PURPOSE/FOCUS/ROLE
TYPES OF WORK
PEOPLE
EQUIPMENT
WORKPLAN DEVELOPMENT! ASSET LEVEL
" Inspection reports! NETWORK LEVEL
" BIIS data! TYPES OF WORK
" Cyclical" Minor repair" Unscheduled" Corrective" Initiatives
PREVENTIVE MAINTENANCE
PM in Region 3
0%
10%
20%
30%
40%
1991 1994 1996 1998 2000 2002
PREVENTIVE MAINTENANCE
% PROGRAM on PM
0%
5%
10%
15%
20%
25%
30%
1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002
YEAR
PE
RCE
NT
EXPANSION JOINT REPAIR
JOINT REPAIR - HEADER
JOINT REPAIR - JOINT
NHS EXPANSION JOINTSSTATEWIDE TOTAL 2001 YEAR
region # joints # def %def %good
10 158 31 20% 80%1 155 38 25% 75%2 55 29 53% 47%3 180 55 31% 69%4 84 46 55% 45%5 248 48 19% 81%6 71 11 15% 85%7 23 5 22% 78%8 228 87 38% 62%9 202 88 44% 56%11 199 19 10% 90%
STATE 1,603 457 29% 71%
GOOD BRIDGE – BAD JOINTS
0
50
100
150
200
250
300
350
400
1 2 3 4 5 6 7 8 9 10 11
REGION
JOINTS ON THE NHS - 2002
non-def joints def joints
% PROGRAM HOURS on JOINTS
0.0%
2.0%
4.0%
6.0%
8.0%
10.0%
12.0%
14.0%
1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002
Year
Perc
ent
DECK CRACK TYPES " Working cracks" Shrinkage cracks" Map cracks" Deck patching" Transverse cracks
The DEMONSTRATIONThe DEMONSTRATION
OBJECTIVEOBJECTIVE
# Repair Method# Educate# Evaluate# Discuss
THE BRIDGETHE BRIDGE
! Built 1998! 4 continuous
spans! 73,300 sq. ft.
deck! $26 M cost! 13,500 AADT
CONDITIONCONDITION
! Transverse cracks at 4’ spacing
! Cracks continue through 4 lanes, sidewalk, & barrier
! Surface rating 5! Not uncommon
PROCEDUREPROCEDURE
! Tech-rep present! State forces apply! Evaluate application! Cores taken! Crack analysis! Penetration ! Summary
PRODUCTSPRODUCTS
Epoxy2 parts – 50 cpsF5
HMWM2 parts – 25 cpsE
Epoxy2 parts – 95 cpsD
4
MMA2 parts – 25 cpsC3
HMWM3 parts – 15 cpsB2
HMWM3 parts – 18 cpsA1
POLYMERPRODUCT NAMEMANUFACTURER
QUICKQUICK
QUICKQUICK
NOT PRACTICALNOT PRACTICAL
SIMPLESIMPLE
SAFESAFE
AVOIDAVOID
FINISHEDFINISHED
CORESCORES
UUUF Epoxy(2 parts)
UUE HMWM(2 parts)
UUUUD Epoxy(2 parts)
UUUUC MMA(2 parts)
UUB HMWM(3 parts)
UUA HMWM
(3 parts)
ODOR“FREE”
FULLPENETRA-
TION
MOISTURE“INSENS-
ITIVE”
ADJUST-ABLE
CURE TIMES
EASE OFAPPLI-CATION
EASE OF
MIXING
PRODUCTNAME
“MAINTENANCE FRIENDLY” CHART
HMWM MATERIAL PROPERTIES
! Ultra-low viscosity! Bond strength > concrete tensile strength! High or Low modulus of elasticity! Low surface tension! Cure time! Polymerization inhibited by oxygen
SUMMARYSUMMARY
! All products penetrated ! Lower viscosity went deeper! Some bonding restored! Need to practice caution! Weather sensitive! Has maintenance application
OTHER APPLICATIONSOTHER APPLICATIONS
DECK PATCHING - DEMO
RESULTS
HMWM TOPICAL APPLICATION
BROOM & SEED
continued
OR WAIT
FUTURE
! PM Focus! Joint Initiative! Additional Deck
Treatment Trials " Crack filling" Ultra-thin overlays