majari
2 Wheeler 2188
3 Wheeler 36
Car / Jeep /Van 1666
Mini Bus 9
School Bus 87
Govt Bus 18
Private Bus 80
Mini LCV 534
LCV 104
2 Axle Truck 302
3 Axle Truck 406
MAV 231
MAV (more than 6 Axles) 2
Tractor 18
Tractor + Trailer 200
Pedal Cycle 87
Hand Cart 3
Animal Drawn 16
Toll Exempted - Car 3
Toll Exempted - Bus 0
Toll Exempted - LCV 1
Toll Exempted - Truck 0
Vehicles (Nos) 5989
Vehicles (PCUs) 8305
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5.3 Axle Load Survey
5.3.1 General
The intensity of traffic loading and the corresponding damaging factor of different categories of
vehicles is an important parameter for the design of pavements. The intensity of traffic loading is
defined in terms of cumulative number of standard axle load repetitions in a given period of time.
IRC-37-2001 provides a scientific method for design for flexible pavements based on the concept
of Equivalent Standard Axle and Vehicle Damage Factor.
5.3.2 Location of Survey
Axle load studies were carried out at one location, at Km 23+600. The studies were conducted
using calibrated electronic weigh axle load pads, in each direction. Two axle, three axle and multi
axle trucks, Bus and light commercial vehicles were selected at random and weighed to determine
their individual axle weights.Tones). The equivalent single axle (ESA)
5.3.3 Vehicle Damage Factor (VDF)
Vehicle Damage Factor (VDF) can be defined as the relative load factor termed as Vehicle
Damage Factor (VDF) for each vehicle is calculated using the following formula:
VDF= (AXLj/SXLj) LE
Where,
Pavement damage potential of a particular vehicle of known axle load as compared to that of a
vehicle with standard axle load of 18000 lb (8.16)
VDF = Vehicle Damage Factor
LE = Axle load equivalency exponent=4.0
AXLj = Axle load
SXLj = Standard load
Vehicle Damage Factors (VDF) is assessed for each category of vehicles that contribute
significantly to pavement distress for project road as under:
Light Commercial Vehicles (LCV)
Two Axle Single Unit Commercial Vehicle (2 axle)
Three Axle Single Unit Commercial Vehicle (3 Axle)
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Multi Axle Vehicle
Bus
5.4 Traffic Forecast
5.4.1 Traffic Growth Rates
The ToR specifies adopting 5% growth rate for the feasibility study. This suggested growth rate
may be used for revenue determination during the financial analysis.
5.4.2 Projected Traffic
5.4.2.1 Traffic Projection and Capacity
The AADT so obtained at all the traffic survey locations are projected at a uniform growth rate of
5% for all categories of vehicles as mentioned in the TOR. The results are tabulated Table 26.
Table 26 :Projection of AADT PCUs/day) at 5% Growth Rate at Toll Plaza Location
Year SH-111, Km 24+615
Base Year 2017 9156
1 2018 9614
2 2019 10094
3 2020 10599
4 2021 11129
5 2022 11686
6 2023 12270
7 2024 12883
8 2025 13528
9 2026 14204
10 2027 14914
11 2028 15660
12 2029 16443
13 2031 18128
14 2032 19035
15 2033 19986
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CHEPTER – 6:PAVEMENT DESIGN
6.1 Design Standards for Roads
6.1.1 Terrain Classification
Gadoj – Behror- Haryana Border : Plain
Majari to Neemarana : Plain
6.1.2 Design Speed
The Design Speed selected is the governing factor for all the geometric and road components.
Based on, table no 2 of IRC-SP- 73-2015, Design Speed, and Different sections of the Project
Road have been designed with different design speed corresponding to the terrain classification.
For different terrain classes, the design speed has been followed as per table 2 of IRC: 73-2015.
The terrain classification of the project road section. But at certain sections, lower design speeds
have been adopted to minimize the project-affected people (PAP’s) of the proposed project on the
social life and also to minimize the land acquisition. Attempts have been made to restrict the New
Pavement within the existing RoW throughout the Road Stretch.
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6.1.3 Cross Sectional Elements
Standard Widths
Table 27: Cross Sectional Elements
Particulars Design Values
Width (m)
Lane
3.5
Paved shoulder 1.5
Granular shoulder 2.5 (1.0 incase provided along with paved
shoulder)
Cross fall (%)
Carriageway 2.5
Shoulders 2.0
Embankment Side Slope Gradient (%)
Maximum
1(V) : 2(H)
4
Right of Way (m) 12 to 30
Overall width (m) between Building lines 50
Overall width (m) between Control lines 100
As pavement composition of the paved shoulders shall be same as of the main carriageway therefore the
paved shoulders will normally have the same cross fall as of the pavement.
6.1.4 Horizontal Alignment
As per clause 2.9 of the 2-lane manual IRC-SP-73-2015 following general principles shall be
kept in view while designing horizontal alignment:
Alignment should be fluent and it should blend well with the surrounding topography.
On new roads, the curves should be designed to have largest practical radius, but in no case less
than ruling value corresponding to ruling design speed.
As a normal rule, sharp curves should not be introduced at the end of long tangent since. These
can be extremely hazardous.
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The curves should be sufficiently long and they should have suitable transitions to provide
pleasing appearance.
Reverse curves shall be avoided as far as possible. Where unavoidable, sufficient length between
two curves shall be provided for introduction of requisite transition curves.
Curves in the same direction, separated by short tangents known as broken back curves, should
be avoided as far as possible.
To avoid distortion in appearance, the horizontal alignment should be coordinated carefully with
the longitudinal profile.
Hairpin bends on hilly terrain should be avoided as far as possible.
6.1.5 Super elevation
Super elevation required on horizontal curves is calculated from the following formula:
e = V2 / 225R
Where,
e = super elevation in meter per meter
V = Speed in Km/h and
R = Radius in meters
Super elevation obtained from the above formula has been limited to a maximum of 7 percent.
6.1.6 Radius on Horizontal Curves
The radius of horizontal curves is calculated from the following formula:
R = V2 / 127 (e + f)
Where,
V = vehicle speed in Km/h
e = Super elevation in meter per meter
f = coefficient of side friction between vehicles tyre and pavement
(Taken as 0.15)
R = radius in meter
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Based on the above equation and the maximum permissible value of super elevation of 7%, radii
for horizontal curves corresponding to ruling and minimum design speeds will be as per Table
28given below:
Table 28 : Minimum Radii for Horizontal Curves as per IRC-SP-73-2015
Particular Design Speed (KMPH)
100 80
Minimum Radius (m) of horizontal curves 360 250
Maximum Super Elevation (%) 7 7
Rate of change of Super elevation 1 in 200 1 in 200
6.1.7 Curve without Super elevation
When the value of super elevation obtained from the parameters stated above is less than the road
camber, the normal cambered section has been continued on the curve portion, without providing
any super elevation.
Table 29 given below indicates the radii of horizontal curves for different rates of camber beyond
which super elevation is not required.
Table 29: Min. Radius (for 2.5% camber) not requiring super elevation
Design Speed (KMPH) Radius (m)
100 1800
80 1100
6.1.8 Transition Curves
Transition curves are necessary for vehicle to progress smoothly from a straight section into a
circular curve or between curves of different radii. The transition curve also facilitates a gradual
application of the super elevation and any widening of the carriageway that may be required for
the horizontal curves.
The minimum length of the transition curve is determined from the following two considerations.
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(a) Ls = 0.0215 V3 /CR
Where,
Ls = length of transition curve in meters
V = Speed in km/h
R = radius of circular curve in meters
C = 80 / (75 + V) (subject to maximum of 0.8 and minimum of 0.5)
(b) The rate of change of super elevation shall not be steeper than 1 in 150 for plain/rolling
terrain and 1 in 60 for mountainous/steep terrain.
The formula for minimum length of transitions on this basis is
Ls = 2.7 V2/ R
Transition curves shall be omitted if the radius of horizontal curves is greater than the values
indicated in Table 30.
Table 30 : Curve Radius (m) not requiring Transition Curve
Design Speed (Km / h) Curve Radius (m) not requiring transition curve
100 2000
80 1200
65 800
6.1.9 Widening of carriageway on Curves
In view of desired minimum radius of curves provided on this project road and with the provision
of 2.5 m granular shoulders, extra width on curves is unlikely to be applicable to the main
carriageway. Therefore, extra widening of carriageway at curves is not provided.
6.2 Vertical Alignment
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(1) The vertical alignment should provide for a smooth longitudinal profile. Grade changes
should not be too frequent as to cause kinks and visual discontinuities in the profile. The
ruling and limiting gradients are given in Table 31.
Table 31 : Recommended Gradients
Nature of terrain
Ruling gradient Limiting gradient
Plain and rolling 2.5% 3.3%
Mountainous 5.0% 6.0%
Steep 6.0% 7.0%
(2) Gradients up to the value corresponding to ruling gradient shall be adopted, as far as possible.
Limiting gradients shall be adopted only in very difficult situations and for short lengths.
(3) Long sweeping vertical curves shall be provided at all grade changes. These shall be designed
as square parabolas.
(4) For design of vertical curves and its co-ordination with horizontal curves, reference may be
made to IRC: SP: 73-2015
6.2.1 Vertical Curves
Parabolic curves are introduced between two gradients to ensure a smooth transition at changes of
grade.
Vertical curves are provided at all grade changes exceeding those indicated in Table 32. The
minimum length of vertical curve has been kept for a design speed of 100kmph as far as possible
with absolute minimum length as shown in the table below:
1. Vertical curve are introduced for smooth transition at grade changes. Convex vertical curves
are known as summit curves and concave vertical curves as valley or sag curves. Both these
should be designed as square parabolas.
2. The length of the vertical curves is controlled by sight distance requirement, but greater
lengths are aesthetically better.
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3. Curves should be provided at all grade changes exceeding those indicated in Table. For
satisfactory appearance, the minimum length should be as shown in the table.
Table 32 : Minimum Lengths of Vertical Curves
Design Speed km / h Maximum grade changes (%) not
requiring a vertical curve
Minimum length of vertical
curve (m)
100 0.5 60
80 0.6 50
65 0.8 40
6.2.2 Summit curves:
The length of summit curves is governed by the choice of sight distance. The length calculated on
the basis of the following formulae:
a. For safe stopping sight distance
Case (i) when the length of the curve exceeds the required sight distance, L is greater
than S
NS2
L= ----
4.4
Where N= deviation angle, i.e. the algebraic difference between the two grades
L= Length of parabolic vertical curve in meters
S= Sight distance in meters
Case (ii) when the length of the curve less than the required sight distance, L is less than
S
4.4
L= 2S- ----
N
b. For intermediate or overtaking sight distance
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Case (i) when the length of the curve exceeds the required sight distance, L is greater
than S
NS2
L= ----
9.6
Case (ii) when the length of the curve less than the required sight distance, L is less than
S
9.6
L= 2S- ----
N
The length of summit curve for various cases mentioned above can be read from Plates 3, 4 and
5. In these Plates, value of the ordinates “M” to the curve from the intersection point of grade
lines is also shown.
6.2.3 Valley curves:
1. The length of valley curves should be such that for night travels, the headlight beam distance
is equal to the stopping sight distance. The length of curve may be calculated as under:
Case (i) when the length of the curve exceeds the required sight distance, L is greater
than S
NS2
L= --------------------
1.50+0.035 S
Case (ii) when the length of the curve less than the required sight distance, L is less than S
1.50+0.035 S
L= 2S - ------------------
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N
In both cases
N= deviation angle, i.e. the algebraic difference between the two grades
L= Length of parabolic vertical curve in meters
S= Sight distance in meters
6.2.4 Sight distance:
1. Visibility is an important requirement for the safety of travel on roads. For this, it is necessary
that sight distance of adequate length is available in different situations, to permit drivers
enough time and distance to control their vehicles so that chances of accidents are minimized.
2. On two-lane roads, normally intermediate sight distance should be available throughout. The
attempt should, however, be to provide overtaking sight distance in as much length of the
road as possible. In stretches where even intermediate sight distance is not available, the safe
stopping sight distance should be provided as a last resort. Traffic signs depicting
"Overtaking Prohibited:" shall be installed at all such locations.
3. The recommended sight distances for various speeds are given in Table 33.
Table 33 : Sight Distances for Various Speeds
Design Speed (kmph) Sight distance (m)
Stopping Sight
distance
Overtaking Sight
Distance
Intermediate Sight
Distance
100 180 640 360
80 120 470 240
65 90 340 180
50 60 235 120
40 45 165 90
30 30 120 60
4. The requisite sight distance shall be available across the inner side of horizontal curves.
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5. Where horizontal and summit curves overlap, the design shall provide for the required sight
distance, both in the vertical direction, along the pavement and in the horizontal direction on
the inner side of curve.
6.2.5 Typical Cross Sections
Proposed typical Cross-Sections including pavement compositions are shown in the Drawing
enclosed in Drawing Volume
6.3 Pavement Design:
The project involves widening of existing bituminous / cement concrete rode of varying width to
2 lane with paved shoulders on either side.
i). New flexible pavement.
ii). Strengthening overlays over existing pavement.
iii) Rehabilitation of concrete payment
6.4 Methodology
6.4.1 Flexible Pavement
The principal method of pavement design for new carriageway is based on IRC: 37-2012. For the
strengthening of the pavement overlay IRC-81-1997 is the principal. The analysis and design of
the pavements have been done using MS-Excel spread sheets.
While designing the pavement following factors have been considered:
New Flexible pavement has been designed using granular sub base course (GSB), Wet Mix
Macadam (WMM) and bituminous surfacing (DBM & BC);
Overlay of Dense Bituminous Macadam and Bituminous concrete, after scarification of the
existing Bituminous surfacing;
Paved shoulder has been designed using Granular sub base course (GSB), Wet Mix Macadam
(WMM) and bituminous surfacing (DBM & BC);
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6.4.2 Rigid Pavement
In general, cement concrete pavement has been provided in built –up sections on the existing
road. Width of existing cement concrete pavement varies between 5.5m to 7m.
Rigid pavement of 10mt. width with paving block in remaining width has been proposed in the
built-up section.The covered drains cum footpaths on either side of rigid pavement have been
proposed. Existing cement concrete pavement varying widths has been widened to 10 meter
width with same cross section i.e. 150mm DLC &300 mm PQC. Moreover whenever the
condition of existing cement concrete pavement is poor, the same has been provided with300mm
PQC over existing Pavement.
6.5 Pavement Design Methods
The following method has been adopted for design of pavements for different components:
New Flexible Pavement:
IRC-37 -2012 Guidelines for Design of Flexible Pavement.
Strengthening Overlay:
IRC-81 - Guidelines for Strengthening of Flexible Pavement - Benkelman Beam
Deflection Technique.
6.6 Pavement Investigation
Design inputs required to the pavement design are established based on the pavement
investigations. A summary of results of pavement investigations carried out are explained in the
sub Para below
6.7 Traffic Forecast, Growth Rates & Axle Load Survey
6.7.1 Traffic Forecast
The Classified Traffic Count Survey was carried out for 7 Consecutive days in both directions at
Km: 24+615 (Majari).
The traffic survey was carried out by manual count technique. The data as collected was analyzed
and Average Daily Traffic (ADT) was computed. The ADT as estimated was converted to AADT
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applying the seasonal factor as applicable to the area. The details of AADT, as computed are
given in Table 34.
Table 34 : Summary ofAADT at Toll Plaza Location
Location
AADT
Motorized only Including NMT
Veh/ day PCU Veh/ day PCU
Km: 24+615 5884 8159 5989 8305
6.7.2 Growth Rate
The Design Traffic has been estimated from AADT applying the annual growth rates of 5%
across all categories of vehicles.
6.7.3 Generated and Development Traffic
Some amount of Traffic may be generated on this road after development of road.
6.7.4 Axle Load Survey
Average VDF for various types of vehicle is as follows:
Table 35 : Summary of VDF
Vehicle Type Average VDF
Bus 1.00
LCVs 1.90
2-Axle Trucks 3.50
3-Axle Trucks 5.00
Multi-Axle Trucks 4.00
6.7.5 Traffic in CMSA (Cumulative Million Standard Axles)
The design traffic has been computed following the VDF as stated above and the relationship
stated in IRC-37-2012. The traffic for 15 years design life been worked out.
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Table 36:Design Traffic Volume (AADT)-Base Year-2017
Location
Busses(School+GO
VT.+PVT.+Toll
Exempted Buses)
LCV+M.
Buses+Toll
exempted lcv)
2AT+Toll
Exempted
trucks
3AT MAV
MAV
(> 6
Axles)
km 24+615 207 119 333 470 270 2
Table 37 :MSA Projections for Km: 24+615 (Toll Plaza Location)
VDF LC
V
2-A
xle
3-A
xle
MA
V
BU
S Standar
d Axles
in the
Year
Cumulati
ve
Standard
Axles
CUMULA
TIVE MSA
No o
f Y
ears
1.90 3.50 5.00 4.00 1.00
Year
Base Year 2017 129 333 470 270 207 920596 Construction Period 18 months
1.00
2018 137 350 505 290 220 983310 2.00
2019-HY 142 358 523 301 226 1016289 1016289 1.02 2.50
2019-HY 146 367 543 312 233 1050399 1050399 1.05 3.00
2020 156 385 583 335 240 1120880 2171279 2.17 4.00
2021 161 395 605 348 247 1159237 3330516 3.33 5.00
2022 171 415 651 374 262 1238639 4569155 4.57 6.00
2023 182 435 699 402 278 1323603 5892759 5.89 7.00
2024 194 457 752 432 294 1414527 7307286 7.31 8.00
2025 207 480 808 464 312 1511836 8819122 8.82 9.00
2026 220 504 869 499 331 1615986 10435108 10.44 10.00
2027 235 529 934 537 351 1727466 12162574 12.16 11.00
2028 250 556 1004 577 372 1846800 14009374 14.01 12.00
2029 266 584 1079 620 394 1974552 15983926 15.98 13.00
2030 283 613 1160 667 417 2111323 18095250 18.10 14.00
2031 302 643 1247 717 443 2257762 20353012 20.35 15.00
2032 321 676 1341 770 469 2414563 22767575 22.77 16.00
2033 342 709 1441 828 497 2582468 25350043 25.35 17.00
2034 364 745 1550 890 527 2762278 28112321 28.11 18.00
2035 388 782 1666 957 559 2954849 31067170 31.07 19.00
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6.8 Investigation of Existing Pavement and Sub grade
The pavement and materials investigation were performed in accordance with the methodology
described in the Inception Report. The existing road level is slightly above natural ground level in
maximum portion. At some locations it is at/below natural ground level. To determine the existing
pavement thickness and its composition, trial pits were dug through the existing pavement at every
5000 m interval and at each major change in the pavement condition.
Thickness and composition of existing pavement layers kilometer-wise are given below.
Table 38 : Composition of Existing flexible pavement
S. No.
Chainage
(Km) Pavement Composition
From To Composition Type Thickness
(mm)
1 0+000 4+000
Surface BT 80
Base WBM 90
Sub-Base GSB 200
2 4+000 6+000
Surface BT 85
Base WBM 90
Sub-Base GSB 180
3 6+000 12+000
Surface BT 85
Base WBM 70
Sub-Base GSB 150
4
12+000 16+000
Surface BT 120
Base WBM 150
Sub-Base GSB 150
5 16+000 20+000
Surface BT 120
Base WBM 200
Sub-Base GSB 150
6 20+000 24+000
Surface BT 110
Base WBM 75
Sub-Base GSB 100
7 24+000 27+000
Surface BT 120
Base WBM 80
Sub-Base GSB 100
8 27+000 31+000
Surface BT 100
Base WBM 75
Sub-Base GSB 150
9 31+000 34+000 Surface BT 100
Base WBM 80
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S. No.
Chainage
(Km) Pavement Composition
From To Composition Type Thickness
(mm)
Sub-Base GSB 150
10 34+000 39+620
Surface BT 100
Base WBM 80
Sub-Base GSB 150
11 39+920 43+000
Surface BT 90
Base WBM 120
Sub-Base GSB 155
12 43+000 46+000
Surface BT 85
Base WBM 130
Sub-Base GSB 155
The results indicated that the existing pavement crust is composed of bituminous surfacing (80to 120
mm thick) followed by water bound macadam base (70 to 200 mm thick). Sub base (100to 200 mm
thick) is provided.
The investigation to characterize the existing sub grade was part of the comprehensive pavement
investigations as discussed above. To verify the soil characteristics reported above, trial pits
measuring 1m x 1m were excavated left or right of the existing carriageway edge at 5 Km intervals.
Trial pits excavated to determine the composition of pavement crust were also used to investigate the
sub grade by conducting various tests.
Sub grade of existing road is generally sandy with CBR valueslying between 10% to 12%.
6.9 Flood Prone Stretches During Monsoon
Project Influence Area experiences rains almost for 3 months in a year. It has heavy rains during June
to August. No flood prone sections have been identified on the project road.
6.10 Pavement Structural Strength
Benkelman Beam Deflection studies are carried out for evaluating the requirements of strengthening
of pavements. Performance of flexible pavement is closely related to elastic deflection under the
wheel loads. The deformation under a given load depends upon sub grade soil type, its moisture
content and compaction, pavement surface temperature etc.
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The BBD survey was carried out as per Terms of Reference.
The pavement surface temperature, seasonal variation in climate and average annual rainfall,
influences the deflection measurement by Benkelman Beam. Pavement temperature was recorded
once every hour by inserting a thermometer in a hole (45mm depth and 10mm dia) drilled in the
pavement and filled with glycerol. The initial, intermediate and final deflections are recorded and
Pavement deflection analyzed as per IRC: 81 – 1997 “Guidelines for strengthening of Flexible
pavements using Benkelman Beam Deflection Technique”.
Finally, the characteristic deflections
i.e. CharacteristicDeflection = Individualdeflection + 2(Standard deviation)
Have been determined to work out the thickness of overlay. The results are presented graphically at
Fig. 13.
The correction factors have been applied for moisture content and Pavement Temperature as per the
guidelines given in IRC: 81-1997. Deflection measurements obtained from the field surveys have
been used in the analysis to determine the mean deflection, standard deviation and characteristic
defection.
Table 39 :Summary of Results of Benkelman Beam Deflection Test
Sr.
No
.
Km. Soil
Type
Mois
ture
Cont
ent
(%)
Rainfall
(mm)
Pavement
Temperatu
re (oC)
Moisture
Correctio
n Factor
Mea
n
(mm)
Standard
Deviatio
n (mm)
Characteristi
c Deflection
(mm)
1 0 sandy 4.5 >=1300 45 1.240 0.36 0.07 0.49
2 4 sandy 3.7 >=1300 48 1.320 0.38 0.12 0.60
3 6 sandy 3.5 >=1300 51 1.320 0.28 0.09 0.47
4 9 sandy 3.6 >=1301 50.5 1.320 0.18 0.20 0.58
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5 12.25 sandy 3.5 >=1300 53 1.320 0.57 0.26 1.10
6 16.7 sandy 4.5 >=1300 49 1.240 0.82 0.19 1.20
7 18.5 sandy 4.5 >=1300 51 1.240 0.70 0.20 1.10
8 24.6 sandy 5 >=1300 50 1.120 0.61 0.17 0.85
9 27.6 sandy 3.5 >=1300 48 1.320 0.29 0.14 0.55
10 31.3 sandy 5.5 >=1300 45 1.120 0.16 0.11 0.38
11 34.6 sandy 4.5 >=1300 44 1.240 0.19 0.13 0.44
12 38.5 sandy 4 >=1300 46 1.240 0.16 0.11 0.37
Figure: -6 Kilometre wise Characteristic Deflection
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
1.10
1.20
1.30
0 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45
Ch
arac
teri
stic
De
felc
tio
n (
mm
)
Chainage, KM
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Figure -9 of IRC 81 for computing the overlay thickness is as
It is clear from the Figure above that for characteristic deflectionsmore than 0.10 mm and MSA
10, BMoverlay of 0-70 mm is required.
1 cm of BM= 0.7 cm of DBM
7 cm of BM= 4.9 cm of DBM
Hence 50 mm of DBM overlay is required between km. 12+000 and 21+200.It is recommended
that 50 mm overlay is provided between km. 12+000 and 21+200 wherever the flexible pavement
in good/fair condition exists.
6.11 Soil Survey for Widening Portions
For widening of the project road it is proposed to utilize the right of way (ROW) available on the
left/right side of the existing carriageway. Similarly, sections requiring realignment will traverse
along virgin land. Since the TOR (clause 4.8 - ii) prohibits the borrowing of materials from within
the right-of-way, embankment and sub grade materials must be obtained from approved borrow
areas outside ROW. Soil investigation for normal embankment heights was thus limited to soil
0
100
200
300
400
0.00 1.00 2.00 3.00 4.00 5.00 6.00
Ove
rla
y t
hic
kn
es
s (
mm
)
Char. Deflection (mm)
Overlay Thickness
100 msa
20 msa
10 msa
5 msa
2 msa
1msa
0.5 msa
0.1 msa
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identification and classification tests only. The appraisal of quality of the native soil along the
proposed widening portions was accomplished in two steps, namely (a) review of existing soil
information, (b) supplementary soil investigation to fully characterize the alignment soils.
The test results of soils in proposed widening portion are given at Table 40.
Table 40:Results of Soil Investigation
S.
No
.
Ch
ain
ag
e
GRAIN SIZE ANALYSIS (%
Passing)
LIQ
UID
LIM
IT
(%)
FR
EE
SW
EL
L
IND
EX
(%
)
PROCTOR
TEST CBR (%)
4.7
5m
m
Sie
ve
2.0
mm
Sie
ve
425m
icro
n
Sie
ve
75 M
icro
n
Sie
ve
MD
D
(gm
/cc)
OM
C (
%)
Soak
ed
Un
-Soak
ed
1 2+550 100 97.90 96.00 5.80 26.00 7.14 1.925 10.80 10.00
2 5+900 100 98.20 94.70 7.20 26.00 9.88 1.910 11.00 10.00
3 7+950 100 97.70 95.40 6.60 31.00 9.76 1.875 10.50 8.00
4 11+620 100 97.00 94.80 4.10 23.00 11.90 1.970 10.25 8.10
5 14+925 100 97.50 95.80 9.90 24.00 11.90 1.896 11.20 9.90
6 17+200 100 97.60 94.70 5.60 21.00 9.76 1.900 10.50 9.00
7 20+070 100 97.00 93.80 6.70 22.00 14.64 1.940 10.50 9.80
8 23+265 100 98.10 95.30 5.80 25.00 11.01 1.930 11.20 9.10
9 26+870 100 96.80 93.70 7.20 27.00 10.95 1.890 11.00 9.50
10 29+945 100 97.40 93.90 6.20 24.00 7.14 1.935 11.10 10.05
11 32+300 100 97.30 94.10 8.50 25.00 7.14 1.875 10.75 10.00
12 35+040 100 96.60 93.80 6.10 24.00 8.48 1.910 10.50 10.00
13 38+110 100 98.10 95.60 4.50 25.00 12.50 1.850 10.25 10.25
14 41+900 100 96.70 94.40 7.50 25.00 7.23 1.960 10.00 9.90
15 44+750 100 97.00 94.90 6.10 27.00 12.50 1.915 10.00 10.80
A survey was carried out to locate the sources of construction material available locally.
Soil for construction of embankment and sub grade layers is abundantly available along the
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Entire section of Project Highway. Quarries for granular sub base are available at Village
Doitiya which is about 50kms fromCentre of the Project.Besides, a number of crushers are seen
in Operation at Doitiya from where reasonably good quality of aggregate can be sourced.
6.12 Design of New Flexible Pavement
IRC: 37-2012
As per Clause 5.4.1 of Two LaningManual IRC-S-73-2015;
“Pavement shall be designed for a minimum design period of 15 years. Stage construction shall
notbe permissible subject to the requirement specified in Para (ii) below.
Alternative strategies or combination of initial design, strengthening and maintenance can be
developed by the Concessionaire to provide the specified level of pavement performance over the
operation period, subject to satisfying the following minimum design requirements.
The thickness of sub-base and base of pavement section is designed for a minimum design period
of 15 years with minimum 20 MSA.
The pavement shall be strengthened by bituminous overlay, as and when required, to extend the
pavement life to full operation period. Strengthening in stages for not less than five years at a
time can be done. The thickness of bituminous overlay shall be determined on the basis of IRC:
81.”
In view of above, the thickness of sub-base and base of pavement section is being designed for a
design period of 15 years.
The Sub grade CBR of 10% and design traffic of 20 MSA (for 15 years), the total thickness of
pavement according to Fig. 2 of IRC-37-2012 is worked out and presented in Table 44.It may be
noted that the Sub base has been designed for 15 years.
Table 41: Design of New Flexible Pavement
Length
CBR (%)
Design
MSA*
Pavement Design Thickness(MM)
From To Subgrade GSB WMM DBM BC Total
0.000 46.400 10 20 500 200 250 80 40 1070
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*Flexible pavement shall be designed for a minimum design period of 15 years
6.14 Recommendations
The recommended pavement composition is as follows:
Table 42: Proposed Crust Compositions for Flexible pavement
S.No From
(km) To (km)
Length
(m)
Overlay Thickness (mm) New pavement Thickness (mm) Type of
TCS BC DBM TOTAL BC DBM WMM GSB TOTAL
1 0.000 3.400 3400.00 40 - 40 40 80 250 200 570 TCS-1
2 3.640 3.900 260.00 40 50 90 40 80 250 200 570 TCS-2
3 3.900 4.850 950.00 - - - 40 80 250 200 570 TCS-5
4 4.850 6.800 1950.00 40 50 90 40 80 250 200 570 TCS-1
5 6.800 7.220 420.00 - - - 40 80 250 200 570 TCS-5
6 7.220 7.320 100.00 40 50 90 40 80 250 200 570 TCS-1
7 7.320 7.600 280.00 - - - 40 80 250 200 570 TCS-5
8 7.600 7.640 40.00 40 50 90 40 80 250 200 570 TCS-1
9 7.680 8.100 420.00 40 50 90 40 80 250 200 570 TCS-1
10 8.100 10.500 2400.00 - - - 40 80 250 200 570 TCS-6
11 10.500 10.945 445.00 40 50 90 40 80 250 200 570 TCS-2
12 11.100 11.150 50.00 40 50 90 40 80 250 200 570 TCS-2
13 11.200 15.015 3815.00 40 50 90 40 80 250 200 570 TCS-2
14 15.500 16.200 700.00 40 50 90 40 80 250 200 570 TCS-2
15 16.200 21.200 5000.00 - - - 40 80 250 200 570 TCS-3
16 21.200 22.015 815.00 40 50 90 40 80 250 200 570 TCS-2
17 23.200 23.665 465.00 - - - 40 80 250 200 570 TCS-3
18 23.665 24.465 800.00 - - - 40 80 250 200 570 TCS-3
19 24.765 25.900 1135.00 - - - 40 80 250 200 570 TCS-3
20 25.900 27.900 2000.00 40 50 90 40 80 250 200 570 TCS-1
21 27.900 28.900 1000.00 40 50 90 40 80 250 200 570 TCS-2
22 29.200 31.580 2380.00 40 50 90 40 80 250 200 570 TCS-1
23 32.070 34.400 2330.00 40 50 90 40 80 250 200 570 TCS-1
24 35.900 37.890 1990.00 40 50 90 40 80 250 200 570 TCS-1
25 38.140 38.520 380.00 40 50 90 40 80 250 200 570 TCS-1
26 38.520 39.000 480.00 40 50 90 40 50 250 200 540 TCS-2
27 39.260 44.200 4940.00 - - - 40 80 250 200 570 TCS-4
28 44.200 45.200 1000.00 - - - 40 80 250 200 570 TCS-6
29 45.200 45.800 600.00 - - - 40 80 250 200 570 TCS-9
30 45.800 46.400 600.00 - - - 40 80 250 200 570 TCS-8
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Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400 comprising the section of SH-
111 & 111Afrom Gadoj-Behror-Haryana Border(the “Highway-V”)
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Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400 comprising the section of SH-
111 & 111Afrom Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
February 2016 Page 74
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400 comprising the section of SH-
111 & 111Afrom Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
February 2016 Page 75
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400 comprising the section of SH-
111 & 111Afrom Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
February 2016 Page 76
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400 comprising the section of SH-
111 & 111Afrom Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
February 2016 Page 77
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400 comprising the section of SH-
111 & 111Afrom Gadoj-Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
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Table 43: Crust Composition for Rigid pavement
S.No. From To Length (m)
New pavement Widening
Type of TCS DLC (mm) PQC (mm) GSB (mm) DLC (mm) PQC (mm) GSB (mm)
1 3.400 3.640 240 - - - 150 300 150 TCS-7
2 7.640 7.680 40 150 300 150 - - - TCS-7
3 10.945 11.100 155 - - - 150 300 150 TCS-7
4 11.150 11.200 50 - - - 150 300 150 TCS-7
5 15.015 15.500 485 - - - 150 300 150 TCS-7
6 22.015 23.200 1185 - - - 150 300 150 TCS-7
7 24.465 24.765 300 150 300 150 Toll Plaza
8 28.900 29.200 300 - - - 150 300 150 TCS-7
9 31.580 31.700 120 - - - 150 300 150 TCS-7
10 31.700 32.070 370 - - - 150 300 150 TCS-7
11 34.400 35.900 1500 - - - 150 300 150 TCS-7
12 37.890 38.140 250 - ` - 150 300 150 TCS-7
13 39.000 39.260 260 - - - 150 300 150 TCS-7
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400 comprising the section of SH-
111 & 111Afrom Gadoj-Behror-Haryana Border(the “Highway-V”)
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Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400 comprising the section of SH-
111 & 111Afrom Gadoj-Behror-Haryana Border(the “Highway-V”)
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February 2016 Page 80
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final Feasibility Report for
Two laning of Km0+000 to Km 46+400 comprising the section of SH-111 & 111Afrom Gadoj-Behror-Haryana Border(the “Highway-V”)
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6.15 Shoulders/Paved Blocks
For the movement of 2-Wheelers and slow moving traffic the paving block shoulders have been
proposed in Urban Areaseither side of rigid pavement. Generally the shoulder is structurally
designed to carry 10 to 20% of the traffic load; the design lane is expected to carry. However the
structural drainage system of the shoulder is required to be integrated with that of the carriageway
pavement. The latter condition thus requires the thickness of pavement structure to be the same as
that for the traffic lanes since the lower layer of the sub-base for the carriageway is extended to
the full width of formation for the lateral drainage of any water percolating into the pavement.
Therefore the drainage requirements demand that each carriageway pavement layer be extended
to shoulder as this ensures constructional ease, quality and speed.
Paved Shoulders
As per Two Laning Manual 1.5 meters paved shoulders shall be provided to the pavement. Layer
configuration for the paved shoulders shall be same as that of the adjoining newly constructed
pavement. Moreover; the drainage layer shall extend beyond the paved shoulders.
Earthen Shoulders
To allow proper drainage, layer of granular sub-base from the carriageway will be extended up to
the embankment slope. The shoulder will have sub grade soil characteristics and top 150mm shall
be granular.
6.16 Covered Drains cum Footpath
The RCC Box of 1.0 m width and variable depth (minimum of 1.0 m) shall be provided on both
side of the road in the built up sections identified and presented below in Table 44.The covered
drains are to be used as footpath for the pedestrian movement.
Table 44 : Location of RCCBox Drains
S.
No.
Chainage
(Km)
Village Name Length Side
Start End
1 3.400 3.640 Tasing 0.240 Both
2 10.850 10.870 Behror 0.020 Both
3 18.900 19.120 Gandala 0.220 Both
4 21.700 22.900 Majari Kalan 1.200 Both
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S.
No.
Chainage
(Km)
Village Name Length Side
Start End
5 35.200 37.200 Mandan 2.000 Both
6 39.250 39.685 Majari Kalan (Towards Neemrana) 0.435 Both
6 45.200 46.400 Neemrana RIICO Industrial Area 1.200 Both
6.17 Proposed Bypasses:
Table 45 : Proposed Bypasses
S. No. From To Length Bypassing
1. 8+100 10+500 2.400 Behror
2. 44+200 45+200 1.000 Neemarana
Total Length 3.400
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Proposed four lane section with service road both side:
Table 46 : Proposed four lane section with service road both side.
S. No. From To Length Bypass TCS
1. 45+200 45+800 0.600 Neemrana RIICO Industrial Area TCS-9
2. 45+800 46+400 0.600 Neemrana RIICO Industrial Area TCS-8
Total Length = 1.200
6.19 Wearing Coat over Structures
Bituminous Wearing Coat over culverts
All new culvert top slabs shall be covered as follows;
i) One layer of dense bituminous macadam (DBM) of thickness matching with the
thickness of adjacent DBM layer of the road.
ii) Bituminous concrete layer of 40 mm thickness on the top of the DBM layer as per
pavement design.
6.20 Geometric Designs
Highway geometric designs are finalized using MX highway design software and as per IRC
Standards and specifications. The details of proposed horizontal curves are given in the following
section of this chapter.
Horizontal Alignment
There are total 81 horizontal curves in this section. All the curves are meeting all the parameters
as per the IRC Standards.
The detailed parameters of the horizontal curves are tabulated in the Table 47.
Vertical Profile
The detailed topographical survey of the proposed project road alignment has already been done.
The detailed kilometer-wise proposed longitudinal profiles as per the IRC-SP 19: 2001 along
with respective alignment plans have been given in the Drawings Volume.
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Table 47 :Detailed Parameters of the Horizontal Curves
HIP No. HIP
Chainage Easting Northing Radius
Transition
Length TS SC/TC CS/CT ST Speed D Lc Dc S Es e D Ts(m) Lc Dc
12 1841.272 640819.902 3082237.882 230 40 1429.149 1469.149 1472.024 1512.024 80 0.186417 2.875815 0.013 0.29 1.294 5 10.681 41.520 2.880 0.716
19 3049.943 641955.953 3082587.852 360 35 2828.299 2863.299 2891.989 2926.988 95 0.176916 28.68982 0.080 0.14 1.554 5 10.137 49.440 28.690 4.566
21 3301.611 642246.245 3082554.778 500 45 3106.314 3151.314 3156.144 3201.144 100 0.099661 4.830356 0.010 0.17 0.792 5 5.710 47.440 4.830 0.554
29 4542.900 643498.029 3082608.021 500 25
4360.260 4411.397 4436.397 80 0.152274 51.13682 0.102 0.05 1.503 5 8.725 50.650 51.140 5.860
31 4845.824 643773.742 3082642.809 150 30 4573.065 4603.065 4632.086 4662.086 60 0.393477 29.02159 0.193 0.25 3.205 5 22.545 44.940 29.020 11.085
32 5180.288 644043.248 3082499.887 230 40 4744.474 4784.474 4845.824 4885.823 80 0.440651 61.34973 0.267 0.29 5.995 5 25.247 71.570 61.350 15.283
34 5530.257 644424.067 3082602.056 60 0
5408.778 5428.608
80 0.330488 19.82928 0.330 0 0.829 5 18.936 10.010 19.830 18.936
36 5802.958 644527.571 3082878.074 130 0
5694.439 5702.519
55 0.062157 8.080415 0.062 0 0.063 5 3.561 4.040 8.080 3.561
37 6128.417 644751.216 3083066.544 230 40 5719.281 5759.281 5802.958 5842.958 80 0.363815 43.67752 0.190 0.29 4.153 5 20.845 62.350 43.680 10.881
41 7406.188 646057.742 3083247.328 230 40 7220.951 7260.951 7268.323 7308.322 80 0.205965 7.371929 0.032 0.29 1.517 5 11.801 43.790 7.370 1.836
54 10475.614 648896.143 3084313.126 230 40 10194.57 10234.573 10235.160 10275.16 80 0.176469 0.587829 0.003 0.29 1.189 5 10.111 40.370 0.590 0.146
59 11408.791 649832.118 3084104.072 200 40 11109 11149.000 11166.619 11206.61 80 0.288095 17.61901 0.088 0.33 2.427 5 16.507 49.050 17.620 5.048
63 12201.466 650570.818 3084254.292 360 60 11790.54 11850.542 11868.879 11928.87 95 0.217603 18.33692 0.051 0.42 2.564 5 12.468 69.360 18.340 2.918
65 12530.630 650946.712 3084139.084 400 20 12330.41 12350.410 12499.683 12519.68 100 0.423184 149.2734 0.373 0.04 9.165 5 24.247 95.930 149.270 21.382
66 12616.887 651020.571 3084125.475 400 30 12496.55 12526.554 12530.630 12560.63 100 0.085189 4.07565 0.010 0.09 0.453 5 4.881 32.050 4.080 0.584
71 13535.390 651877.540 3083839.275 800 30 13344.87 13374.873 13395.340 13425.34 100 0.063084 20.46718 0.026 0.05 0.448 5 3.614 40.240 20.470 1.466
72 13637.303 651978.405 3083792.691 500 25 13453.71 13478.705 13535.390 13560.39 100 0.16337 56.68496 0.113 0.05 1.723 5 9.360 53.440 56.680 6.496
76 14271.121 652583.296 3083604.516 100 0
14075.282 14094.253
50 0.189709 18.97089 0.190 0 0.452 5 10.870 9.510 18.970 10.870
77 14484.736 652738.131 3083474.837 100 0
14231.353 14271.121
50 0.397679 39.76793 0.398 0 2.010 5 22.785 20.150 39.770 22.785
78 14556.367 652755.421 3083394.685 400 20 14398.62 14418.623 14484.736 14504.73 100 0.215283 66.11303 0.165 0.04 2.369 5 12.335 53.230 66.110 9.470
79 14711.657 652815.110 3083246.381 35 0
14508.293 14556.367
25 1.373546 48.0741 1.374 0 10.261 5 78.698 28.700 48.070 78.698
81 14868.422 652964.448 3083338.276 230 40
14721.037 14807.350
80 0.375276 86.31351 0.375 0 4.109 5 21.502 43.670 86.310 21.502
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final
Feasibility Report for Two laning of Km0+000 to Km 46+400 comprising the section of SH-111 &
111Afrom Gadoj-Behror-Haryana Border(the
“Highway v”)
FINAL FEASIBILITY REPORT
February 2016 Page 85
HIP No. HIP
Chainage Easting Northing Radius
Transition
Length TS SC/TC CS/CT ST Speed D Lc Dc S Es e D Ts(m) Lc Dc
82 14924.424 653027.597 3083363.676 200 0
14824.231 14868.422
70 0.220955 44.19091 0.221 0 1.227 5 12.660 22.190 44.190 12.660
84 15122.577 653207.108 3083461.985 500 45 14911.87 14956.874 15009.772 15054.77 100 0.195794 52.89721 0.106 0.17 2.576 5 11.218 71.620 52.900 6.062
87 15621.140 653623.279 3083650.887 230 40 15320.19 15360.189 15388.185 15428.185 75 0.295635 27.99611 0.122 0.29 2.829 5 16.939 54.290 28.000 6.974
91 15898.732 653940.933 3083604.384 500 0
15839.823 15883.439
100 0.087231 43.61538 0.087 0 0.476 5 4.998 21.820 43.620 4.998
94 16030.496 654072.039 3083586.688 400 30 15900.22 15930.225 15963.083 15993.083 100 0.157146 32.8583 0.082 0.09 1.328 5 9.004 46.500 32.860 4.707
95 16072.527 654125.766 3083574.147 230 0
16019.916 16030.496
75 0.046003 10.58058 0.046 0 0.061 5 2.636 5.290 10.580 2.636
97 16201.040 654244.358 3083561.502 300 40 16077.71 16117.714 16126.870 16166.87 85 0.163855 9.15641 0.031 0.22 1.230 5 9.388 44.650 9.160 1.749
98 16290.168 654321.294 3083564.245 500 20 16178 16197.997 16201.040 16221.04 100 0.046086 3.043 0.006 0.03 0.163 5 2.641 21.520 3.040 0.349
99 16372.128 654412.151 3083558.851 500 30 16232.7 16262.701 16290.168 16320.168 100 0.114934 27.46721 0.055 0.08 0.907 5 6.585 43.770 27.470 3.148
100 16483.067 654524.155 3083543.280 500 45 16317.71 16362.710 16372.129 16417.128 100 0.108838 9.418864 0.019 0.17 0.912 5 6.236 49.740 9.420 1.079
101 16615.959 654656.789 3083538.276 600 20 16457.85 16477.852 16483.067 16503.067 100 0.042025 5.214753 0.009 0.03 0.162 5 2.408 22.610 5.210 0.498
102 16718.691 654757.022 3083530.202 230 40 16570.36 16610.356 16615.959 16655.959 75 0.198274 5.60305 0.024 0.29 1.426 5 11.360 42.900 5.600 1.396
103 16819.707 654844.491 3083503.272 230 0
16708.481 16718.691
75 0.044389 10.20957 0.044 0 0.057 5 2.543 5.110 10.210 2.543
104 16887.977 654916.129 3083504.279 100 0
16767.776 16819.707
50 0.519309 51.93094 0.519 0 3.468 5 29.754 26.570 51.930 29.754
106 17067.283 655092.341 3083461.074 500 0
16944.582 17004.372
100 0.119579 59.78966 0.120 0 0.895 5 6.851 29.930 59.790 6.851
107 17168.053 655180.936 3083450.245 1000 0
17022.251 17067.283
100 0.045032 45.03201 0.045 0 0.254 4.444 2.580 22.520 45.030 2.580
108 17234.967 655248.842 3083438.951 230 25 17099.87 17124.868 17168.053 17193.053 75 0.296457 43.18516 0.188 0.11 2.661 5 16.986 46.860 43.190 10.758
109 17287.504 655325.081 3083447.908 230 0
17195.163 17234.967
75 0.173064 39.80464 0.173 0 0.864 5 9.916 19.950 39.800 9.916
111 17468.922 655494.775 3083457.062 230 40 17286.98 17326.975 17403.728 17443.728 80 0.507622 76.75298 0.334 0.29 7.912 5 29.085 79.730 76.750 19.120
112 17542.885 655558.983 3083446.111 100 0
17453.842 17468.922
50 0.150802 15.08016 0.151 0 0.285 5 8.640 7.550 15.080 8.640
113 17587.262 655620.530 3083456.347 230 20 17489.51 17509.512 17542.885 17562.885 75 0.232056 33.37294 0.145 0.07 1.627 5 13.296 36.810 33.370 8.314
114 17747.713 655750.212 3083464.490 1000 50 17536.28 17586.281 17587.262 17637.262 100 0.050981 0.980517 0.001 0.1 0.425 4.444 2.921 50.500 0.980 0.056
115 17835.465 655871.854 3083485.568 230 20 17668.86 17688.856 17747.713 17767.713 75 0.342857 58.85708 0.256 0.07 3.493 5 19.644 49.830 58.860 14.662
116 17941.356 655954.049 3083488.639 500 25 17809.59 17834.592 17835.465 17860.465 100 0.051745 0.872478 0.002 0.05 0.217 5 2.965 25.440 0.870 0.100
117 18035.927 656041.009 3083502.445 800 0
17906.300 17941.357
100 0.043821 35.05692 0.044 0 0.192 5 2.511 17.530 35.060 2.511
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final
Feasibility Report for Two laning of Km0+000 to Km 46+400 comprising the section of SH-111 &
111Afrom Gadoj-Behror-Haryana Border(the
“Highway v”)
FINAL FEASIBILITY REPORT
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HIP No. HIP
Chainage Easting Northing Radius
Transition
Length TS SC/TC CS/CT ST Speed D Lc Dc S Es e D Ts(m) Lc Dc
118 18052.829 656075.843 3083510.150 230 40
17987.736 18035.927
80 0.209524 48.19048 0.210 0 1.268 5 12.005 24.180 48.190 12.005
121 18412.534 656411.222 3083567.387 230 40 18216.39 18256.387 18273.715 18313.71 80 0.249248 17.3271 0.075 0.29 2.090 5 14.281 48.840 17.330 4.316
122 18507.103 656526.149 3083540.372 230 40 18321.61 18361.612 18412.534 18452.53 80 0.395314 50.92215 0.221 0.29 4.863 5 22.650 66.120 50.920 12.685
123 18578.941 656585.790 3083538.386 230 0
18501.658 18507.103
75 0.023674 5.444966 0.024 0 0.016 5 1.356 2.720 5.440 1.356
124 18644.438 656669.290 3083524.588 230 0
18548.931 18578.941
75 0.13048 30.01048 0.130 0 0.490 5 7.476 15.030 30.010 7.476
125 18736.301 656739.421 3083523.962 230 40 18588.82 18628.824 18644.438 18684.43 75 0.241799 15.61383 0.068 0.29 1.983 5 13.854 47.970 15.610 3.890
128 19065.368 657055.455 3083490.499 1000 0
18834.592 18920.673
100 0.08608 86.08027 0.086 0 0.927 4.44 4.932 43.070 86.080 4.932
129 19153.455 657144.049 3083488.709 1200 0
19007.505 19065.368
100 0.048219 57.86291 0.048 0 0.349 3.703 2.763 28.940 57.860 2.763
130 19169.178 657186.441 3083489.861 1000 0
19096.616 19153.455
100 0.056838 56.83844 0.057 0 0.404 4.44 3.257 28.430 56.840 3.257
131 19352.361 657361.766 3083490.273 230 40 19114.35 19154.353 19169.178 19209.17 80 0.238367 14.82432 0.064 0.29 1.935 5 13.657 47.570 14.820 3.693
132 19410.542 657431.859 3083471.869 230 0
19332.763 19352.361
75 0.085209 19.59796 0.085 0 0.209 5 4.882 9.800 19.600 4.882
133 19501.165 657510.300 3083463.733 230 0
19395.254 19410.542
75 0.066466 15.28713 0.066 0 0.127 5 3.808 7.650 15.290 3.808
134 19603.502 657598.653 3083448.646 1000 30 19456.04 19486.038 19501.165 19531.16 100 0.045127 15.12686 0.015 0.04 0.295 4.44 2.586 37.570 15.130 0.867
135 19814.298 657746.298 3083434.049 600 0
19562.929 19603.502
100 0.067622 40.57316 0.068 0 0.343 5 3.875 20.290 40.570 3.875
136 19888.228 657869.954 3083380.228 1200 0
19637.116 19814.298
100 0.147651 177.1818 0.148 0 3.278 3.703 8.460 88.750 177.180 8.460
137 19978.986 657970.847 3083340.908 400 40 19801.54 19841.542 19888.228 19928.22 100 0.216716 46.68629 0.117 0.17 2.531 5 12.417 63.530 46.690 6.687
138 20144.205 658101.198 3083308.693 100 0
19967.256 19978.986
50 0.117296 11.72958 0.117 0 0.172 5 6.721 5.870 11.730 6.721
143 20899.420 658715.667 3083658.715 1200 0
20616.802 20648.550
100 0.026456 31.74735 0.026 0 0.105 3.703 1.516 15.870 31.750 1.516
146 21433.621 659255.010 3083889.688 230 40 21262.97 21302.973 21306.227 21346.22 80 0.188059 3.253475 0.014 0.29 1.312 5 10.775 41.710 3.250 0.811
160 22773.958 660059.514 3084975.922 300 40 22410.34 22450.338 22455.250 22495.25 85 0.149706 4.911762 0.016 0.22 1.063 5 8.578 42.510 4.910 0.938
174 24357.790 660558.686 3086492.194 230 40 24116.76 24156.760 24171.619 24211.61 75 0.238516 14.85861 0.065 0.29 1.937 5 13.666 47.590 14.860 3.702
178 25016.493 660933.234 3087001.507 400 20 24703.56 24723.556 24730.160 24750.16 100 0.066511 6.604442 0.017 0.04 0.261 5 3.811 23.310 6.600 0.946
179 25154.825 661038.930 3087084.836 1200 0
24928.713 25016.493
100 0.07315 87.77966 0.073 0 0.803 3.703 4.191 43.910 87.780 4.191
180 25309.632 661174.226 3087210.271 230 40 25018.85 25058.849 25154.825 25194.82 80 0.591202 95.97649 0.417 0.29 10.731 5 33.873 90.120 95.980 23.909
181 25525.184 661270.680 3087392.711 300 40 25232.15 25272.153 25309.632 25349.63 85 0.258264 37.47908 0.125 0.22 2.741 5 14.797 58.980 37.480 7.158
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Consultancy Services for Preparation of Final
Feasibility Report for Two laning of Km0+000 to Km 46+400 comprising the section of SH-111 &
111Afrom Gadoj-Behror-Haryana Border(the
“Highway v”)
FINAL FEASIBILITY REPORT
February 2016 Page 87
HIP No. HIP
Chainage Easting Northing Radius
Transition
Length TS SC/TC CS/CT ST Speed D Lc Dc S Es e D Ts(m) Lc Dc
202 28241.740 663217.418 3089312.032 230 40 28085.61 28125.613 28130.020 28170.01 80 0.19307 4.406071 0.019 0.29 1.367 5 11.062 42.300 4.410 1.098
210 29249.745 664045.295 3089826.100 800 30 28968.47 28998.467 29009.863 29039.86 100 0.051745 11.39601 0.014 0.05 0.318 5 2.965 35.700 11.400 0.816
216 30066.918 664671.581 3090338.047 230 40 29851.56 29891.558 29896.939 29936.93 80 0.197306 5.380433 0.023 0.29 1.415 5 11.305 42.790 5.380 1.340
219 30520.794 664774.593 3090776.364 750 25 30179.01 30204.007 30223.487 30248.48 100 0.059307 19.48039 0.026 0.03 0.360 5 3.398 34.750 19.480 1.488
220 30713.556 664859.331 3090956.125 230 40 30352.42 30392.423 30520.794 30560.79 80 0.732048 128.371 0.558 0.29 16.627 5 41.943 108.260 128.370 31.979
256 34311.486 668214.599 3092332.300 230 40 34074.29 34114.286 34121.594 34161.59 80 0.205689 7.30857 0.032 0.29 1.513 5 11.785 43.760 7.310 1.821
3 41197.896 632549.459 3097420.847 500 45 25232.15 40405.338 40419.101
100 0.0275 13.76 0.028 0 0.047 5 0.028 6.880 13.760 1.577
4 41269.760 632624.912 3097406.464 230 40 28085.61 41157.115 41197.896
80 0.1773 40.78 0.177 0 0.907 5 0.177 20.440 40.780 10.159
11 44373.173 635567.149 3097139.777 360 60 28968.47 43187.067 43205.642
95 0.0516 18.58 0.052 0 0.120 5 0.052 9.290 18.580 2.956
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final
Feasibility Report for Two laning of Km0+000 to Km 46+400 comprising the section of SH-111 &
111Afrom Gadoj-Behror-Haryana Border(the
“Highway-V”)
FINAL FEASIBILITY REPORT
February 2016 Page 88
6.21 Junctions:
The Design Team has identified 32 junctions.
Table 48 : Junctions
S. No. Existing
Chainage Design Chainage Location Junction Type Leading to Village
1 0+875 0+875 RHS T-junction Dhidhor
2 1+260 1+260 LHS Y-junction Temple
3 2+288 2+288 RHS T-junction Hanuman Temple
4 2+310 2+310 RHS T-junction Gadoj
5 3+750 3+750 LHS Y-junction Khapriya
6 8+115 8+077 LHS Y-junction Bypass Start
7 - 9+450 LHS/RHS Cross-junction Hamindpura/Behror
8 - 10+500 LHS T-junction Narnol
9 10+850 10+500 RHS T-junction Behror
10 14+750 14+365 LHS T-junction Khatankheda
11 15+170 14+800 LHS/RHS Cross-junction Milkpur/Riwadi
12 16+667 16+290 LHS T-junction Googriya
13 17+700 17+300 RHS T-junction Chandi Chana
14 19+417 19+000 LHS/RHS Cross-junction Gandala/Neemrana
15 20+250 19+840 LHS T-junction Gandala
16 23+092 22+700 RHS T-junction Neemrana
17 24+350 23+950 LHS T-junction Narnaul
18 25+315 24+900 RHS Y-junction Heergarh
19 26+100 25+700 RHS T-junction Mukund Singh pur
20 26+530 26+100 RHS T-junction Bhimpur
21 29+430 29+020 RHS T-junction Ghilot
22 29+470 29+050 LHS T-junction Ateli
23 36+650 36+300 RHS Y-junction Mandan
24 37+700 37+300 LHS/RHS Cross-junction Nanagwas
25 38+700 38+300 LHS T-junction Depot
26 40+800 40+210 LHS T-junction Heergarh
27 41+250 40+690 LHS T-junction Bijaysinghpura
28 42+030 41+450 LHS T-junction Heergarh
29 44+730 44+200 LHS Y-junction Neemrana Bypass
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Final
Feasibility Report for Two laning of Km0+000 to Km 46+400 comprising the section of SH-111 &
111Afrom Gadoj-Behror-Haryana Border(the
“Highway-V”)
FINAL FEASIBILITY REPORT
February 2016 Page 89
S. No. Existing
Chainage Design Chainage Location Junction Type Leading to Village
30 - 45+590 RHS T-junction Neemrana RIICO Internal Road
31 - 45+800 RHS Y-junction Neemrana RIICO Internal Road
32 46+750 46+400 LHS/RHS T-junction Neemrana/NH-8
The junctions shall be developed as per the IRC guidelines and standard junction drawing
presented in Drawings Volume separately.
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of
Feasibility Report for Two laning of Km0+000 to Km 46+400 comprising the
section of SH-111 & 111Afrom Gadoj-
Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
February 2016 Page 90
CHAPTER 7: - DESIGN OF STRUCTURES
7.1 General
The only type of structure in the project highway is Culverts. Culverts which are structurally in
good condition and have adequate width and water way have been retained. Culverts which are
not structurally sound or have inadequate waterway have been proposed for reconstruction while
the ones which are structurally sound and have adequate waterway but having width less than 12
meters have been proposed for widening.
7.2 Existing Bridge
There are 2 existingminor Bridges in the section.
7.3 Proposed Bridge/RoB
No bridges/RoB is proposed for the section.
7.4 Existing Structures
There are 19 existing Structures.
Pipe Culverts - 3
Slab Culverts - 13
Minor Bridge - 2
Causeway - 1
It is recommended that all existing culverts are widened as per IRC-SP 73-2015 . Moreover4 new
Pipeculverts are proposed to be introduced at the newly aligned bypasses for proper drainage and
1 pipe culvert proposed at Causeway location.
Summary of condition of culverts along with final recommendations are presented below
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of
Feasibility Report for Two laning of
Km0+000 to Km 46+400 comprising the
section of SH-111 & 111Afrom Gadoj-
Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
February 2016 Page 91
Table 49 : Recommendations for Bridges/Culverts S
.No.
EX
IST
ING
(K
M.)
DE
SIG
N C
HA
NA
GE
TY
PE
OF
ST
RU
C0T
UR
E
(RC
C,
BO
X/
SL
AB
/PIP
E,
MA
SO
NA
RY
AR
CH
)
SP
AN
AR
RA
NG
EM
EN
T
WID
TH
OF
CU
LV
ER
T
CO
ND
ITIO
N
AS
SE
SS
ME
NT
WH
ET
HE
R W
AT
ER
WA
Y A
DE
QU
AT
E
(YE
S/N
O)
RE
CO
MM
EN
DA
TIO
N
ON
WID
EN
ING
/
RE
CO
NS
TR
UC
TIO
N
RE
MA
RK
S
NU
MB
ER
OF
SP
AN
/ P
IPE
WID
TH
OF
SP
AN
(M
)
TO
TA
L (
M)
1 0+170 0+185 Slab 1 4.5 14 Good Yes Widening
2 0+720 0+720 Slab 1 4.5 14 Good Yes Widening
3 0+825 0+825 Slab 1 2.5
14 Good Yes Widening
4 1+425 1+425 Minor Bridge 1 9.5 14 Good Yes Widening
5
1+915 1+915 Causeway 2 1.2
14 - -
Reconstruction At Causeway proposed
2x1200mm Pipe Culvert
6 2+630 2+635 Pipe 1 0.900 14 Good Yes Widening 900 mm Dia
7 2+935 2+935 Slab 2 2.0 14 - - Widening
8 4+290 4+277 Pipe 1 0.900
14 Good Yes Widening 900 mm Dia
9 - 8+500 Pipe 1 1.2 14 - - New Construction Behror Bypass
10 - 9+900 Pipe 1 1.2 14 - - New Construction Behror Bypass
11 14+050 13+660 Pipe 1 0.900 14 - - Reconstruction 900 mm Dia
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of
Feasibility Report for Two laning of
Km0+000 to Km 46+400 comprising the
section of SH-111 & 111Afrom Gadoj-
Behror-Haryana Border(the “Highway-V”)
FINAL FEASIBILITY REPORT
February 2016 Page 92
S.N
o.
EX
IST
ING
(K
M.)
DE
SIG
N C
HA
NA
GE
TY
PE
OF
ST
RU
C0T
UR
E
(RC
C,
BO
X/
SL
AB
/PIP
E,
MA
SO
NA
RY
AR
CH
)
SP
AN
AR
RA
NG
EM
EN
T
WID
TH
OF
CU
LV
ER
T
CO
ND
ITIO
N
AS
SE
SS
ME
NT
WH
ET
HE
R W
AT
ER
WA
Y A
DE
QU
AT
E
(YE
S/N
O)
RE
CO
MM
EN
DA
TIO
N
ON
WID
EN
ING
/
RE
CO
NS
TR
UC
TIO
N
RE
MA
RK
S
NU
MB
ER
OF
SP
AN
/ P
IPE
WID
TH
OF
SP
AN
(M
)
TO
TA
L (
M)
12 20+250 19+840 Slab 1 2.75 14 Good Yes Widening
13 22+960 22+550 Slab 1 2.75
14 Good Yes Widening
14 29+000 28+250 Slab 1 2.75 14 Good Yes Reconstruction
15 33+540 33+150 RCC Box 1 2.75
14 - - Widening
16 34+500 34+100 Slab 1 2.75 14 Good Yes Reconstruction
17 36+340 35+950 Slab 1 1.5 14 Good Yes Reconstruction
18 36+750 36+400 Slab 1 0.75
14 Good Yes Widening
19 38+355 37+950 Minor Bridge 2 4.5 14 Good Yes Widening
20 38+700 38+300 Slab 1 3.5
14 Good Yes Widening
21 39+500
39+200
Slab 1
1.75
14 Good Yes
Reconstruction
22 - 42+200 Pipe - - - - - New Construction Neemrana Bypass
23 - 44+600 Pipe - - - - - New Construction Neemrana Bypass
Public Works Department Government of Rajasthan
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Two laning of Km0+000 to Km 46+400 comprising the section of SH-111 &11A from Gadoj-Behror-Haryana Border(the
“Highway-V”)
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CHAPTER – 8: Summary of Land Acquisition
8.1 Introduction
Land Plan Schedules are the basic document to fulfil the process of land acquisition. It is prepared
based on the Proposed Right of way (PRoW) as per codal requirement. Project road has insufficient
RoW for 2 Lane widening, junctions, toll plaza, By-passes, Realignments and additional land for
proposed 30 mtr. RoW.
8.2 Methodology
Revenue maps of concerned villages through which the project road is passing are obtained from the
Revenue Department. Proposed alignment of the project road along with Coordinates of proposed
center line and limit of proposed RoW is marked on these maps. From these Land Plan maps
according to the scale area of each khasra falling within the Proposed RoW is worked out and
tabulated with khasra number and type of land use from the jamabandi (Revenue Records) collected
from Revenue Department.
8.3 Land Requirement
As per TOR present scope is to prepare Land Plan schedules for land acquisition. The Toll Plaza is
proposed at km. 24+615 (Design Chainage) for which additional land acquisition of 1.17 Hectareis
proposed. The details of Land required to be acquired is detailed below:
Table 50 :Proposed Land Acquisition
Sl. No. Purpose of Acquisition Area To Be Acquired
(Hect.)
Remarks
1 Behror Bypass 6.977 From Km 8+100 To Km 10+500
2 Neemrana Bypass 3.777 From Ch44.200 To Ch45.200
3 Toll Plaza 1.384 At Km 24+615
Total Land to be Acquired
(Hect.)
12.138
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Feasibility Report for
Two laning of Km0+000 to Km 46+400 comprising the section of SH-111 &11A from Gadoj-Behror-Haryana Border(the
“Highway-V”)
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CHAPTER – 9: PROJECT FACILITIES
9.1 Following facilities are envisaged for the Highway;
9.1.1 Toll plaza
Table 51 : Toll Plaza details are as under:
Section Toll Road Section Length(kms.) Toll Plaza location
Gadoj-Behror-Haryana Border,
Majarikalan-Neemrana 46+400 Km. 24+615
9.1.2 Traffic Aid post and Medical Aid post
Traffic Aid post and Medical Aid post shall be provided at toll plaza as per provisions of
Concession Agreement.
9.1.3 Bus Shelters
Location of proposed Bus Shelters are as follows;
Table 52 : ProposedBus Shelter Locations
S. No. Existing Chainage
(Km)
Design Chainage
(Km) Side Village
1 2+300 2+300 LHS Gadoj
2 2+350 2+350 RHS Gadoj
3 3+300 3+300 LHS Tasing
4 3+350 3+350 RHS Tasing
5 5+800 5+800 LHS Krishan Nagar
6 5+800 5+800 RHS Krishan Nagar
7 7+100 7+100 LHS Kharkhara
8 7+150 7+150 RHS Kharkhara
9 7+900 7+865 LHS MoondiyaKhera
10 7+950 7+915 RHS MoondiyaKhera
11 Bypass
10+400 LHS BehrorNarnaul Road
12 10+450 RHS BehrorNarnaul Road
13 10+850 10+500 LHS Behror
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Consultancy Services for Preparation of Feasibility Report for
Two laning of Km0+000 to Km 46+400 comprising the section of SH-111 &11A from Gadoj-Behror-Haryana Border(the
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S. No. Existing Chainage
(Km)
Design Chainage
(Km) Side Village
14 10+870 10+550 RHS Behror
15 12+600 12+200 RHS Manchal
16 12+650 12+250 LHS Manchal
17 16+450 16+100 LHS Bheeteda
18 16+600 16+150 RHS Bheeteda
19 19+300 18+900 LHS Gandala
20 19+350 18+950 RHS Gandala
21 23+000 22+600 LHS Majari
22 23+150 22+750 RHS Majari
23 24+325 22+600 LHS MajariKhurd
24 24+400 22+750 RHS MajariKhurd
25 30+300 29+890 RHS Kahnawas
26 30+400 30+000 LHS Kahnawas
27 36+950 36+550 LHS Madhan
28 37+050 36+680 RHS Madhan
29 44+950 44+180 RHS Neemrana
30 45+000 44+250 LHS Neemrana
9.1.4 Truck Lay byes
No truck lay bye has been proposed for the Project.
9.1.5 Rest Area
No rest Area has been proposed for the Project.
9.1.6 Pedestrian Facilities
Pedestrians are vulnerable to being involved in accidents. Therefore, adequate consideration has
been given to their safety through provision of facilities. The facilities for pedestrians given in
this Section are as under;
Public Works Department Government of Rajasthan
Consultancy Services for Preparation of Feasibility Report for
Two laning of Km0+000 to Km 46+400 comprising the section of SH-111 &11A from Gadoj-Behror-Haryana Border(the
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9.1.6.1 Footpath
Footpaths have been provided in the following built-up sections;
Table 53 : List of Sections Footpaths
S.
No.
Chainage(Km) Village Name Length Side
Start End
1 3.400 3.640 Tasing 0.240 Both
2 10.850 10.870 Behror 0.020 Both
3 18.900 19.120 Gandala 0.220 Both
4 21.700 22.900 Majari Kalan 1.200 Both
5 35.200 37.200 Mandan 2.000 Both
6 39.250 39.685 Majari Kalan 0.435 Both
7 45.200 46.400 Neemrana RIICO Industrial Area 1.200 Both
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Consultancy Services for Preparation of Feasibility Report for
Two laning of Km0+000 to Km 46+400 comprising the section of SH-111 &11A from Gadoj-Behror-Haryana Border(the
“Highway-V”)
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CHAPTER 10: COST ESTIMATE
10.1 Introduction
This chapter presents the cost estimates for strengthening and upgrading of existing road to 2-lane
with paved shoulders configuration of two laning of km 0+000 to km 46+400 comprising the
section from Gadoj –Behror- Haryana BorderofSH-111 & 111Aand Majarikalan to Neemrana
(Village road)in the state of Rajasthan (the “Highway-V”)in the state of Rajasthan.
10.2 Cost Estimating and Methodology
Cost estimating is based on PWD BSR (JaipurNH Circle) 2016 Market Rates have been
considered for the items not available in the BSR.Estimation of the quantities of sub grade, sub
base and wearing course and other road components are derived from Typical Cross sections.
10.3 Unit Rates
Unit rates for construction items have been taken from BSR (Jaipur NHCircle) 2016. Market
Rates have been considered for the items not available in the BSR.
10.4 Costs of Road Components
The cost of the road components has been worked out under the following sub heads:
Site Clearance
Earthworks
Sub-base and Base Courses
Bituminous Courses(Flexible Pavement)
Rigid Pavement
Culverts
Maintenance of existing culverts
Railway Over Bridge
Drainage and protection works
Toll Plaza
Traffic signs,markings,safety devices and Road Appurtenances
Miscellaneous Items
Dismantling
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It may be noted that:
The cost of earthworksincludes earthwork in embankment, sub grade and shoulders.
The sub base and base course includes GSB and WMM.
The estimate provides for roadside amenities, improvement of all major and minor junctions,
roadside drainage, traffic signs and other appurtenances.
10.5 Contingency and Other Charges
Besides the cost estimate of items, the following percentages have been added in the cost of civil
works:
Table 54 : Other Charges
S.
No. Items Percentage (%)
1
as per Clause 3.16 of Schedule-I, TOR of RFP( Including provision for
physical & Price Contingencies, Interest During Construction and other
financing Costs, pre-construction expanses etc.) ON PPP VGF MODE
15
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10.6 Estimated Cost
Cost of construction for both the options is given in the Table 55below:
Table 55 : Abstract of Costs on PPP (VGF)
Gadoj - Behror (From Km 0+000 to km 46+400)
Sr. No
Description Amount Rs. Amount Cr.
1 SITE CLEARANCE 1,275,474.14 0.13
2 EARTHWORK 69,255,150.65 6.93
3 SUB BASE AND BASE COURSES 189,394,880.75 18.94
4(a) BITUMINOUS COURSES(FLEXIBLE PAVEMENT) 283,147,066.67 28.31
4(b) (RIGID PAVEMENT) 104,914,539.25 10.49
5 CULVERTS 16,055,727.90 1.61
6 MAINTENANCE OF CULVERTS AND BRIDGES 1,000,000.00 0.10
7 RAILWAY OVER BRIDGE - 0.00
8 DRAINAGE AND PROTECTIVE WORKS 28,953,080.00 2.90
9 TOLL PLAZA 34,380,416.09 3.44
10 TRAFFIC SIGNS, MARKINGS,SAFETY DEVICES AND ROAD APPURTENANCES
25,828,221.75 2.58
11 MISCELLANEOUS ITEMS 11,368,310.43 1.14
12 DISMANTLING 11,526,340.95 1.15
13 MAINTENANCE OF EXISTING ROAD (Built-up Area) 9,074,095.00 0.91
I TOTAL CONSTRUCTION COST 786,173,303.58 78.62
Length of Project 46.400 46.400
Per Km Cost in Cr 1.694 1.69
c Add 25 % as per Clause 3.16 of Schedule-I, TOR of RFP (Including provision for physical & Price Contingencies, Interest During Construction and other financing Costs, pre-construction expanses etc.)
1965,43,325.90
19.65
II TOTAL PROJECT COST 9827,16,629.48
98.27
The total cost of the project works out to Rs.982.70MillionINR on PPP (VGF) Mode.