MRT, MRTE 1/12 RE 15 224/07.02
© 2002by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated usingelectronic systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG.In the event of contravention of the above provisions, the contravening party is obliged to pay compensation.
This document was prepared with the greatest of care, and all statements have been examined for correctness.This document is subject to alterations for reason of the continuing further developments of products.No liability can be accepted for any incorrect or incomplete statements.
Overview of contents
Contents PageFeatures 1
Section, functional description, symbols 2
General technical data 3
Ordering details 3
Technical data 4
Housing flushing 4
Pressure fluid technical data 5
Characteristic curves 6-8
Shafts for speed sensing - connections 9
Unit dimensions: MRT and MRTE 10
Unit dimensions: shaft veriations MRT and MRTE 11
Assembly and commissioning guidelines 12
RE 15 224/07.02Replaces: 09.97
Radial piston hydraulic motorwith fixed displacementTypes MRT, MRTE
Nominal sizes 710 to 1080Maximum working pressure 420 barMaximum displacement 10802 cm3
Maximum torque 43000 Nm
Types MRT, MRTE
H/A/
D 56
62/9
7
Features
– Very high starting torque
– Smooth rotation even at low speeds
– Very low operating noise
– High temperature shock resistance
– Reversable
– High service life
– Very suitable for closed loop control applications
– Version with sensing shaft
A product of RIVA CALZONI S.p.A.,Bologna
RE 15 224/07.02 2/12 MRT, MRTE
A B
C D
F
E
3 7 6
1
2
59E2
8.3 8.2 8.1
4
A
B
Section, functional description, symbols
The MRT and MRTE hydraulic motors are of a 10 piston design with a fixeddisplacement volume and have the forces applied externally. Due to the 10piston design the external dimensions are compact. The diameter is approx.the size of motors with half of the displacement volume.
DesignThe main components are the housing (1), excentric shaft (2), cover (3),control housing (4), roller bearing (5), cylinder (6), piston (7) and controls(8.1; 8.2; 8.3).
Supply and return of the operating mediumThe operating medium feeds or returns from ports A or B of the motor. Viathe control and the channels (D) in the housing (1) the cylinder chambers (E)are either filled or drained.
Drive group; torque generationThe cylinder and pistons support themselves on the spherical surfaces (9)which are located on the excentric shaft (2) and cover (3). Due to this thepiston and cylinder, whilst the shaft is rotating, can align themselves withoutany transverse forces. The hydro-static unloading of the pistons and cylinderresults in low friction and a very high efficiency.
The pressure in the cylinder chambers (E) acts without any mechanicalconnecting elements directly on the excentric shaft. Of the 10 cylinders thereare always 4 or 6 connected with the feed or return sides. The two shaftexcentrics are located opposite to each other, therefore the piston forces arevirtually for compensated internally. This greatly reduces the bearing forcesand guarantees a long bearing life.
ControlThe control comprises of the distributor plate (8.1) and the distributor valve(8.2). Whilst the control plate is fixed to the housing by pins, the distributorvalve rotates at the same speed as the excentric shaft. Drillings in thedistributor valve makes the connection between the distributor plate andthe piston chambers. The reaction ring (8.3) acts in conjunction with thespring and system pressure and compensates for the clearances. This resultsin there being a very high temperature shock resistance and constant powervalues over the entire service life.
LeakageThe low leakage into the housing (F) which comes from the pistons andcontrol must be drained via one of the 4 drain connections (C).
MRT, MRTE 3/12 RE 15 224/07.02
*
With built-on flushing valve
FKM seals
X = series no. (defined by the manufacturer)
Splined shaft to DIN 5480
Nominal size
Motor type
General technical data - MRT; MRTEDesign Radial piston hydraulic motor. forces are applied externally, fixed displacement
Type MRT; MRTE
Mounting style Flange mounting
Connection type 4 SAE connections 2", 6000 psi for MRT 0900 and MRTE 1080
2 SAE connections 2", 6000 psi for MRT 0710
Installation Optional (installation guidelines on page 12 to be taken into account)
Direction of rotation Clockwise/anti-clockwise - reversable
Pressure fluid HLP mineral oil to DIN 51 524 part 2; HFB and HFC as well asbio-degradable fluids on request; for phosphateester (HFD), FKM seals are necessary
Pressure fluidtemperature range ϑ °C – 30 to + 80
Viscosity range1) ν mm2/s 18 to 1000, recommended operating range 30 to 50 in the motorhousing, is to be complied with for high continuous loads
Degree of contamination Maximum permissible degree of contamination of the pressure fluidis to NAS 1638 class 9. We therefore recommend a filterwith a minimum retention rate of ß10 >100.
To ensure a long working life we recommendclass 8 to NAS 1638. This is achievable with a filter with aminimum retention rate of ß5 >100.
Ordering details
Further details in clear text
Flushing valveNo code = Without flushing valveN = With built-on flushing valve
ControlNo code = Standard
clockwise rotation, inlet in Aanti-clockwise rotation, inlet in B
S = Control reversedclockwise rotation, inlet in B
anti-clockwise rotation, inlet in A
SealsNo code = NBR seals suitable for
HLP mineral oil to DIN 51 524 part 2V = FKM sealsF = Shaft seal for a max. housing pressure of 15 bar
NBR seals
Series number - speed sensor
For current series number (0 to 9), see name plate
Motor typeMRT = MRTMRTE = MRTE
Capacity / nominal size (NS)
Motor type NSMRT 7100 cm3 710 = 0710MRT 9005 cm3 900 = 0900MRTE 10802 cm3 1090 = 1080
1. shaft endHollow shaft, internally splined to DIN 5480 = FSplined shaft to DIN 5480 = D
Series number - motorFor current series number (0 to 9), see name plate = X
Speed sensor (2. shaft end)Without speed sensor = No codeClaw shaft Ø 6 mm with coupling = CClaw shaft Ø 6 mm = TCylinderical shaft Ø 8 mm = Q
1) For other values please consult the Technical Sales Dept.
X X ⁄
MRT 0710 D X / V N
Ordering example
RE 15 224/07.02 4/12 MRT, MRTE
Orifice M10
87
68
36
MRT - MRTENominal size - series number MRT 0710-1 MRT 0900-1 MRTE 1080-1
Displacement volume V cm3 7100 9005 10802
Moment of inertia J kg m2 0.82 1.32 1.32
Specific torque Nm/bar 113.1 143.4 172.0
Min. start torque/theoretical torque % 91 91 91
Max. input pressure Continuous p bar 250 250 210
Intermittent p bar 300 300 250
Peak value p bar 420 420 350
Max. summating pressure in ports A+B p bar 400 400 400
Max. leakage pressure p bar 5 (15 bar with type ... F...) also see page 5
Speed range Without flushing n min–1 0.5 - 75 0.5 - 70 0.5 - 65
With flushing n min–1 0.5 -150 0.5 - 130 0.5 -110
Max. continuous power Without flushing P kW – – –
With flushing P kW 330 370 310
Weight (with hollow shaft "F") m kg 920 (900)
Low pressure in bar Orifice diameter3 4.86 4.09 3.6
15 3.220 3.025 2.930 2.8
All parameters at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressure
Technical data (for applications outside these parameters, please consult us!)
Housing flushingIn order to achieve the maximum continuous performance values, flushing ofthe housing is necessary (see diagrams on pages 6 to 8 ). Under specialconditions, in order to achieve the recommended operating viscosity 30 - 50mm2/s in the motor housing, flushing of the motor may also be necessary inthe operating area without flushing (also see page 5).The oil temperature inside the motor housing can be obtainable by adding3 °C to the motor housing surface temperature, measured between twocylinders.
Function:The flushing valve always takes the flushing flow from the low pressure sideof the motor. The diameter of the orifice has to be choosen in order to ensurethat the flushing flow of 23 L/min is reached at the associated low pressurevalue.
Some orifice diameter values relating to the low pressure values can befound in the table below:
The flushing valve is delivered with a blank orifice.
Attention:Flushing does not work until the blank orifice is replaced by one with thecorrect orifice diameter.
Housing flushing is recommended for all applications.
MRT, MRTE 5/12 RE 15 224/07.02
Visc
osity
ν (m
m2 /
s)
-30 -20 -10 0 10 20 30 40 50 60 80
1000
500400300
200
10080
605040
30
2018161412
1070
1000
500400300
200
10080
605040
30
2018161412
10
VG 68 - VI 200
VG 46 - VI 100VG 68 - VI 100
VG 22 - VI 100
VG 32 - VI 100VG 100 - VI 100
VG 10 - VI
Example:With an ambient temperature of X °C the operating temperature settles to atemperature of 50 °C (closed circuit: circulation temperature, open circuit:tank temperature). For an optimum viscosity range this (νrec.; rastor field)relates to a viscosity class of VG 46 or VG 68; select: VG 68.The drain oil temperature which is influenced by the pressure and speed liesabove the circulation or tank temperature. At no point in the system mustthis exceed 80 °C.If the above stated conditions cannot be maintained due to extremeoperating conditions or high ambient temperatures we recommend that,also outside the foreseen range, housing flushing is used (see diagrams onpages 6 to 8), or consult ourselves.
Filtering of pressure fluidThe finer the filtration and the better the cleanliness class that can beachieved the longer the service life of the radial piston motors.To guarantee the functional safety of the radial piston motors a cleanlinessclass of at least
9 to NAS 16386 to SAE, ASTM, AIA18/15 to ISO/DIS 4406 is necessary.
If the above stated classes cannot be achieved, please consult ourseleves.
Leakage fluid pressureThe lower the speed and the leakage fluid pressure, the longer the life of theshaft seal ring. The maximum permissible housing pressure is
pmax = 5 bar
which is independent of the motor speed.For higher housing pressures a shaft seal which is suitable up to a pmax =15 bar can be fitted (version F). Further information regarding housingflushing can be found on page 4.
Shaft seal ring FKMSome fluids require the use of FKM seals and shaft seal rings ( type: HFD ...).We recommend the use of FKM shaft seal rings with high operatingtemperatures in order to extend the service life.
Viscosity range to ISO 3448
Pressure fluid
See catalogue sheet RE 07 075 for detailed information regarding theselection of pressure fluids before carrying out any engineering/design work.Further notes on installation and commissioning can be found on page 12 ofthis catalogue sheet.When operating with HF pressure fluids or bio-degradable pressure fluidspossible limitations to the technical data must be taken into consideration,please see information sheet TCS 85, or contact ourselves.
Operating viscosity range
We recommend that the operating viscosity is so selected (at operatingtemperature) that it lies in the optimum range of
νrec. = recommended operating viscosity 30...50 mm2/s
for efficiency and service life, referring to the circulation temperature in closedcircuit and the tank temperature in open circuit as well as the motor housingtemperature (drain fluid temperature).
Limiting viscosity range
For the limiting conditions the following values are valid:νmin.abs. = 10 mm2/s in emergency, brieflyνmin. = 18 mm2/s with reduced performance dataνmax. = 1000 mm2/s briefly with cold start
Selection diagram
Choosing the type of pressure fluid
A prerequisite for the selection of a pressure fluid is that the operatingtemperature in relation to the ambient temperature is known. In closed circuitsthe circulation temperature, in open circuits the tank temperature. To achievethe maximum continuous power values the oil viscosity must be within theoptimum operating viscosity range, referring to the inlet temperature as wellas the drain oil temperature.
Pressure fluid temperature rangeTemperature ϑ (°C)
ν re
c.
Pressure fluid technical data
LOWER LIMIT
RE 15 224/07.02 6/12 MRT, MRTE
4
3
2
1
510000
15000
20000
35000
30000
80 KW
120 KW
160 KW
200 KW5000
0
25000
0 25 50 75 100 125 150
230 KW260 KW
300 KW
330 KW
250 bar
300 bar
200 bar
150 bar
100 bar
660 L/min 800 L/min 950 L/min240 L/min100 L/min 520 L/min380 L/min
0 25 50 75 100 125 150
30
25
20
15
10
5
30
25
20
15
10
5
35
0 25 50 75 100 125 150
Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressure
1 Output power 2 Permissible for 3 Permissible for continuous 4 Permissible for 5 Inlet pressureintermittent operation operating with flushing continuous operation
ηt = Total efficiencyηv = Volumemetric efficiency
MRT 0710-1
Min. required pressure differential ∆p at off load speed (shaft unloaded)
Torq
ue T
in N
m →
Off
load
pre
ssur
e in
bar
→
Speed n in min–1 →
Speed n in min–1 →
Boos
t pre
ssur
e in
bar
→
Speed n in min–1 →
Min. required boost pressure for pump operation
MRT, MRTE 7/12 RE 15 224/07.02
0 10 20 100 110 120
30
25
20
15
10
5
30 40 50 60 70 80 90 130
30
25
20
15
10
5
35
0 10 20 100 110 12030 40 50 60 70 80 90 130
4
3
2
1
512000
18000
24000
42000
36000
150 bar
100 bar
6000
0
30000
10 30 50 110 130
300 KW340 KW
370 KW
200 bar
740 L/min 900 L/min 1050 L/min
0 70 90
4
3
2
1
512000
18000
24000
42000
36000
90 KW
140 KW
190 KW
240 KW6000
0
30000
10 30 50 110 130
270 KW
1050 L/min
0 70 90
300 bar
250 bar
200 bar
150 bar
100 bar
900 L/min740 L/min580 L/min260 L/min 420 L/min100 L/min
Characteristic curves (average values) measured at ν = 36 mm2/s; ϑ = 45 °C; poutput = zero pressure
1 Output power 2 Permissible for 3 Permissible for continuous 4 Permissible for 5 Inlet pressureintermittent operation operation with flushing continuous operation
ηt = Total efficiency
ηv = Volumemetric efficiency
MRT 0900-1
Min. required pressure differential ∆p at off load speed (shaft unloaded)
Off
load
pre
ssur
e in
bar
→
Torq
ue T
in
Nm
→
Min. required boost pressure for pump operation
Speed n in min–1 →
Speed n in min–1 →
Boos
t pre
ssur
e in
bar
→
Speed n in min–1 →
RE 15 224/07.02 8/12 MRT, MRTE
4
3
2
1
512000
18000
24000
42000
36000
100 KW
130 KW160 KW
580 L/min420 L/min260 L/min100 L/min
6000
0
30000
5 20 35 110190 KW220 KW250 KW280 KW
740 L/min 900 L/min 1050 L/min
50 65
310 KW
0 80 95
210 bar
250 bar
150 bar
100 bar
10 20 100 110
30
25
20
15
10
5
0 30 40 50 60 70 80 90
30
25
20
15
10
5
0
35
10 20 100 11030 40 50 60 70 80 90
MRTE 1080-1
Min. required pressure differential ∆p at off load speed (shaft unloaded)
Min. required boost pressure for pump operation
Speed n in min–1 →
Boos
t pre
ssur
e in
bar
→
Speed n in min–1 →
1 Output power 2 Permissible for 3 Permissible for continuous 4 Permissible for 5 Inlet pressureintermittent operation operating with flushing continuous operation
ηt = Total efficiency
ηv = Volumemetric efficiency
Characteristic curves (average valves) measured at n = 36 mm2/s; J = 45 °C; poutput = zero pressure
Off
load
pre
ssur
e in
bar
→
Speed n in min–1 →
Torq
ue T
in
Nm
→
MRT, MRTE 9/12 RE 15 224/07.02
25,5
60,5
58
Ø 1
4
Ø 2
0H10
Ø 4
8
Ø 6
4 f7
25
28 7,5Ø
6
2,6+
0,1
2xM8x45
5
Ø 2
2H7
Ø 4
8
Ø 6
4 f7
7,5
25,57
Ø 6
2,6+0
,1
2xM8x45
5
Ø 2
2H7
Ø 4
8Ø 6
4 f7
25,515
40,5
Ø 8
h8
M4
9
2xM8x30
Sensor shafts (2nd shaft end) for rotational speed acquisition - connections (Dimensions in mm)
Connection “C”(Claw shaftwith clamping bush)
Connection “T”(Claw shaft)
Connection “Q”(Cylinderical shaft)
This concerns the connections for RPM acquisition. For reversal operationand positional control please contact the Technical Sales Dept.
RE 15 224/07.0210/12
MRT, M
RTE
B
A
A
B
"A"
"B"
"A"
"B"L9
B3
D6/
T1L13
T
TD6/T1
L13
L9B3
B3D
6/T1
L4
L3
L2
L1
L6
L7
L5
L9
B1 B2
L8
D8
4 x SAE 2"6000 psi
Ø D
3
Ø D
2
Ø 6
0
D5
Ø D10
Ø D
4 h7
2 3
T
T
Ø D
1
2xD7 2
L12
β2
L10
B5
L12
B4
L11
2xD7
β2β1
Ø D
9
α
1
*) These SAEconnections are only present in the MRT 0900and MRTE 1080
Rotation Inlet Ordering(viewed on in detailsthe shaft end) port
Clockwise A StandardAnti-clockwise B „No code“Clockwise B
„S“Anti-clockwise A
Motor typeseries no. L1 L2 L3 L4 L6 L7 L8 L9 L10 L11 L12 L13 B1 B2 B3 B4 B5 ØD1 ØD2 ØD3 ØD4h7 ØD5 D6 D7 T1 D8 ØD9 ØD10 α ß1 ß2
MRT0710-1MRT0900-1 688.5 681.5 618.5 448.5 30 35 140 96.8 270 180 25 133 240 120 44.4 212 300 766 600 676 450 266 M20 G1" 40 5x33 325 50 90° 36° 18°MRTE1080-1
Unit dim
ensions: MRT and M
RTE
1 On request the control housing can be turnedthrough 72°.
2 Drain connectionPipe thread ”G“ to ISO 228/1
3 See dimensions on page 11
MRT, MRTE 11/12 RE 15 224/07.02
Unit dimensions: shaft variants MRT and MRTE (Dimensions in mm)
Ø D13
Ø X
L5 L22
Y
L21
Ø D13
L22
L21
L5
D12/T10
1st shaft end Version F
Motor typeseries no. L5 L21 L22 Ø D13 Ø X Y
MRT 0710-1 50 12 78 N110x3x35-9H 156h8 5
MRT 0900-1 95 12 88 N120x4x28-9H 156h8 50MRTE 1080-1
1st shaft end Version D
Motor typeseries no. L5 L21 L22 Ø D13 D12 T10
MRT 0710-1 230 188 153 W120x4x28-8f 2xM16 - Ø 70 27
MRT 0900-1 250 205 167 W140x5x26-8f 2xM16 - Ø 70 32MRTE 1080-1
Version FHollow shaft with internal spline to DIN5480
Version DSplined shaft to DIN 5480
RE 15 224/07.02 12/12 MRT, MRTE
Bosch Rexroth AGIndustrial Hydraulics
D-97813 Lohr am MainZum Eisengießer 1 • D-97816 Lohr am MainTelefon 0 93 52 / 18-0Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0eMail [email protected] www.boschrexroth.de
The data specified above only serve to describethe product. No statements concerning a certaincondition or suitability for a certain applicationcan be derived from our information. It must beremembered that our products are subject to anatural process of wear and ageing.
Bosch Rexroth Limited
Cromwell Road, St Neots,Cambs, PE19 2ESTel: 0 14 80/22 32 56Fax: 0 14 80/21 90 52E-mail: [email protected]
TT
T TT
T
min
. 50
T
T
T T
T
T
T
TTTT
*) Bleed screws (on request)
Flexible drivecoupling hub
*) Bleed screws (on request)
Leakage and flushing line linstallation examplesNote: Install leakage line in such a way that motor cannot run empty.
T = PlugY = Filling point of the motor housing← = Bleeding
Screw to fit thecoupling half
Assembly and commissioning guidelines
Pull on with screw
Use threaded hole in theoutput shaft
Withdraw with an extractor
Mounting, fixing
• Installation position, optional– Take oil drain into account (see below)
• Align the motor correctly
– Mounting surface even, resistant to bending
• Min. tensile strength of fixing screws is to grade 10.9– Take prescribed tightening torque into account
Pipe lines, pipe connections
• Use suitable fittings!
• Select pipe and hose lines according toapplication conditions!– Take manufacturer‘s data into account!
• Before commissioning fill-up with oil– Use prescribed filter!
Note: With frequent start/stop operation or high reversalfrequencies, 2 screws must be fitting screws
*) Special design for applications which require a complete filling withoil.E.g. in a salty atmosphere
Cooling circuit for high power continuousoperation, the max. permissible housingpressure has to be taken into account
Coupling