20
MK603S series (From year 2004) we cut faster Column Moving Vertical Machining Center with swing table for series production
MK603S series(From year 2004)
we cut faster
Column Moving Vertical Machining Center withswing table for series production
1
we cut faster
MK603S series is our third generation of MK60Sproduction vertical machining center; Backed up 350units world wide installations in the past ten years(1994-2003), the MK603S series achieves:
- Largest working capacity in a compact foot print
- Highest productivity
- Highest reliability
2
OUTLINE
PERFORMANCE MACHINE
MMKK 660033SSPP//1100
30 KW
SKF Spindle
- 10,000 min-1 , 191 N.m
- 32 m/min (48 m/min option)
FANUC 18i MB
MMKK 660033SSPP//1155
22 KW
SKF Spindle
- 15,000 min-1 , 150 N.m
- 32 m/min (48 m/min option)
FANUC 18i MB
All equipped with the following standard
equipments:
- 20 bar through spindle coolant
- Universal swarf management system Including:
auto flush, chip augers, chip conveyor and full
enclosures
- 2 stations swing type APC
- 32 position ATC (48 option)
- Oil chiller for /10 & /12 & /15
ECONOMIC MACHINE
MMKK 660033SSEE
18.5 KW
SKF Spindle
- 9,000 min-1 , 157 N.m
- 12,000 min-1 , 118 N.m
- 32 m/min
FANUC 0i MC
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we cut faster
Column moving design on X/Y/Z axes, with high
rigidity machine base, which provide less geometric
error with different work-piece weight, and trouble
free from chips and coolant.
- X axis span at 900 mm
- Y axis span at 500 mm
- Z axis span at 430 mm
4
FRAME
Heavy duty ø45 mm pretensioned ball screws,
directly coupled with AC servo motors , achieve
consistent high accuracy.
3 axes 0.1 µm absolute linear scales are option.
SSuuppeerr hheeaavvyy--dduuttyy rroolllleerr lliinneeaarr wwaayyss
XX--aaxxiiss lliinneeaarr wwaayyss ssiizzee 5555
YY--aaxxiiss lliinneeaarr wwaayyss ssiizzee 5555
ZZ--aaxxiiss lliinneeaarr wwaayyss ssiizzee 4455
* Ball type linear ways on “E” model
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we cut faster
For general purpose machining
SKF made Belt Spindle (40 Taper)
P series /FANUC (10,000 RPM)
POWER
0
8
4
40
24
16
20
12
36
32
28
kWTORQUE
Nm
0
80
40
400
240
200
160
120
360
320
280
0 1500 1000060004000 8000 12000
22 kW (S1)
191 Nm (S6-40%)
140 Nm (S1)
30 kW(S6-40%)
Power
Torque
PowerTorque
POWERkW
9
0
3
6
15
12
18
21
30
24
27
600015000 4000 8000 10000 12000
60
20
0
40
100
80
200
160
140
120
180
118 Nm (S6~40%)
TORQUENm
96 Nm (S1)
18.5 kW (S6~40%)
15 kW (S1)
E series /FANUC (12,000 RPM)
E series /FANUC (9,000 RPM)Torque
Power POWERkW
18
3
0
6
9
12
15
24
21
27
30
600011250 40009000
80007500
10000 12000
120
80
100
40
20
60
0
180
160
200
140
TORQUENm
157 Nm (S6~40%)
15 kW (S1)
127 Nm (S1) 18.5 kW (S6~40%)
MK603SP/10
MK603SE/9 MK603SE/12
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SPINDLE SYSTEM
P series/FANUC (15,000 RPM)Torque
PowerPOWERkW
12
0
6
3
9
27
15
18
24
21
30
25000 1400 120004000
36006000 100008000 14000
TORQUENm
0
40
20
60
80
180
120
100
140
160
200
28 Nm42 Nm
15 kW (S1)
22 kW (S6~40%)
150 Nm (S6~40%)
102 Nm (S1)
HL
For high speed machining
MK603SP/15
SKF made Coupling Spindle ( 40 Taper)
Standard on all models
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Pallet load capacity: 300 kgs/each end
APC time: 8 seconds
Two fourth axis table (ø210) with
tailstocks or fixtures with hydraulic
end supports can boost maximum
efficiency. (optional)
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A . P . C
8
The most rigid & reliable system
in the world :
- ø600 mm curvic coupling by 5
tons clamping force plus two
end supporters
- NO ONE FAILURE at 350
installations in the ten years
period (1994-2003)
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we cut fasterATC
The tool magazine and cam box unit is sitting on
machine base, minimize the weight and magazine
rotating effect on precision machining.
32 pos. magazine(std.)
48 pos. magazine(opt.)
Minimum moving parts to achieve
highest reliability
Tool to tool : 2.5 seconds Chip to chip : 5 seconds on MK603SP
6 seconds on MK603SE
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OPERATION
Built from operator’s view,
Ergonomic operator control panel
Table to front – easy access at 150 mm
Side door to spindle at convenient 535 mm for
manual tool loading / unloading from spindle
Table surface to floor at 1000 mm
Large door opening 1000 mm
Documentation &
hand tool shelf
Tool shelf
(Door removed for
explanations)
Chip cleaning during
machine running
Large lubrication tank (4L)
Our attention to small details shows that we care
150 mm
1000
mm
535 mm
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we cut faster
The best swarf management system with minimum
floor space available when compared with
competitive machines in the same price range
Principles ■ Heavy swarf carried by drag type chip conveyer.
■ Light & small swarf overflow through 1.0 mm & 0.5 mm filters for
nozzle coolant & flushing; a final 25 µm filter with alarm signal
for 20 Bar T.S.C.
■ No need to worry about coolant balance between tanks; to
compensate for coolant evaporation top up by checking
against an easy to read gauge.
(Tool shelf)
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CHIP MANAGEMENT
(Some covers removed for explanations)
Chip cart (option)
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we cut faster
FACE MILLING
END MILLING
DRILLING (W/T.S.C.)
TAPPING
ST60 ALMGSI1
Tool: ø80x6 teeth
S = 1,000 min-1 S = 10,000 min-1
F = 1,800 mm/min F = 16,000 mm/min
Q = 576 c.c./min Q = 2,610 c.c./min
Tool: ø45x5 teeth
S = 240 min-1 S = 640 min-1
F = 84 mm/min F = 384 mm/min
Q = 101 c.c./min Q = 614 c.c./min
Tool: ø54x2 flutes
S = 880 min-1 S = 2,000 min-1
F = 88 mm/min F = 200 mm/min
Tool: M36xP4.0
S = 177 min-1 S = 186 min-1
F = 708 mm/min F = 744 mm/min
High Metal Removal Rate
MK603SP / 10 (10,000min-1)
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CUTTING
0
Peak To Valley=2.200µm3.999mm
1.250µm
-0.950µm
12.5µm
Y
X
Cutting : Material : ST60example Tool : Ø80-5 teeth plunge miller
Spindle speed : 765 min-1
Cutting speed : 192 m/min
Cutting depth : 5 mm/path, 3 paths
Feed : 525 mm/min
Note: "BIG-PLUS" tool shank needed
Cutting : Material : ALMGSI 1example Tool : Ø16 mm 2 flute end mill
Spindle speed : 15,000 min-1
Cutting speed : 300 m/min
Feed : 6,000 mm/min
Time : 54 seconds
Roundness : 4µmSurface roughness:2.2µm (R max.)
Material : ALMGSI 1 ø110 x 20 mm
Tool : Carbide end mill ø12 x 2 flute
Spindle speed : 15,000 min-1
Cutting speed : 377 m/min
Feed : 2,000 mm/minDepth of cut : 0.1 mm
Material : ALMGSI 1 Tool : Face cutter ø 80 x 3 bladesSpindle speed : 15,000 min-1
Cutting speed : 2,513 m/minFeed : 4,000 mm/min
78
98
20
25
1
High Accuracy
MK603S/15 (15,000 min-1)
Heavy duty :
Plunge milling
High Speed
C° ramp angle
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we cut faster
Technical Data MK 603 SE /9 E /12 P / 10 P / 15
Work rangePallet size (mm) 1050 x 550 x 2Max. work swing diameter (mm) Ø1630Max. work piece height 350**Table load capacity (kg) 300 x 2 (500 x 2 by reducing speed)Travel X / Y / Z (mm) 1020 / 610 / 600Table surface to spindle nose (mm) 130 ~ 730Surface configuration 128- M12 @ Pitch 100 grid
Feed driveFeed force X (N) 6,283 8,639
Y (N) 6,283 8,639Z (N) 11,520 8,639
Rapid movement X/Y/Z (mm/min.) 32 32 (opt. 48)Acceleration X/Y/Z (m/s2) 2.7 / 3 / 3.4 4/ 5/ 5 (3.5/ 4.5/ 4.5 on 48 m/min)Dia. & pitch of the ball screw (mm) Ø45 / P12 Ø45 / P16
Position accuracyISO 230-3 / JIS X/Y/Z (mm) 0.015* / 0.008With Linear encoder 0.008* / 0.004
Main spindle - 40 TaperSpindle model 40 TaperSpindle taper ISO 40 or BT 40Max. spindle speed 9,000 12,000 10,000 15,000Spindle base speed 1,125 1,500 1,500 1,400Spindle output kW (S6-40%) 18.5 30 22Spindle torque Nm (S6-40%) 157 118 191 150Spindle Transmission Belt CouplingSpindle diameter (mm) Ø70
Tool changerTool selection RandomMagazine positions 32 (opt. 48)Max. tool diameter / No adjacent tool (mm) Ø75 / Ø125Max. tool length (mm) 300Max. tool weight (kg) 7Tool to tool time (sec.) 2.5Chip to chip time (sec.) 6 5
Pallet changerNumber of pallet 2Method of pallet changer Swing Arm typePallet change time (sec.) 8Pallet changing repeatability (mm) 0.008
MK 603 SE MK 603 SPEconomic Performance
MK 603 SE /9 MK 603 SP /10MK 603 SE /12 MK 603 SP /15
ModelsMK603S series
Technical data
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GENERALTECHNICAL DATA
Technical Data MK 603 SE /9 E /12 P / 10 P / 15
Coolant systemCoolant tank capacity (Liter) 580 (200+380)
- Nozzle coolant pump capacity 60 L/min- Through spindle coolant pump capacity 25 L/min, 20 bar- Wash down pump capacity 60 L/min
Machine sizeHeight (mm) 3,300Floor space W x D (mm) 2,930 x 4,650Weight (kg) 12,000
ConnectionsMain power 400 V / 50 HzPower consumption (KVA) 35 40*Note : * Feed at 3m/min.
** The interference area during tool changer, see page 17
Std. / Opt.Standard / Option accessories : E P
/9 /12 /10 /15
FANUC 0iM-CFANUC 18iM-B
Spindle oil chiller (CO-12)
48 m/min rapid***48 position tool magazinePull stud for BT tooling system2 pallet station
Tool length / breakage measurementLinear encoder (Absolute 0.0001 mm)
Coolant system20 bar through spindle coolant50 bar through spindle coolantSaddle wash down coolantCoolant wash gunChip augers (2 sets)Chip conveyor
Work lightMachine status lightCE & EMCTop cover
Note : *** The linear encoder as std. on 48 m/min rapid.
MK603SE/9 - 9,000 min-1 - belt drive/12 - 12,000 min-1 - belt drive
MK603SP /10 - 10,000 min-1, heavy duty, belt drive
MK603SP /15 - SKF Heavy duty & high speed 15,000 min-1, direct coupling
FANUC- 0iM
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C (For E type)- 18iM-B (For P type)
Main spindle Control
= Standard = Option = N/A
SKF made
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we cut faster
2-ø50 0 X50 DEPTH
1050
525 +0.025
100TAPPED HOLES
128-M12X1.75P
100
470
470
195
745
195
1490
18 0
X10
DE
PT
H
75
+0.
027
100R
815
342
103.511
530
030
0
ø655
Max. Swing ø1630
ø125
Swing table interference area
1.75
11.1
5
1.52
414
.026
44.5
45°
44.1
06
45°
28.1
25
30°30°
16.4
19.1
06
M16
X2.
0P
M16
X2.
0P
300
100
ø12
5
ø75
ø18.796
ø7
ø17ø22
ø18.95
ø7
ø17ø22.5
Pull stud and applicable tools
Swing table dimension
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LAYOUT
2930
DO
OR
OP
EN
100
0mm
30
400
3670
R590
R45
5
4650
R597
R1175
R987
CHIP CART
P36062E1100
121110
9
87
6 54
3
21
L
H
MA
X
max
.330
0mm
max
.340
0mm
OPT.48 ATC
STD.32 ATC
3300
2700
37503520
1100
Installation dimension
04
04
27
03
TE
L: 0
4-2
47
33
32
6R
MK603S-E-09-2004-2000
we cut faster
QUASER MACHINE TOOLS, INC.No. 28-1, Ching Chuan Rd., Chung Yi Village,
Ta Ya Hsiang, Taichung Hsien (428), Taiwan
Tel : +886-4-25673606
Fax : +886-4-25687078
E-mail : [email protected]
Option top cover for chip management
