+ All Categories
Home > Documents > Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and...

Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and...

Date post: 13-Mar-2020
Category:
Upload: others
View: 0 times
Download: 0 times
Share this document with a friend
58
A Joint Venture between Randack Fasteners India &
Transcript
Page 1: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

A Joint Venture between

Randack Fasteners India

&

Page 2: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Headquarter in Hagen, Germany

Page 3: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment
Page 4: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

RFI HT Plant

RFI Plant-III

RFI Plant-II

RFI Delta Coating

PlantRFI Plant-I

New Plant Acquisition

by Dec 2019

Open Land for Gardening

Arial View of Randack Fasteners India

Page 5: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Our PresenceWind Energy

Hydro Power : Compact and Large Hydro

Oil and Gas

Construction and Heavy Equipment

Diesel and Gas Engine

Marine

Pumps and Valves

Solar Power

Transportation

Page 6: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Products

High Tensile and critical applications catered for

Wind Energy with properties of -40°c.

Page 7: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

ProductsSolutions for Tower and other applications in Hot

Dip Galvanisation without Hydrogen Embrittlement

Page 8: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Products

Specialized Products For Gas Engine

Page 9: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Products

Customised Products for

Hydro Power, Construction

And Heavy equipment

industry

Page 10: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

ProductsSpecial design metallic inserts

for Wind Mill blade roots

Page 11: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

ProductsSpecial design metallic inserts

for Wind Mill blade roots

Page 12: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

ProductsFoundation Bolts up to 4.0 meters length with Hot Dip

Galvanized & tube fitting

Page 13: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

ProductsLong & Higher size of Tensile Stud – Bolts for Hydro

Power Application

Page 14: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

ProductsPrecision Machined Components

Page 15: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

ProductsPrecision Machined Components

Page 16: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

ProductsPrecision Machined Components

Page 17: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Products

Specialised Socket

Head Bolts and

Screws

Page 18: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

ProductsCustomised and

standard solution for

Hexagon and Special

Nuts

Page 19: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

ProductsSpecial and

standard designs

of Bolts, Nuts and

Washers acc. to

DIN / ISO / ASTM

standards, offered

with customised

coating

requirements in

Hot Dip Galvanised

/ Zinc Flake and

Zinc Electroplated

Solutions

Page 20: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

State of the art CNC Manufacturing Line

Page 21: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Cellular Layout

Page 22: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

VMC Machining Center.

Page 23: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

CNC machining capability up to 3Mtr Long Studs.

Page 24: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Polygon Turning Capability.

Page 25: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Thread rolling capacity upto M100

Page 26: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Forging CapabilitiesInhouse Forging Facility

300 – 500 T Capacity

Page 27: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Forging Process Control Equipment

Pneumatic Pusher System for billet heating with Temperature and Time Control : 100 – 200 kW

100 kW

200 kW

Page 28: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Forging Process Control Equipment

Pyrometer

Temperature Recording Device (Connected to Server)

Graph from Temperature recording device

Page 29: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Inhouse Forging Die Manufacturing Facility

EDM

Forging Die

Forging Die

Engraving M/c

Page 30: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Auto Nut Forging & Tapping Manufacturing Facility

Auto Nut Tapping

Auto Nut Forging

Page 31: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Inhouse Welding , Arc Welding / Micro Plasma Welding Facility

Page 32: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Inhouse Delta MKS Coating Facility

Auto Degreasing Machine

Shot Blasting

Page 33: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Inhouse Delta MKS Coating Facility

Auto Spray Coating Line

Page 34: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Inhouse Delta MKS Coating Facility

Auto Dip Spin Line

Page 35: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Inhouse Heat Treatment Facility with 3 MT per heat capacity. (SCADA Control)

Page 36: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Testing Capabilities

Ultrasonic Testing Machine

Magnetic Particle Testing Machine for Long Studs

Page 37: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Testing Capabilities

Computerised Micro Hardness Testing Machine

Computerised Vickers Hardness Testing Machine

Page 38: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Testing Capabilities

Rockwell & Brinell Hardness Testing Machine Profile Projector

Page 39: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Testing Capabilities

Universal Testing Machine (100T)

Universal Testing Machine (300T)

Page 40: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Testing Capabilities

Impact Testing MachineSpectrometer – Chemical

Properties Testing Machine

Page 41: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Testing Capabilities

Micro scope with image analyzer

Millipore testing

Page 42: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Testing Capabilities

Contour Tracer

Trimos 2 Dimensional Height Gauge

CMM

Page 43: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Testing Capabilities

Eddy current Tester

For Material Mix-up Identification

Page 44: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Testing Capabilities

Torque Tension Testing Machine Capacity – up to

M72

Mangetic Particle Testing Machine

Page 45: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Inhouse Delta MKS Coating Facility

Fischer Dual scope – Coating Thickness Meter based on Induction Magnetic Method

Salt Spray Testing (SST)

Page 46: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Philospophy of RFIHigh quality supplier

ISO 9001:2015 certified

ISO 14001:2015 and OHSAS 18001:2007 Certified

ISO 17025 / NABL Accredited

TPG Accreditation for MPI

Aerospace AS9100D:2016 Certified

CE Product as per CPR Regulation –305 / 2011 / EU

Page 47: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

AS9100:2016 CERTIFICATE

Page 48: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

ISO 9001:2015 CERTIFICATE

Page 49: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

ENVIRONMENTAL MANAGEMENT SYTEM –ISO 14001:2015 CERTIFIED

Page 50: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

HEALTY & SAFETY MANAGEMENT SYSTEM OHSAS 18001:2007 CERTIFIED

Page 51: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

NABL CERTIFICATE

Page 52: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

TPG Accreditation for MPI

Page 53: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Licensed Dörken Partner !

RFI is worldwide the 1st wind turbine fastener producer with Delta-MKS inhouse coating facilities

Page 54: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Approved Supplier for German Railways (DB)

RFI have success in achieving the qualification for Deutsche Bahn ( German Railways )

Page 55: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

CE Products for construction product manufacturersaccording to CPR Regulation 305/2011/EU

Page 56: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Expansion Plan 2019-20

➢ 3500 Square feet area under construction and will be

operational in September 2019

➢ 8 Turning Centres, Thread Rolling Machines planned in

this facility

➢ Additional 10000 square feet constructed shed will be

available by March 2020.

➢ It is planned to have this facility specially for Machined

and Fabricated component business.

➢ This facility will serve specially for sectors like Hydro

Power, Construction business and Turnkey project

business.

➢ Also by 2020 additional area purchased for construction

and will be ready by March 2020.

Page 57: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

Advantages for you

• RS : Europe

• RFA : US , North America

• RFI : Asia Pacific

We serve you globally

Long term experience in Power , Oil, Gas , Hydro and special fasteners segment

High quality fasteners

• Competitive pricing

• Short lead times and highest flexibility

Inhouse DELTA®-MKS coating leads to:

Page 58: Randack Fasteners India · Construction and Heavy Equipment Diesel and Gas Engine Marine Pumps and Valves Solar Power ... 100 –200 kW 100 kW 200 kW. Forging Process Control Equipment

You make it; We grip it!!!


Recommended