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QUIKBOX TM QUIKANKOR TM QUIKCOUPLER TM PRODUCT GUIDE

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PRODUCTS QUIKBOX TM QUIKANKOR TM QUIKCOUPLER TM PRODUCT GUIDE Continuity solutions
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Page 1: QUIKBOX TM QUIKANKOR TM QUIKCOUPLER TM PRODUCT GUIDE

PRODUCTS

QUIKBOXTM QUIKANKORTM QUIKCOUPLERTM PRODUCT GUIDEContinuity solutions

Page 2: QUIKBOX TM QUIKANKOR TM QUIKCOUPLER TM PRODUCT GUIDE

02 PRODUCTS

QuikBox™

These are a quick and safe way to achieve a high-quality reinforcement connection across a reinforced concrete joint.

QuikBoxTM system

SRG Global’s QuikBoxTM System is an Australian made, prefabricated, fully sealed system designed for a quick and simple method of allowing continuity of reinforcement at construction joints in concrete.

The QuikBoxTM system consists of a dimpled galvanised steel case for effective concrete bond, a galvanised steel lid, 500 Grade ACRS approved pre-bent reinforcing in the required configuration and polystyrene end caps. QuikBoxTM is a fully taped and sealed system to prevent concrete ingress.

The QuikBoxTM system can be fixed to the formwork or tied into the reinforcing at the required location. Once ready, the concrete is placed. When the formwork is struck the lid can be easily removed exposing the reinforcing bars inside the system. These bars are then bent out and ready for lapping with the main reinforcing. The dimpled galvanised steel case is left embedded in the concrete and provides a shear key between the first and second concrete sections.

QuikBoxTM is manufactured with Grade 500N ACRS approved reinforcing bars with a minimum yield of 500MPa which meets the AS/NZS 4671:2001 requirements. All bars have a minimum uniform elongation A.gt 5% and are bent to comply with AS/NZS 4671:2001.

QuikBoxTM can be used in a wide range of applications of construction joints commonly including:

• Jumpforms - wall to floor connection.

• Floor slab to floor slab - crane or other penetrations.

• Wall to wall - external to internal walls.

• Wall to slab - core or lift core connection.

• Wall to corbel - conventionally formed.

• Precast concrete elements to wall / slab - insitu concreting.

• Wall to stairwell / landings.

SRG Global has developed QuikBoxTM, our own reinforcement continuity strip product, more commonly known in the construction sector as ‘pull out boxes’.

Description of QuikBoxTM Product Code

QuikBoxTM U - Double Row U Bars - N12 Bar QuikBoxTM AA - Double Row Straight Bars - N12 Bar

QuikBoxTM Box typeBar spacing

(cm)

Embedment (E) Depth of bar if

not 130mm

QB 120 U 12 10 -1000 (E230)

Box height (mm)

Bar diameter (mm)

Box length (mm)

PRODUCTS

Page 3: QUIKBOX TM QUIKANKOR TM QUIKCOUPLER TM PRODUCT GUIDE

PRODUCTS 03

PRODUCT CODE

BOX LENGTH

BOX HEIGHT

BAR EMBEDMENT

BAR SPACING

PULL OUT

BOX DEPTH

MIN WALL THICKNESS

COG LENGTH

(W) (E) (P) (D) (C)

mm mm mm mm mm mm mm mm

QB120U1210-1000 1000 120 130 100 450 36 180 100

QB120U1215-1000 1000 120 130 150 450 36 180 100

QB120U1220-1000 1000 120 130 200 450 36 180 100

QB120U1225-1000 1000 120 130 250 450 36 180 100

QB120U1230-1000 1000 120 130 300 450 36 180 100

QB150U1210-1000 1000 150 130 100 450 36 180 120

QB150U1215-1000 1000 150 130 150 450 36 180 120

QB150U1220-1000 1000 150 130 200 450 36 180 120

QB150U1225-1000 1000 150 130 250 450 36 180 120

QB150U1230-1000 1000 150 130 300 450 36 180 120

QB190U1210-1000 1000 190 130 100 450 36 180 150

QB190U1215-1000 1000 190 130 150 450 36 180 150

QB190U1220-1000 1000 190 130 200 450 36 180 150

QB190U1225-1000 1000 190 130 250 450 36 180 150

QB190U1230-1000 1000 190 130 300 450 36 180 150

QB220U1210-1000 1000 220 130 100 450 36 180 180

QB220U1215-1000 1000 220 130 150 450 36 180 180

QB220U1220-1000 1000 220 130 200 450 36 180 180

QB220U1225-1000 1000 220 130 250 450 36 180 180

QB220U1230-1000 1000 220 130 300 450 36 180 180

Many applications require special sizes or spacing of reinforcing to suit specific requirements. QuikBoxTM can be manufactured according to these requirements and delivered to site with no additional work required. Alternate common boxes shown opposite, other configurations available on request.

Alternate boxes available

PRODUCTS

TYPE U (U-BAR)

TYPE JL (DOUBLE ANGLE)

TYPE A (STRAIGHT BAR)

TYPE LL (DOUBLE ANGLE)

TYPE AA (DOUBLE STRAIGHT BAR)

TYPE L (ANGLE)

TYPE LJ (DOUBLE ANGLE)

Page 4: QUIKBOX TM QUIKANKOR TM QUIKCOUPLER TM PRODUCT GUIDE

PRODUCTS

The insert anchors can be supplied fully assembled in dimpled galvanised steel boxes with corflute or steel lids also found in QuikBoxes. Once cast, the lid is removed, and the reinforcement bars are screwed into place.

Alternatively, a reusable plastic rebate board can be used to secure the insert anchors. The rebate boards can typically be reused up to 40 times, providing these are well maintained between uses. SRG Global can also supply the insert anchors with nailing plates which allows the system to be used in non-standard applications.

The SRG Global QuikAnkor system provides characteristic strengths as per NZS 3101. The respective tensile and shear capacities for the complete QuikAnkor system can be found on page 5.

The capacity tables are for the complete system and consider the concrete, anchor and bar governing failure mode.

QuikAnkor™

ITEM CODE DESCRIPTIONDIAMETER (B)

(mm)DIAMETER (A)

(mm)INSERT LENGTH (L)

(mm)THREAD LENGTH (T)

(mm)

TB12IR TBR insert 12mm to suit SRG Threaded Bar 38 22 105 50

TB12IR-L TBR insert 12mm-L to suit SRG Threaded Bar 38 22 150 50

TB16IR TBR insert 16mm to suit SRG Threaded Bar 50 30 115 55

TB16IR-L TBR insert 16mm-L to suit SRG Threaded Bar 50 30 165 55

TB20IR TBR insert 20mm to suit SRG Threaded Bar 64 35 145 65

TB20IR-L TBR insert 20mm-L to suit SRG Threaded Bar 64 35 185 65

TB25IR TBR insert 25mm to suit SRG Threaded Bar 80 45 190 90

TB32IR TBR insert 32mm to suit SRG Threaded Bar 100 55 210 110

B

L

T

A

SRG Global’s QuikAnkorTM system is a cast in-situ threaded insert anchor solution that is commonly used to connect slabs and beams to walls and cores. The system uses a continuously threaded ACRS certified Grade 500N reinforcing bar in a range of diameters.

04 PRODUCTS

Page 5: QUIKBOX TM QUIKANKOR TM QUIKCOUPLER TM PRODUCT GUIDE

SRG QuikAnkor - Characteristic Strength to NZS 3101 17.5.7 (kN, 36mm embedment)

TENSION SRG QUIKANKOR CENTRE-CENTRE SPACING

Diameter F'c 150mm 200mm 250mm 300mm 350mm 400mm 450mm

12 32 41.2 55.0 56.6 56.6 56.6 56.6 56.6

12 40 46.1 56.6 56.6 56.6 56.6 56.6 56.6

12 50 51.4 56.6 56.6 56.6 56.6 56.6 56.6

12L 32 47.6 56.6 56.6 56.6 56.6 56.6 56.6

12L 40 53.2 56.6 56.6 56.6 56.6 56.6 56.6

12L 50 56.6 56.6 56.6 56.6 56.6 56.6 56.6

16 32 42.7 57.0 71.2 85.4 99.7 100.5 100.5

16 40 47.8 63.7 79.6 95.5 100.5 100.5 100.5

16 50 53.4 71.2 89.0 100.5 100.5 100.5 100.5

16L 32 49.5 66.0 82.5 99.0 100.5 100.5 100.5

16L 40 55.3 73.8 92.2 100.5 100.5 100.5 100.5

16L 50 61.9 82.5 100.5 100.5 100.5 100.5 100.5

20 32 46.9 62.5 78.2 93.8 109.4 125.1 140.7

20 40 52.4 69.9 87.4 104.9 122.4 139.8 157.1

20 50 58.6 78.2 97.7 117.3 136.8 156.4 157.1

20L 32 52.0 69.3 86.6 103.9 121.2 138.6 155.9

20L 40 58.1 77.5 96.8 116.2 135.6 154.9 157.1

20L 50 65.0 86.6 108.3 129.9 151.6 157.1 157.1

25 32 52.6 70.1 87.6 105.1 122.6 140.2 157.7

25 40 58.8 78.4 97.9 117.5 137.1 156.7 176.3

25 50 65.7 87.6 109.5 131.4 153.3 175.2 197.1

32 32 54.9 73.2 91.5 109.8 128.1 146.4 164.7

32 40 61.4 81.8 102.3 122.7 143.2 163.6 184.1

32 50 68.6 91.5 114.4 137.2 160.1 182.9 205.8

Values within heavy line indicate limiting rebar tension capacity

SRG QuikAnkor - Characteristic Strength to NZS 3101 17.5.8.1 (kN, 36mm embedment)

SHEAR SRG QUIKANKOR CENTRE-CENTRE SPACING

Diameter F'c 150mm 200mm 250mm 300mm 350mm 400mm 450mm

12 32 7.4 9.8 12.3 14.7 17.2 19.6 22.1

12 40 8.2 11.0 13.7 16.5 19.2 22.0 24.7

12 50 9.2 12.2 15.3 18.4 21.5 24.5 27.6

12L 32 9.8 13.1 16.3 19.6 22.8 26.1 29.4

12L 40 11.0 14.6 18.2 21.9 25.5 29.2 32.8

12L 50 12.2 16.3 20.4 24.5 28.9 32.6 33.9

16 32 8.7 11.6 14.5 17.4 20.2 23.1 26.0

16 40 9.7 12.9 16.2 19.4 22.6 25.9 29.1

16 50 10.8 14.5 18.1 21.7 25.3 28.9 32.5

16L 32 11.7 15.7 19.6 23.5 27.4 31.3 35.2

16L 40 13.1 17.5 21.9 26.3 30.6 35.0 39.4

16L 50 14.7 19.6 24.5 29.4 34.2 39.1 44.0

20 32 11.7 15.7 19.6 23.5 27.4 31.3 35.2

20 40 13.1 17.5 21.9 26.3 30.6 35.0 39.4

20 50 14.7 19.6 24.5 29.4 34.2 39.1 44.0

20L 32 13.6 18.2 22.7 27.3 31.8 36.3 40.9

20L 40 15.2 20.3 25.4 30.5 35.5 40.6 45.7

20 50 17.0 22.7 28.4 34.1 39.7 45.4 51.1

25 32 15.1 20.1 25.1 30.1 35.1 40.1 45.2

25 40 16.8 22.4 28.1 33.7 39.3 44.9 50.5

25 50 18.8 25.1 31.4 37.6 43.9 50.2 56.4

32 32 17.5 23.4 29.2 35.1 40.9 46.8 52.6

32 40 19.6 26.1 32.7 39.2 45.7 52.3 58.8

32 50 21.9 29.2 36.5 43.8 51.1 58.5 65.8

SRG Global QuikAnkorTM Design Data

PRODUCTS

SRG Global QuikAnkorTM Bar Sizes SRG Global offer fully threaded ACRS certified 500MPa bar to suit the QuikAnkorTM system in 12mm, 16mm, 20mm, 25mm and 32mm sizes.

16mm

12mm

20mm

25mm

32mm

SRG Global recommends the thread engagement be the maximum thread depth available in the fitting (Dimension T). Correct bar insertion is critical to the performance of the product and it is recommended that good practice requires the user to non-destructively mark the bar (eg chalk) at the required depth to indicate that full engagement has been achieved. In the event of difficulties with threading, small and unpowered mechanical aids normally used with reinforcement bars (eg wrench) may assist the threading task provided that the bar is not damaged/impacted.

Should you have any queries, or need any assistance, as always please contact us immediately.

PRODUCTS 05

Page 6: QUIKBOX TM QUIKANKOR TM QUIKCOUPLER TM PRODUCT GUIDE

PRODUCTS

PRODUCT CODE

INSERT ANCHOR BAR SIZE

(mm)

EMBEDMENT (E)

(mm)

BOX LENGTH

(mm)

BOX HEIGHT

(mm)

INSERT ANCHOR SPACING

(mm)

MIN WALL THICKNESS

(mm)

NUMBER OF INSERT ANCHORS

TB16IR @ 100-1200 16 151 1200 85 100 180 12

TB16IR @ 200-1200 16 151 1200 85 200 180 6

TB16IR @ 250-1200 16 151 1200 85 250 180 5

ALSO AVAILABLE WITH 12, 20, 25 AND 32MM INSERT ANCHORS. NON-STANDARD CONFIGURATIONS OF BOARD LENGTH, HEIGHT AND SPACINGS AVAILABLE.

TB16

Bar Diameter

(mm)

IR

Rebate Board

@ 200

Anchor Spacing

(mm)

-1200

Board Length (mm)

SRG Global QuikAnkorTM Rebate BoardDescription QuikAnkorTM Rebate Board Product Code

PRODUCT CODE

INSERT ANCHOR BAR SIZE

(mm)

EMBEDMENT (E)

(mm)

BOX LENGTH

(mm)

BOX HEIGHT

(mm)

INSERT ANCHOR SPACING

(mm)

BOX DEPTH (mm)

MIN WALL THICKNESS

(mm)

NUMBER OF INSERT ANCHORS

16QB85A3-600 16 151 600 85 200 36 180 3

16QB85A4-800 16 151 800 85 200 36 180 4

16QB85A5-1000 16 151 1000 85 200 36 180 5

16QB85A4-1000 16 151 1000 85 250 36 180 4

16QB85A7-1000 16 151 1000 85 150 36 180 7

ALSO AVAILABLE WITH 12, 20, 25 AND 32MM INSERT ANCHORS. NON-STANDARD CONFIGURATIONS OF BOX LENGTH, HEIGHT AND SPACINGS AVAILABLE.

16

Bar Diameter

(mm)

QB

Quickbox

85

Box Height (mm)

A5

Number of Insert Anchors

-1000

Box Length (mm)

SRG Global QuikAnkorTM BoxDescription QuikAnkorTM Box Product Code

06 PRODUCTS

Page 7: QUIKBOX TM QUIKANKOR TM QUIKCOUPLER TM PRODUCT GUIDE

PRODUCTS

SRG Global’s QuikCouplerTM system is a cast in-situ threaded coupler solution that is commonly used to connect slabs and beams to walls and cores. The system uses a continuously threaded ACRS certified Grade 500N reinforcing bar in a range of diameters.

The couplers can be supplied fully assembled in dimpled galvanised steel boxes with corflute or steel lids also found in QuikAnkorTM boxes. Once cast, the lid is removed, and the reinforcement bars are screwed into place. The pre-assembled tailor made boxes enables a simple, effective and efficient installation. SRG Global can also supply the couplers with nailing plates which allows the system to be used in non-standard applications.

QuikCoupler™

PRODUCT CODE DESCRIPTION

LENGTH (L)(mm)

DIAMETER (D)(mm)

TB12CR TB Coupler 12mm to suit SRG Threaded Bar 95 28

TB16CR TB Coupler 16mm to suit SRG Threaded Bar 105 36

TB20CR TB Coupler 20mm to suit SRG Threaded Bar 132 40

TB25CR TB Coupler 25mm to suit SRG Threaded Bar 185 50

TB32CR TB Coupler 32mm to suit SRG Threaded Bar 215 60

LD

16mm

12mm

20mm

25mm

32mm

PRODUCTS 07

ALSO AVAILABLE USING LENTON COUPLERS IN 12, 16, 24, 28, 32, 36 AND 40MM DIAMETER.

Page 8: QUIKBOX TM QUIKANKOR TM QUIKCOUPLER TM PRODUCT GUIDE

QuikCoupler™ Box

PRODUCT CODE

COUPLER BAR SIZE

(mm)

EMBEDMENT (E)

(mm)

COG LENGTH (C)

(mm)

BOX LENGTH

(mm)

BOX HEIGHT (mm)

COUPLER SPACING

(mm)

BOX DEPTH (mm)

TBQB85A1220-1000-E625-C0 12 625 0 1000 85 200 36

TBQB85A1620-1000-E740-C0 16 740 0 1000 85 200 36

TBQB85A2020-1000-E953-C0 20 953 0 1000 85 200 36

TBQB85A2520-1000-E1330-C0 25 1330 0 1000 85 200 36

TBQB85A3220-1000-E1645-C0 32 1645 0 1000 85 200 36

NOTE: QUIKCOUPLERTM BOXES ARE ALSO AVAILABLE IN 100, 150 AND 300MM CENTRES. NON-STANDARD CONFIGURATIONS OF BOX LENGTH, HEIGHT AND SPACINGS AVAILABLE.

ALSO AVAILABLE USING LENTON COUPLERS IN 12, 16, 24, 28, 32, 36 AND 40MM DIAMETER.

Type of Coupler

Box height (mm)

Bar Diameter

(mm)

Box Length (mm)

Bar Cog (C) Length (mm)

TB QB 85 A 16 20 -1000 -E740 -C0

QuikBoxTM Type of Bar

Coupler Spacing

(cm)

Bar Embedment (E)

Length (mm)

1. QuikCouplerTM Box – Type ‘A’ Straight Bar

PRODUCTS

TB – SRG Coarse Thread Couplers

Description of QuikCouplerTM Box Type 'A' Product Code

08 PRODUCTS

Page 9: QUIKBOX TM QUIKANKOR TM QUIKCOUPLER TM PRODUCT GUIDE

PRODUCT CODE

COUPLER BAR SIZE

(mm)

EMBEDMENT (E)

(mm)

COG LENGTH (C)

(mm)

BOX LENGTH

(mm)

BOX HEIGHT (mm)

COUPLER SPACING

(mm)

BOX DEPTH (mm)

MIN WALL THICKNESS

(mm)

TBQB85L1220-1000-E145-C170 12 145 170 1000 85 200 36 215

TBQB85L1620-1000-E165-C205 16 165 205 1000 85 200 36 235

TBQB85L2020-1000-E195-C245 20 195 245 1000 85 200 36 265

TBQB85L2520-1000-E235-C295 25 235 295 1000 85 200 36 305

TBQB85L2520-1000-E405-C395 32 405 395 1000 85 200 36 475

NOTE: QUIKCOUPLERTM BOXES ARE ALSO AVAILABLE IN 100, 150 AND 300MM CENTRES. NON-STANDARD CONFIGURATIONS OF BOX LENGTH, HEIGHT AND SPACINGS AVAILABLE.

ALSO AVAILABLE USING LENTON COUPLERS IN 12, 16, 24, 28, 32, 36 AND 40MM DIAMETER.

Type of Coupler

Box height (mm)

Bar Diameter

(mm)

Box Length (mm)

Bar Cog (C) Length (mm)

TB QB 85 L 16 20 -1000 -E660 -C205

QuikBoxTM Type of Bar

Coupler Spacing

(cm)

Bar Embedment (E)

Length (mm)

2. QuikCouplerTM Box – Type ‘L’ Cogged Bar

PRODUCTS

TB – SRG Coarse Thread Couplers

Description of QuikCouplerTM Box Product Code

PRODUCTS 09

SRG Global QuikCouplerTM System in Conjunction with Lenton Couplers

Page 10: QUIKBOX TM QUIKANKOR TM QUIKCOUPLER TM PRODUCT GUIDE

PRODUCT CODE

BAR SIZE (mm)

EMBEDMENT (E)

(mm)

COG LENGTH (C)

(mm)

BOX HEIGHT (mm)

COUPLER SPACING

(mm)

BOX DEPTH (mm)

MIN WALL THICKNESS

(mm)

LCQB85L1220-1000-E145-C170 12 145 170 85 200 36 215

LCQB85L1620-1000-E165-C205 16 165 205 85 200 36 235

LCQB85L2020-1000-E195-C245 20 195 245 85 200 36 265

LCQB85L2420-1000-E235-C295 24 235 295 85 200 36 305

LCQB85L2820-1000-E305-C345 28 305 345 85 200 36 375

LCQB85L3220-1000-E405-C395 32 405 395 85 200 36 475

LCQB85L3620-1000-E415-C440 36 415 440 85 200 36 485

LCQB85L4020-1000-E465-C490 40 465 490 85 200 36 535

NOTE: QUIKCOUPLERTM BOXES ARE ALSO AVAILABLE IN 100, 150 AND 300MM CENTRES. NON-STANDARD CONFIGURATIONS OF BOX LENGTH, HEIGHT AND SPACINGS AVAILABLE.

LC – Lenton Coupler (Rebated Box)

Back to back coupler boxes available

Alternative coupler boxes available

PRODUCTS

SECTION i FOR TYPE JL LENTON COUPLER BOX

SECTION i FOR TYPE LJ LENTON COUPLER BOX

SECTION i FOR TYPE LL LENTON COUPLER BOX

SECTION iii FOR TYPE L LENTON COUPLER BOX

SECTION i FOR TYPE AA LENTON COUPLER BOX

SECTION iii FOR TYPE A LENTON COUPLER BOX

10 PRODUCTS

Page 11: QUIKBOX TM QUIKANKOR TM QUIKCOUPLER TM PRODUCT GUIDE

PRODUCTS

PRODUCTS 11

Page 12: QUIKBOX TM QUIKANKOR TM QUIKCOUPLER TM PRODUCT GUIDE

12 PRODUCTS

srgglobal.com.au

CORPORATE HEAD OFFICE Level 1, 338 Barker Rd Subiaco WA 6008

+61 8 9267 5400 [email protected]

QLD 642 Old Gympie Rd Narangba 3018

+61 7 3888 6655

VIC 2/290 Salmon St Port Melbourne, VIC 3207

+61 3 9296 8100

WA 5 Riversdale Rd Welshpool 6106

+61 8 9267 5400

NSW S3/L1, 75 Carnarvon St Silverwater, NSW 2128

+61 2 8767 6200

The information and details contained in this brochure are indicative and intended for marketing purposes only. They should not be relied upon as being complete and accurate. Prospective purchasers should make and rely on their own enquiries and a competent, experienced and qualified professional should always be consulted prior to using the product. SRG Global, its employees, agents and other representatives do not accept any responsibility or liability for any direct, indirect, consequential or other loss or damage suffered by any person arising out of or in connection with any reliance on the enclosed information. SRG reserves the right to amend or modify any information contained herein at any time and without notice. Any subsequent sale will be based on our terms and conditions. Is

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