Layer of Cable 1 2 3 4 5Rated Line Pullper Layer
(lbs) 12,000 10,000 8,600 7,500 6,700
(Kg) 5,430 4,530 3,900 3,390 3,030
Cumulative CableCapacity perLayer
(ft)* 15 40 65 100 125
(m)* 4 12 19 30 38
* Depends on 3/8” (9.5 mm) Dia. cable being uniformly wound onto drum.Line Pull First Layer
(lbs) NO 2,000 4,000 6,000 8,000 10,000 12,000
(Kg) LOAD 900 1,810 2,710 3,620 4,530 5,430
Line Speed First Layer
(FPM) 29 15 11 9 7 6 5
(MPM) 8.8 4.6 3.3 2.7 2.1 1.8 1.5
Amp Draw 12V 98 175 245 300 360 410 465
Ramsey Winch CompanyOwner’s Manual
Patriot Profile 12000Front Mount Electric Winch
12 V
Congratulations!You have purchased the finest winch available in its service class. It features ahighly efficient 3 stage planetary gear set which transmits torque from a serieswound DC motor. A safe positive clutch allows free spooling for quick cabledeployment. An automatic load holding brake is designed to hold the fullyrated capacity of the winch. It was designed and manufactured to provide youwith the utmost in utility. As with any device that combines power and move-ment in its use, there are dangers if improperly used. At the same time, thereare easier ways for getting the job done if certain precautions are taken first.
Please read this manual carefully. It contains useful ideas in obtaining themost efficient operation from your Ramsey Winch and safety procedures youneed to know before beginning use. When you follow our guidelines for opera-tion, your Ramsey Winch will give you many years of satisfying service.Thank you for choosing Ramsey. You will be glad you have one working foryou.
Please note: Ramsey Patriot™ Profile series winches are designed forfront mount vehicle use. The winches are not designed for and shouldnot be used in industrial applications (car haulers/carriers, wreckers,hoisting, etc.), and Ramsey does not warrant them to be suitable forsuch use. Ramsey makes a separate, complete line of winches forindustrial/commercial use. Please contact the factory for further infor-mation.
CAUTION: Read and understand this manual before installation and operation of winch. See Safety Precautions!
Table of Contents
Performance Specifications . . . . . . . . . . . . . . .1Safety Precautions . . . . . . . . . . . . . . . . . . . . . .2Tips for Safe Operation . . . . . . . . . . . . . . . . . . .3Techniques of Operation . . . . . . . . . . . . . . . . . .3Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Electrical Connections and Operation . . . . . . . .5Operating Instructions . . . . . . . . . . . . . . . . . . . .5Lubrication/Cable Installation . . . . . . . . . . . . . .6Troubleshooting Guide . . . . . . . . . . . . . . . . . . .7Winch Parts List . . . . . . . . . . . . . . . . . . . . . .8-9Solenoid Parts List . . . . . . . . . . . . . . . . . . . . .10Warranty . . . . . . . . . . . . . . . . . . . . . .Back Cover
Safety Precautions To Guard against Possible Injury...A minimum of five wraps of cable around the drumbarrel is necessary to hold the rated load. Cableclamp is not designed to hold the load.A. Keep yourself and others a safe distance to the side of the
cable when pulling under load.
B. Do not step over a cable, or near a cable under load.
C. Use supplied hook strap when handling hook for spoolingwire rope.
D. Do not move the vehicle to pull a load on the winch cable.This could result in cable breakage and/or winch damage.
E. Use a heavy rag or gloves to protect hands from burrswhen handling winch cable.
F. Apply blocks to wheels when vehicle is on an incline.
G. Winch clutch should be disengaged when winch is not inuse and fully engaged when in use.
H. Modification, alteration, or deviation to the winch shouldonly be made by Ramsey Winch Company.
I. Keep the duration of your pulls as short as possible. If themotor becomes uncomfortably hot to the touch, stop andlet it cool for a few minutes. Do not pull more than oneminute at or near rated load. Do not maintain power to thewinch if the motor stalls. Electric winches are for intermit-tent usage and should not be used in constant duty appli-cations.
J. Disconnect the remote control switch from the winchwhen not in use. A Ramsey Part No. 282053 safety on-offswitch in your vehicle is recommended.
K. NOTE: Do not use winch in hoisting applications due torequired hoist safety factors and features.
L. Do not exceed maximum line pull ratings shown in tables.Shock loads must not exceed these ratings.
M. To respool correctly, it is necessary to keep a slight loadon the cable. This can be accomplished by (wearinggloves) holding the cable with one hand and the remotecontrol switch with the other, starting as far back and inthe center as you can, walking up keeping load on thecable as the winch is powered in. Do not allow the cableto slip through your hand and do not approach the winchtoo closely. Turn off the winch and repeat the procedureuntil all the cable except a few feet is in. Disconnect the
remote control switch and finish spooling in cable by rotat-ing the drum by hand with clutch disengaged. On hiddenwinches, spool in cable under power using supplied hookstrap.
Tips for Safe OperationDon’t underestimate the potential danger in winching opera-tions. Neither should your fear them. Do learn the basic dan-gers and avoid them.
Observe the spooling of cable onto drum. Side pulls cancause cable to pileup at one end of the drum. To correctuneven stacking, spool out that section of the cable and moveit to the other end of the drum and continue winching. Unevenspooling which causes cable pileup can interfere with the tiebars causing damage to the winch.
Store the remote control switch inside your vehicle where itwill not become damaged. Inspect it before you plug it in.
When ready to begin spooling in, plug in remote controlswitch with clutch disengaged. Do not engage clutch withmotor running.
Never connect the hook back to the cable. This causes cabledamage. Always use a sling or chain of suitable strength, asshown in the illustration.
Observe your winch while winching, if possible, while stand-ing at a safe distance. If you use vehicle drive to assist, stopand get out every few feet to assure the cable is not piling upin one corner. Jamming cable can break your winch.
Do not attach tow hooks to winch mounting apparatus. Theymust attach to vehicle frame.
When double lining during stationary winching, the winchhook should be attached to the chassis of the vehicle.
Since the greatest pulling power is achieved on the innermostlayer of your winch, it is desirable to pull off as much line asyou can for heavy pulls. If this is not practical, use a snatchblock and double the arrangement (see illustration).Remember, a minimum of 5 wraps of cable around the drumbarrel is necessary to hold the rated load.
Neat, tight spooling avoids cable binding which is causedwhen a load is applied and the cable is pinched between twoothers. If this happens, alternately power the winch in and outa few inches. Do not attempt to work a bound cable underload, free by hand.
2
Techniques of Operation
The best way to get acquainted with how your winchoperates is to make a few test runs before you actuallyneed to use it. Plan your test in advance. Rememberyou hear your winch as well as see it operate. Get torecognize the sound of a light steady pull, a heavy pull,and sounds caused by load jerking or shifting. Soon youwill gain confidence in operating your winch and its usewill become second nature with you.
Your winch will not only pull your vehicle up or ease yourvehicle down a steep grade, it will also pull another vehi-cle or a load while your vehicle is anchored in a station-ary position. The sketches on this page show you a fewtechniques.
When pulling a heavy load, place a blanket, jacket or tar-paulin over the cable five or six feet from the hook. Itwill slow the snap back in the event of a broken cable.Also, open the vehicle hood for additional protection.
Use the vehicle wheel power to help the winch, but don'tovertake the winch line. Plan your pull. You can'talways hook up and pull out in one step. Examine all theareas for anchoring possibilities as well as leverage situ-ations, direction, and goal.
For basic self-recovery, anchor to a tree or heavy rock.
When anchoring to a tree, always use a tree trunk pro-
tector.
Stakes driven in solid earth and chained together make a
good anchor point for self-recovery when no solid
anchor point is available.
For a solid anchor, bury a log with earth or sand or place
it in a deep ravine.
Winches equipped with cable guide fairleads can pull
from several directions. Pull from an angle only to
straighten up the vehicle-otherwise you can damage
structural members or other parts of your vehicle and
cause excess cable buildup on one end of the winch
drum.
For a direct pull of 2000 lbs., hitch truck to a tree or
solid anchor, and take out of gear.
To double the pull, use 2-part line and tie off to chassis.
Take out of gear.
3
Installation
The winch shown in this owner’s manual is solely andexclusively designed for vehicle-mounted, non-industrialapplications. Any other applications will void warranty.
It is very important that the winch be mounted on a flatsurface so that the three major divisions (the motor end,the cable drum, and the gear housing end) are properlyaligned. It is recommended that Ramsey mounting kitsbe used to mount the winch. They are designed to alignthe winch and distribute the full rated load evenly to avoidpossible damage to the winch or vehicle.
NOTE: If recommended mounting is not used, a kit ofequal design must be used.
To mount the winch with a standard Ramsey mountingkit, use the mounting hardware provided with the winch.Mount as shown below.
Install fairlead to channel using hardware furnished withwinch before installing winch. Once fairlead is installed,install winch. Tighten all bolts to 44 ft-lbs. torque.
Substitution of mounting hardware (bolts, nuts, or wash-ers) different than those supplied with your winch andmounting kit can lead to failure causing damage or seri-ous injury. Always use SAE Grade 5 or better bolts.
Place end of wire rope through fairlead and attach cablehook. Use clevis pin and cotter pin.
The solenoid assembly can be mounted remote from thewinch or using the included Solenoid Mounting Bracket.To mount solenoid assembly using the included SolenoidMounting Bracket, attach bracket to tie bar using (1) 1/4-20NC x 1” capscrew in place of the 3/4” tie bar cap-screw. Install bracket to bottom of solenoid using includ-ed hardware. Refer to figure on opposite page.
MOUNTING CHANNEL
FOUR 7/16 SQUARE NUTS
THE LARGER (1/2" DIA.)HOLES AT THE TOP
ROLLER FAIRLEAD
CLEVIS PINCABLE HOOK
ROLL PIN
FOUR 7/16-14NC X 1.50 LG. BOLTSWINCH MOUNTING HARDWARE
POSITION FAIRLEAD WITH
FOUR 7/16 LOCK WASHERS
TWO 7/16-14NC X 1.25 LG BOLTSTWO 7/16 LOCK WASHERS & TWO 7/16-14NC NUTS
FAIRLEAD MOUNTING HARDWARE
4
Electrical Connections and Operations
When installing winch, connect labeled motor leads com-ing from solenoid assembly to appropriately markedmotor terminals as shown at right. Tighten nuts on motorterminals securely then slip boots over connections.
Attach solenoid ground wire to ground bolt located onbottom of motor (Winch ground wire is already installedto ground bolt on motor). Refer to figure lower right.
Route battery cables up to battery.
Connect red cable to positive (+) battery terminal.Connect black ground cable to negative (-) ter-minal of battery.
CAUTION: BE SURE BATTERY CABLES ARE NOT DRAWN
TAUT ACROSS ANY SURFACES WHICH COULD POSSIBLY
DAMAGE THEM.
For normal self-recovery work, your existingelectrical system is adequate. Your battery mustbe kept in good condition. A fully charged bat-tery and proper connections are essential. Runthe vehicle engine during winching operations tokeep battery charged.
Models Equipped with Push Button Remote ControlSwitch
The remote control switch is water proof. It has pushbuttons on either side. Make sure the motor has stoppedfully before reversing. To actuate winch simply plugremote control switch into receptacle in cover of sole-noid. Run winch forward and reverse to check directions.Snap appropriate “IN” and “OUT” disc into proper thumbcavity. Do not leave switch plugged in when winch isnot in use.
Models Equipped with Wireless Remote Control
See Installation and Operating Instructions for Ramsey
Universal Remote Control (OM-914057) included withthe wireless remote.
Operating Instructions
The winch clutch allows rapid unspooling of the wirerope for hooking onto the load or anchor point. Theclutch is operated by the shifter knob located on the gearhousing end of the winch as follows:
1. To disengage the clutch, move the clutch shifter knobto the “OUT” position. Wire rope may now befreespooled off the drum.
2. To engage the clutch, move the clutch shifter knobinto the “IN” position. The winch is now ready forpulling.
SolenoidAssembly
MotorLeads
BatteryCable (+)
Solenoid Mtg.Bracket
BatteryGround (-)
SolenoidGround Wire (-)
View A-A
A
A
2 1 A
5
Maintenance
All moving parts in the winch are permanently lubricatedwith high temperature lithium grease at the time ofassembly. Under normal conditions factory lubricationwill suffice.
Lubricate cable periodically using light penetrating oil.Inspect the cable for broken strands and replace if nec-essary. If the cable becomes worn or damaged, it mustbe replaced.
Corrosion on electrical connections will reduce perform-ance or may cause a short. Clean all connections espe-cially in the remote control switch and receptacle. In saltyenvironments use a silicone sealer to protect from corro-sion.
To minimize corrosion of the internal motor componentsthat may occur due to condensation, power the winch inor out periodically. Energizing the motor will generateheat, which will help dissipate any moisture buildup inthe motor. This should be performed at periodic intervals(such as with each oil change to your vehicle). Note:Refer to the Troubleshooting Guide if the motor has beensubmerged.
Cable Installation
1. Unwind the new cable by rolling it out along theground to prevent kinking.
2. Remove old cable and observe the manner in which itis attached to the cable drum flange.
3. Before installing the new cable assembly, securelywrap the end of the cable with plastic tape or similartape to prevent fraying.
4. Position the cable drum so that the 1/4” diameterthreaded hole in the motor end drum flange is approx-imately on the top.
5. Secure the cable to the drum flange using cableanchor and capscrew shown in the parts drawing onpage 9 (Item nos. 29 and 42). Securely tighten thecapscrew, but do not over-tighten.
6. Wind 5 wraps of cable onto the drum. Wind on therest of the cable by pulling in a light load to keep thetension constant. Allow the cable to swivel by using alength of chain or a swivel block between the cablehook and the load.
6
Troubleshooting Guide
Condition Possible Cause Correction
MOTOR RUNS IN ONLY ONEDIRECTION
Defective or stuck solenoid Jar solenoid to free contacts. Check each solenoid byapplying 12 volts to coil terminal (it should make anaudible click when energized).
Defective remote controlswitch
Disengage winch clutch, remove remote control switchplug from the socket and jump pins at 8 and 4 o’clock.Motor should run.
Jump pins at 8 and 10 o’clock. Motor should run.
MOTOR RUNS EXTREMELYHOT
Long period of operation Cooling off periods are essential to prevent overheating.
Insufficient Battery Check battery terminal voltage under load. If 10 volts orless, replace or parallel another battery to it.
MOTOR RUNS, BUT WITHINSUFFICIENT POWER, ORWITH LOW LINE SPEED
Bad connection Check battery cable for corrosion; clean and grease.
Insufficient charging system Replace with larger capacity charging system.
MOTOR RUNS, BUT DRUMDOES NOT TURN
Clutch not engaged If clutch is engaged but problem still exists, it will benecessary to disassemble winch to determine causeand repair.
MOTOR WILL NOT OPER-ATE
Loose connections or lowbattery.
Tighten connections on bottom side of hood and motor.Confirm that voltage at battery terminal is 12 volts.
Defective or stuck solenoid Jar each solenoid to free contacts. Check each sole-noid by applying 12 volts to coil terminal (it shouldmake an audible click when energized).
Defective remote controlswitch
Disengage winch clutch, remove remote control switchplug from the socket and jump pins at 8 and 4 o’clock.Motor should run.
Jump pins at 8 and 10 o’clock. Motor should run.
Defective motor If switch and solenoids operate, check voltage at motorterminals; if there is power to terminals, replace motor.if there is no power to terminals, check connectionsand battery.
MOTOR WATER DAMAGED Submerged in water or waterfrom high pressure car wash
Allow to drain and dry thoroughly, then run motor with-out load in short bursts to dry windings.
7
4*
8
7
23
12
39
50
14
3
49
49
13
20
1
49
49
15
2
30
47
41
40
16
46
44
32
48
451
7
28
19
27
43
27
11
22
9
18
36
34 24
35
25
6
10
38
37
21
42
29
49
49
26
5
33
31
35
51
52
Patr
iot
Prof
ile 1
2000
Par
ts
8
* Sw
itch
Asse
mbl
y in
clud
ed o
n ce
rtai
n m
odel
s.
ItemNo. Qty Part No. Description
ItemNo. Qty Part No. Description
1 1 247022 GEAR CARRIER ASSY - INTERMEDIATE 27 4 414823 CAPSCREW-1/4-20NCX3/4LG,HXSOCBUTTHD,F/B
2 1 247033 GEAR CARRIER ASSY - OUTPUT 28 1 414829 CAPSCREW-1/4X20NCX1,FLAT SOCHD,NY-LOK
3 1 247034 GEAR CARRIER ASSY - INPUT 29 1 414830 CAPSCREW-1/4-20NCX3/8,SOC BUTTON HD
4 1 251110 SWITCH ASSY-12FT LG 30 6 414861 CAPSCREW-1/4X20NCX3/4,FLAT SOCHD,NY-LOK
5 1 251183 ROLLER FAIRLEAD ASSY 31 1 416030 SETSCREW-1/4-20NCX3/8,HXSOC,F.DOG,NYL,Z/P
6 1 251265 CABLE ASSEMBLY 125' X 3/8 32 1 418029 NUT-5/16-24NF HEX JAM ZINC PLT
7 1 278189 SOLENOID ASSY 33 2 418049 NUT-7/16-14NC HEX REG ZINC PLT
8 1 289141 WIRE ASSY-GROUND 34 1 418177 LOCKWASHER-3/8 MED SECT,ZINC PLT
9 1 296600 ASSEMBLY-MOTOR COUPLING 35 6 418198 LOCKWASHER-7/16 MED SECT,ZINC PLT
10 1 296601 ASSEMBLY-BRAKE 36 4 418463 NUT-SQUARE, 7/16-14NC
11 1 458139 MOTOR 37 1 436045 DRUM ASSEMBLY
12 1 328138 COVER-GEAR HSG 38 1 438033 SHELL-DISC BRAKE
13 1 334147 GEAR-INTERMEDIATE SUN 39 1 442208 GASKET-GEAR HOUSING COVER
14 1 334153 GEAR-INPUT SUN 40 1 442219 GASKET-RING GEAR
15 1 334170 GEAR-SUN OUTPUT 41 1 444077 GEAR-RING INPUT & INTERMEDIATE
16 1 334171 GEAR-RING 42 1 448046 CABLE ANCHOR
17 1 338350 END BEARING-GEAR SIDE 43 2 448049 TIE BAR
18 1 357520 SHAFT-INPUT 44 1 452001 KNOB
19 1 408315 BRACKET-SOLENOID MOUNTING 45 1 477002 LOCKING RING
20 1 412061 BUSHING-SHAFT INTERMEDIATE SUN 46 1 477011 CAM RING
21 1 412104 BUSHING-DRUM, 2.50" DIA 47 1 479007 RETAINER
22 1 412106 BUSHING-DRUM, 2.75" DIA 48 6 494077 SPRING
23 6 414159 CAPSCREW-5/16-18UNCX2.50, HXHD, Z/P, GR5 49 6 518020 THRUST WASHER
24 1 414370 CAPSCREW 3/8-24NFX1/2, HXHD, Z/P, GR5 50 1 518027 THRUST DISC
25 4 414468 CAPSCREW-7/16-14NCX1 1/2 HXHD, Z/P, GR5 51 1 296627 END BEARING-MOTOR SIDE26 2 414469 CAPSCREW-7/16-14NCX1 1/4LG,Z/P,GR.5 52 1 438042 INSULATOR-BRAKE
Patriot Profile 12000 Parts List
9
Solenoid Assembly Parts List278189 12V
10
Item No.
Qty. Part No. DescriptionItem No.
Qty. Part No. Description
1 1 204281 ASSEMBLY - SOLENOID BRACKET 9 4 416216 SCREW - #10-24NC X 1/2 LG2 1 289015 ASSEMBLY - WIRE BATTERY CABLE 72" LG 10 10 418014 NUT - HX 1/4-20NC REG Z/P3 2 289077 ASSEMBLY - WIRE #6 GA X 4.5" BLACK 11 8 418149 LOCKWASHER - 1/4 MED SECT Z/P4 3 289170 ASSEMBLY - WIRE #2 GA X 29" MTR LEAD 12 2 418514 SPACER - SOLENOID BRACKET5 1 296594 COVER ASSEMBLY 13 2 440260 STRAP - COPPER6 1 408271 BRACKET - SOLENOID MOUNTING 14 4 440262 SOLENOID - 12V7 6 414042 CAPSCREW 1/4-20NC X 5/8" HX HD 15 1 440281 ASSEMBLY - WIRE GROUND8 2 414062 CAPSCREW 1/4-20NC X 1-1/2" GR5 Z/P 16 1 472069 GROMMET
MOTOR
LEAD A
MOTOR
LEAD F2
MOTOR
LEAD F1
4
11
1011
14
13
2
10
15
3b
4
8
13
10
12
5
12
11
10 9
7
161
7
TUBING
HEAT SHRINK
3b7
8
15
3a
14
6
11
14
10
14
11
3a10
4
Warranty InformationRamsey Winches are designed and built to exacting specifications. Care and skill go into every winch we make. Ifthe need should arise, warranty procedure is outlined on the back of your self-addressed postage paid warrantycard. Please read and fill out the enclosed warranty card and send it to Ramsey Winch Company. If you have prob-lems with your winch, please follow instructions for proper service on all warranty claims.
Ramsey Winch CompanyP.O. Box 581510 - Tulsa, OK 74158-1510 USA - Phone: (918) 438-2760 - Fax (918) 438-6688
Visit us at http://www.ramsey.comOM-914157-1206-D
Limited Lifetime Warranty
Ramsey Winch offers a limited lifetime warranty for each newRamsey consumer/RV winch against manufacturing defects in work-manship and materials on all mechanical components.
Warranty registration cards for each winch must be submitted at thetime of purchase or within 30 days. Warranty will only be valid for theoriginal purchase of the winch and installed on the vehicles with whichthey were originally registered.
New cable assemblies are warranted against defects in workmanshipand materials. No warranty applies after initial use.
All Ramsey mounting kits and other accessories carry a 1-year limit-ed warranty against defects in material and workmanship.
This warranty is void if winch is used in commercial/industrial appli-cations other than front mount self-recovery.
Electrical components consisting of motors, solenoids, wiring, wireconnectors and associated parts carry a 1-year limited warranty.Battery isolators carry a 90-day limited warranty.
The obligation under this Warranty, statutory or otherwise, is limitedto the replacement or repair at the manufacturer’s factory, or at a pointdesignated by the manufacturer, upon inspection of such part, to havebeen defective in material or workmanship. This Warranty does notobligate Ramsey Winch Company to bear the cost of transportationcharges in connection with the replacement or repair of defectiveparts, nor shall it apply to a product upon which repairs or alterationshave been made, unless authorized by the manufacturer, or for equip-ment misused, neglected, or improperly installed.
IMPORTANT NOTICE: To the fullest extent permitted by applica-ble law, the following are hereby excluded and disclaimed: 1.All warranties of fitness for a particular purpose; 2. All war-ranties of merchantability; 3. All claims for consequential orincidental damages. There are no warranties that extendbeyond the description that appears on the face hereof.
Some states do not allow the above exclusions or disclaimersin consumer transactions and as such this disclaimer/exclusionmay not apply to your particular case.
To the extent such warranties of fitness for a particular purpose ormerchantability are deemed to apply to this product, they exist for onlyso long as the express limited warranty elsewhere set forth is in exis-tence.
Ramsey Winch Company makes no warranty in respect to acces-sories, same being subject to the warranties of their respective man-ufacturers.
Ramsey Winch Company, whose policy is one of continuous productimprovement, reserves the right improve any product throughchanges in design and materials as it may deem desirable withoutbeing obligated to incorporate such changes in products of previousmanufacture.
If field service at the request of the buyer is rendered and the fault isfound not to be with Ramsey Winch Company’s product, the buyershall pay the time and expense cost of the field representative. Bills forservice, labor, or other expenses which have been incurred by thebuyer without express approval or authorization by Ramsey WinchCompany will not be accepted.
This warranty gives you specific legal rights and you may also haveother legal rights which vary from state to state.