Quality for the future - grogardmaskin.nogrogardmaskin.no/onewebmedia/enelipex.pdf · The PUR...

Quality for the futurewww.set.is

General Standards

Pex Carrier pipes

PUR Insulation

Casing pipes

Heating pipes

Couplers

Joint connectors

Handling

Quality control

EN 15632Part 1: Classification, general requirements and test methods.Part 2: Bonded plastic service pipes, requirements and test methods.Part 5: Casing joints

Production of Elipex pre-insulated pipes, materials, technology and qualitycontrol is in accordance to standards set by Euroheat and Power,the International Association for district heating, district cooling andcombined heat and power.

Type tests and yearly inspections along with regular production andquality control within SET are executed by the following institutions:

General standards and testingElipex pipes from SET and joint connectors are produced in accordance with characteristics, measurements,strength and quality required by European standards: EN 15632 for pre-insulated flexible pipes.

3

Innovation Center Iceland - Keldnaholti S.P. Sveriges Provning - Gautaborg Fernwärme Forchungs Institut - Hannover

General Standards

Pex Carrier pipes

PUR Insulation

Pex Casing pipes

Heating pipes

Couplers

Joint connectors

Handling

Quality control

SET uses only cross-linked Polyethelyne plastic pipes (PEX) from accredited manufacturerswhen producing insulated heating pipe systems.

Production of PEX pipes are in accordance to the following standards:

Plastic quality and characteristics: ...............DIN 16892Measurements and weight: .........................DIN 16893Oxygen diffusion barrier (EVOH material): ....DIN 4726 (< 0,10g/m3d)

PEX Carrier pipes

5

General Standards

Pex Carrier pipes

PUR Insulation

Pex Casing pipes

Heating pipes

Couplers

Joint connectors

Handling

Quality control

7

PU Insulation foamThe insulation material is made from a mixture of Polyol and Isocyanate components,producing hard polyurethane foam (PU).The PUR Insulation fulfills the requirements of EN15632 / EN253, European standardsfor pre-insulated piping systems.Production sample tests are performed on a daily basis.

The main characteristics of hard polyurethane foam in heating pipes are:Characteristics: .....................EN / 253Average cell size: ..................< 0,5 mmClosed cellular structure:........> 92%Density: ................................> 60 kg/m3Compressive strength:...........> 0,3 MPa ISO 844:1978Water absorption: ..................< 10% EN15632 / EN253/chapter 5.3.5Thermal . conductivity:...........< 0.025 W/m°C (C-pentan-blown)Max. Operating temperature: ..120°C / 30 year

General Standards

Pex Carrier pipes

PUR Insulation

Pex Casing pipes

Heating pipes

Couplers

Joint connectors

Handling

Quality control

PE Casing PipesCasing pipes are made from black polyethelyne.Only accredited material is used with pipe production and strict standardsfollowed.PE material works exceptionally well in protecting the insulation, with betterstrength, impact and light resistance compared to other plastic materials.

The main features of PE casing pipes are:

Material: .........................................Polyethelyne - PEDensity: .........................................> 945 – 954 Kg/m3Color: ............................................Carbon Black >2.5% of massCharacteristics & measurements: ....EN15632 / EN253Thermal conductivity:......................0,43 W/m°C

9

Art Nr. PEX pipe Casing Bending radius Length Weight

Outer dimension Inner dimension Wall thickness Outer dimension Wall thickness Insulation

d [mm] [mm] s [mm] D [mm] s1 [mm] [mm] [m] [m] [kg/m]

11.101.020 20 16,2 1,9 75 2,2 25,3 0,6 540 0,9511.101.025 25 20,4 2,3 75 2,2 22,8 0,7 540 0,9511.101.032 32 26,2 2,9 75 2,2 19,3 0,8 540 1,0511.101.040 40 32,6 3,7 90 2,2 22,8 0,8 435 1,4011.101.050 50 40,8 4,6 110 2,5 27,5 0,9 290 2,1011.101.063 63 51,4 5,8 125 2,5 28,5 1,0 215 2,7511.101.075 75 61,4 6,8 140 3,0 29,5 1,1 100 3,6011.101.090 90 73,6 8,2 160 3,0 32,0 1,2 95 4,70




11.102.020 20 14,4 2,8 75 2,2 25,3 0,6 540 0,9511.102.025 25 18,0 3,5 75 2,2 22,8 0,7 540 0,9511.102.032 32 23,2 4,4 75 2,2 19,3 0,8 540 1,0511.102.040 40 29,0 5,5 90 2,2 22,8 0,8 435 1,4011.102.050 50 36,2 6,9 110 2,5 27,5 0,9 290 2,1011.102.063 63 45,6 8,7 125 2,5 28,5 1,0 215 2,75

Pex pipeSDR 11 - insulation series 1

Pex pipeSDR 7,4 - insulation series 1

Elipex heating pipesInsulated PEX pipes

General Standards

Pex Carrier pipes

PUR Insulation

Pex Casing pipes

Heating pipes

Couplers

Joint connectors

Handling

Quality control




11.201.025 25 20,4 2,3 90 2,2 30,3 0,7 435 1,0011.201.032 32 26,2 2,9 90 2,2 26,8 0,7 435 1,1011.201.040 40 32,6 3,7 110 2,5 32,5 0,8 290 1,5511.201.050 50 40,8 4,6 125 2,5 35,0 0,9 215 2,2511.201.063 63 51,4 5,8 140 3,0 35,5 1,0 100 3,0011.201.075 75 61,4 6,8 160 3,0 39,8 1,1 95 4,25


Outer dimension Inner dimension Wall thickness Outer dimension wall thickness Insulation


11.202.025 25 18,0 3,5 90 2,2 30,3 0,7 435 1,0011.202.032 32 23,2 4,4 90 2,2 26,8 0,7 435 1,1011.202.040 40 29,0 5,5 110 2,5 32,5 0,8 290 1,5511.202.050 50 36,2 6,9 125 2,5 35,0 0,9 215 2,2511.202.063 63 45,6 8,7 140 3,0 35,5 1,0 100 3,00

Pex pipeSDR 11 - insulation series 2

Pex pipeSDR 7,4 - insulation series 2

11

Pex carrier pipePU insulationPE filmPE casing

s1

Dd

s

s1

Dd

s

Pex pipe - Double pipeSDR 11 - insulation series 1


Outer dimension Inner dimension Wall thickness Outer dimension wall thickness

d [mm] [mm] s [mm] D [mm] s1 [mm] [m] [m] [kg/m]

11.106.020 20/20 16,2 1,9 90 2,2 0,8 435 1,3111.106.025 25/25 20,4 2,3 110 2,5 0,9 290 1,7711.106.032 32/32 26,2 2,9 110 2,5 0,9 290 1,8711.106.040 40/40 32,6 3,7 125 2,5 1,0 215 2,5011.106.050 50/50 40,8 4,6 160 3,0 1,2 95 3,83

Pex pipe - Double pipeSDR 7,4 - insulation series 1


Outer dimension Inner dimension Wall thickness Outer dimension wall thickness

d [mm] [mm] s [mm] D [mm] s1 [mm] [m] [m] [kg//m]

11.107.025 25/20 18,0/14,4 3,5/2,8 90 2,2 0,9 435 1,4111.107.032 32/20 23,2/14,4 4,4/2,8 110 2,5 0,9 290 1,9511.107.040 40/25 29,0/18,0 5,5/3,5 125 2,5 1,0 215 2,5211.107.050 50/32 36,2/23,2 6,9/4,4 140 3,0 1,1 100 3,4511.107.063 63/32 45,6/23,2 8,7/4,4 160 3,0 1,2 95 4,40

Couplers

Elipex bend 90°SDR 11 - insulation series 2

SDR 7,4 - insulation series 2

Art Nr. Pex/Casing Length Weight[mm] [mm] [kg/stk]

11.210.025 25/090 1000/1000 3,6711.210.032 32/090 1000/1000 4,0811.210.040 40/110 1000/1000 6,2411.210.050 50/125 1000/1000 8,2111.210.063 63/140 1000/1000 10,9211.210.075 75/160 1000/1000 14,61


11.212.025 25/090 1000/1000 3,8911.212.032 32/090 1000/1000 4,4311.212.040 40/110 1000/1000 6,7511.212.050 50/125 1000/1000 9,0311.212.063 63/140 1000/1000 12,18

Elipex bend 90°SDR 11 - insulation series 1



11.110.020 20/075 1000/1000 2,7811.110.025 25/075 1000/1000 2,9011.110.032 32/075 1000/1000 3,3111.110.040 40/090 1000/1000 4,8111.110.050 50/110 1000/1000 6,9911.110.063 63/125 1000/1000 9,4511.110.075 75/140 1000/1000 12,8811.110.090 90/160 1000/1000 16,75


11.112.020 20/075 1000/1000 2,9011.112.025 25/075 1000/1000 3,1111.112.032 32/075 1000/1000 3,6511.112.040 40/090 1000/1000 5,3211.112.050 50/110 1000/1000 7,8111.112.063 63/125 1000/1000 10,71

General Standards

Pex Carrier pipes

PUR Insulation

Pex Casing pipes

Heating pipes

Couplers

Joint connectors

Handling

Quality control

Art Nr. Pex/Casing Pex/Casing Length Weightmain outlet [mm] [kg/ea.]

[mm] [mm]

11.220.025 25/090 25/090 1000/1000 2,7211.220.032 32/090 32/090 1000/1000 2,9511.220.032.025 32/090 25/090 1000/1000 2,8211.220.040 40/110 40/110 1000/1000 4,4711.220.040.025 40/110 25/090 1000/1000 3,6911.220.040.032 40/110 32/090 1000/1000 3,8011.220.050 50/125 50/125 1000/1000 5,8111.220.050.025 50/125 25/090 1000/1000 4,5111.220.050.032 50/125 32/090 1000/1000 4,5711.220.050.040 50/125 40/110 1000/1000 5,2611.220.063 63/140 63/140 1000/1000 7,8011.220.063.025 63/140 25/090 1000/1000 5,6611.220.063.032 63/140 32/090 1000/1000 5,7411.220.063.040 63/140 40/110 1000/1000 6,8411.220.063.050 63/140 50/125 1000/1000 7,6211.220.075 75/160 75/160 1000/1000 11,7111.220.075.025 75/160 25/090 1000/1000 7,4011.220.075.032 75/160 32/090 1000/1000 7,5211.220.075.040 75/160 40/110 1000/1000 8,3511.220.075.050 75/160 50/125 1000/1000 9,1011.220.075.063 75/160 63/140 1000/1000 10,3511.220.090 90/160 90/160 1000/1000 12,7011.220.090.025 90/160 25/090 1000/1000 8,8211.220.090.032 90/160 32/090 1000/1000 8,8911.220.090.040 90/160 40/110 1000/1000 9,4711.220.090.050 90/160 50/125 1000/1000 10,5811.220.090.063 90/160 63/140 1000/1000 11,6611.220.090.075 90/160 75/160 1000/1000 12,64


13

Elipex teeSDR 11 - insulation series 2

Elipex teeSDR 11 - insulation series 1



[mm] [mm]

11.120.020 20/075 20/075 1000/1000 2,0211.120.025 25/075 25/075 1000/1000 2,2011.120.032 32/075 32/075 1000/1000 2,4311.120.032.025 32/075 25/075 1000/1000 2,2911.120.040 40/090 40/090 1000/1000 3,5011.120.040.025 40/090 25/075 1000/1000 2,9411.120.040.032 40/090 32/075 1000/1000 3,0511.120.050 50/110 50/110 1000/1000 4,9811.120.050.025 50/110 25/075 1000/1000 3,8311.120.050.032 50/110 32/075 1000/1000 3,9011.120.050.040 50/110 40/090 1000/1000 4,3611.120.063 63/125 63/125 1000/1000 6,7411.120.063.025 63/125 25/075 1000/1000 4,9011.120.063.032 63/125 32/075 1000/1000 4,9711.120.063.040 63/125 40/090 1000/1000 5,8511.120.063.050 63/125 50/110 1000/1000 6,7111.120.075 75/140 75/140 1000/1000 10,5411.120.075.025 75/140 25/075 1000/1000 6,5511.120.075.032 75/140 32/075 1000/1000 6,6711.120.075.040 75/140 40/090 1000/1000 7,2811.120.075.050 75/140 50/110 1000/1000 8,1111.120.075.063 75/140 63/125 1000/1000 9,2611.120.090 90/160 90/160 1000/1000 12,1111.120.090.025 90/160 25/075 1000/1000 8,5611.120.090.032 90/160 32/075 1000/1000 8,6311.120.090.040 90/160 40/090 1000/1000 8,9811.120.090.050 90/160 50/110 1000/1000 10,1711.120.090.063 90/160 63/125 1000/1000 11,1611.120.090.075 90/160 75/140 1000/1000 12,06


[mm] [mm]

11.222.025 25/090 25/090 1000/1000 2,7811.222.032 32/090 32/090 1000/1000 3,1911.222.032.025 32/090 25/090 1000/1000 3,0211.222.040 40/110 40/110 1000/1000 4,9211.222.040.025 40/110 25/090 1000/1000 3,9811.222.040.032 40/110 32/090 1000/1000 4,1311.222.050 50/125 50/125 1000/1000 6,6911.222.050.025 50/125 25/090 1000/1000 4,8411.222.050.032 50/125 32/090 1000/1000 4,9911.222.050.040 50/125 40/110 1000/1000 5,7111.222.063 63/140 63/140 1000/1000 9,5611.222.063.025 63/140 25/090 1000/1000 6,2411.222.063.032 63/140 32/090 1000/1000 6,5311.222.063.040 63/140 40/110 1000/1000 7,3711.222.063.050 63/140 50/125 1000/1000 8,30


[mm] [mm]

11.122.020 20/075 20/075 1000/1000 2,0311.122.025 25/075 25/075 1000/1000 2,2611.122.032 32/075 32/075 1000/1000 2,6611.122.032.025 32/075 25/075 1000/1000 2,5011.122.040 40/090 40/090 1000/1000 3,9511.122.040.025 40/090 25/075 1000/1000 3,2311.122.040.032 40/090 32/075 1000/1000 3,3811.122.050 50/110 50/110 1000/1000 5,8611.122.050.025 50/110 25/075 1000/1000 4,1611.122.050.032 50/110 32/075 1000/1000 4,3111.122.050.040 50/110 40/090 1000/1000 4,8111.122.063 63/125 63/125 1000/1000 8,5611.122.063.025 63/125 25/075 1000/1000 5,4811.122.063.032 63/125 32/075 1000/1000 5,7711.122.063.040 63/125 40/090 1000/1000 6,3911.122.063.050 63/125 50/110 1000/1000 7,39

Couplers

PEX welding coupling w/sleeve - SDR 11 Art Nr. Pex Wall thickness Length Weight

[mm] [mm] a [mm] [kg/set]

10.163020 20 - 3/4“ 1,9 45 0,1210.163025 25 - 3/4“ 2,3 50 0,1510.163032 32 - 1“ 2,9 60 0,3110.163040 40 - 11/4“ 3,7 70 0,5410.163050 50 - 11/2“ 4,6 85 0,9110.163063 63 - 2“ 5,8 90 1,3510.163075 75 - 21/2“ 6,8 95 1,7410.163090 90 - 3“ 8,2 95 2,21

PEX welding coupling w/sleeve - SDR 7,4 Art Nr. Pex Wall thickness Length Weight


10.263020 20 - 3/4“ 2,8 45 0,1310.263025 25 - 3/4“ 3,5 50 0,1510.263032 32 - 1“ 4,4 60 0,3210.263040 40 - 11/4“ 5,5 70 0,5510.263050 50 - 11/2“ 6,9 85 0,9410.263063 63 - 2“ 8,7 90 1,35

PEX blind welding coupling w/sleeve - SDR 11 Art Nr. Pex Wall thickness Length Weight


10.164020 20 - 3/4“ 1,9 45 0,1510.164025 25 - 3/4“ 2,3 50 0,1810.164032 32 - 1“ 2,9 60 0,3410.164040 40 - 11/4“ 3,7 70 0,5710.164050 50 - 11/2“ 4,6 85 0,9410.164063 63 - 2“ 5,8 90 1,3810.164075 75 - 21/2“ 6,8 95 1,7710.164090 90 - 3“ 8,2 95 2,24

Art Nr. Pex Wall thickness Length Weight[mm] [mm] [mm]a [kg/set]

10.264020 20 - 3/4“ 2,8 45 0,1610.264025 25 - 3/4“ 3,5 50 0,1910.264032 32 - 1” 4,4 60 0,3510.264040 40 - 11/4“ 5,5 70 0,5810.264050 50 - 11/2“ 6,9 85 0,9510.264063 63 - 2“ 8,7 90 1,39

PEX blind welding coupling w/sleeve - SDR 7,4

Length

Length

15

PEX coupling w/sleeve (F) - SDR 7,4 Art Nr. Pex Wall thickness Length Weight

[mm] [mm] [mm] [kg/set]

10.261821 20 - 3/4“ 2,8 53 0,1410.261825 25 - 3/4“ 3,5 61 0,1810.261832 32 - 1” 4,4 71 0,22

PEX coupling w/sleeve (F) - SDR 11

Art Nr. Pex Wall thickness Length Weight


10.161820 20 - 3/4“ 1,9 55 0,1210.161825 25 - 3/4“ 2,3 61 0,2010.161832 32 - 1“ 2,9 69 0,28

Length

PEX coupling w/sleeve (M) - SDR 7,4

PEX coupling w/sleeve (M) - SDR 11 Art Nr. Pex Wall thickness Length Weight


10.161720 20 - 3/4“ 1,9 53 0,1110.161725 25 - 3/4“ 2,3 63 0,1410.161732 32 - 1“ 2,9 69 0,3010.161740 40 - 11/4“ 3,7 82 0,4710.161750 50 - 11/2“ 4,6 89 0,7710.161763 63 - 2“ 5,8 105 1,2310.161775 75 - 21/2“ 6,8 110 1,7610.161790 90 - 3“ 8,2 111 3,37

Length

Art Nr. Pex Wall thickness Length Weight[mm] [mm] [mm] [kg/set]

10.261720 20 - 3/4“ 2,8 54 0,1110.261725 25 - 3/4“ 3,5 61 0,1610.261732 32 - 1“ 4,4 71 0,3510.261740 40 - 11/4“ 5,5 82 0,5210.261750 50 - 11/2“ 6,9 89 0,8910.261763 63 - 2“ 8,7 105 1,42

PEX reducing coupling w/sleeves - SDR 7,4 Art Nr. Pex Wall thickness Length Weight


10.260525 25 - 20 3,5 - 2,8 61 0,1610.260532 32 - 25 4,4 - 3,5 77 0,4510.260540 40 - 32 5,5 - 4,4 87 0,8710.260550 50 - 40 6,9 - 5,5 98 1,5310.260575 63 - 50 8,7 - 6,9 117 2,53

PEX reducing coupling w/sleeves - SDR 11 Art Nr. Pex Wall thickness Length Weight


10.160525 25 - 20 2,3 - 1,9 61 0,1510.160532 32 - 25 2,9 - 2,3 74 0,5610.160540 40 - 32 3,7 - 2,9 87 0,7410.160550 50 - 40 4,6 - 3,7 99 1,3110.160563 63 - 50 5,8 - 4,6 117 2,1710.160575 75 - 63 6,8 - 5,8 132 2,9710.160590 90 - 75 8,2 - 6,8 137 3,81

Length

PEX coupling w/sleeves - SDR 7,4 Art Nr. Pex Wall thickness Length Weight


10.260020 20 2,8 53 0,1210.260025 25 3,5 69 0,2910.260032 32 4,4 82 0,5410.260040 40 5,5 91 1,0910.260050 50 6,9 105 1,9710.260063 63 8,7 123 3,02

Art Nr. Pex Wall thickness Length Weight[mm] [mm] [mm] [kg/set]

10.160020 20 1,9 53 0,1410.160025 25 2,3 67 0,2410.160032 32 2,9 80 0,5410.160040 40 3,7 90 0,9310.160050 50 4,6 104 1,6810.160063 63 5,8 122 2,5810.160075 75 6,8 132 3,2910.160090 90 8,2 132 4,09

Length

PEX coupling w/sleeves - SDR 11

PEX bend, 90° w/sleeves - SDR 7,4 Art Nr. Pex Wall thickness Length Weight


10.261020 20 2,8 43 0,1610.261025 25 3,5 55 0,2410.261032 32 4.4 66 0,5510.261040 40 5.5 74 0,8910.261050 50 6.9 87 1,5410.261063 63 8.6 106 2,26

PEX bend, 90° w/sleeves - SDR 11 Art Nr. Pex Wall thickness Length Weight


10.161020 20 1,9 44 0,2110.161025 25 2,3 54 0,2510.161032 32 2,9 64 0,4810.161040 40 3,7 74 0,9810.161050 50 4,6 87 1,5110.161063 63 5,8 106 2,2010.161075 75 6,8 117 3,3916.161090 90 8,2 127 4,29

PEX tee w/sleeves - SDR 7,4 Art Nr. Pex Wall thickness Length -a- Length -b- Weight

[mm] [mm] [mm] [mm] [kg/set]

10.262020 20 2,8 78 43 0,2210.262025 25 3,5 100 55 0,3410.262032 32 4,4 118 65 0,7510.262040 40 5,5 134 75 1,2510.262050 50 6,9 158 87 2,0610.262063 63 8,7 196 108 3,49

PEX tee w/sleeves - SDR 11 Art Nr. Pex Wall thickness Length -a- Length -b- Weight


10.162020 20 1,9 80 43 0,2710.162025 25 2,3 100 54 0,3810.162032 32 2,9 118 64 0,5710.162040 40 3,7 134 77 1,0010.162050 50 4,6 176 87 1,4510.162063 63 5,8 210 108 2,1710.162075 75 6,8 234 117 4,4310.162090 90 8,2 252 126 5,57

Leng

th

Length

Length -a-

Leng

th -

b-

17

PEX reducing tee w/sleeves - SDR 11

PEX reducing tee w/sleeves - SDR 7,4 Art Nr. Pex Wall thickness Length -a- Length -b- Weight


10.262121 25 - 20 - 25 3,5 - 2,8 - 3,5 98 67 0,3010.262131 32 - 20 - 32 4,4 - 2,8 - 4,4 110 51 0,5610.262132 32 - 25 - 32 4,4 - 3,5 - 4,4 112 60 0,6210.262141 40 - 20 - 40 5,5 - 2,8 - 5,5 132 59 0,9710.262142 40 - 25 - 40 5,5 - 3,5 - 5,5 132 67 0,9810.262143 40 - 32 - 40 5,5 - 4,4 - 5,5 132 73 1,0910.262151 50 - 20 - 50 6,9 - 2,8 - 6,9 142 62 1,4110.262152 50 - 25 - 50 6,9 - 3,5 - 6,9 142 70 1,4910.262153 50 - 32 - 50 6,9 - 4,4 - 6,9 142 76 1,5410.262154 50 - 40 - 50 6,9 - 5,5 - 6,9 150 80 1,0310.262161 63 - 20 - 63 8,6 - 2,8 - 8,6 166 72 2,1710.262162 63 - 25 - 63 8,6 - 3,5 - 8,6 166 80 2,1910.262163 63 - 32 - 63 8,6 - 4,4 - 8,6 166 86 2,4310.262164 63 - 40 - 63 8,6 - 5,5 - 8,6 180 90 2,6410.262165 63 - 50 - 63 8,6 - 6,9 - 8,6 180 97 3,02

Art Nr. Pex Wall thickness Length -a- Length -b- Weight[mm] [mm] [mm] [mm] [kg/set]

10.162121 25 - 20 - 25 2,3 - 1,9 - 2,3 96 47 0,3010.162131 32 - 20 - 32 2,9 - 1,9 - 2,9 108 51 0,5310.162132 32 - 25 - 32 2,9 - 2,3 - 2,9 114 58 0,5510.162141 40 - 20 - 40 3,7 - 1,9 - 3,7 124 57 0,9110.162142 40 - 25 - 40 3,7 - 2,3 - 3,7 134 66 0,9310.162143 40 - 32 - 40 3,7 - 2,9 - 3,7 134 72 1,0310.162151 50 - 20 - 50 4,6 - 1,9 - 4,6 138 62 1,4210.162152 50 - 25 - 50 4,6 - 2,3 - 4,6 146 69 1,4510.162153 50 - 32 - 50 4,6 - 2,9 - 4,6 160 75 1,4910.162154 50 - 40 - 50 4,6 - 3,7 - 4,6 162 80 1,6410.162161 63 - 20 - 63 5,8 - 1,9 - 5,8 160 72 2,0010.162162 63 - 25 - 63 5,8 - 2,3 - 5,8 166 79 2,1110.162163 63 - 32 - 63 5,8 - 2,9 - 5,8 174 85 2,1610.162164 63 - 40 - 63 5,8 - 3,7 - 5,8 184 90 2,7210.162165 63 - 50 - 63 5,8 - 4,6 - 5,8 196 97 3,0610.162172 75 - 25 - 75 6,8 - 2,3 - 6,8 174 83 3,0810.162173 75 - 32 - 75 6,8 - 2,9 - 6,8 184 89 3,1710.162174 75 - 40 - 75 6,8 - 3,7 - 6,8 192 104 3,4610.162175 75 - 50 - 75 6,8 - 4,6 - 6,8 204 101 3,7710.162176 75 - 63 - 75 6,8 - 5,8 - 6,8 218 113 4,3810.162193 90 - 32 - 90 8,2 - 2,9 - 8,2 184 98 4,2310.162194 90 - 40 - 90 8,2 - 3,7 - 8,2 192 104 4,2910.162196 90 - 63 - 90 8,2 - 5,8 - 8,2 218 121 4,57

Leng

th -

b-Length -a-

Connecting PEX pipes

1. Slide shrink sleeve on to pipecasing.

2. Slide sleeve on to PEX pipemaking sure to turn correctly.

4. Place fittings immediatly inpipe. The pipe will quickly shrinkautomatically towards fittings.

5. Position sleeve and fittingsin compression tool.

6. Push sleeve towards fittings.

7. Repeat with other end ofconnecting joint.

PEX joint connecting is completed using sleeves, shrink sleeves, PUinsulation or PU shells. Please see page 17 for information.

3. Using metal pressure couplingand making sure it is placed com-pletly in pipe, stretch pipe. Turn30° and repeat.

General Standards

Pex Carrier pipes

PUR Insulation

Casing pipes

Heating pipes

Couplers

Joint connectors

Handling

Quality control

Joint Connectors

Endsleeve with shrink tube Art Nr. Casing Weight

[mm] [kg/ea.]

1.541.075 75 0,711.541.090 90 0,811.541.110 110 1,171.541.125 125 1,481.541.140 140 1,871.541.160 160 2,43

Reduction sleeve Art Nr. Casing Weight

[mm] [kg/ea.]

1.531.090.075 090/075 0,871.531.110.075 110/075 0,991.531.110.090 110/090 0,751.531.125.090 125/090 0,891.531.125.110 125/110 1,141.531.140.090 140/090 1,071.531.140.125 140/125 1,781.531.140.110 140/110 1,161.531.160.110 160/110 1,331.531.160.125 160/125 1,471.531.160.140 160/140 1,66

End cap Raychem DEHC Art Nr. Casing PEX Weight

[mm] [mm] [kg/ea.]

1.618.2000 63-75-90 20-32 0,081.618.2100 90 25-40 0,101.618.2200 110-125 40-50 0,101.618.2300 110-140 63 0,131.618.2400 125-140 75 0,171.618.2500 160-180 90 0,20

Sleeve with shrink tubes 60cm Art Nr. Casing Weight

[mm] [kg/ea.]

1.521.075 75 0,811.521.090 90 0,901.521.110 110 1,101.521.125 125 1,201.521.140 140 1,381.521.160 160 1,60

19

Assembly tee

Art Nr. Pex Casingmain outlet main outlet[mm] [mm] [mm] [mm]

1.568.075 20 20 75 751.568.075 25 20 75 751.568.075 25 25 75 751.568.075 32 20 75 751.568.075 32 25 75 751.568.091 40 20 90 751.568.091 40 25 90 751.568.091 40 32 90 751.568.090 40 40 90 901.568.111 50 20 110 751.568.111 50 25 110 751.568.111 50 32 110 751.568.112 50 40 110 901.568.110 50 50 110 1101.568.126 63 20 125 751.568.126 63 25 125 751.568.126 63 32 125 751.568.127 63 40 125 901.568.128 63 50 125 1101.568.125 63 63 125 1251.568.141 75 25 140 751.568.141 75 32 140 751.568.142 75 40 140 901.568.143 75 50 140 1101.568.144 75 63 140 1251.568.140 75 75 140 1401.568.161 90 32 160 751.568.162 90 40 160 901.568.163 90 63 160 1251.568.164 90 75 160 1401.568.165 90 90 160 160

with shrink material and PU shell

Joint Connectors

General Standards

Pex Carrier pipes

PUR Insulation

Casing pipes

Heating pipes

Couplers

Joint connectors

Handling

Quality control

21

Insulation foam set

Sealing Ring

Art Nr. Casing PEX Weight[mm] [mm] [kg/ea.]

1.586.090.025 90 25 0,481.586.090.032 90 32 0,511.586.110.040 110 40 0,751.586.125.050 125 50 0,991.586.140.063 140 63 1,301.586.160.075 160 75 1,65

For pre-insulated PEX pipes, insulation series 2


1.588.090.025 90 25 0,721.588.090.032 90 32 0,751.588.110.040 110 40 1,031.588.125.050 125 50 1,311.588.140.063 140 63 1,661.588.160.075 160 75 2,05

For pre-insulated PEX pipes, insulation series 2

Art Nr. Portion Casing Weight[gr] [mm] [kg/ea.]

1.580.0200 200 75 0,201.580.0250 250 90 0,251.580.0300 300 110 0,301.580.0400 400 125 0,401.580.0450 450 140 0,451.580.0550 550 160 0,55

PU half shellsFor pre-insulated PEX pipes, insulation series 1

PU half shells with shrink foilFor pre-insulated PEX pipes, insulation series 1

PU half shells

Art Nr. Casing Weight[mm] [kg/ea.]

1.800.075 75 0,231.800.090 90 0,241.800.110 110 0,331.800.125 125 0,371.800.140 140 0,361.800.160 160 0,40

PU half shells with shrink foil


1.585.075.020 75 20 0,191.585.075.025 75 25 0,211.585.075.032 75 32 0,241.585.090.040 90 40 0,351.585.110.050 110 50 0,531.585.125.063 125 63 0,751.585.140.075 140 75 0,981.585.160.090 160 90 1,34


1.587.075.020 75 20 0,401.587.075.025 75 25 0,421.587.075.032 75 32 0,451.587.090.040 90 40 0,591.587.110.050 110 50 0,811.587.125.063 125 63 1,071.587.140.075 140 75 1,341.587.160.090 160 90 1,74

General Standards

Pex Carrier pipes

PUR Insulation

Casing pipes

Heating pipes

Couplers

Joint connectors

Handling

Quality control

23

Elipex pipes are produced in coils, different lengths depending on dimension and order.Caution must be shown with loading and unloading Elipex pipes to avoid damaging the PE casing. When using afork-lift it is necessary for fork ends to be covered with protection pipes, with a crane, using a wide, flat belt isrecommended.

The loading area of transportation trucks should be smooth, cleansurfaces with no rigid or sharp edges.If binding Elipex coils during transportation, use wide, flat belts and notrope or wire.

Transport and Delivery

When Elipex coils are opened caution must be shown removing bandsholding them together, due to risk of injury with tension release.

Handling

Length

Elipex pipes should be stored on even and dry surfaces,preferably soft or sandbased, free of ground water and waterstowed soils. If water comes in contact with insulation layerit is necessary to cut the damaged section away beforelaying pipe.

If storing on cement or asphalt surfaces caution must betaken while moving that no stones or sharp objects areunderneath and come in contact with pipes.

Storage

General Standards

Pex Carrier pipes

PUR Insulation

Casing pipes

Heating pipes

Couplers

Joint connectors

Handling

Quality control

Leng

th

InstallationIt is important to protect pipes well in trenches.Fill trench with at least 100 mm of a stone free, compacted sand layer, preferably a sand size of < 8 mm.Before filling area surrounding pipes be sure to clear of all larger stones which may have fallen from trench bank.Allow filling material to reach at least 100-150 mm from all sides of pipes.Compress well with hand tools and fill trench with stone free filling.Caution must be shown working with Elipex during winter months and is not recommended in temperaturesbelow +5°C

2515 cm

15 cm

15 cm

60 cm

sand

gravel

Trench installation

Length

General Standards

Pex Carrier pipes

PUR Insulation

Casing pipes

Heating pipes

Couplers

Joint connectors

Handling

Quality control

ToolsElipex pre-insulated PEX pipes are jointed using a metal pressure coupling.To press the sleeve on to couplers a specialized compression tool is needed and can be purchased orrented from SET.

Three types are available, manual or battery operated for up to 40mm and hydraulic operated for 50mmand larger

General Standards

Pex Carrier pipes

PUR Insulation

Casing pipes

Heating pipes

Couplers

Joint connectors

Handling

Quality control

Quality control,education andknowledgeAmbitious quality control and production monitoring has guaranteed

SET top results. The company has in recent years operated according

to ISO 9001.

SET runs it’s own educational system for it’s staff, SET school of plastic

industry.

Furthermore, the company has managed and conducted special

courses about pipe technology for it´s clients.

Objectives and aimsOur main objective is to produce and

service the piping market and develop

and adapt our production to the market’s

needs. Furthermore, our goal is to ensure

constant innovation, expansion and growth

for the company and it’s clients.

SET pipes ehf. • Eyravegur 41 • 800 SelfossTel.: +354 480 2700 • Fax: +354 482 2099 • E-mail: [email protected] • Homepage: http://www.set.is

Our CustomersSET provides a service for the biggest

energy and communication companies in

Iceland, city and town authorities all around

the country, as well as contractors and

other construction companies.

This business environment requires SET to

meet international standards concerning

it’s production and service quality as well

as offering competitive prices.

SET has always developed and advanced

it´s production and service according to

market environment by investing in the

latest and best technology, knowledge and

top quality control

Bet

ri S

tofa

n

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