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QMOD Heatless Desiccant Compressed Air · PDF fileQMOD Heatless Desiccant Compressed Air...

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  • QMOD Heatless Desiccant Compressed Air Dryers

    Models QMOD00008 thru QMOD00035

    Operating Instructions & Parts List

    This manual contains important safety information and should be made available to all personnel who operate and/or maintain this product. Carefully read this manual before attempting to operate or perform maintenance on this equipment.

    Manual No. 65108-1A

    December 2007 Edition

  • Table of Contents

    Section i - general informationSafety Alert Symbols .................................................................................................................. Safety Precautions ...................................................................................................................... Warranties and Liabilities ...........................................................................................................

    Section ii - DescriptionIntroduction ................................................................................................................................ Dryer Operation ......................................................................................................................... Component Description ............................................................................................................. Remote Fault Alarm .................................................................................................................... 7Energy Management Feature (EM) ............................................................................................ 7Energy Management Memory Retention .................................................................................. 7

    Section iii - installationConnecting the Pre-filter ............................................................................................................ Installation .................................................................................................................................. 9Installing the Dryer in a Horizontal Position ............................................................................... 9Port Configuration .................................................................................................................... 0Electrical Supply ....................................................................................................................... 0Connection .............................................................................................................................. 0Energy Management and PC Interface .................................................................................... Interfacing the controller with a PC ......................................................................................... PC Requirements. ..................................................................................................................... Connecting the PC to the Controller ....................................................................................... Energy Management Connection ............................................................................................ Alarm Connection ....................................................................................................................

    Section iV - operating ProceduresStart-up Procedure ................................................................................................................... Starting the Interface Program ................................................................................................. Programming the Dryer ............................................................................................................ Interface Screen ........................................................................................................................ Energy Management Application Selection ............................................................................. 7

    Section V - ServicingService and Fault Diagnosis ..................................................................................................... 0Service Shutdown ..................................................................................................................... Servicing and Maintenance ...................................................................................................... Removing and Replacing the Front Panel ................................................................................ Purge Plug Removal ................................................................................................................. Cleaning the Silencer ............................................................................................................... Replacing the Diaphragm ......................................................................................................... Changing the Desiccant Cartridges ......................................................................................... Resetting the Controller ...........................................................................................................

    Section Vi - troubleshootingGeneral Troubleshooting ......................................................................................................... Electrical Troubleshooting ........................................................................................................ 7

    appendix a - technical DataEnvironmental Conditions ........................................................................................................ Specifications ........................................................................................................................... Dryer Sizing Table .................................................................................................................... Schematic Wiring and Fault Diagrams ..................................................................................... 0

    appendix B - repair & replacement PartsSpare Parts and Options .......................................................................................................... Service Kits ...............................................................................................................................

    Quincy Compressor-QMOD

  • Section I - General Information

    Safety Alert SymbolsSafety PrecautionsWarranties and Liabilities

    Safety Alert Symbols

    Warning!

    This symbol identifies hazards or unsafe practices which could result in personal injury, death or substantial property damage.

    notice!Identifies important installation, operation or maintenance information which is not hazard related.

    iMPortant!

    Throughout this manual we have identified key hazards. The following symbols identify the level of hazard seriousness:

    caution!

    This symbol identifies risk of electric shock which could result in severe personal injury. All electrical work must be performed by a qualified electrician.

    caution!

    This symbol identifies high pressure conditions which could result in personal injury or property damage.

    Safety Precautions

    notice!Quincy exp l ic i t l y exc ludes a l l responsibility and liability for damage and/or injury caused by failure to follow the instructions described in this manual, or by failing to pay necessary attention when operating handling or servicing this product, even if not specifically stated in individual cases.

    notice!The unit must be used for its intended purpose. The heatless-regenerating adsorption dryer is designed and manufactured exclusively for drying of compressed air within conditions as described in Appendix A - Technical Data of this manual. Any other use of the unit will be considered inappropriate and Quincy shall not be liable, where this is permitted under law, for any damage incurred as a result of misuse.

    Quincy Compressor-QMOD

  • Section I - General Information

    The following safety guidelines must be strictly observed:

    Leave this manual at the place of installation of the product.

    It is essential that only Quincy or their appointed agents carry out maintenance and servicing work.

    Users, maintenance and servicing personnel must be familiar with accident prevention regulations, safety information (general and specific to the unit), safety devices of the unit and measures to be taken in case of emergency

    Allow only suitably trained persons to be involved with installation, start-up, operation, servicing and maintenance of the product.

    It is the responsibility of the installer to ensure that the pipe work to and from the dryer is suitable, in accordance with applicable legislation and subject to inspection and testing prior to being put into service. All piping must be adequately supported.

    Before carrying out any maintenance or servicing work the unit must be taken out of operation. Users and others will be exposed to risk if work is carried out whilst the unit is running. This means electrical disconnection plus isolation from the compressed air supply and full depressurization.

    Only trained and competent persons familiar with the electrical requirements of the unit as laid out in this manual and electrical safety rules and regulations should be allowed to carry out work on the electrical components and power supply to the unit.

    When carrying out any work on the unit, use only correctly sized appropriate tools in good condition.

    Only use original spare parts and accessories from the manufacturer. There is no guarantee that non-original parts have been designed and manufactured to meeting the safety and operational requirements of the unit. Quincy assume no liability for any equipme

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