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Quantitative Risk Analysis to Guide Station Design Gabriela Bran-Anleu Team: Chris LaFleur, Alice Muna, Brian Ehrhart, Myra Blaylock, Ethan Hecht Sandia National Laboratories SAND2018-10661 PE September 11, 2018 This presentation does not contain any proprietary, confidential, or otherwise restricted information Sandia National Laboratories is a multimission laboratory managed and operated by National Technology and Engineering Solutions of Sandia, LLC., a wholly owned subsidiary of Honeywell International, Inc., for the U.S. Department of Energy’s National Nuclear Security Administration under contract DE-NA-0003525
Transcript
Page 1: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

Quantitative Risk Analysis to Guide Station Design

Gabriela Bran-Anleu Team Chris LaFleur Alice Muna Brian Ehrhart Myra Blaylock Ethan Hecht Sandia National Laboratories

SAND2018-10661 PE September 11 2018 This presentation does not contain any proprietary confidential or otherwise restricted information

Sandia National Laboratories is a multimission laboratory managed and operated by National Technology and Engineering Solutions of Sandia LLC a wholly owned subsidiary of Honeywell International Inc for the US Department of Energyrsquos National Nuclear Security Administration under contract DE-NA-0003525

il i $

457$m$

$

Quantitative Risk Assessment is enabling infrastructure deployment

Lot$Line$(73$m)$

Serv ce$Sta3on$ A5endant$Bui d ng

(91$x$152$m)$

366$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classified$Electrical$(46$m)$

$165$m$$

$238$m$$

$207$m$$

Gasoline$Dispensers$

Gasoline$Tanks$$ (Fill$and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

GH2

2005 2007 2009 2011 2013 2015 2017

Risk assessment proposed for

hydrogen systems at ICHS

QRA applied to indoor refueling to inform code revision

Established risk-informed processes for separation distances

Public release of HyRAM RampD tool

QRA-informed separation distances

in NFPA 2 20 station penetration potential due to QRA

ISO TC197 WG24 incorporating QRA and behavior modeling

Performance-based system layout demonstrated

PLL 5084e-04 FAR 01161 AIR 2322e-06

$149$m$$

2

RW Schefer et al International Journal of Hydrogen Energy 31 (2006) 1332 ndash 1340 1337

Fig 4 Visible IR and UV images of turbulent hydrogen-jet flamedjet = 794 mm

in the visible and IR images is about 55 m in the ver-tical direction and about 35 m in the UV image Theirregularities in the outer edges of the flame reflect theunsteady turbulent mixing of the fuel with ambient airThe UV camera exposure was gated for 160 s using theintensifier This exposure time is sufficiently short tonearly freeze the flow motion and reveal many featuresof the instantaneous flame structure The chemilumi-nescence intensity recorded within each flame image isspatially irregular and also varies from image to imagewhich reflects the temporal and spatial variations foundin the instantaneous structure of turbulent flames

Flame lengths based on all three images were used todetermine the time-average flame length (Fig 5) Theaverage flame length was then taken as the flame lengthaveraged over five successive frames around the indi-cated time for each point The flame length decreaseswith time due to the decrease in mass flow rate astank pressure is reduced It can be seen that the short-est flame lengths are based on the UV flame emissionwhile the longest flame lengths are based on IR emis-sion The average values for L visL IR and L uvL IR areabout 088 and 078 respectively As discussed previ-ously it is expected that L UV should indicate the loca-tion of the primary reaction zone where the fuel is be-ing oxidized while L IR should be more indicative of thehigh temperature combustion products The measuredflame length ratios are consistent with this proposedflame behavior

Based on an analysis of the transition frommomentum-controlled to buoyancy-controlled turbu-

00

10

20

30

40

50

60

0 20 40 60 80 100

Lir (m)

Lvis (m)

Luv (m)

Flam

e Le

ngth

(m)

Time (sec)

Fig 5 Flame length history using visible infrared and ultravioletflame emission

lent jet flame dynamics Delichatsios [6] developeda useful correlation for turbulent flame lengths Thecorrelation is based on a non-dimensional Froude num-ber that measures the ratio of buoyancy to momentumforces in jet flames Using the nomenclature of Turns[5] the Froude number is defined as

Fr f = uef32s

( e infin)14[( TfTinfin)gdj ]12 (4)

where ue is the jet exit velocity fs is the mass fractionof fuel at stoichiometric conditions ( e infin) is the ra-tio of jet gas density to ambient gas density dj is thejet exit diameter and Tf is the peak flame temper-ature rise due to combustion heat release Small val-ues of Fr f correspond to buoyancy-dominated flameswhile large values of Fr f correspond to momentum-dominated flames Note that the parameters known tocontrol turbulent flame length such as jet diameter andflow rate stoichiometry and ( e infin) are included inFr f Further a non-dimensional flame length L lowast canbe defined as

L lowast = L visfs

dj ( e infin)12 = L visfs

dlowast (5)

where L vis is the visible flame length and dlowast is the jetmomentum diameter (=dj ( e infin)12) Fig 6 showsthe resulting correlation of flame length data fromRef [3] for a range of fuels (H2 C3H8 and CH4) and

Hydrogen behavior studies are at the foundation of consequence modeling capabilities

2005 2007 2009 2011 2013 2015 2017

Advanced laser diagnostics applied to turbulent H2 combustion

Ignition of under-expanded H2 jets

Buoyant jet flame model with multi-source radiation

Laboratory-scale characterization of LH2 plumes and jets

Barrier walls for risk reduction

Radiative properties of H2 flames quantified

Experiment and simulation of indoor H2 releases

Ignition limits of turbulent H2 flows

3

Enab methods data tools for hydrog fety

Service$S on$en an uil ing$

li $ is s rs$

$

Coordinated activities to enable consistent rigorous and accepted safety analysis

ling en sa

Develop and validatescientific models to accurately predicthazards and harm from liquid releases

flames etc

Behavior RampD (SCS 010)

Develop integrated methods and algorithms for enabling

consistent traceable and rigorous QRA

Risk RampD (SCS 011)

Apply QRA amp behavior models to real problems in hydrogen

infrastructure and emerging technology

Application in SCS (SCS025)

Lot$Line$(73$m)$

ta3 A5 d t$B d

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classified$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$ $207$m$$

Gaso ne D pen e

Gasoline$Tanks$$ (Fill$and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

GH2

Developing methods data tools for H2 safety amp SCS 4

Building a Scientific Platform for Hydrogen QRA

2 System amp hazarddescription

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

5

Challenge A quality QRA incorporates a large body of information from different areas

QRA data

Relevant hazards

Exposurescenarios Gas data System data Facility data Frequency

data Consequence

data Loss harm

data

Chemical properties

Component counts

Componentconfiguration

Warehouse configuration

Populationdata (human)

Populationdata (fuelcells)

Release occurrence

Componentfailures

Human errors

H2 release behavior

H2 dispersionbehavior

H2 accumulation behavior

Thermal effects

Overpressureeffects

Toxicityeffects

Accidents

Ignition occurrence

Mitigating event

occurrence

Fire [load]models

Jet flames

Explosiondeflagration[load] models

It is necessary tohellip bull Find best-available models amp data for all of these pieces

bull Validate those models bull And combine all into a single framework

6

HyRAM Making hydrogen safety science accessiblethrough integrated toolsFirst-of-its-kind integration platform for state-of-the-art hydrogensafety models amp data - built to put the RampD into the hands of industrysafety experts

Current release is version 1111341

Core functionalitybull Quantitative risk assessment (QRA)

methodologybull Frequency amp probability data for hydrogen

component failuresbull Fast-running models of hydrogen gas and

flame behaviorsKey featuresbull GUI amp Mathematics Middlewarebull Documented approach models algorithmsbull Flexible and expandable framework

supported by active RampD

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Mole Fraction andHeight of Flame

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Mole Fraction andHeight of Flame

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

7

Start

ChooseHyRAMMode Physics ModePhysics

Cut Set ProbabilitiesScenario Rankings (PLLContribution)

Importance MeasuresCalculations

Major Elements of HyRAM Software QRA Mode QRA

QRA Methodology bull Risk metrics calculations FAR PLL AIR bull Scenario models amp frequency bull Release frequency bull Harm models Generic Freq amp Prob data bull Ignition probabilities bull Component leak frequencies (9 types) Software Language bull C for GUI and QRA (planned

System Description User Inputs Number of components

QRAMode

Scenario User Inputs GasDetection Credit

Event Tree Embedded in HyRAM

DataProbability User Inputs componentleak size probabilities failure mode

probabilities

Fault Tree Embedded in HyRAM

DataProbability User Inputs Ignition Probabilities

ScenarioFrequency

All Five Leak Sizes Analyzed

Explosion Jet Fire

H2 Release

Leak Detected

Leak Isolated

Immediate Ignition

Delayed Ignition

Shutdown

No ignition

Jet Fire

Explosion

System Description Inputs Pipeouterdiameter H2 temperature and pressure

ambient temperatureand pressure

Run Jet Fire Model to calculate heat flux at occupant positions

Consequence Model- Harm InputsThermal probit model exposure time

Consequence Model Inputs Notional nozzle model radiative sourcemodel

Plot on Occupant Positions and Heat Flux

Consequence Model User Inputs Peak overpressureand impulse for each release

size

Calculate probability and consequence (fatalities) given exposure to overpressure

Consequence Model- Harm InputsOverpressure probit model

conversion of QRA to Python) bull Python for Physics Modules Documentation bull Algorithm report (SAND2017-2998) bull User guide (SAND2018-0749)

Calculate probability and consequence (fatality) given exposure to jet fireheat flux

System Description Inputs Number of vehicles number of fuelings per day

number of vehicle operating days facility dimensions number and placement of

occupants

System Description Inputs Random number generator inputs (random seed

exclusion radius)

Assign locations for each exposed person

Calculate annual frequency of each scenario (jet fire explosion) for each release size

Calculate probability and consequence (fatality) from all scenarios

Calculate risk metrics (PLL AIR FAR)

8

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

Mole Fraction and Height of Flame

Major Elements of HyRAM Software Physics Mode Physics models bull Properties of Hydrogen bull Unignited releases Orifice

flow Notional nozzles Gas jetplume Accumulation in enclosures

bull Ignited releases Jet flames

overpressures in enclosures

Software Language bull Python for Modules

bull C for GUI

Documentation bull Algorithm report

(SAND2017-2998) bull User guide (SAND2018-

0749)

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angle User Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode Flame Temperature Trajectory

Flame Temperature Trajectory Results

Jet Flame Overpressure

Overpressure

Physics

Choose Jet Flame Model Flame Temperature

Trajectory Radiative Heat Flux

Radiative Heat Flux

User InputAmbient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat flux points nozzle and radiative source models

Start

QRA QRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

Overpressure Results

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperature and Distance

Mole Fraction and Height of Flame

9

Summary

bull HyRAM is an integration platform built to enable hydrogen safety for state-of-the-art H2 safety models ndash enables consistent industry-led QRA and consequence analysis with documented referenceable validated models

bull Demonstrated Impact Enabling the deployment of refueling stations by developing science-based risk-informed codes amp standards ndash Analyses for NFPA 2 and ISO TR-19880-1 ndash Benchmarked results (SAND2014-3416) Survey of proposed H2 stations

show that changes to NFPA 2 gaseous separation distance requirements increased station siting options by 20

10

$207$m$$

Service$S on$A5endant$Building$

asoline$ is ensers$

GH2$

Behavior RampD Risk RampD Application in SCS

Lot$Line$(73$m)$

ta3

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classifi ed$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$

G D p

Gasoline$Tanks$$ (Fill $and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

Thank you Gabriela Bran Anleu

Sandia National Laboratories gabranasandiagov

httpshyramsandiagov Research supported by DOE Fuel Cell Technologies Office

(DOE EEREFCTO)

Technical Back-Up Slides

12

Benefits of Reduced-Order Models bull Short run-time bull Modeling expert not required bull Useful for quantification

ndash If a hydrogen leak occurs how far away does the hazard get bull Useful for comparisons

ndash What is the effect on safety is a system size is reduced Reduced- Real Order Model System

13

Greater Fidelity and Flexibility of QRA Models

Expand HyRAM QRA beyond Event Sequence Diagram fueling stations bull Customization of event and

fault trees bull Perform risk assessment and

calculate risk results in an efficient manner

Fault Trees bull Applicable for new hydrogen industries beyond fueling stations

bull Underlying physics-based analysis would remain the same

Customization of scenario will lead to broader application of HyRAM and hydrogen QRA

14

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 2: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

il i $

457$m$

$

Quantitative Risk Assessment is enabling infrastructure deployment

Lot$Line$(73$m)$

Serv ce$Sta3on$ A5endant$Bui d ng

(91$x$152$m)$

366$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classified$Electrical$(46$m)$

$165$m$$

$238$m$$

$207$m$$

Gasoline$Dispensers$

Gasoline$Tanks$$ (Fill$and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

GH2

2005 2007 2009 2011 2013 2015 2017

Risk assessment proposed for

hydrogen systems at ICHS

QRA applied to indoor refueling to inform code revision

Established risk-informed processes for separation distances

Public release of HyRAM RampD tool

QRA-informed separation distances

in NFPA 2 20 station penetration potential due to QRA

ISO TC197 WG24 incorporating QRA and behavior modeling

Performance-based system layout demonstrated

PLL 5084e-04 FAR 01161 AIR 2322e-06

$149$m$$

2

RW Schefer et al International Journal of Hydrogen Energy 31 (2006) 1332 ndash 1340 1337

Fig 4 Visible IR and UV images of turbulent hydrogen-jet flamedjet = 794 mm

in the visible and IR images is about 55 m in the ver-tical direction and about 35 m in the UV image Theirregularities in the outer edges of the flame reflect theunsteady turbulent mixing of the fuel with ambient airThe UV camera exposure was gated for 160 s using theintensifier This exposure time is sufficiently short tonearly freeze the flow motion and reveal many featuresof the instantaneous flame structure The chemilumi-nescence intensity recorded within each flame image isspatially irregular and also varies from image to imagewhich reflects the temporal and spatial variations foundin the instantaneous structure of turbulent flames

Flame lengths based on all three images were used todetermine the time-average flame length (Fig 5) Theaverage flame length was then taken as the flame lengthaveraged over five successive frames around the indi-cated time for each point The flame length decreaseswith time due to the decrease in mass flow rate astank pressure is reduced It can be seen that the short-est flame lengths are based on the UV flame emissionwhile the longest flame lengths are based on IR emis-sion The average values for L visL IR and L uvL IR areabout 088 and 078 respectively As discussed previ-ously it is expected that L UV should indicate the loca-tion of the primary reaction zone where the fuel is be-ing oxidized while L IR should be more indicative of thehigh temperature combustion products The measuredflame length ratios are consistent with this proposedflame behavior

Based on an analysis of the transition frommomentum-controlled to buoyancy-controlled turbu-

00

10

20

30

40

50

60

0 20 40 60 80 100

Lir (m)

Lvis (m)

Luv (m)

Flam

e Le

ngth

(m)

Time (sec)

Fig 5 Flame length history using visible infrared and ultravioletflame emission

lent jet flame dynamics Delichatsios [6] developeda useful correlation for turbulent flame lengths Thecorrelation is based on a non-dimensional Froude num-ber that measures the ratio of buoyancy to momentumforces in jet flames Using the nomenclature of Turns[5] the Froude number is defined as

Fr f = uef32s

( e infin)14[( TfTinfin)gdj ]12 (4)

where ue is the jet exit velocity fs is the mass fractionof fuel at stoichiometric conditions ( e infin) is the ra-tio of jet gas density to ambient gas density dj is thejet exit diameter and Tf is the peak flame temper-ature rise due to combustion heat release Small val-ues of Fr f correspond to buoyancy-dominated flameswhile large values of Fr f correspond to momentum-dominated flames Note that the parameters known tocontrol turbulent flame length such as jet diameter andflow rate stoichiometry and ( e infin) are included inFr f Further a non-dimensional flame length L lowast canbe defined as

L lowast = L visfs

dj ( e infin)12 = L visfs

dlowast (5)

where L vis is the visible flame length and dlowast is the jetmomentum diameter (=dj ( e infin)12) Fig 6 showsthe resulting correlation of flame length data fromRef [3] for a range of fuels (H2 C3H8 and CH4) and

Hydrogen behavior studies are at the foundation of consequence modeling capabilities

2005 2007 2009 2011 2013 2015 2017

Advanced laser diagnostics applied to turbulent H2 combustion

Ignition of under-expanded H2 jets

Buoyant jet flame model with multi-source radiation

Laboratory-scale characterization of LH2 plumes and jets

Barrier walls for risk reduction

Radiative properties of H2 flames quantified

Experiment and simulation of indoor H2 releases

Ignition limits of turbulent H2 flows

3

Enab methods data tools for hydrog fety

Service$S on$en an uil ing$

li $ is s rs$

$

Coordinated activities to enable consistent rigorous and accepted safety analysis

ling en sa

Develop and validatescientific models to accurately predicthazards and harm from liquid releases

flames etc

Behavior RampD (SCS 010)

Develop integrated methods and algorithms for enabling

consistent traceable and rigorous QRA

Risk RampD (SCS 011)

Apply QRA amp behavior models to real problems in hydrogen

infrastructure and emerging technology

Application in SCS (SCS025)

Lot$Line$(73$m)$

ta3 A5 d t$B d

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classified$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$ $207$m$$

Gaso ne D pen e

Gasoline$Tanks$$ (Fill$and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

GH2

Developing methods data tools for H2 safety amp SCS 4

Building a Scientific Platform for Hydrogen QRA

2 System amp hazarddescription

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

5

Challenge A quality QRA incorporates a large body of information from different areas

QRA data

Relevant hazards

Exposurescenarios Gas data System data Facility data Frequency

data Consequence

data Loss harm

data

Chemical properties

Component counts

Componentconfiguration

Warehouse configuration

Populationdata (human)

Populationdata (fuelcells)

Release occurrence

Componentfailures

Human errors

H2 release behavior

H2 dispersionbehavior

H2 accumulation behavior

Thermal effects

Overpressureeffects

Toxicityeffects

Accidents

Ignition occurrence

Mitigating event

occurrence

Fire [load]models

Jet flames

Explosiondeflagration[load] models

It is necessary tohellip bull Find best-available models amp data for all of these pieces

bull Validate those models bull And combine all into a single framework

6

HyRAM Making hydrogen safety science accessiblethrough integrated toolsFirst-of-its-kind integration platform for state-of-the-art hydrogensafety models amp data - built to put the RampD into the hands of industrysafety experts

Current release is version 1111341

Core functionalitybull Quantitative risk assessment (QRA)

methodologybull Frequency amp probability data for hydrogen

component failuresbull Fast-running models of hydrogen gas and

flame behaviorsKey featuresbull GUI amp Mathematics Middlewarebull Documented approach models algorithmsbull Flexible and expandable framework

supported by active RampD

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Mole Fraction andHeight of Flame

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Mole Fraction andHeight of Flame

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

7

Start

ChooseHyRAMMode Physics ModePhysics

Cut Set ProbabilitiesScenario Rankings (PLLContribution)

Importance MeasuresCalculations

Major Elements of HyRAM Software QRA Mode QRA

QRA Methodology bull Risk metrics calculations FAR PLL AIR bull Scenario models amp frequency bull Release frequency bull Harm models Generic Freq amp Prob data bull Ignition probabilities bull Component leak frequencies (9 types) Software Language bull C for GUI and QRA (planned

System Description User Inputs Number of components

QRAMode

Scenario User Inputs GasDetection Credit

Event Tree Embedded in HyRAM

DataProbability User Inputs componentleak size probabilities failure mode

probabilities

Fault Tree Embedded in HyRAM

DataProbability User Inputs Ignition Probabilities

ScenarioFrequency

All Five Leak Sizes Analyzed

Explosion Jet Fire

H2 Release

Leak Detected

Leak Isolated

Immediate Ignition

Delayed Ignition

Shutdown

No ignition

Jet Fire

Explosion

System Description Inputs Pipeouterdiameter H2 temperature and pressure

ambient temperatureand pressure

Run Jet Fire Model to calculate heat flux at occupant positions

Consequence Model- Harm InputsThermal probit model exposure time

Consequence Model Inputs Notional nozzle model radiative sourcemodel

Plot on Occupant Positions and Heat Flux

Consequence Model User Inputs Peak overpressureand impulse for each release

size

Calculate probability and consequence (fatalities) given exposure to overpressure

Consequence Model- Harm InputsOverpressure probit model

conversion of QRA to Python) bull Python for Physics Modules Documentation bull Algorithm report (SAND2017-2998) bull User guide (SAND2018-0749)

Calculate probability and consequence (fatality) given exposure to jet fireheat flux

System Description Inputs Number of vehicles number of fuelings per day

number of vehicle operating days facility dimensions number and placement of

occupants

System Description Inputs Random number generator inputs (random seed

exclusion radius)

Assign locations for each exposed person

Calculate annual frequency of each scenario (jet fire explosion) for each release size

Calculate probability and consequence (fatality) from all scenarios

Calculate risk metrics (PLL AIR FAR)

8

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

Mole Fraction and Height of Flame

Major Elements of HyRAM Software Physics Mode Physics models bull Properties of Hydrogen bull Unignited releases Orifice

flow Notional nozzles Gas jetplume Accumulation in enclosures

bull Ignited releases Jet flames

overpressures in enclosures

Software Language bull Python for Modules

bull C for GUI

Documentation bull Algorithm report

(SAND2017-2998) bull User guide (SAND2018-

0749)

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angle User Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode Flame Temperature Trajectory

Flame Temperature Trajectory Results

Jet Flame Overpressure

Overpressure

Physics

Choose Jet Flame Model Flame Temperature

Trajectory Radiative Heat Flux

Radiative Heat Flux

User InputAmbient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat flux points nozzle and radiative source models

Start

QRA QRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

Overpressure Results

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperature and Distance

Mole Fraction and Height of Flame

9

Summary

bull HyRAM is an integration platform built to enable hydrogen safety for state-of-the-art H2 safety models ndash enables consistent industry-led QRA and consequence analysis with documented referenceable validated models

bull Demonstrated Impact Enabling the deployment of refueling stations by developing science-based risk-informed codes amp standards ndash Analyses for NFPA 2 and ISO TR-19880-1 ndash Benchmarked results (SAND2014-3416) Survey of proposed H2 stations

show that changes to NFPA 2 gaseous separation distance requirements increased station siting options by 20

10

$207$m$$

Service$S on$A5endant$Building$

asoline$ is ensers$

GH2$

Behavior RampD Risk RampD Application in SCS

Lot$Line$(73$m)$

ta3

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classifi ed$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$

G D p

Gasoline$Tanks$$ (Fill $and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

Thank you Gabriela Bran Anleu

Sandia National Laboratories gabranasandiagov

httpshyramsandiagov Research supported by DOE Fuel Cell Technologies Office

(DOE EEREFCTO)

Technical Back-Up Slides

12

Benefits of Reduced-Order Models bull Short run-time bull Modeling expert not required bull Useful for quantification

ndash If a hydrogen leak occurs how far away does the hazard get bull Useful for comparisons

ndash What is the effect on safety is a system size is reduced Reduced- Real Order Model System

13

Greater Fidelity and Flexibility of QRA Models

Expand HyRAM QRA beyond Event Sequence Diagram fueling stations bull Customization of event and

fault trees bull Perform risk assessment and

calculate risk results in an efficient manner

Fault Trees bull Applicable for new hydrogen industries beyond fueling stations

bull Underlying physics-based analysis would remain the same

Customization of scenario will lead to broader application of HyRAM and hydrogen QRA

14

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 3: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

RW Schefer et al International Journal of Hydrogen Energy 31 (2006) 1332 ndash 1340 1337

Fig 4 Visible IR and UV images of turbulent hydrogen-jet flamedjet = 794 mm

in the visible and IR images is about 55 m in the ver-tical direction and about 35 m in the UV image Theirregularities in the outer edges of the flame reflect theunsteady turbulent mixing of the fuel with ambient airThe UV camera exposure was gated for 160 s using theintensifier This exposure time is sufficiently short tonearly freeze the flow motion and reveal many featuresof the instantaneous flame structure The chemilumi-nescence intensity recorded within each flame image isspatially irregular and also varies from image to imagewhich reflects the temporal and spatial variations foundin the instantaneous structure of turbulent flames

Flame lengths based on all three images were used todetermine the time-average flame length (Fig 5) Theaverage flame length was then taken as the flame lengthaveraged over five successive frames around the indi-cated time for each point The flame length decreaseswith time due to the decrease in mass flow rate astank pressure is reduced It can be seen that the short-est flame lengths are based on the UV flame emissionwhile the longest flame lengths are based on IR emis-sion The average values for L visL IR and L uvL IR areabout 088 and 078 respectively As discussed previ-ously it is expected that L UV should indicate the loca-tion of the primary reaction zone where the fuel is be-ing oxidized while L IR should be more indicative of thehigh temperature combustion products The measuredflame length ratios are consistent with this proposedflame behavior

Based on an analysis of the transition frommomentum-controlled to buoyancy-controlled turbu-

00

10

20

30

40

50

60

0 20 40 60 80 100

Lir (m)

Lvis (m)

Luv (m)

Flam

e Le

ngth

(m)

Time (sec)

Fig 5 Flame length history using visible infrared and ultravioletflame emission

lent jet flame dynamics Delichatsios [6] developeda useful correlation for turbulent flame lengths Thecorrelation is based on a non-dimensional Froude num-ber that measures the ratio of buoyancy to momentumforces in jet flames Using the nomenclature of Turns[5] the Froude number is defined as

Fr f = uef32s

( e infin)14[( TfTinfin)gdj ]12 (4)

where ue is the jet exit velocity fs is the mass fractionof fuel at stoichiometric conditions ( e infin) is the ra-tio of jet gas density to ambient gas density dj is thejet exit diameter and Tf is the peak flame temper-ature rise due to combustion heat release Small val-ues of Fr f correspond to buoyancy-dominated flameswhile large values of Fr f correspond to momentum-dominated flames Note that the parameters known tocontrol turbulent flame length such as jet diameter andflow rate stoichiometry and ( e infin) are included inFr f Further a non-dimensional flame length L lowast canbe defined as

L lowast = L visfs

dj ( e infin)12 = L visfs

dlowast (5)

where L vis is the visible flame length and dlowast is the jetmomentum diameter (=dj ( e infin)12) Fig 6 showsthe resulting correlation of flame length data fromRef [3] for a range of fuels (H2 C3H8 and CH4) and

Hydrogen behavior studies are at the foundation of consequence modeling capabilities

2005 2007 2009 2011 2013 2015 2017

Advanced laser diagnostics applied to turbulent H2 combustion

Ignition of under-expanded H2 jets

Buoyant jet flame model with multi-source radiation

Laboratory-scale characterization of LH2 plumes and jets

Barrier walls for risk reduction

Radiative properties of H2 flames quantified

Experiment and simulation of indoor H2 releases

Ignition limits of turbulent H2 flows

3

Enab methods data tools for hydrog fety

Service$S on$en an uil ing$

li $ is s rs$

$

Coordinated activities to enable consistent rigorous and accepted safety analysis

ling en sa

Develop and validatescientific models to accurately predicthazards and harm from liquid releases

flames etc

Behavior RampD (SCS 010)

Develop integrated methods and algorithms for enabling

consistent traceable and rigorous QRA

Risk RampD (SCS 011)

Apply QRA amp behavior models to real problems in hydrogen

infrastructure and emerging technology

Application in SCS (SCS025)

Lot$Line$(73$m)$

ta3 A5 d t$B d

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classified$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$ $207$m$$

Gaso ne D pen e

Gasoline$Tanks$$ (Fill$and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

GH2

Developing methods data tools for H2 safety amp SCS 4

Building a Scientific Platform for Hydrogen QRA

2 System amp hazarddescription

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

5

Challenge A quality QRA incorporates a large body of information from different areas

QRA data

Relevant hazards

Exposurescenarios Gas data System data Facility data Frequency

data Consequence

data Loss harm

data

Chemical properties

Component counts

Componentconfiguration

Warehouse configuration

Populationdata (human)

Populationdata (fuelcells)

Release occurrence

Componentfailures

Human errors

H2 release behavior

H2 dispersionbehavior

H2 accumulation behavior

Thermal effects

Overpressureeffects

Toxicityeffects

Accidents

Ignition occurrence

Mitigating event

occurrence

Fire [load]models

Jet flames

Explosiondeflagration[load] models

It is necessary tohellip bull Find best-available models amp data for all of these pieces

bull Validate those models bull And combine all into a single framework

6

HyRAM Making hydrogen safety science accessiblethrough integrated toolsFirst-of-its-kind integration platform for state-of-the-art hydrogensafety models amp data - built to put the RampD into the hands of industrysafety experts

Current release is version 1111341

Core functionalitybull Quantitative risk assessment (QRA)

methodologybull Frequency amp probability data for hydrogen

component failuresbull Fast-running models of hydrogen gas and

flame behaviorsKey featuresbull GUI amp Mathematics Middlewarebull Documented approach models algorithmsbull Flexible and expandable framework

supported by active RampD

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Mole Fraction andHeight of Flame

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Mole Fraction andHeight of Flame

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

7

Start

ChooseHyRAMMode Physics ModePhysics

Cut Set ProbabilitiesScenario Rankings (PLLContribution)

Importance MeasuresCalculations

Major Elements of HyRAM Software QRA Mode QRA

QRA Methodology bull Risk metrics calculations FAR PLL AIR bull Scenario models amp frequency bull Release frequency bull Harm models Generic Freq amp Prob data bull Ignition probabilities bull Component leak frequencies (9 types) Software Language bull C for GUI and QRA (planned

System Description User Inputs Number of components

QRAMode

Scenario User Inputs GasDetection Credit

Event Tree Embedded in HyRAM

DataProbability User Inputs componentleak size probabilities failure mode

probabilities

Fault Tree Embedded in HyRAM

DataProbability User Inputs Ignition Probabilities

ScenarioFrequency

All Five Leak Sizes Analyzed

Explosion Jet Fire

H2 Release

Leak Detected

Leak Isolated

Immediate Ignition

Delayed Ignition

Shutdown

No ignition

Jet Fire

Explosion

System Description Inputs Pipeouterdiameter H2 temperature and pressure

ambient temperatureand pressure

Run Jet Fire Model to calculate heat flux at occupant positions

Consequence Model- Harm InputsThermal probit model exposure time

Consequence Model Inputs Notional nozzle model radiative sourcemodel

Plot on Occupant Positions and Heat Flux

Consequence Model User Inputs Peak overpressureand impulse for each release

size

Calculate probability and consequence (fatalities) given exposure to overpressure

Consequence Model- Harm InputsOverpressure probit model

conversion of QRA to Python) bull Python for Physics Modules Documentation bull Algorithm report (SAND2017-2998) bull User guide (SAND2018-0749)

Calculate probability and consequence (fatality) given exposure to jet fireheat flux

System Description Inputs Number of vehicles number of fuelings per day

number of vehicle operating days facility dimensions number and placement of

occupants

System Description Inputs Random number generator inputs (random seed

exclusion radius)

Assign locations for each exposed person

Calculate annual frequency of each scenario (jet fire explosion) for each release size

Calculate probability and consequence (fatality) from all scenarios

Calculate risk metrics (PLL AIR FAR)

8

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

Mole Fraction and Height of Flame

Major Elements of HyRAM Software Physics Mode Physics models bull Properties of Hydrogen bull Unignited releases Orifice

flow Notional nozzles Gas jetplume Accumulation in enclosures

bull Ignited releases Jet flames

overpressures in enclosures

Software Language bull Python for Modules

bull C for GUI

Documentation bull Algorithm report

(SAND2017-2998) bull User guide (SAND2018-

0749)

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angle User Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode Flame Temperature Trajectory

Flame Temperature Trajectory Results

Jet Flame Overpressure

Overpressure

Physics

Choose Jet Flame Model Flame Temperature

Trajectory Radiative Heat Flux

Radiative Heat Flux

User InputAmbient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat flux points nozzle and radiative source models

Start

QRA QRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

Overpressure Results

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperature and Distance

Mole Fraction and Height of Flame

9

Summary

bull HyRAM is an integration platform built to enable hydrogen safety for state-of-the-art H2 safety models ndash enables consistent industry-led QRA and consequence analysis with documented referenceable validated models

bull Demonstrated Impact Enabling the deployment of refueling stations by developing science-based risk-informed codes amp standards ndash Analyses for NFPA 2 and ISO TR-19880-1 ndash Benchmarked results (SAND2014-3416) Survey of proposed H2 stations

show that changes to NFPA 2 gaseous separation distance requirements increased station siting options by 20

10

$207$m$$

Service$S on$A5endant$Building$

asoline$ is ensers$

GH2$

Behavior RampD Risk RampD Application in SCS

Lot$Line$(73$m)$

ta3

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classifi ed$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$

G D p

Gasoline$Tanks$$ (Fill $and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

Thank you Gabriela Bran Anleu

Sandia National Laboratories gabranasandiagov

httpshyramsandiagov Research supported by DOE Fuel Cell Technologies Office

(DOE EEREFCTO)

Technical Back-Up Slides

12

Benefits of Reduced-Order Models bull Short run-time bull Modeling expert not required bull Useful for quantification

ndash If a hydrogen leak occurs how far away does the hazard get bull Useful for comparisons

ndash What is the effect on safety is a system size is reduced Reduced- Real Order Model System

13

Greater Fidelity and Flexibility of QRA Models

Expand HyRAM QRA beyond Event Sequence Diagram fueling stations bull Customization of event and

fault trees bull Perform risk assessment and

calculate risk results in an efficient manner

Fault Trees bull Applicable for new hydrogen industries beyond fueling stations

bull Underlying physics-based analysis would remain the same

Customization of scenario will lead to broader application of HyRAM and hydrogen QRA

14

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 4: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

Enab methods data tools for hydrog fety

Service$S on$en an uil ing$

li $ is s rs$

$

Coordinated activities to enable consistent rigorous and accepted safety analysis

ling en sa

Develop and validatescientific models to accurately predicthazards and harm from liquid releases

flames etc

Behavior RampD (SCS 010)

Develop integrated methods and algorithms for enabling

consistent traceable and rigorous QRA

Risk RampD (SCS 011)

Apply QRA amp behavior models to real problems in hydrogen

infrastructure and emerging technology

Application in SCS (SCS025)

Lot$Line$(73$m)$

ta3 A5 d t$B d

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classified$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$ $207$m$$

Gaso ne D pen e

Gasoline$Tanks$$ (Fill$and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

GH2

Developing methods data tools for H2 safety amp SCS 4

Building a Scientific Platform for Hydrogen QRA

2 System amp hazarddescription

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

5

Challenge A quality QRA incorporates a large body of information from different areas

QRA data

Relevant hazards

Exposurescenarios Gas data System data Facility data Frequency

data Consequence

data Loss harm

data

Chemical properties

Component counts

Componentconfiguration

Warehouse configuration

Populationdata (human)

Populationdata (fuelcells)

Release occurrence

Componentfailures

Human errors

H2 release behavior

H2 dispersionbehavior

H2 accumulation behavior

Thermal effects

Overpressureeffects

Toxicityeffects

Accidents

Ignition occurrence

Mitigating event

occurrence

Fire [load]models

Jet flames

Explosiondeflagration[load] models

It is necessary tohellip bull Find best-available models amp data for all of these pieces

bull Validate those models bull And combine all into a single framework

6

HyRAM Making hydrogen safety science accessiblethrough integrated toolsFirst-of-its-kind integration platform for state-of-the-art hydrogensafety models amp data - built to put the RampD into the hands of industrysafety experts

Current release is version 1111341

Core functionalitybull Quantitative risk assessment (QRA)

methodologybull Frequency amp probability data for hydrogen

component failuresbull Fast-running models of hydrogen gas and

flame behaviorsKey featuresbull GUI amp Mathematics Middlewarebull Documented approach models algorithmsbull Flexible and expandable framework

supported by active RampD

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Mole Fraction andHeight of Flame

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Mole Fraction andHeight of Flame

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

7

Start

ChooseHyRAMMode Physics ModePhysics

Cut Set ProbabilitiesScenario Rankings (PLLContribution)

Importance MeasuresCalculations

Major Elements of HyRAM Software QRA Mode QRA

QRA Methodology bull Risk metrics calculations FAR PLL AIR bull Scenario models amp frequency bull Release frequency bull Harm models Generic Freq amp Prob data bull Ignition probabilities bull Component leak frequencies (9 types) Software Language bull C for GUI and QRA (planned

System Description User Inputs Number of components

QRAMode

Scenario User Inputs GasDetection Credit

Event Tree Embedded in HyRAM

DataProbability User Inputs componentleak size probabilities failure mode

probabilities

Fault Tree Embedded in HyRAM

DataProbability User Inputs Ignition Probabilities

ScenarioFrequency

All Five Leak Sizes Analyzed

Explosion Jet Fire

H2 Release

Leak Detected

Leak Isolated

Immediate Ignition

Delayed Ignition

Shutdown

No ignition

Jet Fire

Explosion

System Description Inputs Pipeouterdiameter H2 temperature and pressure

ambient temperatureand pressure

Run Jet Fire Model to calculate heat flux at occupant positions

Consequence Model- Harm InputsThermal probit model exposure time

Consequence Model Inputs Notional nozzle model radiative sourcemodel

Plot on Occupant Positions and Heat Flux

Consequence Model User Inputs Peak overpressureand impulse for each release

size

Calculate probability and consequence (fatalities) given exposure to overpressure

Consequence Model- Harm InputsOverpressure probit model

conversion of QRA to Python) bull Python for Physics Modules Documentation bull Algorithm report (SAND2017-2998) bull User guide (SAND2018-0749)

Calculate probability and consequence (fatality) given exposure to jet fireheat flux

System Description Inputs Number of vehicles number of fuelings per day

number of vehicle operating days facility dimensions number and placement of

occupants

System Description Inputs Random number generator inputs (random seed

exclusion radius)

Assign locations for each exposed person

Calculate annual frequency of each scenario (jet fire explosion) for each release size

Calculate probability and consequence (fatality) from all scenarios

Calculate risk metrics (PLL AIR FAR)

8

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

Mole Fraction and Height of Flame

Major Elements of HyRAM Software Physics Mode Physics models bull Properties of Hydrogen bull Unignited releases Orifice

flow Notional nozzles Gas jetplume Accumulation in enclosures

bull Ignited releases Jet flames

overpressures in enclosures

Software Language bull Python for Modules

bull C for GUI

Documentation bull Algorithm report

(SAND2017-2998) bull User guide (SAND2018-

0749)

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angle User Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode Flame Temperature Trajectory

Flame Temperature Trajectory Results

Jet Flame Overpressure

Overpressure

Physics

Choose Jet Flame Model Flame Temperature

Trajectory Radiative Heat Flux

Radiative Heat Flux

User InputAmbient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat flux points nozzle and radiative source models

Start

QRA QRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

Overpressure Results

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperature and Distance

Mole Fraction and Height of Flame

9

Summary

bull HyRAM is an integration platform built to enable hydrogen safety for state-of-the-art H2 safety models ndash enables consistent industry-led QRA and consequence analysis with documented referenceable validated models

bull Demonstrated Impact Enabling the deployment of refueling stations by developing science-based risk-informed codes amp standards ndash Analyses for NFPA 2 and ISO TR-19880-1 ndash Benchmarked results (SAND2014-3416) Survey of proposed H2 stations

show that changes to NFPA 2 gaseous separation distance requirements increased station siting options by 20

10

$207$m$$

Service$S on$A5endant$Building$

asoline$ is ensers$

GH2$

Behavior RampD Risk RampD Application in SCS

Lot$Line$(73$m)$

ta3

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classifi ed$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$

G D p

Gasoline$Tanks$$ (Fill $and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

Thank you Gabriela Bran Anleu

Sandia National Laboratories gabranasandiagov

httpshyramsandiagov Research supported by DOE Fuel Cell Technologies Office

(DOE EEREFCTO)

Technical Back-Up Slides

12

Benefits of Reduced-Order Models bull Short run-time bull Modeling expert not required bull Useful for quantification

ndash If a hydrogen leak occurs how far away does the hazard get bull Useful for comparisons

ndash What is the effect on safety is a system size is reduced Reduced- Real Order Model System

13

Greater Fidelity and Flexibility of QRA Models

Expand HyRAM QRA beyond Event Sequence Diagram fueling stations bull Customization of event and

fault trees bull Perform risk assessment and

calculate risk results in an efficient manner

Fault Trees bull Applicable for new hydrogen industries beyond fueling stations

bull Underlying physics-based analysis would remain the same

Customization of scenario will lead to broader application of HyRAM and hydrogen QRA

14

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 5: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

Building a Scientific Platform for Hydrogen QRA

2 System amp hazarddescription

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

5

Challenge A quality QRA incorporates a large body of information from different areas

QRA data

Relevant hazards

Exposurescenarios Gas data System data Facility data Frequency

data Consequence

data Loss harm

data

Chemical properties

Component counts

Componentconfiguration

Warehouse configuration

Populationdata (human)

Populationdata (fuelcells)

Release occurrence

Componentfailures

Human errors

H2 release behavior

H2 dispersionbehavior

H2 accumulation behavior

Thermal effects

Overpressureeffects

Toxicityeffects

Accidents

Ignition occurrence

Mitigating event

occurrence

Fire [load]models

Jet flames

Explosiondeflagration[load] models

It is necessary tohellip bull Find best-available models amp data for all of these pieces

bull Validate those models bull And combine all into a single framework

6

HyRAM Making hydrogen safety science accessiblethrough integrated toolsFirst-of-its-kind integration platform for state-of-the-art hydrogensafety models amp data - built to put the RampD into the hands of industrysafety experts

Current release is version 1111341

Core functionalitybull Quantitative risk assessment (QRA)

methodologybull Frequency amp probability data for hydrogen

component failuresbull Fast-running models of hydrogen gas and

flame behaviorsKey featuresbull GUI amp Mathematics Middlewarebull Documented approach models algorithmsbull Flexible and expandable framework

supported by active RampD

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Mole Fraction andHeight of Flame

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Mole Fraction andHeight of Flame

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

7

Start

ChooseHyRAMMode Physics ModePhysics

Cut Set ProbabilitiesScenario Rankings (PLLContribution)

Importance MeasuresCalculations

Major Elements of HyRAM Software QRA Mode QRA

QRA Methodology bull Risk metrics calculations FAR PLL AIR bull Scenario models amp frequency bull Release frequency bull Harm models Generic Freq amp Prob data bull Ignition probabilities bull Component leak frequencies (9 types) Software Language bull C for GUI and QRA (planned

System Description User Inputs Number of components

QRAMode

Scenario User Inputs GasDetection Credit

Event Tree Embedded in HyRAM

DataProbability User Inputs componentleak size probabilities failure mode

probabilities

Fault Tree Embedded in HyRAM

DataProbability User Inputs Ignition Probabilities

ScenarioFrequency

All Five Leak Sizes Analyzed

Explosion Jet Fire

H2 Release

Leak Detected

Leak Isolated

Immediate Ignition

Delayed Ignition

Shutdown

No ignition

Jet Fire

Explosion

System Description Inputs Pipeouterdiameter H2 temperature and pressure

ambient temperatureand pressure

Run Jet Fire Model to calculate heat flux at occupant positions

Consequence Model- Harm InputsThermal probit model exposure time

Consequence Model Inputs Notional nozzle model radiative sourcemodel

Plot on Occupant Positions and Heat Flux

Consequence Model User Inputs Peak overpressureand impulse for each release

size

Calculate probability and consequence (fatalities) given exposure to overpressure

Consequence Model- Harm InputsOverpressure probit model

conversion of QRA to Python) bull Python for Physics Modules Documentation bull Algorithm report (SAND2017-2998) bull User guide (SAND2018-0749)

Calculate probability and consequence (fatality) given exposure to jet fireheat flux

System Description Inputs Number of vehicles number of fuelings per day

number of vehicle operating days facility dimensions number and placement of

occupants

System Description Inputs Random number generator inputs (random seed

exclusion radius)

Assign locations for each exposed person

Calculate annual frequency of each scenario (jet fire explosion) for each release size

Calculate probability and consequence (fatality) from all scenarios

Calculate risk metrics (PLL AIR FAR)

8

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

Mole Fraction and Height of Flame

Major Elements of HyRAM Software Physics Mode Physics models bull Properties of Hydrogen bull Unignited releases Orifice

flow Notional nozzles Gas jetplume Accumulation in enclosures

bull Ignited releases Jet flames

overpressures in enclosures

Software Language bull Python for Modules

bull C for GUI

Documentation bull Algorithm report

(SAND2017-2998) bull User guide (SAND2018-

0749)

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angle User Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode Flame Temperature Trajectory

Flame Temperature Trajectory Results

Jet Flame Overpressure

Overpressure

Physics

Choose Jet Flame Model Flame Temperature

Trajectory Radiative Heat Flux

Radiative Heat Flux

User InputAmbient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat flux points nozzle and radiative source models

Start

QRA QRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

Overpressure Results

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperature and Distance

Mole Fraction and Height of Flame

9

Summary

bull HyRAM is an integration platform built to enable hydrogen safety for state-of-the-art H2 safety models ndash enables consistent industry-led QRA and consequence analysis with documented referenceable validated models

bull Demonstrated Impact Enabling the deployment of refueling stations by developing science-based risk-informed codes amp standards ndash Analyses for NFPA 2 and ISO TR-19880-1 ndash Benchmarked results (SAND2014-3416) Survey of proposed H2 stations

show that changes to NFPA 2 gaseous separation distance requirements increased station siting options by 20

10

$207$m$$

Service$S on$A5endant$Building$

asoline$ is ensers$

GH2$

Behavior RampD Risk RampD Application in SCS

Lot$Line$(73$m)$

ta3

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classifi ed$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$

G D p

Gasoline$Tanks$$ (Fill $and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

Thank you Gabriela Bran Anleu

Sandia National Laboratories gabranasandiagov

httpshyramsandiagov Research supported by DOE Fuel Cell Technologies Office

(DOE EEREFCTO)

Technical Back-Up Slides

12

Benefits of Reduced-Order Models bull Short run-time bull Modeling expert not required bull Useful for quantification

ndash If a hydrogen leak occurs how far away does the hazard get bull Useful for comparisons

ndash What is the effect on safety is a system size is reduced Reduced- Real Order Model System

13

Greater Fidelity and Flexibility of QRA Models

Expand HyRAM QRA beyond Event Sequence Diagram fueling stations bull Customization of event and

fault trees bull Perform risk assessment and

calculate risk results in an efficient manner

Fault Trees bull Applicable for new hydrogen industries beyond fueling stations

bull Underlying physics-based analysis would remain the same

Customization of scenario will lead to broader application of HyRAM and hydrogen QRA

14

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 6: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

Challenge A quality QRA incorporates a large body of information from different areas

QRA data

Relevant hazards

Exposurescenarios Gas data System data Facility data Frequency

data Consequence

data Loss harm

data

Chemical properties

Component counts

Componentconfiguration

Warehouse configuration

Populationdata (human)

Populationdata (fuelcells)

Release occurrence

Componentfailures

Human errors

H2 release behavior

H2 dispersionbehavior

H2 accumulation behavior

Thermal effects

Overpressureeffects

Toxicityeffects

Accidents

Ignition occurrence

Mitigating event

occurrence

Fire [load]models

Jet flames

Explosiondeflagration[load] models

It is necessary tohellip bull Find best-available models amp data for all of these pieces

bull Validate those models bull And combine all into a single framework

6

HyRAM Making hydrogen safety science accessiblethrough integrated toolsFirst-of-its-kind integration platform for state-of-the-art hydrogensafety models amp data - built to put the RampD into the hands of industrysafety experts

Current release is version 1111341

Core functionalitybull Quantitative risk assessment (QRA)

methodologybull Frequency amp probability data for hydrogen

component failuresbull Fast-running models of hydrogen gas and

flame behaviorsKey featuresbull GUI amp Mathematics Middlewarebull Documented approach models algorithmsbull Flexible and expandable framework

supported by active RampD

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Mole Fraction andHeight of Flame

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Mole Fraction andHeight of Flame

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

7

Start

ChooseHyRAMMode Physics ModePhysics

Cut Set ProbabilitiesScenario Rankings (PLLContribution)

Importance MeasuresCalculations

Major Elements of HyRAM Software QRA Mode QRA

QRA Methodology bull Risk metrics calculations FAR PLL AIR bull Scenario models amp frequency bull Release frequency bull Harm models Generic Freq amp Prob data bull Ignition probabilities bull Component leak frequencies (9 types) Software Language bull C for GUI and QRA (planned

System Description User Inputs Number of components

QRAMode

Scenario User Inputs GasDetection Credit

Event Tree Embedded in HyRAM

DataProbability User Inputs componentleak size probabilities failure mode

probabilities

Fault Tree Embedded in HyRAM

DataProbability User Inputs Ignition Probabilities

ScenarioFrequency

All Five Leak Sizes Analyzed

Explosion Jet Fire

H2 Release

Leak Detected

Leak Isolated

Immediate Ignition

Delayed Ignition

Shutdown

No ignition

Jet Fire

Explosion

System Description Inputs Pipeouterdiameter H2 temperature and pressure

ambient temperatureand pressure

Run Jet Fire Model to calculate heat flux at occupant positions

Consequence Model- Harm InputsThermal probit model exposure time

Consequence Model Inputs Notional nozzle model radiative sourcemodel

Plot on Occupant Positions and Heat Flux

Consequence Model User Inputs Peak overpressureand impulse for each release

size

Calculate probability and consequence (fatalities) given exposure to overpressure

Consequence Model- Harm InputsOverpressure probit model

conversion of QRA to Python) bull Python for Physics Modules Documentation bull Algorithm report (SAND2017-2998) bull User guide (SAND2018-0749)

Calculate probability and consequence (fatality) given exposure to jet fireheat flux

System Description Inputs Number of vehicles number of fuelings per day

number of vehicle operating days facility dimensions number and placement of

occupants

System Description Inputs Random number generator inputs (random seed

exclusion radius)

Assign locations for each exposed person

Calculate annual frequency of each scenario (jet fire explosion) for each release size

Calculate probability and consequence (fatality) from all scenarios

Calculate risk metrics (PLL AIR FAR)

8

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

Mole Fraction and Height of Flame

Major Elements of HyRAM Software Physics Mode Physics models bull Properties of Hydrogen bull Unignited releases Orifice

flow Notional nozzles Gas jetplume Accumulation in enclosures

bull Ignited releases Jet flames

overpressures in enclosures

Software Language bull Python for Modules

bull C for GUI

Documentation bull Algorithm report

(SAND2017-2998) bull User guide (SAND2018-

0749)

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angle User Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode Flame Temperature Trajectory

Flame Temperature Trajectory Results

Jet Flame Overpressure

Overpressure

Physics

Choose Jet Flame Model Flame Temperature

Trajectory Radiative Heat Flux

Radiative Heat Flux

User InputAmbient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat flux points nozzle and radiative source models

Start

QRA QRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

Overpressure Results

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperature and Distance

Mole Fraction and Height of Flame

9

Summary

bull HyRAM is an integration platform built to enable hydrogen safety for state-of-the-art H2 safety models ndash enables consistent industry-led QRA and consequence analysis with documented referenceable validated models

bull Demonstrated Impact Enabling the deployment of refueling stations by developing science-based risk-informed codes amp standards ndash Analyses for NFPA 2 and ISO TR-19880-1 ndash Benchmarked results (SAND2014-3416) Survey of proposed H2 stations

show that changes to NFPA 2 gaseous separation distance requirements increased station siting options by 20

10

$207$m$$

Service$S on$A5endant$Building$

asoline$ is ensers$

GH2$

Behavior RampD Risk RampD Application in SCS

Lot$Line$(73$m)$

ta3

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classifi ed$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$

G D p

Gasoline$Tanks$$ (Fill $and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

Thank you Gabriela Bran Anleu

Sandia National Laboratories gabranasandiagov

httpshyramsandiagov Research supported by DOE Fuel Cell Technologies Office

(DOE EEREFCTO)

Technical Back-Up Slides

12

Benefits of Reduced-Order Models bull Short run-time bull Modeling expert not required bull Useful for quantification

ndash If a hydrogen leak occurs how far away does the hazard get bull Useful for comparisons

ndash What is the effect on safety is a system size is reduced Reduced- Real Order Model System

13

Greater Fidelity and Flexibility of QRA Models

Expand HyRAM QRA beyond Event Sequence Diagram fueling stations bull Customization of event and

fault trees bull Perform risk assessment and

calculate risk results in an efficient manner

Fault Trees bull Applicable for new hydrogen industries beyond fueling stations

bull Underlying physics-based analysis would remain the same

Customization of scenario will lead to broader application of HyRAM and hydrogen QRA

14

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 7: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

HyRAM Making hydrogen safety science accessiblethrough integrated toolsFirst-of-its-kind integration platform for state-of-the-art hydrogensafety models amp data - built to put the RampD into the hands of industrysafety experts

Current release is version 1111341

Core functionalitybull Quantitative risk assessment (QRA)

methodologybull Frequency amp probability data for hydrogen

component failuresbull Fast-running models of hydrogen gas and

flame behaviorsKey featuresbull GUI amp Mathematics Middlewarebull Documented approach models algorithmsbull Flexible and expandable framework

supported by active RampD

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Mole Fraction andHeight of Flame

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Mole Fraction andHeight of Flame

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

7

Start

ChooseHyRAMMode Physics ModePhysics

Cut Set ProbabilitiesScenario Rankings (PLLContribution)

Importance MeasuresCalculations

Major Elements of HyRAM Software QRA Mode QRA

QRA Methodology bull Risk metrics calculations FAR PLL AIR bull Scenario models amp frequency bull Release frequency bull Harm models Generic Freq amp Prob data bull Ignition probabilities bull Component leak frequencies (9 types) Software Language bull C for GUI and QRA (planned

System Description User Inputs Number of components

QRAMode

Scenario User Inputs GasDetection Credit

Event Tree Embedded in HyRAM

DataProbability User Inputs componentleak size probabilities failure mode

probabilities

Fault Tree Embedded in HyRAM

DataProbability User Inputs Ignition Probabilities

ScenarioFrequency

All Five Leak Sizes Analyzed

Explosion Jet Fire

H2 Release

Leak Detected

Leak Isolated

Immediate Ignition

Delayed Ignition

Shutdown

No ignition

Jet Fire

Explosion

System Description Inputs Pipeouterdiameter H2 temperature and pressure

ambient temperatureand pressure

Run Jet Fire Model to calculate heat flux at occupant positions

Consequence Model- Harm InputsThermal probit model exposure time

Consequence Model Inputs Notional nozzle model radiative sourcemodel

Plot on Occupant Positions and Heat Flux

Consequence Model User Inputs Peak overpressureand impulse for each release

size

Calculate probability and consequence (fatalities) given exposure to overpressure

Consequence Model- Harm InputsOverpressure probit model

conversion of QRA to Python) bull Python for Physics Modules Documentation bull Algorithm report (SAND2017-2998) bull User guide (SAND2018-0749)

Calculate probability and consequence (fatality) given exposure to jet fireheat flux

System Description Inputs Number of vehicles number of fuelings per day

number of vehicle operating days facility dimensions number and placement of

occupants

System Description Inputs Random number generator inputs (random seed

exclusion radius)

Assign locations for each exposed person

Calculate annual frequency of each scenario (jet fire explosion) for each release size

Calculate probability and consequence (fatality) from all scenarios

Calculate risk metrics (PLL AIR FAR)

8

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

Mole Fraction and Height of Flame

Major Elements of HyRAM Software Physics Mode Physics models bull Properties of Hydrogen bull Unignited releases Orifice

flow Notional nozzles Gas jetplume Accumulation in enclosures

bull Ignited releases Jet flames

overpressures in enclosures

Software Language bull Python for Modules

bull C for GUI

Documentation bull Algorithm report

(SAND2017-2998) bull User guide (SAND2018-

0749)

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angle User Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode Flame Temperature Trajectory

Flame Temperature Trajectory Results

Jet Flame Overpressure

Overpressure

Physics

Choose Jet Flame Model Flame Temperature

Trajectory Radiative Heat Flux

Radiative Heat Flux

User InputAmbient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat flux points nozzle and radiative source models

Start

QRA QRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

Overpressure Results

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperature and Distance

Mole Fraction and Height of Flame

9

Summary

bull HyRAM is an integration platform built to enable hydrogen safety for state-of-the-art H2 safety models ndash enables consistent industry-led QRA and consequence analysis with documented referenceable validated models

bull Demonstrated Impact Enabling the deployment of refueling stations by developing science-based risk-informed codes amp standards ndash Analyses for NFPA 2 and ISO TR-19880-1 ndash Benchmarked results (SAND2014-3416) Survey of proposed H2 stations

show that changes to NFPA 2 gaseous separation distance requirements increased station siting options by 20

10

$207$m$$

Service$S on$A5endant$Building$

asoline$ is ensers$

GH2$

Behavior RampD Risk RampD Application in SCS

Lot$Line$(73$m)$

ta3

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classifi ed$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$

G D p

Gasoline$Tanks$$ (Fill $and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

Thank you Gabriela Bran Anleu

Sandia National Laboratories gabranasandiagov

httpshyramsandiagov Research supported by DOE Fuel Cell Technologies Office

(DOE EEREFCTO)

Technical Back-Up Slides

12

Benefits of Reduced-Order Models bull Short run-time bull Modeling expert not required bull Useful for quantification

ndash If a hydrogen leak occurs how far away does the hazard get bull Useful for comparisons

ndash What is the effect on safety is a system size is reduced Reduced- Real Order Model System

13

Greater Fidelity and Flexibility of QRA Models

Expand HyRAM QRA beyond Event Sequence Diagram fueling stations bull Customization of event and

fault trees bull Perform risk assessment and

calculate risk results in an efficient manner

Fault Trees bull Applicable for new hydrogen industries beyond fueling stations

bull Underlying physics-based analysis would remain the same

Customization of scenario will lead to broader application of HyRAM and hydrogen QRA

14

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 8: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

Start

ChooseHyRAMMode Physics ModePhysics

Cut Set ProbabilitiesScenario Rankings (PLLContribution)

Importance MeasuresCalculations

Major Elements of HyRAM Software QRA Mode QRA

QRA Methodology bull Risk metrics calculations FAR PLL AIR bull Scenario models amp frequency bull Release frequency bull Harm models Generic Freq amp Prob data bull Ignition probabilities bull Component leak frequencies (9 types) Software Language bull C for GUI and QRA (planned

System Description User Inputs Number of components

QRAMode

Scenario User Inputs GasDetection Credit

Event Tree Embedded in HyRAM

DataProbability User Inputs componentleak size probabilities failure mode

probabilities

Fault Tree Embedded in HyRAM

DataProbability User Inputs Ignition Probabilities

ScenarioFrequency

All Five Leak Sizes Analyzed

Explosion Jet Fire

H2 Release

Leak Detected

Leak Isolated

Immediate Ignition

Delayed Ignition

Shutdown

No ignition

Jet Fire

Explosion

System Description Inputs Pipeouterdiameter H2 temperature and pressure

ambient temperatureand pressure

Run Jet Fire Model to calculate heat flux at occupant positions

Consequence Model- Harm InputsThermal probit model exposure time

Consequence Model Inputs Notional nozzle model radiative sourcemodel

Plot on Occupant Positions and Heat Flux

Consequence Model User Inputs Peak overpressureand impulse for each release

size

Calculate probability and consequence (fatalities) given exposure to overpressure

Consequence Model- Harm InputsOverpressure probit model

conversion of QRA to Python) bull Python for Physics Modules Documentation bull Algorithm report (SAND2017-2998) bull User guide (SAND2018-0749)

Calculate probability and consequence (fatality) given exposure to jet fireheat flux

System Description Inputs Number of vehicles number of fuelings per day

number of vehicle operating days facility dimensions number and placement of

occupants

System Description Inputs Random number generator inputs (random seed

exclusion radius)

Assign locations for each exposed person

Calculate annual frequency of each scenario (jet fire explosion) for each release size

Calculate probability and consequence (fatality) from all scenarios

Calculate risk metrics (PLL AIR FAR)

8

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

Mole Fraction and Height of Flame

Major Elements of HyRAM Software Physics Mode Physics models bull Properties of Hydrogen bull Unignited releases Orifice

flow Notional nozzles Gas jetplume Accumulation in enclosures

bull Ignited releases Jet flames

overpressures in enclosures

Software Language bull Python for Modules

bull C for GUI

Documentation bull Algorithm report

(SAND2017-2998) bull User guide (SAND2018-

0749)

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angle User Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode Flame Temperature Trajectory

Flame Temperature Trajectory Results

Jet Flame Overpressure

Overpressure

Physics

Choose Jet Flame Model Flame Temperature

Trajectory Radiative Heat Flux

Radiative Heat Flux

User InputAmbient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat flux points nozzle and radiative source models

Start

QRA QRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

Overpressure Results

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperature and Distance

Mole Fraction and Height of Flame

9

Summary

bull HyRAM is an integration platform built to enable hydrogen safety for state-of-the-art H2 safety models ndash enables consistent industry-led QRA and consequence analysis with documented referenceable validated models

bull Demonstrated Impact Enabling the deployment of refueling stations by developing science-based risk-informed codes amp standards ndash Analyses for NFPA 2 and ISO TR-19880-1 ndash Benchmarked results (SAND2014-3416) Survey of proposed H2 stations

show that changes to NFPA 2 gaseous separation distance requirements increased station siting options by 20

10

$207$m$$

Service$S on$A5endant$Building$

asoline$ is ensers$

GH2$

Behavior RampD Risk RampD Application in SCS

Lot$Line$(73$m)$

ta3

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classifi ed$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$

G D p

Gasoline$Tanks$$ (Fill $and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

Thank you Gabriela Bran Anleu

Sandia National Laboratories gabranasandiagov

httpshyramsandiagov Research supported by DOE Fuel Cell Technologies Office

(DOE EEREFCTO)

Technical Back-Up Slides

12

Benefits of Reduced-Order Models bull Short run-time bull Modeling expert not required bull Useful for quantification

ndash If a hydrogen leak occurs how far away does the hazard get bull Useful for comparisons

ndash What is the effect on safety is a system size is reduced Reduced- Real Order Model System

13

Greater Fidelity and Flexibility of QRA Models

Expand HyRAM QRA beyond Event Sequence Diagram fueling stations bull Customization of event and

fault trees bull Perform risk assessment and

calculate risk results in an efficient manner

Fault Trees bull Applicable for new hydrogen industries beyond fueling stations

bull Underlying physics-based analysis would remain the same

Customization of scenario will lead to broader application of HyRAM and hydrogen QRA

14

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 9: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angleUser Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode FlameTemperatureTrajectory

Flame TemperatureTrajectory Results

Jet FlameOverpressure

Overpressure

Physics

Choose JetFlame Model Flame Temperature

TrajectoryRadiative Heat Flux

RadiativeHeat Flux

User Input Ambient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat fluxpoints nozzle and radiative source models

Start

QRAQRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

OverpressureResults

Overpressure [kPa] Plot

FlammableMass[kg] Plot

Height ofFlammable Layerand Mole Fraction

Plot

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperatureand Distance

Temperature and Distance

3-D Heat Flux Map

Pressure LayerDepth and

ConcentrationHeat Flux atUser-Provided

Points

Mole Fraction and Height of Flame

Major Elements of HyRAM Software Physics Mode Physics models bull Properties of Hydrogen bull Unignited releases Orifice

flow Notional nozzles Gas jetplume Accumulation in enclosures

bull Ignited releases Jet flames

overpressures in enclosures

Software Language bull Python for Modules

bull C for GUI

Documentation bull Algorithm report

(SAND2017-2998) bull User guide (SAND2018-

0749)

ChooseHyRAMMode

User input Nozzle modelambient temperatureand

pressure H2 temperature andpressure leak diameter leak height fromfloor and release

angle User Input Ambient temperatureand pressure H2temperature and pressure tank volume leak

diameter discharge coefficients (orifice releaseblocking area) release distances dimensions andrelative location wind angle and speed ceiling and

vent dimensions and distances

Choose Model

Physics Mode Flame Temperature Trajectory

Flame Temperature Trajectory Results

Jet Flame Overpressure

Overpressure

Physics

Choose Jet Flame Model Flame Temperature

Trajectory Radiative Heat Flux

Radiative Heat Flux

User InputAmbient temperatureandpressure H2 temperature and pressureleak diameter and height from floor

relative humidity XYZ radiative heat flux points nozzle and radiative source models

Start

QRA QRAMode

User Output Options Output pressures at given timesmaximum time and pressure lines on plots

Overpressure Results

Gas Plume

Gas Plume

User Input Ambient temperatureand pressure H2temperature and pressure orifice diameter orifice

discharge coefficients and angle of jet

User Output Options Plot X ampY limits and contour line

Gas PlumeResults

Heat Flux Results

Temperature and Distance

Mole Fraction and Height of Flame

9

Summary

bull HyRAM is an integration platform built to enable hydrogen safety for state-of-the-art H2 safety models ndash enables consistent industry-led QRA and consequence analysis with documented referenceable validated models

bull Demonstrated Impact Enabling the deployment of refueling stations by developing science-based risk-informed codes amp standards ndash Analyses for NFPA 2 and ISO TR-19880-1 ndash Benchmarked results (SAND2014-3416) Survey of proposed H2 stations

show that changes to NFPA 2 gaseous separation distance requirements increased station siting options by 20

10

$207$m$$

Service$S on$A5endant$Building$

asoline$ is ensers$

GH2$

Behavior RampD Risk RampD Application in SCS

Lot$Line$(73$m)$

ta3

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classifi ed$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$

G D p

Gasoline$Tanks$$ (Fill $and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

Thank you Gabriela Bran Anleu

Sandia National Laboratories gabranasandiagov

httpshyramsandiagov Research supported by DOE Fuel Cell Technologies Office

(DOE EEREFCTO)

Technical Back-Up Slides

12

Benefits of Reduced-Order Models bull Short run-time bull Modeling expert not required bull Useful for quantification

ndash If a hydrogen leak occurs how far away does the hazard get bull Useful for comparisons

ndash What is the effect on safety is a system size is reduced Reduced- Real Order Model System

13

Greater Fidelity and Flexibility of QRA Models

Expand HyRAM QRA beyond Event Sequence Diagram fueling stations bull Customization of event and

fault trees bull Perform risk assessment and

calculate risk results in an efficient manner

Fault Trees bull Applicable for new hydrogen industries beyond fueling stations

bull Underlying physics-based analysis would remain the same

Customization of scenario will lead to broader application of HyRAM and hydrogen QRA

14

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 10: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

Summary

bull HyRAM is an integration platform built to enable hydrogen safety for state-of-the-art H2 safety models ndash enables consistent industry-led QRA and consequence analysis with documented referenceable validated models

bull Demonstrated Impact Enabling the deployment of refueling stations by developing science-based risk-informed codes amp standards ndash Analyses for NFPA 2 and ISO TR-19880-1 ndash Benchmarked results (SAND2014-3416) Survey of proposed H2 stations

show that changes to NFPA 2 gaseous separation distance requirements increased station siting options by 20

10

$207$m$$

Service$S on$A5endant$Building$

asoline$ is ensers$

GH2$

Behavior RampD Risk RampD Application in SCS

Lot$Line$(73$m)$

ta3

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classifi ed$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$

G D p

Gasoline$Tanks$$ (Fill $and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

Thank you Gabriela Bran Anleu

Sandia National Laboratories gabranasandiagov

httpshyramsandiagov Research supported by DOE Fuel Cell Technologies Office

(DOE EEREFCTO)

Technical Back-Up Slides

12

Benefits of Reduced-Order Models bull Short run-time bull Modeling expert not required bull Useful for quantification

ndash If a hydrogen leak occurs how far away does the hazard get bull Useful for comparisons

ndash What is the effect on safety is a system size is reduced Reduced- Real Order Model System

13

Greater Fidelity and Flexibility of QRA Models

Expand HyRAM QRA beyond Event Sequence Diagram fueling stations bull Customization of event and

fault trees bull Perform risk assessment and

calculate risk results in an efficient manner

Fault Trees bull Applicable for new hydrogen industries beyond fueling stations

bull Underlying physics-based analysis would remain the same

Customization of scenario will lead to broader application of HyRAM and hydrogen QRA

14

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 11: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

$207$m$$

Service$S on$A5endant$Building$

asoline$ is ensers$

GH2$

Behavior RampD Risk RampD Application in SCS

Lot$Line$(73$m)$

ta3

(91$x$152$m)$

366$m$

457$m$

Building$ Openings$amp$

HVAC$ Intakes$ (73$m)$

Classifi ed$Electrical$(46$m)$

$165$m$$

$238$m$$

$149$m$$

G D p

Gasoline$Tanks$$ (Fill $and$Vent)$

Equipment$Dimensions$ 91$m$long$HP$storage$ 30$m$wide$TT$ 30$m$wide$HP$storage$

Thank you Gabriela Bran Anleu

Sandia National Laboratories gabranasandiagov

httpshyramsandiagov Research supported by DOE Fuel Cell Technologies Office

(DOE EEREFCTO)

Technical Back-Up Slides

12

Benefits of Reduced-Order Models bull Short run-time bull Modeling expert not required bull Useful for quantification

ndash If a hydrogen leak occurs how far away does the hazard get bull Useful for comparisons

ndash What is the effect on safety is a system size is reduced Reduced- Real Order Model System

13

Greater Fidelity and Flexibility of QRA Models

Expand HyRAM QRA beyond Event Sequence Diagram fueling stations bull Customization of event and

fault trees bull Perform risk assessment and

calculate risk results in an efficient manner

Fault Trees bull Applicable for new hydrogen industries beyond fueling stations

bull Underlying physics-based analysis would remain the same

Customization of scenario will lead to broader application of HyRAM and hydrogen QRA

14

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 12: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

Technical Back-Up Slides

12

Benefits of Reduced-Order Models bull Short run-time bull Modeling expert not required bull Useful for quantification

ndash If a hydrogen leak occurs how far away does the hazard get bull Useful for comparisons

ndash What is the effect on safety is a system size is reduced Reduced- Real Order Model System

13

Greater Fidelity and Flexibility of QRA Models

Expand HyRAM QRA beyond Event Sequence Diagram fueling stations bull Customization of event and

fault trees bull Perform risk assessment and

calculate risk results in an efficient manner

Fault Trees bull Applicable for new hydrogen industries beyond fueling stations

bull Underlying physics-based analysis would remain the same

Customization of scenario will lead to broader application of HyRAM and hydrogen QRA

14

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 13: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

Benefits of Reduced-Order Models bull Short run-time bull Modeling expert not required bull Useful for quantification

ndash If a hydrogen leak occurs how far away does the hazard get bull Useful for comparisons

ndash What is the effect on safety is a system size is reduced Reduced- Real Order Model System

13

Greater Fidelity and Flexibility of QRA Models

Expand HyRAM QRA beyond Event Sequence Diagram fueling stations bull Customization of event and

fault trees bull Perform risk assessment and

calculate risk results in an efficient manner

Fault Trees bull Applicable for new hydrogen industries beyond fueling stations

bull Underlying physics-based analysis would remain the same

Customization of scenario will lead to broader application of HyRAM and hydrogen QRA

14

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 14: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

Greater Fidelity and Flexibility of QRA Models

Expand HyRAM QRA beyond Event Sequence Diagram fueling stations bull Customization of event and

fault trees bull Perform risk assessment and

calculate risk results in an efficient manner

Fault Trees bull Applicable for new hydrogen industries beyond fueling stations

bull Underlying physics-based analysis would remain the same

Customization of scenario will lead to broader application of HyRAM and hydrogen QRA

14

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 15: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

bull Validation of near-field model complete including mole fraction temperature and velocity

bull Development of diagnostic to measure full-scale cold vapor releases underway

bull Development of full-scale release experiments underway

15

Laboratory-scale characterization of LH2 plumes and jets

Validated LH2 release model will be used to risk-inform the revised LH2 bulk

separation

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 16: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

RampD provides science-based tools Examples of Scenario amp Probability modelsAccident sequencesbull Hazards considered Thermal effects (jet

fire) overpressure (explosiondeflagration)

Ignition probabilitybull Extrapolated from

methane ignition probabilities

bull Flow rate calculated using Release Characteristics module

Release frequency- Expected annual leak freq for each

component type -- Data developed from limited H2 data combined w data from other industries

Harm modelsbull Probability of fatality from exposure to heat

flux and overpressures ndash multiple options

2$amp(

= +- 012

3+ lowast 5( 78 +)

+ 5 $ ltlt=gt3(

lowast 3A0BC2(JetFire) = f(H2release) lowast (1minusPr(Detect)) lowast Pr(IgnImmed)

0

10

20

30

40

50

60

70

80

90

100

0 1000 2000 3000 4000 5000 6000 7000 8000

Thermal Dose ((kWm2)43 s)

Fata

lity

Eisenberg Tsao and Perry Lees TNO HSE Criteria

00

100

200

300

400

500

600

700

800

900

1000

10 100 1000

Peak Overpressure (kPA)Fa

talit

y TNO-Lung

TNO-HeadTNO-BodyTNO-Collapse

Risk~

C

N

(CN O ltCN)

16

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 17: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

0 50 100 150 2000

500

1000

1500

2000

2500

3000

3500

Axia

l dis

tanc

e (m

m)

Radial distance (mm)

1 of mean1 FFFlame Light up

RampD provides science-based tools Examples of Behavior amp Consequence modelsRelease Characteristicsbull Prediction of hydrogen jet

plumes (concentration boundaries)

bull Prediction of hydrogen jet flames

bull Simplified models of hydrogen sources (choked flow notional nozzles etc)

IgnitionFlame Light-upbull Prediction of ignition

(flammability factor concept)bull Identification of light-up

boundariesbull Prediction of sustained flame

Deflagration within Enclosuresbull Overpressure associated

with deflagration bull Quantitative role of

ventilation

Flame Radiationbull Flame integral model effects of buoyancybull Multi-source models significantly improve heat

flux prediction bull Surface reflection can be a major potential heat

flux contributor

17

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 18: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

Overpressure amp layer modulesInput Release conditions and enclosure configuration

Output Overpressure (ignited) amp Height of accumulated layer (unignited)

bull Enables calculation of consequences inside of enclosures

bull Insight into enclosure design effectiveness of mitigations

18

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19

Page 19: Quantitative Risk Analysisto Guide StationDesign ... · First-of-its-kind integration platform forstate-of-the-art hydrogen safety models & data - built to put the R&D into the hands

Building a scientific platform for hydrogen QRA

2 System amp hazard description

1 Set analysis goals

3 Cause analysis

4 Consequence analysis

5 Communicate Results

User-specific ndash Elicit from range of stakeholders

User-neutral ndash Establish science amp engineering basis (with user input)

Adding more flexibility for users

19


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