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Oct 25 2004 Installation Procedure Finisher, Sorter, DeliveryTray Puncher-Q1
Oct 25 2004
Installation Procedure
Finisher, Sorter, DeliveryTrayPuncher-Q1
ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.
CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.
CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT © 2001 CANON INC.Printed in Japan
CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Indicates an item of reference assisting the understanding of the topic in question.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Memo
REF.
Introduction
The following rules apply throughout this Service Manual:1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,
the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing thedelivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used toindicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, theoperations of the microprocessors used in the machines are not discussed: they are explained in terms of fromsensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or otherpurposes, and major changes will be communicated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevantService Information bulletins and be able to identify and isolate faults in the machine."
Contents
Contents
第 1 章 Installation Procedure
1.1 Unpacking and Chacking the Components ........................................................................................................... 21.1.1Unpacking and Checking the Components ..................................................................................................... 2
1.2 Preparation Before Installation.............................................................................................................................. 31.2.1Turning Off the Host Machine ........................................................................................................................ 3
1.3 Installation Procedure............................................................................................................................................ 41.3.1Installing the Puncher Unit.............................................................................................................................. 4
1.4 Making Adjustments ............................................................................................................................................. 71.4.1Horizontal Registration Adjustment................................................................................................................ 7
1.5 Attaching the Labels etc. ..................................................................................................................................... 101.5.1Affixing Labels.............................................................................................................................................. 10
Contents
Chapter 1 Installation Procedure
Chapter 1
2
1.1 Unpacking and Chacking the Components
1.1.1 Unpacking and Checking the Components 0007-8408
If you are installing the additional finisher tray-B1 of the finisher, be sure first to install the tray wheneverpossible.
1) Take out the puncher unit from its shipping box.
Be sure not to hold it by the PCB [1] when taking it out of its shipping box.
F-1-1
2) Check to make sure that none of the following is missing:
F-1-2
T-1-1
[1] Punch unit 1 unit. [7] Washer 1 pc.
[2]RS tightening screw
(M3 x8)3 pcs. [8] Stepped screw 1 pc.
[3] Punch spacer 2 pcs. [9] Binding screw (M3 x 6) 4 pcs.
[4] Plate 1 pc. [10] Jam removal label 1 pc.
[5] Adjusting plate 1 pc. [11] TP screw (M3 x 6) 1 pc.
[6] Screw 1 pc.
[1]
[1]
[2] [3] [4] [6] [7] [8]
[5]
Only for thePuncher Unit-R1
[9] [10] [11]
Chapter 1
3
1.2 Preparation Before Installation
1.2.1 Turning Off the Host Machine 0007-7996
Before starting the work, be sure to go through the following on the host machine in strict sequence:1. Hold down the control panel power switch for 3 sec or more.2. Go through the shutdown sequence indicated on the screen so that the main power switch will be ready to be turnedoff.3. Turn off the main power switch.4. Disconnect the power cable from the power outlet.
F-1-3
ON/OFF
[4][3][2]
[1]
Chapter 1
4
1.3 Installation Procedure
1.3.1 Installing the PuncherUnit 0007-7997
1) Remove the 2 screws [1], and detach the plate [2].2) Using the screw (M3x6)[3], secure the puncher unitusing the central marking-off line [5] on the slidesupport [4] as a guide.
Step 2) is only required for Q1, S1, and T1.
F-1-4
3) For the puncher unit R1, mount the adjusting plate[4] using a screw [1], stepped screw [2], and washer[3].
F-1-5
Memo: When tightening the screw [1], align its centerto the central line [2] on the adjusting plate.
F-1-6
4) Using a RS tightening screw (M3 x 8) [1], mountthe included plate [2].
F-1-7
5) Open the finisher front cover [1], and remove the 2pins [2].6) Slide out the finisher [3] toward the front.
F-1-8
7) Remove the 2 screws [1], and detach the inlet guide[2]. Free the 2 hooks [3], and detach the reversal guide[4].
[2]
[1]
[3]
[4]
[1]
[2]
[1]
[2]
[2]
[1]
[1]
[2][3]
Chapter 1
5
F-1-9
8) Remove the 2 screws [1], and detach the PCB cover[2].
F-1-10
9) Using 4 screws [1], mount the 2 punch spacers [2].
F-1-11
10) Remove the punch waste paper box [1].
F-1-12
11) Using 2 RS tightening screw (M3 x 8) [1], mountthe puncher unit [2].
F-1-13
12) Put the punch waste paper box [1] back into thepuncher unit.
F-1-14
13) Route the puncher unit harness [1] along the cableguide; then connect the connector.
[3]
[4]
[1]
[2]
[1]
[1]
[2]
[2]
[2]
[1]
[1]
[1]
[1]
[2]
[1]
Chapter 1
6
F-1-15
14) Using nippers, cut off the harness inlet area [1] ofthe PCB cover.
F-1-16
15) Fit 2 screws [1]; then, fit the PCB cover [2] inplace.
F-1-17
16) Using 2 pins [1], mount the finisher front cover[2].17) Push in the finisher.18) Close the finisher front cover.
F-1-18
[1]
[1]
[1]
[1]
[2]
[1]
[2]
Chapter 1
7
1.4 Making Adjustments
1.4.1 Horizontal Registration Adjustment 0007-7999
1) Perform test printing to make sure that the punched hole is within the specification. Adjust the horizontalregistration if it is not within the specification. The specification is as follows. a. Puncher Unit-Q1
F-1-19
b. Puncher Unit-R1
F-1-20
c. Puncher Unit-S1
F-1-21
d. Puncher Unit-T1
F-1-22
2) Open the finisher front cover. 3) Slide out the finisher toward the front.
12 3 /0.47 0.12 in
80 1 / 3.15 0.04 in
40 3 /1.57 0.12 in
12±3 mm / 0.47±0.12 in
70±1 mm / 2.76±0.04 in
12±3 mm / 0.47±0.12 in
108±1 mm / 4.25±0.04 in
108±1 mm / 4.25±0.04 in
108±3 mm
35±3 mm
12±3 mm / 0.47±0.12 in
80±1 mm /3.15±0.04 in
80±1 mm /3.15±0.04 in
80±1 mm /3.15±0.04 in
40±3 mm
12±3 mm / 0.47±0.12 in
21±1 mm /0.83±0.04 in
70±1 mm /2.76±0.04 in
21±1 mm /0.83±0.04 in
35±3 mm
Chapter 1
8
4) Incline the puncher unit [1] to the right. 5) Remove the two screws [2], and detach the PCB cover [3].
F-1-23
a. Puncher Unit-R1Loosen the screw [1], slide the puncher unit [3] as necessary using the marking-off line [2] as a guide, and fasten thescrew [1] again.
F-1-24
b. Puncher Unit-Q1/S1/T1Loosen the screw [1], slide the puncher unit [3] as necessary using the index [2] as a guide, and fasten the screw [1]again.
[1]
[3]
[2]
[2]
[3]
[4] [1]
[2]
Chapter 1
9
F-1-25
Do not damage the finisher controller PCB [4] by using the long driver when you fasten the screws.
7) Using two screws [1], mount the PCB cover [2]. 8) Put the puncher unit [3] back.
F-1-26
9) Push in the finisher, then close the finisher front cover. 10) Perform test printing to make sure that the adjustment value is within the specification. Perform the step 2) orlater again if it is not within the specification.
[3]
[4] [1]
[2]
[3]
[2]
[1]
[1]
Chapter 1
10
1.5 Attaching the Labels etc.
1.5.1 Affixing Labels 0008-2978
1) Open the finisher front cover [1].
F-1-27
2) Affix the jam handling label [1] printed in your language.
F-1-28
Oct 25 2004
