Oct 25 2004

Portable Manual

Finisher, Sorter, DeliveryTrayPuncher-Q1

ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and

repair of products. This manual covers all localities where the products are sold. For this reason, there may be

information in this manual that does not apply to your locality.

CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.

When changes occur in applicable products or in the contents of this manual, Canon will release technical information

as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will

issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.

CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,

reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

COPYRIGHT © 2001 CANON INC.Printed in Japan

CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.

Introduction

Symbols Used

This documentation uses the following symbols to indicate special information:

Symbol Description

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Memo

REF.

Introduction

The following rules apply throughout this Service Manual:1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical

and mechanical systems with reference to the timing of operation.

　In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,the arrow indicates the direction of the electric signal.

　The expression "turn on the power" means flipping on the power switch, closing the front door, and closing thedelivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used toindicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in"DRMD*" indicates that the DRMD signal goes on when '0'.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, theoperations of the microprocessors used in the machines are not discussed: they are explained in terms of fromsensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or otherpurposes, and major changes will be communicated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevantService Information bulletins and be able to identify and isolate faults in the machine."

Contents

Contents

Chapter 1　Maintenance and Inspection

1.1 Periodically Replaced Parts............................................................................................................................... 1- 11.1.1Periodically Replaced Parts......................................................................................................................... 1- 1

1.2 Durables............................................................................................................................................................. 1- 21.2.1Durables....................................................................................................................................................... 1- 2

1.3 Periodical Servicing .......................................................................................................................................... 1- 31.3.1Periodical Servicing .................................................................................................................................... 1- 31.3.2Periodical Servicing .................................................................................................................................... 1- 3

Chapter 2　Standards and Adjustments

2.1 Adjustment at Time of Parts Replacement........................................................................................................ 2- 12.1.1Registering the Number of Punch Holes ..................................................................................................... 2- 1

Chapter 3　Error Code

3.1 Service Error Code ............................................................................................................................................ 3- 13.1.1E590............................................................................................................................................................. 3- 1

Chapter 4　Outline of Components

4.1 Outline of Electrical Components ..................................................................................................................... 4- 14.1.1Sensors......................................................................................................................................................... 4- 14.1.2Motors and Solenoids .................................................................................................................................. 4- 14.1.3PCBs............................................................................................................................................................ 4- 2

4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB .......................................... 4- 34.2.1Outline ......................................................................................................................................................... 4- 34.2.2Punch Controller PCB ................................................................................................................................. 4- 34.2.3Functions of the DIP Switch ....................................................................................................................... 4- 3

Chapter 5　System Construction

5.1 Basic Construction ............................................................................................................................................ 5- 15.1.1Functional Construction .............................................................................................................................. 5- 1

5.2 Product Specifications....................................................................................................................................... 5- 25.2.1Specifications .............................................................................................................................................. 5- 2

Chapter 1　Maintenance and Inspection

Contents

Contents

1.1 Periodically Replaced Parts................................................................................................................................ 1-11.1.1 Periodically Replaced Parts......................................................................................................................... 1-1

1.2 Durables.............................................................................................................................................................. 1-21.2.1 Durables....................................................................................................................................................... 1-2

1.3 Periodical Servicing ........................................................................................................................................... 1-31.3.1 Periodical Servicing .................................................................................................................................... 1-31.3.2 Periodical Servicing .................................................................................................................................... 1-3

Chapter 1

1-1

1.1 Periodically Replaced Parts

1.1.1 Periodically Replaced Parts 0008-1799

There are no parts that need to be replaced on a periodical basis.

Chapter 1　

1-2

1.2 Durables

1.2.1 Durables 0008-1800

There are no items that are designated as durables.

Chapter 1

1-3

1.3 Periodical Servicing

1.3.1 Periodical Servicing 0008-1997

T-1-1

1.3.2 Periodical Servicing 0008-4136

T-1-2

Item Intervals Description Remarks

Photo Sensor PCB 240,000 sheets cleaning dry-wiping

LED PCB 240,000 sheets cleaning dry-wiping

Item Intervals Description Remarks

Photo Sensor PCB 240,000 sheets cleaning dry-wiping

LED PCB 240,000 sheets cleaning dry-wiping

Chapter 2　Standards and Adjustments

Contents

Contents

2.1 Adjustment at Time of Parts Replacement......................................................................................................... 2-12.1.1 Registering the Number of Punch Holes ..................................................................................................... 2-1

Chapter 2

2-1

2.1 Adjustment at Time ofParts Replacement

2.1.1 Registering theNumber of Punch Holes 0008-1801

Setting the Type of Punch Unit Hole (when punch unitconnected)1）Set the DIP switch (SW1) as follows:

F-2-1

2）Then, select the type of punch unit by the pushswitch (SW2). Each press on the push switch willcause the indication to change repeatedly from 1 to 4shown in the table.

T-2-1

*1: 1 cycle of flashing consists of ON for 300 msecand then OFF for 200 msec.

3) When the desired type is selected, hold down thepush switch so that the LED will remain on, indicatingthat the selected type has been registered in EEPROM.4) Put the push switch (SW2) back to its originalsetting, and turn off and then on the power.

ON

1 2 3 4

LED Unit type

1 flashes once and goes off*1 4-hole unit (French)

2 flashes 2 times and goes off*1 2/3-hole unit

3 flashes 3 times and goes off*1 2-hole unit

4 flashes 4 times and goes off*1 4-hole unit (Sweden)

Chapter 3　Error Code

Contents

Contents

3.1 Service Error Code ............................................................................................................................................. 3-13.1.1 E590............................................................................................................................................................. 3-1

Chapter 3

3-1

3.1 Service Error Code

3.1.1 E590 0008-2073

T-3-1

Code Detail code

Fault Description

E590 1161 -The punch unit has a fault.-The home position sensor has a fault.-The encoder clock sensor has a fault.-The harness has a fault.-The punch control PCB has a fault.

When the punch unit is operated, the machine does not detect encoder input within 100 msec. (punch unit clock error)

1162 In the course of punching, a move from home position to non-home position does not occur within 200 msec, or an over-run condition has occurred and the machine is in a non-home position state. (punch unit home position detection error)

1163 In the course of learning processing, the session fails to end normally, and a move to home position fails. (punch unit learning processing error)

Chapter 4　Outline of Components

Contents

Contents

4.1 Outline of Electrical Components ...................................................................................................................... 4-14.1.1 Sensors......................................................................................................................................................... 4-14.1.2 Motors and Solenoids .................................................................................................................................. 4-14.1.3 PCBs............................................................................................................................................................ 4-2

4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and ........................................................................... 4-34.2.1 Outline ......................................................................................................................................................... 4-34.2.2 Punch Controller PCB ................................................................................................................................. 4-34.2.3 Functions of the DIP Switch ....................................................................................................................... 4-3

Chapter 4

4-1

4.1 Outline of Electrical Components

4.1.1 Sensors 0008-2000

F-4-1

T-4-1

4.1.2 Motors and Solenoids 0008-2001

F-4-2

Notation Name Parts No. Punch control PCB Error

SR1 Punch clock sensor WG8-5571 J4E590

SR2 Punch home position sensor WG8-5571 J4

SR1 SR2

Chapter 4　

4-2

T-4-2

*1:Applicable to the Punch Unit-R1 only.

4.1.3 PCBs 0008-2002

F-4-3

T-4-3

Notation Name Parts No. Punch control PCB

SL1 Punch slide solenoid*1 4K1-4051 J3

M1 Punch motor FH5-1074 J2

Ref. Name Parts No.Punch controller

PCBError

[1] Punch controller PCB 4G1-1477 - E590

[2] Photo sensor PCB 4G1-1491 J7

[3] LED PCB 4G1-1490 J8

[4] Scrap full detector PCB 4G1-1492 J6

Chapter 4

4-3

4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), andCheck Pins by PCB

4.2.1 Outline 0008-2003

Of the light emitting diodes and check pins, those that are used in the field for servicing the machine are discussedherein.

Do not use the check pins that are not shown in the list. They are for use at the factory, and require special tools/instruments and a high level of accuracy.

4.2.2 Punch Controller PCB 0008-2004

F-4-4

4.2.3 Functions of the DIP Switch 0008-2899

Use the following service mode to check the punching operation and the operation of the punch slide after connectingthe punch unit.1.Checking the Punch Unit Operation

F-4-5

Operation

ON

1 2 3 4

Chapter 4　

4-4

1.If no punching position has been set, the machine will initialize the punching motor (*1). If a punching positionhas been set, the machine will execute a half-rotation punching session.2.The punch slide solenoid is turned on.3.The punch slide solenoid is turned off. *1: No punching position has been set if the punching motor has not been initialized.The foregoing series of operations is used to check the type of punch unit that have been written to the EEPROM onthe main PCB upon connection of a punch unit; i.e., 2-hole, 2/3-hole, 4-hole French, 4-hole Swedish.The foregoing series of operations is used to check the type of punch unit that have been written to the EEPROM onthe main PCB upon connection of a punch unit; i.e., 2-hole, 2/3-hole, 4-hole French, 4-hole Swedish.2.Registering the Punch Unit Type (hole type)1) Set the DIP switch (SW1) as follows:

F-4-6

2) Then, select the type of punch unit by the push switch (SW2). Each press on the push switch will cause theindication to change repeatedly from 1 to 4 shown in the table.

T-4-4

*1: 1 cycle of flashing consists of ON for 300 msec and then OFF for 200 msec.3) When the desired type is selected, hold down the push switch so that the LED will remain on, indicating that theselected type has been registered in EEPROM.

4) Put the push switch (SW2) back to its original setting, and turn off and then on the power.3.Checking the Punch Unit Type (hole type)

F-4-7

1.Set the DIP switch, and find out the type of punch unit you will be selecting using the push switch.

LED Unit type

1 flashes once and goes off*1 4-hole unit (French)

2 flashes 2 times and goes off*1 2/3-hole unit

3 flashes 3 times and goes off*1 2-hole unit

4 flashes 4 times and goes off*1 4-hole unit (Sweden)

ON

1 2 3 4

ON

1 2 3 4

Chapter 4

4-5

T-4-5

*1:1 cycle of flashing consists of the following: ON for 300 msec and then OFF 200mesc

LED Unit

1 flashes once and goes off*1 4-hole unit (French)

2 flashes twice and goes off*1 2/3-home unit

3 flashes 3 times and goes off*1 2-hole unit

4 flashes 4 times and goes off*1 4-hole unit (Swedish)

Chapter 5　System Construction

Contents

Contents

5.1 Basic Construction ............................................................................................................................................. 5-15.1.1 Functional Construction .............................................................................................................................. 5-1

5.2 Product Specifications........................................................................................................................................ 5-25.2.1 Specifications .............................................................................................................................................. 5-2

Chapter 5

5-1

5.1 Basic Construction

5.1.1 Functional Construction 0006-6511

The puncher unit is optionally installed in the feed path between the host machine and finisher. The puncher unit doesnot have a paper feed mechanism; paper is fed with the rollers of the host machine (main body/finisher). Upondetection of the trailing edge of the fed paper, the puncher unit stops the paper temporarily and rotates the punch shaftto punch holes along the trailing edge of the paper. The above operations are controlled by the finisher controllerPCB and every part of the puncher unit are driven under the control of the punch controller PCB.

F-5-1

Punch drive system

Punch controllerPCB

Finisher unitcontrol system

Chapter 5　

5-2

5.2 Product Specifications

5.2.1 Specifications 0006-6504

T-5-1

Item Specifications Remarks

Punching method

Reciprocating punching

(Sequential punching)

Paper size Unit name Hole type 1

Hole type 2

Perforalbe sheet (sheet width)

2 holes 2 holes A3, A4, A4R, B5, B5R, LDR, LGL, LTR, LTR-R [182 to 297 mm]

2 or 3 holes 3 holes 2 holes 2 holes: LGL, LTR-R, A4R 3 holes: LDR, LTR, A3, A4 [279 to 297 mm]

4 holes (FRA) 4 holes LDR, LTR, A3, A4 [279 to 297 mm]

4 holes (SWD) 4 holes A3, A4, A4R, B4, B5, B5R, LDR, LGL, LTR, LTR-R [182 to 297 mm]

Paper weight 64 g/m2 to 128 g/m2 Transparency is not allowd

Punched hole diameter

2 holes: 6.5 mm

2 or 3 holes: 8.0 mm

4 hoels: 6.5 mm

Punched scrap capacity

2 holes: 2,500 sheets or more 64 g/m2 or equivalent

Chapter 5

5-3

Hole positiona. Puncher Unit-Q1

F-5-2

b. Puncher Unit-R1

F-5-3

c. Puncher Unit-S1

F-5-4

2 or 3 holes: 1,500 sheets or more

75 g/m2 or equivalent

4 holes: 2,500 sheets or more 80 g/m2 or equivalent

Dimensions 505 mm x 130 mm x 175 mm

Weight Approx. 3.9 kg

Maximum power consumption

stanby: 0.5 W or lessoperation: 10.4 W

Power supply From finisher unit (24 VDC / 13 VDC / 5 VDC)

Item Specifications Remarks

12 3 /0.47 0.12 in

80 1 / 3.15 0.04 in

40 3 /1.57 0.12 in

12±3 mm / 0.47±0.12 in

70±1 mm / 2.76±0.04 in

12±3 mm / 0.47±0.12 in

108±1 mm / 4.25±0.04 in

108±1 mm / 4.25±0.04 in

108±3 mm

35±3 mm

12±3 mm / 0.47±0.12 in

80±1 mm /3.15±0.04 in

80±1 mm /3.15±0.04 in

80±1 mm /3.15±0.04 in

40±3 mm

Chapter 5　

5-4

d. Puncher Unit-T1

F-5-5

12±3 mm / 0.47±0.12 in

21±1 mm /0.83±0.04 in

70±1 mm /2.76±0.04 in

21±1 mm /0.83±0.04 in

35±3 mm

Oct 25 2004