Date post: | 11-Sep-2014 |
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Company Profile
About Qualitas
Qualitas Technologies
Software Solutions Industrial Automation Solutions
• Machine Vision Solutions for OEMs / End Users
• Software Development for Machine Vision product companies
Machine Vision• Machine vision (MV) is the application of computer vision to
industry and manufacturing. Whereas computer vision is the general discipline of making computers see (understand what is perceived visually), machine vision, being an engineering discipline, is interested in digital input/output devices and computer networks to control other manufacturing equipment such as robotic arms and equipment to eject defective products. Machine Vision is a subfield of engineering that is related to computer science, optics, mechanical engineering, and industrial automation.
• One of the most common applications of Machine Vision is the inspection of manufactured goods such as semiconductor chips, automobiles, food and pharmaceuticals. Just as human inspectors working on assembly lines visually inspect parts to judge the quality of workmanship, so machine vision systems use digital cameras, smart cameras and image processing software to perform similar inspections.
Sample ApplicationsPresence/Absence
Verification
Part Inspection
Label Inspection
OCR/Barcode Reading
Dimension Measurement
Print Inspection
Tablet Counting
PCB Inspection
Component Identification
Robotic Guidance
Assembly Inspection
Color Sorting
Liquid Level Check
Customers & Industries
Automotive Aerospace Electronics Food & beverage Health & beauty Medical devices Metals Packaging Pharmaceuticals Semiconductors
Manufacturers
Machine Builders
OEMs
System Integrators
Types of Vision Systems
• Hybrid of the two• Offers an embedded controller
(PC) typically of industrial grade
• Plug n Play with compatible cameras
• More powerful than smart camera
• Can be interfaced with multiple cameras, etc.
• In built I/O
Machine Vision Systems
PC Based Systems
Smart Cameras
Vision Appliances
• Processing and Image capture done on the camera itself
• Cost-effective compared to PC based system
• Not as flexible in terms of available resolutions and speeds.
• In built I/O
• Highly customizable based on requirements (ex: high resolution cameras, line scan systems, etc.)
• Requires More engineering time to integrate the systems
• Requires separate I/O modules
Smart Camera• BOA - A fully integrated vision system in a
small, industrial proof enclosure with embedded software .
• Choice of 3 Models : BOA Express, BOA IDR & BOA PRO.
• Resolution from 640 x 480 to 1600 x 1200.• IP67 rated & 360° direct mounting.• Capable of Image/data logging + runtime
history viewing.• Factory protocol (Modbus, Ethernet/IP,
Profinet) compatible. • Supports HMI, iDisplay for PC’s .• Option for IO expansion.
Vision Appliances• Combines the benefit of PC based
& smart camera system.• Supports Multiple, Mono/Color
area scan & line scan cameras.• Options to select Analog,
Firewire, Camera link & GigE compatible models.
• iNspect ( basic ) & Sherlock ( advance) software selection.
• VGA to user defined sensor resolutions.
• Allows long distances between controller & inspection point.
Digital Cameras – BaslerA wide range of USB, Firewire, GigE, Cameralink & Line scan cameras from Basler at a great price
Vision Inspection Software• iNspect – Easy for novice users, flexible
for advanced applications• Supported by analog (via Vision
Appliance), Firewire or GigE camera• Direct support for PLCs and factory
protocols • Inline and background scripting • Full featured Emulator for offline editing• Administration control and data logging
• Sherlock – Power & Flexibility for experienced vision integrators.
• Comprehensive suite of image preprocessors, vision tools and instructions
• Supports camera choice to best suite the application, including line scan
• Supports mixing of camera types • Allows customers to develop their
own operator interface
iNspect Sherlock
3D Smart Cameras
Machine Vision Lighting• Back Lights - For transparent
objects and dimensioning• Line lights for lines can
application.• DOAL lights for surface texture
inspection• Diffuse lights – to suppress
reflections from shiny objects• Collimated – for improved
measurement accuracy• Structured light for 3D
measurement• Colored light - for contrast
enhancing
Line light for web inspectionCollimated Back light for profile measurement
Machine Vision Lenses• C / CS mount lenses for area scan
applications.• F mount lens for line scan
applications.• Custom lenses depends on the
field depth & magnification & working distance.
• Varifocal & Monofocal lenses.• Manual & motorized zoom lenses• Telecentric / Pericentric lenses.• Polyview / Boroscopic / Hole
inspection lenses.• Lens extenders.
Qualitas Events
Industry Partners
• India:Qualitas Technologies Pvt Ltd #1007 S.M Complex, 43rd Main RdRajarajeshwari NagarBangalore 560098 (INDIA)Tel: +91-80-28602688/41512688Fax: +91-80-28603213
• USA:Qualitas Technologies Inc6106 189th Pl NE Redmond, WA 98052Tel: +1-425-605-4717
Email: [email protected]: www.qualitastech.com