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2010 / 11 Railway Locks/Latches Hinges Gasketing Accessories com EMKA www Enclosures, Cover Panels Exterior Access Panels Railway Specific Applications Certified Product Quality DIN EN 61373
2010 / 11
RailwayLocks/Latches
Hinges
Gasketing
Accessories
comEMKAwww
Enclosures,Cover Panels
Exterior AccessPanels
Railway SpecificApplications
CertifiedProduct Quality
DIN EN 61373
Manufacturing technology providedfrom one source
Development engineeringCAD based product development3D interference and function controldesign models and functional prototypes
Tool and mould makinghighly qualified staffsultra modern EDM machineryengineering and production are adjacent
Zinc die casting technologymore than 50 die casting machines (20 t - 315 t)making various parts up to 2.5 Kg (5.5 lbs)
Aluminium die casting technology9 die casting machines (200 t - 1,100 t)Making various parts up to 15 kg (33 lbs)
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Cutting technology30 CNC milling machines, lathes, and transfer machinescapability to produce cross-holes, hexagons etc.
Bending, punching, and stamping machines
more than 40 bending, punching, and stamping machines (up to 250 t)processing of mild and stainless steel, aluminium or brass
Processing of all Thermoplasticsapprox. 50 injection moulding machines (30 t - 550 t) processing of all thermoplastics
Gravity die-castready-made surface for anodisation
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Seal technology (foam-in-place)fully automated application: captive sealing gasketssealing up to IP 66 (NEMA 4X)
Surface coating4-zone pre-treatment, powder coating and baking in one production lineapprox. 1,000,000 pcs/month capacity
Window manufacturingcustomised windows an doorswith or without frames
Assembly automated assemblycomponent manufacturing
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Assured qualityEMKA manufacturers a continuallyexpanding range of products for theRailway Industry. Much of the rangeis modular thus offering the designerand end user many options. Wehave products that meet the relevantstandards like DIN EN 61373 “Railway Applications” or specific fireprotection regulations.The quality of tools, machines andprocesses is documentend in greatdetail. X-ray technology, profileprojectors, spectrum analyzers,tensile and pressure testers as wellas the most modern measuringinstruments are used in our qualitymanagement.We are certified by GermanischerLloyd for both quality and environmentalmanagement to ISO 9001 and 14001.
Development Design model Functionalprototype
Toolconstruction
Production Product
StocksLogistics Drawing
The latest tools help to develop and to produce a new product on it’s way from the idea to the complete product. Customised products are developed through our own engineering departments. High-performance tools support the whole process:
3D onscreen animation including collision control via simulated motion-sequences
Static FEA analysis
Design studies, rapid-proto- typing models
Functional prototypes in low volume
Overlapping data exchange withCAD, CAE, Moldflow, CAM and CAQ
Verification by test samples, longterm and accelerated tests in ourown laboratories
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Using FEA to helpoptimize productdesign
9.264e - 018.464e - 018.028e - 017.411e - 016.793e - 016.176e - 015.558e - 014.941e - 014.323e - 013.705e - 013.008e - 012.740e - 011.853e - 011.235e - 016.176e - 02
200m² (2,000 sq ft.)laboratory for life cycleand endurance tests,IP-rating tests▼
◀X-ray equipment
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Assured qualityEMKA manufacturers a continuallyexpanding range of products for theRailway Industry. Much of the rangeis modular thus offering the designerand end user many options. Wehave products that meet the relevantstandards like DIN EN 61373 “Railway Applications” or specific fireprotection regulations.The quality of tools, machines andprocesses is documentend in greatdetail. X-ray technology, profileprojectors, spectrum analyzers,tensile and pressure testers as wellas the most modern measuringinstruments are used in our qualitymanagement.We are certified by GermanischerLloyd for both quality and environmentalmanagement to ISO 9001 and 14001.
Development Design model Functionalprototype
Toolconstruction
Production Product
StocksLogistics Drawing
The latest tools help to develop and to produce a new product on it’s way from the idea to the complete product. Customised products are developed through our own engineering departments. High-performance tools support the whole process:
3D onscreen animation including collision control via simulated motion-sequences
Static FEA analysis
Design studies, rapid-proto- typing models
Functional prototypes in low volume
Overlapping data exchange withCAD, CAE, Moldflow, CAM and CAQ
Verification by test samples, longterm and accelerated tests in ourown laboratories
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■
■
■
■
■
Using FEA to helpoptimize productdesign
9.264e - 018.464e - 018.028e - 017.411e - 016.793e - 016.176e - 015.558e - 014.941e - 014.323e - 013.705e - 013.008e - 012.740e - 011.853e - 011.235e - 016.176e - 02
Solutions and Applications for the Railroad Industry
Index:
① Quarter turns
② Quarter turns: standard and railroad versions
③ Safety quarter turns
④ Compression latches
⑤ Quarter turn accessories
⑥ 3 point latches: Programm 1068
⑦ Hinges
⑧ Gasketing
⑨ Aluminium windows
⑩ Miscellaneous, keys
Applications:
Locking systems for rail utilities in passenger area with special key cylinder systems and operating inserts.
Covers for roof top - Heating, Ventila-tion and Air-Conditioning (HVAC).
The cover locks in door facility areas with secured inserts or key cylinders.
Shake proof stainless steel compres-sion latches and hinges for hatches and lids for chassis.
Fasteners for access panels in passenger areas.
Locking equipment of switch gear cabinets, power plants and storage boxes in engineers cab.
Stainless steel compression latches and hinges.
Rod controls and door locking systems; Display- and inspection windows.
Vibration-proof latches according to DIN EN 61373: railroad applications category 1, class B (= ultimate standard).
Gaskets and edge protection according to special flammability standards.
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200m² (2,000 sq ft.)laboratory for life cycleand endurance tests,IP-rating tests▼
◀X-ray equipment
Velbert, Germany
Wuppertal, Germany
Birmingham, UK
Bourré, France
Goražde, Bosnia-Herzegovina
AustriA EMKA Beschlagteile Ges.m.b.H. tel. +43/2143/43063 [email protected]
BElGiuM EMKA Benelux B.V. service Office tel. +31/413/323510 [email protected]
BOsNiA-HErZEGOViNA EMKA Bosnia d.o.o. Goražde tel. +38/738/241310 [email protected]
CHiNA EMKA industrial Hardware Co. ltd. tel. +86/22/82123759 [email protected]
CrOAtiA EMKA Okovi d.o.o. tel. +385/35/270073 [email protected]
CZECH rEpuBliC EMKA Kováníe / Beschlagteile tel. +421/2/45259910 [email protected]
FrANCE EMKA France tel. +33/254/320862 [email protected]
GrEECE EMKA Hellas tel. +30/21041/83000 [email protected]
HuNGAry EMKA Beschlagteile tel. +36/1/2360032 [email protected]
iNDiA EMKA india panel Accessories p ltd. tel. +91/80/26660212 [email protected]
itAly EMKA italia s.r.l. unipersonale tel. +39/045/6471070 [email protected]
MONtENEGrO EMKA Bosnia d.o.o. Goražde tel. +38/738/241310 [email protected]
NEtHErlANDs EMKA Benelux B.V. tel. +31/413/323510 [email protected]
pOlAND EMKA-polska sp. Z o.o. tel. +48/323606026 [email protected]
pOrtuGAl EMKA Ferragens portuguesa lda. tel. +351/214663355 [email protected]
rOMANiA s.C. EMKA Beschlagteile s.r.l. tel. +40/269/222700 [email protected]
sErBiA EMKA Okovi d.o.o. tel. +385/35/270073 [email protected]
slOVAKiA EMKA Kováníe tel. +421/2/45259910 [email protected]
spAiN EMKA España s.A. tel. +34/91/6432087 [email protected]
swEDEN Emil Krachten scandinavia AB tel. +46/36/314130 [email protected]
switZErlAND EMKA Beschlagteile AG tel. +41/33/8260220 [email protected]
turKEy EMKA Kilit sistemleri Metal san. VE tic. ltd. sti. tel. +90/216/5617801 [email protected]
uNitED KiNGDOM EMKA (uK) ltd. tel. +44/2476/616505 [email protected]
uAE EMKA Middle East tel. +971/42844528 [email protected]
usA EMKA inc. tel. +1/717/9861111 [email protected]
AustrAliA lock Focus pty. ltd. tel. +61/3/97981322 [email protected]
CANADA Normont industrial Hardware, Canada ltd. tel. +1/450/6812884 [email protected]
COlOMBiA Comercializadora Becor ltda. tel. +57/1/2350234 [email protected]
DENMArK A/s Megatrade Beslag tel. +45/44916700 [email protected]
EstONiA Colly Components AB tel. +46/8/7030100 [email protected]
FiNlAND Oy Colly Components AB tel. +358/2/9006150 [email protected]
isrAEl teder Electro Mechanical Engineering ltd. tel. +972/73/2331200 [email protected]
JApAN tOCHiGiyA Co., ltD tel. +81/3/32542043 [email protected]
lAtViA Colly Components AB tel. +46/8/7030100 [email protected]
litHuANiA Colly Components AB tel. +46/8/7030100 [email protected]
NOrwAy Colly As tel. +47/67/170025 [email protected]
russiA OOO”MK-Electro tel. +7/81/24492928 [email protected]
siNGApOrE VF Fastening systems ptE ltd. tel. +65/675/2333 [email protected]
sOutH AFriCA Enclosure solutions tel. +27/11/4212675 [email protected]
sOutH KOrEA Geo Jeon Co. ltd. tel. +82/314/335508 [email protected]
swEDEN Colly Components AB tel. +46/8/7030100 [email protected]
tHAilAND Best port Company ltd. tel. +66/2/9935739 [email protected]
ViEtNAM terramar Engineering and Machinery (pte.) ltd. tel. +84/8/9974089 [email protected]
For any other country please contact the EMKA headquarters.
Henriville, France
Niederlassungen / SubsidiariesProduktionsstandorte / Production facilities
Agenturen / Agencies
EMKA Gruppe / Group Headquarters
2010 / 11
RailwayLocks/Latches
Hinges
Gasketing
Accessories
comEMKAwww
Enclosures,Cover Panels
Exterior AccessPanels
Railway SpecificApplications
CertifiedProduct Quality
DIN EN 61373
Manufacturing technology providedfrom one source
Development engineeringCAD based product development3D interference and function controldesign models and functional prototypes
Tool and mould makinghighly qualified staffsultra modern EDM machineryengineering and production are adjacent
Zinc die casting technologymore than 50 die casting machines (20 t - 315 t)making various parts up to 2.5 Kg (5.5 lbs)
Aluminium die casting technology9 die casting machines (200 t - 1,100 t)Making various parts up to 15 kg (33 lbs)
■■■
■■■
■
■
■■
Cutting technology30 CNC milling machines, lathes, and transfer machinescapability to produce cross-holes, hexagons etc.
Bending, punching, and stamping machines
more than 40 bending, punching, and stamping machines (up to 250 t)processing of mild and stainless steel, aluminium or brass
Processing of all Thermoplasticsapprox. 50 injection moulding machines (30 t - 550 t) processing of all thermoplastics
Gravity die-castready-made surface for anodisation
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■
■
■
■
■
■
Seal technology (foam-in-place)fully automated application: captive sealing gasketssealing up to IP 66 (NEMA 4X)
Surface coating4-zone pre-treatment, powder coating and baking in one production lineapprox. 1,000,000 pcs/month capacity
Window manufacturingcustomised windows an doorswith or without frames
Assembly automated assemblycomponent manufacturing
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EMKA Beschlagteile GmbH & Co. KGlangenberger str. 32 · 42551 Velbert · Germany
telefon +49 (0) 20 51 / 2 73-0telefax +49 (0) 20 51 / 2 73-128
www.EMKA.com · [email protected]
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