Raising Awareness of welding & NDT Technology Institute_Broucher_22-1-2016... · MT, UT, RT, VT, PT...

www.weldingtesting.orgPhone: 91-98922 63850 / 91-9004342951

INSTITUTE OF WELDING & TESTING TECHNOLOGYDIN EN ISO 9001 : 2008 CERTIFIED INSTITUTE

303/304/305, Laxmi Industrial Estate, Penkar Pada, Off. Western Express Highway,

Near Dahisar Checknaka, Mira Road (E), Thane � 401 104, INDIA.

Tel.: +91-22-28967969 � Email: [email protected]

Customised training delivered at your company’s site,

anywhere in the world.

PROSPECTUS

Raising Awareness of welding & NDT Technology

TRAINING & SKILL DEVELOPMENT

Institute of Welding & Testing TechnologyTraining Programs for Engineers & Technical Professionals

We Don’t Promise We DeliverWe Don’t Promise We DeliverWe Don’t Promise We DeliverSatish P. Sawant Director

Satish P. Sawant is in the �eld of welding since 1987.

He is a Welding Engineer and Mechanical Engineer, ASNT Level III, AWS - CWI Certi�ed Welding Inspector, CSWIP - TWI (Cambridge - UK) Certi�ed Welding Inspector, International Welding Technologiest (IWT), NACE International Paint and Coating Certi�ed inspector, Lead Auditor ISO 9001, Lead Auditor TS 16949, AIAG Supplier Auditor.

He has an experience of more than 29 years in teaching various subject of mechanical engineering related to weld engineering. He has worked for Advani - Oerlikon Ltd. for 5 years and Larsen & Toubro Limited for 16 years and now with Institute of Welding & Testing Technology since 2008. He has conducted number of training programs in India and abroad. (Singapore / Philippines / Thailand / Indonesia / South Africa etc.)

Narendra H. Singh Chief Consultant & Trainer

Narendra H. Singh is in the �eld of welding since 1974.

He is a Quali�ed Trainer (welding)-Central Training Institute Mumbai, functions under the ministry of HRD Govt. of India. Quali�ed Forman & Supervisor - V.J.T.I. Mumbai, the Technical Education Board of Maharashtra. Quali�ed Welding Inspector - Institute of Welding UK. He has also undergone an intensive successful training programme in Thermal Spraying Technology at Melbourne in Australia, organized by M/S METCO Inc. of USA. He was honoured by the company for his outstanding performance with the most prestigious MERITORIOUS MARQUEE AWARD in 2007-08.

Retired after 40 years of his nonstop association with the welding education & technology development wing of M/S Ador Welding Limited (formerly known as Advani-Oerlikon Ltd.), worked in a capacity of Chief Manager (Training & Technical Services). And now with Institute of Welding & Testing Technology since 2014.

Ramprosad Khatik Consultant & Trainer

Ramprosad Khatik is in the �eld of NDT since 1993.

He is a Mechanical Engineer, ASNT-(American Society for Non-Destructive Testing) Level III � in MT, UT, RT, VT, PT & NAS-(National Aerospace Speci�cation) 410 Level III and Certi�ed Welding Inspector, Advance course in Measuring Instrument & Measuring Instrument & QA/QC-Chennai,BARC �Level -II(RSO), Lead Auditor ISO 9001.

He has an experience of more than 23 years in teaching various subject of mechanical engineering related to NDT-NDE. He has worked for Design crafts India pvt.ltd NDT Lab for (Completed project RTF Jetty Area for Siepem UK Ltd. Relience Jamnagar Re�nery,Bangladesh Gas Field,and various ONGC Project Oil Rigs ON-Shore/Off Shore), Welspun Gujarat Stahal Rohren Ltd � Godrej & Boyce Mfg Co.Ltd. And now with Institute of Welding & Testing Technology since 2012.

Wg Cdr HS Anand Quality Management Consultant and Trainer

Wg Cdr HS Anand is in the �eld of Quality Management since 1976.

A international Automotive and Aerospace Trainer in 2008. He has an experience of more than 40 years in teaching various subject, He is the First Indian to attain the recognition to an International level Trainer for Certi�cation Body Auditor Trainer for TS 16949 and AS 9100 Standards. He also specializes as a Trainer for AIAG Core Tools like APQP, FMEA, SPC, MSA and PPAP besides an authority on subjects like Benchmarking, 8D Problem Solving, GD & T. And now with Institute of Welding & Testing Technology since 2010.

Pratap Rane N. Kirtikar Snehal VajeSunil Mahajan Ganesh TawdeJyoti Devare

I N D E X

Certification Of Welding Inspectors

Certification Of Welding Coordinators As Per En Iso 14731

Invest In Your Business Because Business Is Ever Where You Are Iso 3834-2 Certification

Welding Auditor [ISO 3834-2/en 15085] (Certified By Tuv Rheinland)

Welding Design For Engineers

Welding Certification For Supplier Quality Assurance Automotive Engineers And Managers

Refresher Course In Welding Technology

Repair & Maintenance Welding For Engineers & Managers

Lean Management In Welding

Certification Of Painting & Coating Inspector

Certification Course For The Metallurgical Lab Technicians

Diploma Course In Mechanical Engineering

Certification Course In Structural Welding

Certification Course In Gas & Electric Arc Welding

SMAW/MMAW/111 Welder Training And Certification Program

GMAW/MIG/MAG/131/135 Welder Training And Certification Program

FCAW/136 Welder Training And Certification Program

GTAW/TIG/141 Welder Training And Certification Program

SAW/121 Welder Training And Certification Program

Resistance Welding Welder Training And Certification Program

Welder Training And Certification Of Carbon Steel Welding

Welder Training And Certification Of Stainless Steel Welding

Welder Training And Certification Of Welding Of High Strength Low Alloy Steel [HSLA] Welding

Welder Training And Certification Of Welding Of Nickel Alloys Welding

Welder Training And Certification Of Aluminium And Its Alloys Welding

Welder Training And Certification Of Copper And Its Alloys Welding

Welder Training And Certification Of Titanium And Its Alloys Welding

Welder / Engineers/Managers Training And Certification Of Repair & Maintenance Welding

Training Program For Brazing Training And Certification Program Welding

Training Program For NDT

Training Program On Paint Technology

Training And Certification For Robotic Welding

Training And Certification On Lean Management

Delegates Registration Form

Satisko Welding Alloy (Repair & Maintenance Workshop)

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Sr.No. Course Title Course

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CERTIFICATION OF WELDING INSPECTORS

Course code: CWI-01

Course duration: Six-days(Monday to Saturday)

Course Objective: The profession of certi�ed welding inspectors (CWIs) is no longer expected to just pass on the

conclusion by saying ACCEPT/REJECT. Indeed, they are anticipated to playa high-ranking pivotal role in industry to

communicate candidlyfor the corrective feedbacks, if required, from the departments pertaining to design, planning,

procurement,quality-assurance, and production to deliver safely the international quality economical output by

incorporating the state, federal & overseas government regulations.

Course Content:

(Theory)

v Role, responsibility & duties of Certi�ed Welding Inspectors;

v Safety precautionessential for Welding Inspectors;

v Metal Joining and Cutting Process technology;

v Drawing understanding with weld Joint Geometry and Speci�cations;

v Fundamental principles of WeldingSymbols;

v Documentation governing welding inspectionASME / AWS / ASNT / U Stamp / API / OSHA / ;

v Physical Properties of metalsvital for Destructive Tests;

v Metallurgy& heat-treatment fundamentals for the Welding Inspectors;

v Acceptance of Weld and Base Metal Discontinuities;

v Basics of NDE/NDT Methods& their selection criteria.

(Practical)

v Live demo & hands on experience with Cutting, Brazing and Welding to familiarize with the variables of welding

processes - i.e. OAW, SMAW, GTAW, GMAW, FCAW& SAW, in�uence quality;

v Live demo and hands on experience with the methods of Destructive Testing � includes Metallographic (Macro &

Micro), All-weld/Transverse -Tensile, Bend, & Impact-tests;

v Live demo and hands on experience with Non Destructive Testing methods i.e. VT, PT, MT, UT & RT-

interpretation;

v Making smart use of weld-gauges & tools by the participating welding inspectors.

v Observation, identi�cation, and evaluation of the weld discontinuities & defects;

Film

v Welding Techniques

v Properties & Grain Structure

v Heat Treatment

v Manufacture of Carbon Steel

v Advance welding with New Technology in GMAW&FCAW

v Pipe Welding Techniques and Technology

Examinations shall be held in three parts:

A - Theory test (General);

B � Practical test (Speci�c);

C � Practical test (Code speci�cs);

Who Should Attend?

This knowledge based,non-residential, work-shop will be highly bene�cial for the personnel mainly responsible to

supervise the QC in welding; aimed at meeting the demands of engineers engaged with Turnkey Contracts, Project

Consultants and the Companies associated with Automotive, Armament, Aerospace, Locomotives, Construction-

Equipment & Machineries associated with Energy and Petrochemical industries etc.

Commencing the Course & Fee: Kindly pay a visit to the website: www.weldingtesting.org, or call for IWTT annual

course schedule.

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CERTIFICATION OF WELDING COORDINATORS AS PER EN ISO 14731(TUV-Rheinland Certi�ed Program)

Course code: CWC-01

Course duration: Six-days(Monday to Saturday)

Course Objective: The profession of certi�ed welding coordinators (CWCs) is a high-ranking mandatory role required

by the industry, dealing particularly with thestandards prevalent as CE, EN, or ISO with comprehensive, speci�c, and

basic-technical knowhow for planning, supervision & testing at welding fabrication site or shop. Timely review of

fabricator's capability in line with the requirements of product standard along with supplementary prerequisite, if any,

shall be the major routine tasks & responsibilities to ensure an acceptable quality product without the rework or rejection.

Course Content:

(Theory)

v Welding coordination � Tasks and responsibilities [EN ISO 14731]; 5 S implementation

v Safety precaution essentials for the weld-shopsin industry;

v Overview of welding and cutting processes;

v Class, type, and speci�cations of weld joints;

v Drawing understanding with Signi�cance of welding symbols;

v Documents governing welding inspection ISO-9001,3834-2 & EN 15085;

v Physical states of metals critical for the destructive tests; EN ISO 5178 / 9016 / 5173 / 9015 - 1 & 2

v Basics of welding metallurgy& heat-treatments;

v Imperfections in welded joints and the limits for acceptance as per EN ISO ; 5817

v Basics of nondestructive tests & usability criteria. EN ISO 17635

(Practical)


processes � i.e. 311, 111, 114, 121, 125, 131, 135, 136, 138, 141, 142, 143 & 145, in�uence quality;

v Live demo & hands on experience with the methods of Destructive Testing � includes Metallographic (Macro &


v Live demo and hands on practice with NDT - VT, PT, MT, UT & RT- interpretation;



Film

v 5S Technique



v Heat Treatment


v Advance welding with New Technology in GMAW & FCAW


Examinations shall be held in three parts:

A - Theory test (General);

B � Practical test (Speci�c);

C � Practical test (Code speci�cs);

Who Should Attend?

This work-shop will be favored for the personnel responsible to supervise the quality of welding conforming to the

demands of CE, EN & ISO standards; aimed at meeting the demands of engineers engaged with Project consultancy and

the industry associated with Aerospace, Armament, Automotive, Construction, Locomotives, Material handling,

Shipping, Energy, Fertilizer, Food-processor, Chemical, Petrochemical, Pharmaceutical and innumerous sectors.

Commencing theCourse &Fee: Kindly pay a visit to the website: www.weldingtesting.org, or call for IWTT annual

course schedule.

GLOBAL MARKET

In creases the possibility as entering markets

around the world.

WORLD CLASS WELD QUALITY

The ISO 3834-2 standard set out requirements

for manufactures to meet, in order to apply

good practice to their welding operations.

AUTHORITY ON WELDING

Clear, high pro�le independent veri�cation as

compliance by the ISO 3834-2 standard

IN CREASES PRODUCTIVITY & IMPROVES QUALITY

The company responsible for welding in the

welding shop for quality requirement / welding

co-ordinate quali�ed welds quali�ed.

QUALITY COST & PRODUCTIVITY

International Welding Quality / Ethics / Cost

and Productivity. This Will go a long way in

positioning the country prominently on the

global map and facilitating as new mechanism.

www.weldingtesting.orgMobile : 91-98922 63850 / 9004342951

303/304/305, 3rd Floor, Laxmi Industrial Estate, Penkar Pada, Off. W.E.Highway,Near Dahisar Checknaka, Mira Road (E), Thane � 401 104, INDIA.Tel.: 022-28967969 � Mobile No. +91-9892263850/9869021461

Email: [email protected]

REASONSFOR ISO 3834-2 CERTIFICATION

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INVEST IN YOUR BUSINESSINVEST IN YOUR BUSINESSINVEST IN YOUR BUSINESSBECAUSE BUSINESS IS EVER WHERE YOU ARE

ISO 3834-2 CERTIFICATION

IWTT Inspecti n ServicesIWTT Inspecti n ServicesIWTT Inspecti n Services

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WELDING AUDITOR [ISO 3834-2/EN 15085](Certi�ed by TUV Rheinland)

Course code: WAD-01

Course duration: Two-days

Course Objective: To �nd out gap from manufacturing unit and requirement as per code & Standard by scienti�c

auditing system, basic knowledge about welding & NDT , Working with guideline of international standard of quality

management systems with risk analysis can be done by the participants at the end of the program

Course Content:

(Theory)

v Introduction to the ISO 3834 & EN 15085

v Scope of Audit

v Process approach based quality management system

v Control of documents & control or record

v Welding coordination � Task and responsibility ISO 14731

v Importance of WPS&WPQR

v Welder Training & Certi�cation [Quali�cation & Quali�ed ]

v Welding Traceability [ Purchase / care in storage & handling / Identi�cation]

v Safety precautions in welding;

v Weld defects � causes &cures; Acceptance , ISO 5817

v Case study and course evaluation;

(Practical)

v Live demo and practice of Cutting, Brazing, Welding processes (OFC, OAW, SMAW, FCAW, SAW,GMAW, GTAW,

PAC)and thermal spraying to familiarize with their merit& demerits;

v Destructive tests � Metallographic & Hardness;

v Non Destructive Tests for surface & subsurface discontinuities;

v Films on technology of welding.

Who Should Attend?

Engineers and managers responsible to guide the team of welding personnel of their industry; Third party Inspectors /

Internal Auditor / Inspection company representative / Welding Engineer / Welding Technologist / Welding Inspectors /

welding coordinators / Welding supervisors / Welding Instructors

Commencing the Course & Fee: Kindly pay a visit to our website: www.weldingtesting.org, or call for IWTT annual

course schedule.

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WELDING DESIGN FOR ENGINEERS

Course code: DGN-01

Course duration: Three-days (Monday to Wednesday)

Course Objective: Blueprintdrawing is basically a conceptual product, re�ecting the true spirit of designers for orderly fabrication,and plays the most pivotal role in industry at the stages of planning, procurement, production, inspection or even after in service to resolve the disputes arises, if any. Thus the great man's responsibilities lays alone with the designers to originate unambiguousblueprint by incorporating national or international standard scheme of welding symbols to beoverall competitive inachieving the 3Ps (Performance, Productivity and Pro�tability)objectives of their industry.

Course Content:(Theory)

v Welding processes & their inclinations towards gainful use in industry;v Metals & their response towards Welding, Brazing and Soldering maneuvers;v Weld design principle � Class, Type, Size, Pro�le & Joint preparations;v Sign languages, as effective tools of communication, in making blueprint-drawings;v Weld discontinuities, defects, and the standard of acceptance;v Choice & estimation of welding consumables requirement;v Basics of non-destructive tests [NDT];

(Practical) v Live demo to familiarize with the merits & demerits of welding processes;v Practice of applying standard welding symbols with reverse exercise, as well;v Demo of DT � includes Metallographic, Tensile, Bend, & Impact-tests; v Demo of NDT - i.e. PT, MT, UT &RT-�lm reading; v Evaluation of likely weld imperfections;

Filmv Welding Techniques v Properties & Grain Structure v Heat Treatmentv Manufacture of Carbon Steel v Advance welding with New Technology in GMAW&FCAWv Pipe Welding Techniques and Technology

Who Should Attend? Three-day work-shop will be bene�cial particularly for Design Engineers, Design Managers, Welding Engineers, Chartered Engineers, accountable for drafting the fabrication drawings for welding. The course is aimed at those participants engaged with Turnkey Contractors, Project Consultants and the Companies associated with Aerospace, Armament, Automotive, Locomotives, Shipping, Construction& material handling-Equipments, Plant& Machineries associated with Energy and Petrochemical industries etc.

Commencing the Course & Fee: Kindly pay a visit to our website: www.weldingtesting.org, or call for IWTT annual course schedule.

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WELDING CERTIFICATION FOR SUPPLIER QUALITY ASSURANCE

AUTOMOTIVE ENGINEERS AND MANAGERS

Course code: WCQA - 01

Course duration: Six-days (Monday to Saturday)

Course Objective: Understand the factor which in�uence the quality of fusion welds in Automotive Industry and used

welding processes, Interpret drawing with instruction and weld symbols Practical work: set up and report on inspection

of welds, macro sections for Automotive Supplier Quality Assurance Engineers and Managers

Course Content:

(Theory)

The duties and responsibilities of a Automotive Supplier Quality Assurance Engineers and Managers, fusion welding

processes, ERW Welding / Spot seem & Projection welding ,typical weld defects in automotive engineers and managers ,

types of steel: - carbon steel, carbon-manganese steel, low alloy steel and hardening of steel ,weldability, heat treatment,

parent metal defect , visual inspection , testing of parent metals and welds ,destructive test , NDT techniques, welder and

procedure approval, codes / Standards and Speci�cations , outline of safe working practices , end of course

assessment for IWTT inspector certi�cate of competence in inspection of welds as per ISO 3834 -2 & AWS D9.1

Automotive Standard

(Practical)


processes � i.e. OAW,SMAW,GTAW & GMAW, in�uence quality;

v Live demo & hands on experience with the methods of Destructive Testing � includes Metallographic (Macro &


v Live demo and hands on practice with Non Destructive Testing methods i.e. VT, PT, MT, UT & RT- interpretation;



Film



v Heat Treatment


v Advance Welding with New Technology in GMAW&FCAW


Who Should Attend?

This work-shop will be favored for the personnel responsible to Supplier Quality Assurance Automotive Engineers and

Managers, supervise the quality of welding conforming to the demands of standards; aimed at meeting the demands of

engineers engaged with Project consultancy

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REFRESHER COURSE IN WELDING TECHNOLOGY

Course code: WPE-01


Course Objective: Fabrication by welding requires an unequivocal understanding and analytical approach towards

ever shifting innovative technology of welding, cutting-processes & consumables. Workshop managers & engineers

need be pro�cient enough to work together in tandem for bringing worthwhile solution by analyzing the intricate needs of

their welding shops by making smart use of every available resource men, machine & materials for the corporal progress

in productivity, quality, and the cost reduction bene�ts.

Course Content:

(Theory)

v Introduction to the spectrum of welding&cuttingtechnology;

v Signi�cance of safe working practices in weld-shop;

v Choice of cost - effective welding, brazing, cutting process& systems;

v Variety of welding consumables - type, size, class & care in handling;

v Preference of alternate consumables for joining similar & dissimilar metals;

v Fundamentals of welding metallurgy & heat-treatment;

v Weld ability of metals & weld ability test;

v Basics of weld geometry and the joints speci�cation;

v National and international schemes of welding symbols;

v Categories of weld defect � causes & cures;

v Distortion in fusion welding � roots & remedies;

v Signi�cance of WPS, PQR & WPQR in fabrication shop;

v Quality assurance & quality control programs in welding;

v Basics of destructive & non-destructive tests;

v Course evaluation & open session.

(Practical)

v Live demo and practice of Cutting, Brazing and Weldingprocesses (OFC, OAW, SMAW, FCAW, SAW,GMAW,

GTAW, PAC)to familiarize with merit& demerits;

v Destructive tests �Tensile, Bend, Impact, Hardness & Metallographic;


v Films on technology of welding, metallurgy and heat treatments.

Who Should Attend?

Week-day work-shop intended to boost the level of self-con�dence amongst participating engineers and managers

responsible to keep an eye on production welding. In its true essence intended to support the industry looking towards

the high end quality welding i.e.aerospace, armament, automotive, locomotives, material handling-equipments,ship

building etc.


course schedule.

HOW TO SAVE MILLIONS BY REDUCING INVENTORIES.....

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REPAIR & MAINTENANCE WELDING FOR ENGINEERS & MANAGERSNew Ways & Techniques to prolong the service-life of valuable spare parts and equipments.

Course code: WRE-01


Course Objective: Our plant & machinery may halt for a while but not the wear and tear in most critically applied

component parts. In fact, the dearth of material recognition, procedural welding support, absence of dimensional

tolerance and circumstantial hurried approach all put together tend to make repair & maintenance task tricky. Thus

maintenance personnel do require an outstanding analytical approach to reinstate the part back into the action soon and

save the inventory, which is costly.

Course Content:

(Theory)

v Introduction to the process technology for maintenance& repair by welding;

v Oxy Fuel-gas Welding, Brazing & Cutting;

v Manual Metal Arc Welding (MMAW/SMAW);

v Metal Cored & Flux Cored Arc Welding (FCAW);

v Thermal spraying process & techniques;

v Safety precautions in welding;

v Types of welding consumables and care in storage & handling;

v Typical response of Cast iron, Cast steel, En-steel, Low Alloy High strength steel, Quenched & Tempered steel,

Had�eld steel, Stainless steel and nonferrous metals during welding;

v Weld defects � causes &cures;

v Repair welding procedure& personal;

v Basics of NDT non destructive tests;

v Case study and course evaluation;

(Practical)

v Live demo and practice of Cutting, Brazing, Welding processes (OFC, OAW, SMAW, FCAW, SAW,GMAW, GTAW,

PAC)and thermal spraying to familiarize with their merit& demerits;

v Destructive tests � Metallographic &Hardness;



Who Should Attend?

Week-day work-shop intended to add the level of expertise amongst participating engineers and managers responsible

to guide the team of maintenance welding personnel of their industry; such as Automotive (tool room), Armament,

Cement, Chemical, Construction, Fertilizer, Mining, Paper-plant, Petroleum, Power plant, Railways and Shipping etc.


course schedule.

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LEAN MANAGEMENT IN WELDING

Course code: WLM-01

Course duration: One day

Course Objective: Ever increasing demand for weld-quality, price-tag, and just in time delivery concept compels

enterprises to shift their strategy fast to hold on core competency to win globally.

Course Content:

(Theory)

v Section of welding process and consumables for Quality & Cost

v Signi�cance of resources Men, Machine , Materials & Method for welding many

v Welding kaizens

v 7 Wastage elimination in welding & NDT;

v Who to do diagnose study for welding? International reference standard as per ISO 3834-2.

v Economics of welding

(Practical)

v Live demo and �lm on cost saving

Who Should Attend?

This work-shop will be favored for the personnel responsible for quality and cost, aimed at meeting the demands of

engineers engaged with Project consultancy and the industry associated with Aerospace, Armament, Automotive,

Construction, Locomotives, Material handling, Shipping, Energy, Fertilizer, Food-processor, Chemical, Petrochemical,

Pharmaceutical and innumerous sectors.


course schedule.

What is Pro�t ?

Selling Price = Cost + Pro�t

Pro�t = Selling Price � Cost

Selling Price is decided by Market Solution = Reducing Cost

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CERTIFICATION OF PAINTING & COATING INSPECTOR

Course code: CPC-01

Course duration: Three-days (Monday to Wednesday)

are no demand for this technology and these

Course Objective:

Technology of painting and coating changing the scenario worldwide to redesign the most desired surface texture to

combat wears, adds aesthetics, and value to the product. In fact there is no industry or product where there is no demand

for certi�ed Painting Inspection Personnel to warranty the internationalquality work to save from the last minute

embarrassment and High cost to their industry.

Course Content:

Theory

v Introduction to the paint & coating technology

v Application of paint & coating

v Role, responsibility & duties of Certi�ed paint & coating Inspectors;

v Safety precaution essential for paint & coating Inspectors;

v Code /Standard & Speci�cation

v Surface preparation for paint & coating

v Type of paints

v Type of coating

v Defects in Defects [ Cause & Remedies ]

v Paint & coating Inspection

v Basics of NDE/NDT Methods& their selection criteria.

(Practical)

v Live demo of surface preparation / paint / Coating / Inspection practice /Adhesive testing / DFT / Holiday detector

/ Checking of paint quality / Destructive testing

Who Should Attend?

This knowledge based, non-residential, work-shop will be highly bene�cial for the personnel mainly responsible to

supervise the QC in painting & coating ; aimed at meeting the demands of engineers engaged with Turnkey Contracts,

Project Consultants and the Companies associated with Automotive, Armament, Aerospace, Locomotives,

Construction-Equipment & Machineries associated with Energy and Petrochemical industries etc.


course schedule.

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CERTIFICATION COURSE FOR THE METALLURGICAL LAB TECHNICIANS

Course code: MLT-01

Course duration: Six days (Monday - Saturday)

Course Objective: To enable incumbent technicians to secure adequate expertise to work as smart lab technicians to

facilitate industry to realise their quest for achieving excellence in international quality standards. This course is well

planned to enhance the knowledge & expertise, pertaining to the desires of modern welding fabrication, andenable to

studywith an ease by the personal involvement of well experienced workshop faculty.

Course Content:

(Theory)

v Role, responsibilities & duties of lab technicians in industry;

v Fundamental rules & regulations relevant to the NABL labs;

v Codes & standards prevalent in our industry for the destructive checks;

v Various speci�cations, type & grades of ferrous and nonferrous-metals;

v Chemical & physical traits of metals and their validation;

v Basics of metallurgy & heat treatments;

v Fundamentals of the fusion welding processes;

v Identi�cation of base metal's related discontinuities;

v Identi�cation of weld metal's related discontinuities;

v Signi�cance of the different destructive testing techniques in weldments;

v Special cares in making test specimens;

v Fundamentals of UTM testing machines for making all-weld & transverse tensile tests;

v Calculations of YS, UTS, Reduction area and Elongation%;

v Nitty-gritties of impact & hardness tests;

v Care in making impact & hardness test samples;

v Principles and care in making metallographic test specimens; and

v Reporting & traceability of the test samples.

(Practical)

v Live demo and practice of Weldingprocesses with merit & demerits;

v Handling UTM, Impact & Hardness testing apparatus;

v Evaluation by the metallographic test;

v Film& audio-visuals.

Who Should Attend?

Metallurgical lab technicians engaged particularly with the destructive tests.


course schedule.

100% Job

Assistance

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DIPLOMA COURSE IN MECHANICAL ENGINEERING(Under the Maharashtra State Board of Vocational Education Examination)

Course code: DME-01

Course duration: Three-years (Full Time from Monday to Saturday)

Course Objective: To enable students to develop suitable expertise to work as repair, maintenance and structural fabrication engineer or merely by the virtue of experience to position themselves as sovereign entrepreneurs. Diploma course in mechanical engineering is intended primarily to enhance the knowledge and skills pertaining to the fabrication of sheet-metal, medium & heavy structural-fabrication, repair & maintenance by the modern fabrication techniques enabling youths to imbibe simply by the exposure of frequent calls & sermons from the industrial specialists. Course Content:(Theory)

v Discipline essentials in industrial environments;v Fundamentals of material science; v Ferrous metals & alloys � their speci�cation, classi�cation, type and forms;v Non-ferrous metals & alloys � their speci�cation, classi�cation, type and forms;v Fundamental properties of metals - chemical, electrical & mechanical;v Metal�s behaviour during fabrication, surface & heat treatment;v Discontinuities in parent materials in�uencing the quality of fabrication;v Fundamentals of sheet metal working, bench working & �ttings; v Blue print drawing making principles;v Principles of forging, smithy, plumbing, threading & fastening;v Fundamental principle and applications of metal - joining, cutting & gouging;v Choice of modern joining, cutting and gouging systemsv Principal of weld-joint type, class and speci�cations;v Writing the precise welding speci�cation & symbols; v Type, size, class & speci�cations of welding consumables; v Choice of welding consumables for similar & dissimilar metal joints;v Analysing the wear patterns to pick-up the correct surfacing & hard-surfacing alloys;v Care in storage & handling the welding consumables;v Merits of welding-process, joint-design & positions; v Welding defects and distortion � cause & cures;v Choice of national & international codes, standards and speci�cations;v Signi�cance of approved welding procedure & welders in industry; v Identi�cation of variables for developing the right welding procedures;v Drilling, shaping, slotting, turning, grinding & powder metallurgy;v Signi�cance of destructive testing techniques & procedures;v Principles of non-destructive testing [NDT] i.e. VT, PT & MT for surface defects;v Principles of non-destructive tests [NDT] i.e. UT & RT for sub-surface defects;v Quality assurance & quality control practices in modern welding fabrication;v Welding inspection tools & essentials � before, during & after-welding;v Entrepreneurship and applied science (Physics & Chemistry);

(Practical)

v Identi�cation of materials for their chemical & physical properties;v Boring, chipping, cutting, drilling, �ling, �tting, polishing the �at & circular-surfaces, slotting, shaping, tapping,

external & internal-threading, turning and measuring; v Learning fusion welding & cutting, making stringer-beads, weave-beads, butt, corner, lap, and T-�llet weld joints

on sheets, plates, tubes & pipes in �at & horizontal welding positions. Practical exercises will be conducted well within the guide lines issued by the MSBVE Examination Mumbai;

v Evaluation of surface & subsurface defects by the DT/NDT (destructive/non-destructive) tests with compulsory two months summer internship in industry;

v Audio-visuals & �lms will be shown on related subject.v One year hand on experience.

Who Should Attend?

Xth passed students with inclination to become vigilant overseer in fabrication shops � i.e. Aerospace, Automotive, locomotive, Ship-building, construction of bridges, plant and machineries of national importance.

Commencing the Course & Fee: Kindly pay a visit to our website: www.weldingtesting.org, or call for IWTT annual course schedule.

100% Job

Assistance

13

CERTIFICATION COURSE IN STRUCTURAL WELDING(Under the Maharashtra State Board of Vocational Education Examination)

Course code: ESW-01

Course duration: Six-Months (Full Time from Monday to Saturday)

Course Objective: To enable students to acquire suitable knowledge & skills to work as smart structural, repair &

maintenance welding personnel or by the virtue of work experience to position themselves as sovereign entrepreneurs.

Certi�cation course is well designed to enhance the knowledge & expertise pertaining to the fabrication of sheet-metal,

structural-fabrication, fastening, repair and maintenance by the modern welding techniques enabling youths to imbibe

by the exposure of frequent calls & sermons from the industrial experts.

Course Content:

(Theory)

v Introduction to the current welding, Brazing, Soldering, Cutting & Gouging processes;

v Discipline essentials in industry for the safe working environments;

v Principle & applications of allied thermal spraying systems in industry;

v Identi�cation and care in handling Equipment, Tools & Accessories;

v Essentials of welding metallurgy & weld-ability;

v Weld joint design principles, preparation & techniques;

v Decoding the right joint welding speci�cation from the blueprint drawings & symbols;

v Merits, demerits and selection of modern welding, cutting and gouging systems;

v Type, size, classi�cations of welding consumables;

v Choice of right welding consumables for similar & dissimilar metal joints;

v Wear analysis and the choice of right surfacing weld deposit & techniques;

v Care in storage & handling welding consumables;

v Economical choice of welding-process, joint-design & positions;

v Welding defects and distortion � cause & cures;

v Choice of national/international structural-welding codes, standards & speci�cations;

v Signi�cance of approved welding procedure & welders in industry;

v Identi�cation of variables for developing the right welding procedures;

v Signi�cance of destructive testing techniques & procedures;

v Nitty-gritties of non-destructive testing [NDT] i.e. VT, PT & MT for surface defects;

v Fundamentals of non-destructive tests [NDT] i.e. UT & RT for sub-surface defects;

v Quality assurance & quality control practices in modern welding fabrication;

v Welding inspection tools & essentials � before, during & after-welding;

v Personal hygiene & health awareness to be effective in welding fabrication;

(Practical)

v Live demo and practice of Welding, Brazing, Soldering, Cutting and Gouging processes with their merit &

demerits;

v Learning basics of fusion welding & cutting, making stringer-beads, weave-beads, butt, corner, lap, and T-�llet

joints on sheets, plates, tubes & pipes in down-hand, horizontal and vertical welding positions. Practical

exercises will be carried out well within the guide lines issued by the MSBVE Examination Mumbai;

v Self-evaluation of surface & subsurface discontinuities or defects by the destructive and non-destructive (DT &

NDT) testing;


Who Should Attend?

v Degree or Diploma of any branches or Xth + any welding course under the MSBVE passed out students with

inclination to become vigilant quality surveyor of fabrication, repair & maintenance by welding in industry -such

as Aerospace, Automotive, Railways, Ship-building, Mining,Constructions of bridges, Cement, Textiles,

Fertilizer, and Power-plants etcetera.


course schedule.

100% Job

Assistance

14

CERTIFICATION COURSE IN GAS & ELECTRIC ARC WELDING(Under the Maharashtra State Board of Vocational Education Examination)

Course code: WB-01

Course duration: Six-Months (Part Time from Monday to Saturday)

Course Objective: To enable students to acquire adequate knowledge & skill to work as welder by gaining con�dence

to handle prevailing gas and electric arc welding systems in industry. Certi�cation course is also designed to add the

entrepreneurial smartness amongst the participating youths by attending frequent calls & orations from the experts in

industry.

Course Content:

(Theory)

v Introduction to the welding-shop & industry;

v Discipline essentials for the supportive working attitude in industry;

v Introduction to the Gas-Cutting, Welding, Brazing, & Soldering;

v Safety precaution essentials in handling Gas-Cutting, Welding, Brazing, & Soldering;

v Introduction to the manual Electric Arc Welding, cutting & gouging;

v Safety precaution essentials in handling manual Electric Arc Welding;

v Identi�cation and care in handling, gas/electric welding, equipment & accessories;

v Identi�cation of materials and their conduct during welding;

v Types of standard weld joint design & speci�cations;

v Understanding orthographic projections & reading simple blueprint/drawings.

v Understanding the basics of welding symbols;

v Sheets/Plates/Tubes/Pipe-joint welding positions & techniques;

v Type, size & class of welding consumables;

v Care in storage & handling welding consumables;

v Welding defects � causes & remedies;

v Approved welding procedure & techniques;

v Necessity of welder�s performance quali�cation in industry;

v Basics of NDT non-destructive tests;

v Basics of destructive tests;

v Personal hygiene & health consciousness;

v Role & responsibilities of welders in industry;

(Practical)

v Live demo and practice of Cutting, Brazing, Welding (OFC, OFW, SMAW) processes to get familiarized with their

merit & demerits;

v Learning basics of fusion welding & cutting, making stringer-beads, weave-beads, butt, corner, lap, and T-�llet

joints on sheets, plates & tubes in down-hand, horizontal and vertical welding positions. Practical exercises will

be carried out in line with the syllabus drawn by the MSBVE Examination Mumbai;

v Self-evaluation of surface & subsurface discontinuities;


Who Should Attend?

v VIIth standard passed youths with physical �tness & inclination to initiate their carrier as eligible smart-welders in

industry - such as Automotive, Locomotive, Armament, Construction, Ship-building, Petrochemical, Power plant

and Mining etc.


course schedule.

Training programme for Engineers

1) Govt. Certi�ed Course in Structural Welding - 303147 2

2) Govt. Diploma Course in Mechanical Engineering-303426

(With specialization in welding & NDT)

3) Refresher course in Welding Technology for Engineers & Managers

4) Welding Inspectors Certi�cation Course

5) Welding Design For Design Engineers & Draftsman

6) Welding Auditor for ISO 3834-2 / EN15085

7) Welding Coordinator Certi�cate Course (Certi�ed by TUV Rheinland)

8) Welding Technology for sales Engineers

9) Painting & Coating Inspectors Certi�cation Course

10) Lean Management Training Program

11) Repair & Maintenance Training Program

12) NABL Lab

Training Programme for the Welders

1) Govt. Certi�ed Course in Welding (Gas & Electric) � 303116

2) Training & Certi�cation for Heavy Fabrication as per ASME section IX

3) Training & Certi�cation for Railway as per EN 15085 -2 (EN 9606-1 & 9606-2)

4) Training & Certi�cation for Earth moving machinery and mining Equipment

5) Training & Certi�cation for Cement Industry

6) Training & Certi�cation for Shipping Industry

7) Training & Certi�cation for fertilizer Industry

8) Training & Certi�cation for Boiler & Pressure Vessels Industry

9) Training & Certi�cation for Petrochemical Industry

10) Training & Certi�cation for Off �Shore Industry

11) Training & Certi�cation for Automotive Industry as per AWS & EN ISO

SMAW / MMAW / 111 Welder Training and certi�cation programme

1) 1F /2F /3F / 4F Fillet welding Welder Training and certi�cation programme

2) 1G / 2G / 3G /4G Groove Welder Training and certi�cation programme [ Plate ]

3) 1G / 2G / 3G /4G / 5G / 6G / 6GR Groove Welder Training and certi�cation programme [ Pipe ]

GMAW / MIG / MAG / 131 / 135 Welder Training and certi�cation programme




FCAW / 136 Welder Training and certi�cation programme




GTAW / TIG /141 Welder Training and certi�cation programme




SAW / 121 Welder Training and certi�cation programme

1) 1G Groove Welder Training and certi�cation programme [ Plate ]

2) 1G Groove Welder Training and certi�cation programme [ Pipe ]

CUSTOMISED TRAINING PROGRAM IS ALSO DELIVERED ATYOUR COMPANY�S PREMISES ON DEMAND, ANYWHERE IN THE WORLD.

15

Resistance Welding Welder Training and certi�cation programme

1) Spot welding Programme

2) Seam Welding Programme

3) Projection Welding Programme

4) Electric Resistance Butt Seam Welding [ ERW ] Programme

Welder Training and Certi�cation of Carbon Steel Welding

1) Welding of low carbon Steel

2) Welding of Medium carbon Steel

3) Welding of High carbon Steel

4) Welding of weathering Steel

Welders Training & Certi�cation of Stainless Steel Welding

1) Austenitic Stainless Steel

2) Ferritic Stainless Steel

3) Duplex Stainless Steel

Welder Training & Certi�cation of Welding of High Strength Low Alloy Steel [ HSLA] Welding

1) Welding of High Strength Low Alloy Steel [ HSLA]

2) 9% Nickel Steel

3) Nickel � Cobalt Alloy Steel

4) Chromium � Molybdenum- Vanadium Steel

5) Austenitic Manganese Steel

Welder Training & Certi�cation of Nickel Alloys Welding

Welder Training & Certi�cation of Aluminium and its Alloys Welding

1) GTAW / TIG /141 of Aluminium and its Alloys

2) GMAW / MIG / 131 of Aluminium and its Alloys

Welder Training & Certi�cation of Copper and its Alloys Welding

1) GTAW / TIG /141 of Copper and its Alloys

2) GMAW / MIG / 131 of Copper and its Alloys

Welder Training & Certi�cation of Titanium and its Alloys Welding

1) GTAW / TIG /141 of Titanium its Alloys

2) GMAW / MIG / 131 of Titanium and its Alloys

Welder Training & Certi�cation Repair & Maintenance Welding

1) Repair of Casting and Forging

2) Repair & Maintenance of Railway

3) Repair & Maintenance of Earth moving machinery and mining Equipment

4) Repair & Maintenance of Cement Industry

5) Repair & Maintenance of Shipping Industry

6) Repair & Maintenance of fertilizer Industry

7) Repair & Maintenance of Boilers & Pressure Vessels Industry

8) Repair & Maintenance of Petrochemical Industry

9) Repair & Maintenance of Off �Shore Industry

10) Repair & Maintenance of Tool room for Automotive Industry


16

Training Programme for Brazing Training and certi�cation programme Welding

1) Flame Brazing

2) Induction Brazing

3) Resistance Brazing

4) Furness Brazing

5) Dip Brazing

6) MIG Brazing

7) Vacuum Brazing

8) Aluminium Brazing

9) Silver Brazing

10) Brass Brazing

Training Program for NDT

1) Liqid Penetrant Test � Level � I

2) Liqid Penetrant Test � Level � II

3) Magnetic Partticle Test � I

4) Magnetic Partticle Test � I

5) Ultrasonic Test � Level � I

6) Ultrasonic Test � Level � II

7) Interpretation of Radiograph for inspectors [RT � (INT) � II]

Training Programme on Paint Technology

1) Training & Certi�cation for Painting & Coating inspectors.

2) Training & Certi�cation for Painters.

3) Training & Certi�cation for Coating Inspectors.

Training & Certi�cation for Robotic Welding

1) Training & Certi�cation of Robotic Operator

2) Training & Certi�cation of Robotic Teacher

3) Training & Certi�cation of Robotic Programer

Training & Certi�cation on Lean Management

1) Lean management in Welding Technology

2) Lean management in Inspection & Testing

3) Lean in Six Sigma Welding Technology

4) 5S in Weld Engineering

5) 7QC Tools in Weld Engineering

6) Welding KAIZEN

7) Zero Defect Methodology in Welding

8) APQP / PPAP related to welding Technology

9) Cost of Poor Quality in Welding Technology

10) Welding Ergonomics


17

18

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prototype part or fabrication services for large volume production.

Satisko Offers : Weld Engineering and Welding Technology

� Advance welding technology � Advance welding equipment

� Welding Experts � Skill & Qualifed welders

� Pre-Quali�ed WPS & PQR � In house metallusical Lab (UTM/Impact/Hardness/Mech.)

� In house NDT - UT/RT/MPT/LPT/VT � Company Certi�cation for Welding

Call the Welding job shop welding experts at Satisko Welding Alloys today at +91-9004342951

� Welding Experts

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Satisko Has The Right Solution To Meet Your Needs

We Don’t Promise We DeliverWe Don’t Promise We DeliverWe Don’t Promise We Deliver

"K Square", in village Kurund, Taluka Bhiwandi, District Thane.Mobile No. +91-9869021461

19

SATISKO Welding AlloysSATISKO Welding AlloysSATISKO Welding AlloysSATISKO Welding AlloysSATISKO Welding AlloysSATISKO Welding Alloys

Make decisionsbase on fact so that

inspection are fair, impartial and consistence.

Knowledge of drawing, speci�cations, processes method.

Core Values

ProfessionalProfessional

AttitudeAttitudeProfessional

AttitudeKnowledgeKnowledgeKnowledge

EthicalEthicalEthical

Inspectors should live by the rules, act with complete honesty, intenity, responsibility.

CareCareCareCaring for the

environment andcommunity.

TrustTrustTrustForstering relationships for a lifetime.

InnovationInnovationInnovation

Pioneering the spirit of creativity innovation. Passion

PassionPassion Leading with passion

to excel.

SkillSkillSkillTraining / Experience




IWTT Inspecti n ServicesIWTT Inspecti n ServicesIWTT Inspecti n ServicesIWTT Inspection ServicesGlobal Network our Partners are around the world. that aters quality, ef�ciency and worldwide network for our partners.Not fault �nding fact �nding and providing solution.

When Partnering with us :- We are not only Inspectors wear instructors.- Solution provider and add value to product.- Being the road towards continual improvement.- Sustainable business performance.- Tailored to your speci�c need.- Focusing on what is important to your business.

IWTT Inspecti n ServicesIWTT Inspecti n ServicesIWTT Inspecti n Services




WELCOME TO FRANCHISE FOR WELDING INSTITUTEWELCOME TO FRANCHISE FOR WELDING INSTITUTEWELCOME TO FRANCHISE FOR WELDING INSTITUTE

Raising Awareness of welding & NDT TechnologyRaising Awareness of welding & NDT TechnologyRaising Awareness of welding & NDT Technology

• Welder’s available for you 24 x 7• Skill required as per your requirement• Help your self / your organization & our country.

Join hand with Smart WeldingEducation an be a part of skill

development for your organization.

INSTITUTE OF WELDING &INSTITUTE OF WELDING &TESTING TECHNOLOGYTESTING TECHNOLOGY

INSTITUTE OF WELDING &TESTING TECHNOLOGY

INSTITUTE OF WELDING & TESTING TECHNOLOGY

� World Class Welding Facility

� Maximum student strength: 25 in a class

� Teacher Student Ratio of 1:5

Experience Faculty�

� Hand-picked Faculty

� Smart Digital Classrooms

Values with Modern Outlook.�

� During Training Meals with Indian and International Cuisine

� Welding Technology Training Material is Available in English, Hindi, Marathi &Gujarati

� International Exposure to Advance Welding & NDT Technology

� Advance Lab

� Hand�s on Training

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