Mobile Printers

© 2014, ZIH Corp.

Quick Start Guide

ZQ500 Series

P1064720-001 rev. AApril 2014

P1064720-001 Rev. A pg. 3 pg. 2 P1064720-001 Rev. A

In the Box......................................................................................3Overview.......................................................................................4Removing and Installing the Battery..............................................6Charging the Smart Battery...........................................................7

UCLI72-4 Quad Charger (AC18177-5)............................................7Smart Charger-2 (SC2) Single Battery Charger (P1031365-063).........8AC Power Adapter (included in kit p/n P1031365-XXX)......................9Vehicle Cradle (P1063406-029)........................................................104-Bay Power Station(P1063406-027)................................................10

Loading Media (ZQ510 Shown)...................................................11Printer Communications..............................................................12

Via a Computer.................................................................................12Via Bluetooth (NFC)..........................................................................12Via BT/WLAN.....................................................................................12

Printer Controls...........................................................................13Cleaning the Printers...................................................................14Accessories.................................................................................15

Mag Card Reader..............................................................................15

Accessories cont.........................................................................16Hand Strap (BT16899-1)....................................................................16Shoulder Strap (BT11132-1)..............................................................16Soft Case (P1063406-037/-038)........................................................16

Accessories cont.........................................................................17Belt Clip.............................................................................................17

Product Support..........................................................................18

In the Box

©2013 ZIH Corp.

Registrazione via internet

ZEBRA PRODUCT REGISTRATION CARDRegister today to receive beneftis including free updates and product protection!

In the Americas contact:

Zebra Technologies Corporation475 Half Day Road, Suite 500Lincolnshire, IL 60069 USAT: +1 847.634.6700 or +1 800.423.0442

In Europe, Africa, the Middle East, and India contact:

Zebra Technologies Europe Limited Dukes Meadow, Millboard RoadBourne EndBuckinghamshire SL8 5XF, UKT: +44 (0)1628 556000F: +44 (0)1628 556001

120 Robinson Road#06-01 Parakou BuildingSingapore 068913T: +65 6858 0722F: +65 6885 0838

Zebra Technologies Corporation475 Half Day Road, Suite 500Lincolnshire, IL 60069 USAT: +1 847.634.6700 or +1 800.423.0442

AA18153-104 Rev. BAugust 2012 AA18153-104

AA18298-002 Rev. C

333 Corporate Woods Parkway Vernon Hills, IL 60061-3109 USA T: +1 847 634 6700 F: +1 847 914 8766 www.zebra.com

May 31, 2011

Technical Bulletin: Battery Management and Safety Practices for Lithium Ion Battery Packs

Lithium ion (Li-Ion) technology is the state-of-the-art in DC energy storage and has been widely adopted to meet user demand for more power and longer operating times. No other battery technology available at this time allows Zebra to meet market and competitive requirements for operating times and label capacity for thermal printers. Zebra actively monitors the Li-Ion battery technology industry and we have become aware of published concerns about Li-Ion batteries, including batteries for laptop computers, cell phones, digital cameras, wireless speakerphones and numerous other products.

Although Li-Ion technology is state-of-the-art, its use does come with a tradeoff: the design and manufacture of Li-Ion batteries has not yet reached a level that guarantees performance under all circumstances and that batteries will never overheat or out-gas. Therefore, it is important to understand and follow proper and safe practices for the use, storage, disposal; handling; and charging of Li-Ion batteries. Failure to follow safe practices may result in bodily injury and/or property damage.

While our battery manufacturers have made significant improvements from a design and manufacturing process perspective, we strongly recommend that you implement the following battery management practices to further reduce any residual risk of overheating and/or out-gassing:

I. Use, Storage and Disposal1. Only use genuine Zebra® battery packs in Zebra printers. 2. Our experience indicates that the incidence of failure may increase with battery service life due to the stresses of daily charging and discharging. We strongly recommend that Li-Ion batteries be replaced after one year’s daily service, or 600 charge-discharge cycles, whichever occurs first. 3. In the unused state, a Li-Ion battery pack may become unstable if the voltage drops below 4.6 volts. The printer will shut down before a battery reaches this voltage, but a battery may further self discharge below 4.6 volts if it is left in the discharged state for more than a few weeks. We recommend periodic use of a voltmeter to check such batteries before recharging. If the voltage of any battery pack drops below 4.6 volts, the battery pack should be discarded. 4. Keep battery packs and chargers away from combustible materials. 5. Do not store battery packs in temperatures exceeding 60ºC/140ºF and do not store the battery packs in direct sunlight. 6. Keep battery packs away from children. 7. Promptly and properly dispose of used battery packs according to local regulations for the disposal of batteries. Before disposal, you should insulate the terminals with tape. Zebra voluntarily participates in the RBRC program. Call 1-800-8-BATTERY in North America for information on recycling. Outside of North America, please follow local battery recycling guidelines.

P107xxxx-001 Rev. AMarch 2014

Wireless Compliance Information Guide for

ZQ510 and ZQ520

Zebra®

Always refer to the Important Safety Information data sheet shipped with each printer and the Technical Bulletin shipped with each battery pack. These documents detail procedures to ensure maximum reliability and safety while using this printer.

Works with:

54IP

MIL-STD

810

Certified::

Contents

P1064720-001 Rev. A pg. 5 pg. 4 P1064720-001 Rev. A

1. Platen Roller 2. Black Bar Sensor 3. Media Support Disks 4. Tear Bar 5. Media Cover Button 6. Media Cover 7. Printhead 8. Gap Sensor 9. Strap Post 10. USB Port 11. DC Input 12. Power Button 13. Control Panel 14. Belt Strap Opening 15. Select Button 16. Paper Feed Button

2

7

9

61

4

3

8

5

10

11

12 13 14

Overview

(Not present in Linerless. Scraper present instead)

4

15 16

17. Battery 18. Docking Contacts/Cover 19. QR Code

20. MAC Address Labels 21. Mounting Points 22. Zebra Print TouchTM Icon (NFC)

22 9

+MXXXXXXXXXXXX +MXXXXXXXXXXXX20 18

1719

20

21 21

P1064720-001 Rev. A pg. 7 pg. 6 P1064720-001 Rev. A

Charging the Smart Battery

UCLI72-4 Quad Charger (AC18177-5)

On Off Charging

On Flashing80% charged (O.K.

to use)

Off OnCompletely

ChargedFlashing Off Fault

Fault

Fast Charge

Fault

Fast Charge

Fault

Fast Charge

ReadyPower

Full Charge

Ready

Full Charge

Ready

Full Charge

Full ChargeFault

Fast Charge

Ready

Removing and Installing the Battery

+MXXXXXXXXXX

XX

+MXXXXXXXXXX

XX

+MXXXXXXXXXXXX +MXXXXXXXXXXXX

+M

XXXXXXXXXXXX

+M

XXXXXXXXXXXX

P1064720-001 Rev. A pg. 9 pg. 8 P1064720-001 Rev. A

Charge Status Fully Charged Charging N/A Fault

Battery Health Good Capacity Diminished

Past Useful Life

Unusable-Replace Battery

When the SC2 is plugged in but no battery is present, the Charge Status LED indicator will be green.

Smart Charger-2 (SC2) Single Battery Charger (P1031365-063) AC Power Adapter (included in kit p/n P1031365-XXX)

Batteries are shipped uncharged. Remove batteries from protective packaging and allow them to charge completely prior to initial use.

While it’s possible to charge the battery when using the printer, charge times will increase under this condition.

(( ((

(( ((

(( (( (( ((

(Rubber door not shown)

P1064720-001 Rev. A pg. 11 pg. 10 P1064720-001 Rev. A

Loading Media (ZQ510 Shown)

1

4

Vehicle Cradle (P1063406-029)

4-Bay Power Station (P1063406-027)

2

1

1

2

+MXXXXXXXXXXXX+MXXXXXXXXXXXX

P1064720-001 Rev. A pg. 13 pg. 12 P1064720-001 Rev. A

Via a Computer

Via Bluetooth (NFC) Via BT/WLAN

LAN

Printer Communications

http://www.zebra.com/nfc

Printer Controls

+MXXXXXXXXXX

XX

+MXXXXXXXXXX

XX

PowerGreen LED: Charged Battery/Battery Eliminator in

PowerSolid Yellow LED: ChargingBlinking Yellow LED: Sleep Mode

PowerRed LED: Battery Fault

Bluetooth

WiFi Connection

WiFi Signal Strength

Error

Data

Media

Cover Open

Battery

Battery Eliminator

Select

Media Feed

P1064720-001 Rev. A pg. 15 pg. 14 P1064720-001 Rev. A

Accessories

1.

2.

3.

4.

Cleaning the Printers

Area Cleaning Method IntervalPrinthead

After every five rolls of media (or more often, if needed) Linerless media requires more frequent cleaning, i.e. after every roll.

Platen Surface

Tear bar

As needed

Gap Sensor

Bar Sensor

Printhead Elements

Tear Bar

After every f ive rolls of media (or more of ten, i f needed). When using linerless type media, cleaning is required after every roll of media.

Scraper (Linerless units only)

As needed

After every five rolls of media (or more often, if needed)

As neededInterior

Interior of units with Linerless Platens

Exterior

After every five rolls of media (or more often, if needed)

Mag Card Reader

Platen Surface

Zebra Cleaning Pen

70% Isopropyl Alcohol

Brush

Air Blow

T4.7 +/- 1 in. lb.

P1064720-001 Rev. A pg. 17 pg. 16 P1064720-001 Rev. A

Accessories cont.

Hand Strap (BT16899-1)

Accessories cont.

Belt Clip

Soft Case (P1063406-037/-038)

Shoulder Strap (BT11132-1)

For a complete list of accessories, please refer to the ZQ500 Series User Guide (p/n P1070599-001) on www.zebra.com/manuals.

Complete and current documentation for the printers is provided by the ZQ500 Series User Guide available at: www.zebra.com/manuals.

pg. 18 P1064720-001 Rev. A

Product Support

Zebra Technologies Corporation475 Half Day Road, Suite 500Lincolnshire, IL 60069 USAT: +1 847.634.6700 or +1 800.423.0442

Zebra Technologies Corporation475 Half Day Rd., Suite 500Lincolnshire, Illinois 60069 U.S.A.T: +1 847.634.6700T: +1 866.230.9494 (USA only)

Zebra Technologies Europe LimitedDukes MeadowMillboard RoadBourne EndBuckinghamshire SL8 5XF, UKT: +44 (0) 1628 556000

Zebra Technologies Asia Pacific Pte. Ltd.Regional Sales Office-Asia/Pacific71 Robinson Road #05-02/03Singapore 068895T: +011/65 6858 0722