TOP OILFIELD INDUSTRIES LIMITED FZC
P.O. Box :42093, Hamriyah Free Zone, Sharjah – U.A.ETel: (971 6) 513 4777, Fax: (971 6) 513 4888
E-mail: [email protected] Site : www.topoilfield.com
QUALITY DOCUMENT PACKAGE
CLIENT
P.O # SM/129/379 REV 1
INSPECTION & RECERTIFICATION OF HOOK BLOCKMAKE :- GARDNER DENVER 300 /WW250 HYDRAMODEL :- TWW 30WL :- 1 ¼”S/No :- 100
JOB NO :- R-10429
NOV QAQC 2016
R10429 HOOK BLOCK QAQC Documents-NOVEMBER-2016
TOP OILFIELD INDUSTRIES LIMITED FZC
CLIENT : IR & E
EQUIPMENT : HOOK BLOCK (COMBO)
MAKE : GARDNER DENVER 300 /WW250
MODEL : TWW 30
JOB No : R10429
S / No : 100
DESCRIPTION : INSPECTION / RECERTIFICATION OF HOOK BLOCK
INDEX
SECTION 1 CERTIFICATE OF CONFORMITY
SECTION 2 WORK CARRIED OUT
SECTION 3 DIMENSIONAL INSPECTION REPORT
SECTION 4 MAGNETIC PARTICLE INSPECTION REPORT
SECTION 5 PHOTOS.
R10429 HOOK BLOCK QAQC Documents-NOVEMBER-2016
SECTION 1
CERTIFICATE OF CONFORMANCE
R10429 HOOK BLOCK QAQC Documents-NOVEMBER-2016
SECTION 2
WORK CARRIED OUT
R10398 DRILL LINE SPOOLER QAQC Documents-NOVEMBER-2016
INSPECTION & RECERTIFICATION OF HOOK BLOCK
WORK CARRIED OUT
MAKE :- GARDNER DENVER 300 /WW250 HYDRA
MODEL :- TWW 30
S/No :- 100
JOB NO :- R-10429
Disassembled, blasted, cleaned and inspected the hook block assembly.
Dimensional inspection carried out on the sheaves, sheave pin, hook body
and found acceptable.
Latch derating measured and found acceptable.
MPI carried out the critical components.
Weld repair done on the hook body, becket, sheave guard and sheave
No# 2 and MPI carried out on the repaired areas and found acceptable.
Reassembled hook block using existing good condition bearings.
Installed new dust seal and spring pilot O ring.
Final assembly completed and painting done.
Installed ID plate and prepared for delivery.
Prepared QA/QC package.
R10429 HOOK BLOCK QAQC Documents-NOVEMBER-2016
SECTION 3
INSPECTION REPORTS
Page 1 of 6
P.O. BOX 42093, Hamriyah Free Zone - Sharjah, U.A.E
Hamriyah Free zone, Sharjah Tel:+971 6 5134777 , Fax: +971 6 5134888
E-mail: [email protected] www.topoilfield.com
GARDNER DENVER 300 /WW250
TWW 30
NA
100
Location :
Model No :
INSPECTION REPORT
Rig:
ISSUE Date :
Serial No :
Report No.:
Job No : R10429
1/12/2016
Client :
Equipment :
Make :
IR & E TOIL-IR-1157A-Rev 0
HOOK BLOCK (COMBO)
TOIL PHASE II
3. Side plate (2Nos) Visual / MPI Found acceptable, mechanical damage on the sheave ID
2. Dia 42" Sheaves 5Nos
Sheave ID No 2 found crack on the weld - Repaired and redo MPI -Found Acceptable Slight line markson the Sheave groove ID 3 & 4. All sheaves are acceptable as perdimensions
Visual / MPI
Activity
Visual / MPI
Observation / Remarks
Found fatigue indications on the tie rod hole area - Acceptable
Item description
1. Shank body
Disassembled and inspected Hook block and following are the findings and recomendations.
D:\QAQC - 2016 Comms\A10429 Hook Block IRE GD300\Final Report Form 042 Rev2
Page 2 of 6
P.O. BOX 42093, Hamriyah Free Zone - Sharjah, U.A.E
Hamriyah Free zone, Sharjah Tel:+971 6 5134777 , Fax: +971 6 5134888
E-mail: [email protected] www.topoilfield.com
Item description
6. Latch (2Nos)
Activity Observation / Remarks
Visual / MPI Found Acceptable
5. Shank head cover Visual / MPI Found Acceptable
Visual / MPIFound significant indication on the surface - Repaired and redo MPI- Found Acceptable
4. Equalizer ring
D:\QAQC - 2016 Comms\A10429 Hook Block IRE GD300\Final Report Form 042 Rev2
Page 3 of 6
P.O. BOX 42093, Hamriyah Free Zone - Sharjah, U.A.E
Hamriyah Free zone, Sharjah Tel:+971 6 5134777 , Fax: +971 6 5134888
E-mail: [email protected] www.topoilfield.com
Item description Activity Observation / Remarks
7. Swivel lock ring Visual / MPI Found crack - Repaired and redo MPI - Found Acceptable
8. Shank head cover Visual / MPI Found Acceptable
9. Swivel lock arm Visual / MPI Found deep wire line marking on the surface
10. Inner and outer spring Visual / MPI Found Acceptable
Item description Activity Observation / Remarks
11. Becket Visual / MPIFound crack on the weld- Repaired and redo MPI - FoundAcceptable
12. Sheave guard Visual / MPIFound crack on the weld- Repaired and redo MPI - FoundAcceptable
D:\QAQC - 2016 Comms\A10429 Hook Block IRE GD300\Final Report Form 042 Rev2
Page 4 of 6
P.O. BOX 42093, Hamriyah Free Zone - Sharjah, U.A.E
Hamriyah Free zone, Sharjah Tel:+971 6 5134777 , Fax: +971 6 5134888
E-mail: [email protected] www.topoilfield.com
1
2
3
4
5
6
7
Sheave OD found acceptable. 8
9
10
18. Sheave shaft side plate Visual / MPI Found Acceptable
19. Hook body assembly Visual / MPI Minor indications and mechanical damage - need to be repaired.
20. Swivel lock ring. Visual / MPI
8.000" 8.0005"
8.000" 8.000"
8.000" 8.000"
8.000" 8.000"
8.000" 8.000"
8.000" 8.000"
8.000" 8.000"
8.000" 8.000"
SHEAVE SHAFT OD
HORIZONTAL VERTICAL
8.000" 8.0005"
8.000" 8.000"
17. Sheave guard pin Visual / MPI Found Acceptable
Found Acceptable
21. Lach lock assembly. Visual / MPI Found Acceptable
Visual / MPI Found Acceptable
16. Spring spacer Visual / MPI Found Acceptable
14. Sheave shaft Visual / MPI Found Acceptable
15. Tie rod
Item description Activity Observation / Remarks
13. Shank Visual / MPI Found Acceptable, Found deep scoring marks on the shank.
16 17 18
19 20 21
C:\TOIL\PROJECT 2016\10429 R IN-HOUSE DISASSEMBLY,INSPECTION AND RE-ASSEMBLY OF GD 300TON HOOK & BLOCK COMBO- IR&E\R10429 Hook + Block Combo disassembly inspection report Rev 0.xlsx Form 042 Rev2
Page 5 of 6
P.O. BOX 42093, Hamriyah Free Zone - Sharjah, U.A.E
Hamriyah Free zone, Sharjah Tel:+971 6 5134777 , Fax: +971 6 5134888
E-mail: [email protected] www.topoilfield.com
SHEAVE ID 2 3 4 5
AA 10.875" 10.869" 10.871" 10.872"
BB 10.876" 10.868" 10.870" 10.871"
Sheave ID found acceptable.
SHEAVE ID 2 3 4 5
0º 1.900" 1.860" 1.845" 1.830"
90º 1.895" 1.859" 1.875" 1.845"
180º 1.925" 1.859" 1.860" 1.825"
360º 1.912" 1.855" 1.864" 1.820"
Sheave groove depth found acceptable.
SHEAVE ID 2 3 4 5
0º OK OK OK OK
90º OK OK OK OK
180º OK OK OK OK
360º OK OK OK OK
Sheave groove radios found acceptable.
Hook Body Derating = 12.125"
Measured Ear link derating:
A = 7.200"
B = 7.250"
Minimum Required Dimension for 250T Hook
Link ear = 6.000"
Hook body and Ear link derating found acceptable.
OK
OK
1.864"
1.852"
Ø42" - 1 1/4" WL SHEAVE GROOVE RADIOUS
1
OK
OK
Ø42" - 1 1/4" WL SHEAVE GROOVE DEPTH
1
1.865"
1.850"
Ø42" - 1 1/4" WL SHEAVE HUB ID
1
10.874"
10.875"
1 2BB
A
A
d
15° 15°
1.7
5 d
MA
X
1.3
3 d
MIN
TR
EA
D D
IA
D t
DRILLING LINE &
CASING LINE SHEAVE
R150°
D
DETAIL-A DETAIL-B
LOC :1
LOC :2
LOC :3
LOC :4
LOC :1
LOC :6
B
C:\TOIL\PROJECT 2016\10429 R IN-HOUSE DISASSEMBLY,INSPECTION AND RE-ASSEMBLY OF GD 300TON HOOK & BLOCK COMBO- IR&E\R10429 Hook + Block Combo disassembly inspection report Rev 0.xlsx Form 042 Rev2
Page 6 of 6
P.O. BOX 42093, Hamriyah Free Zone - Sharjah, U.A.E
Hamriyah Free zone, Sharjah Tel:+971 6 5134777 , Fax: +971 6 5134888
E-mail: [email protected] www.topoilfield.com
Computer generated report signature not required
Position: QA/QC Supervisor QA/QC Dept. Manager
Name:
Signature
Abhilash .C Gopakumar. A
INSPECTED BY REVIEWED AND APPROVED BY
All bearings are in good condition - reuse the bearings.
C:\TOIL\PROJECT 2016\10429 R IN-HOUSE DISASSEMBLY,INSPECTION AND RE-ASSEMBLY OF GD 300TON HOOK & BLOCK COMBO- IR&E\R10429 Hook + Block Combo disassembly inspection report Rev 0.xlsx Form 042 Rev2
All grease nipples, gaskets, O' rings, oil seals replaced with new.
Test Date: 01-12-16 01-12-16
R10429 HOOK BLOCK QAQC Documents-NOVEMBER-2016
SECTION 4
MAGNETIC PARTICLE TEST REPORT
R10429 HOOK BLOCK QAQC Documents-NOVEMBER-2016
SECTION 5
PHOTOS
