Packaging solutions - Ranpak Integrated systems
IntroductionOver the years Ranpak has become more than just a supplier of packaging systems. One of the key elements of the success story of Ranpak is its flexibility in integrating converters in new or existing packaging environments.
To make integrations easier available we have put them in a small booklet. Many of the integrations that are built over the last years are quite similar to each other.
In the past all integrations had to be requested internally by Ranpak’s sales representatives. Since this whole request process is time consuming, as various departments are involved in such a procedure, we decided to make it simpler as faster.
This booklet allows you to order a specific integration directly from the book. There is flexibility, in the dimensions of the integrations. Please note the order info part, to be sure that the correct dimensions are taken for the integration.
Nevertheless it still can be that the specific integration needed does not fit in the flexible dimensions in this booklet. In such a situation the Ranpak sales person has to make a specific request for this exceptional case.
Still, this booklet should cover the most common integrations for the Ranpak converters. This makes life easier, as you know in advance what a specific integration is going to cost and what you are going to get for it!
Enjoy the booklet,
Your Customizing Projects Team
Packaging solutions - Ranpak Integrated systems
Content Process ..................................................................................................... 2
Ordering integrations .....................................................................3
Lead time .........................................................................................4
Installment ........................................................................................4
Definitions .........................................................................................4
Explanation icons ............................................................................5
1. PadPak Senior® Table solutions.....................................................8
1.1 PadPak Senior – pack station ...........................................9
1.2 PadPak Senior – table top ..............................................13
1.3 PadPak Senior – under existing table ............................17
1.4 PadPak Senior – at existing table ..................................21
2. PadPak Senior® Conveyor solutions ..........................................24
2.1 PadPak Senior – C stand ................................................25
3. PadPak Senior® Automated solutions ........................................28
3.1 PadPak Senior – PAL System ..........................................29
4. PadPak Senior® Converter solutions ..........................................30
4.1 PadPak Senior – RAL color .............................................31
5. PadPak LC® Table solutions ..........................................................32
5.1 PadPak LC – pack station ...............................................33
5.2 PadPak LC – table top ....................................................37
5.3 PadPak LC – under existing table ..................................41
6. PadPak LC® Conveyor solutions ..................................................44
6.1 PadPak LC – side loading ...............................................45
6.2 PadPak LC – front loading ..............................................49
Packaging solutions - Ranpak Integrated systems
7. PadPak CC® Table solutions ..........................................................52
7.1 PadPak CC – table top ...................................................53
7.2 PadPak CC – at existing table ......................................57
8. PadPak CC® Conveyor solutions ..................................................60
8.1 PadPak CC – under existing table or conveyor ...........61
9. FillPak® Conveyor solutions ..........................................................64
9.1 FillPak – side loading ........................................................65
9.2 FillPak – C-stand ...............................................................69
9.3 FillPak – front loading .......................................................73
10. FillPak® Converter solutions .......................................................76
10.1 FillPak – noise reduction ................................................77
10.2 FillPak – Ral color ............................................................79
11. FillPak TT® Converter solutions .................................................80
11.1 FillPak TT – single swivel arm ..........................................81
11.2 FillPak TT – double swivel arm .......................................85
11.3 FillPak TT – noise reduction ............................................89
12. AccuFill® Converter solutions .....................................................90
12.1 AccuFill – Automated system .......................................92
2 Packaging solutions - Ranpak Integrated systems
Process
Integrations in this booklet can be ordered directly from the book. Every integration has its own order number and specific name.
To order an integration simply send in an order to Ranpak’s Sales Support department. Please make sure that the order contains all the info that is needed for the specific integration. What is needed is described exactly for each integration.
You will receive an order confirmation that states the specific pick up date for the integration. Integrations should always be picked up from Heerlen.
Please note that all integrations are ex works. If an integration should be send directly to a customer please inform our Sales Support Department by stating this in the order. We will communicate the shipment cost and we will send a bill for this.
In some cases we strongly recommend a Ranpak technician to install the integration. The installation costs will be billed separately and heavily depends on where the integration geographically should be installed. Each integration has an icon that shows the difficulty level of installing an integration.
All our integrations run on regular paper that is meant for the type of machine.
3Packaging solutions - Ranpak Integrated systems
Ordering integrations This booklet makes ordering integrations easy. All integrations that are not in this booklet should be ordered via the “normal” way.
To order an integration from the booklet, please fill out the order form that comes with this booklet or can be found at our extranet.(www.ranpakeurope.com under “logon“)
• Tick the relevant info• Mention, if required, the desired
measurements• Make sure you mention how many
integrations• Please mention who the integration
is for.
Default values will be taken, if specific measurements are not exactly mentioned. The measurements will always be confirmed in our Order Confirmation.
If for what ever reason the measurements were not taken correctly or were communicated incorrectly, Ranpak cannot be held responsible for this. The modification costs will be passed on.
Please send the order to: Email: [email protected]: +3145426844
You will receive an order confirmation within the next 48h (week days).
4 Packaging solutions - Ranpak Integrated systems
Lead time
The lead time for integrations from this booklet is typical 6 to 8 weeks. Please note that this lead time starts from the moment that an order (filled out completely) is received at out inner sales department.
After 48h you will receive the order confirmation. This confirmation also states the date the integration is ready to be picked up.
Installment
Installing integrations might require support from Ranpak. Each integration shows an icon with the difficulty level of installing the integration:
Easy to install by anyone Requires technical support from an end user itself or from the distributor Requires Ranpak assistance
The cost of installment by Ranpak is not included in the integration cost and depends on the complexity of the integration and where it should be installed geographically.
Definitions
• Integrations are to be picked up from Heerlen
• The cost of integrations in the booklet is ex-works;
• Next to the cost of the integration, there is always a User Fee on the converters that are used in the integration;
• Integrations can use exactly same paper types that are meant for the standard machines. Please note, if another type of paper as advised, is used on an integration there is no service available from the side of Ranpak.
5Packaging solutions - Ranpak Integrated systems
Explanation icons
Integration features
Paper packs
Colored
Conveyor
Movable Stand alone
Rolls
Table Installation difficulty
Product benefits
Ergonomics Flexible Compact Easy loading
High capacity
Marketingpossibilities
Innovative
Noisereduction
Cost efficient
Timesavings
6 Packaging solutions - Ranpak Integrated systems
7Packaging solutions - Ranpak Integrated systems
Integrated Systems
PadP
ak Senior
8 Packaging solutions - Ranpak Integrated systems
1. PadPak Senior® Table solutions
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Stand alone
Rolls Table Installation Compact Ergonomics Flexible
Pad
Pak
Sen
ior
Pad
Pak
Sen
ior
9Packaging solutions - Ranpak Integrated systems
1.1 PadPak Senior® - pack station
The PadPak® Pack station combines the versatile PadPak® Senior machine with a full size packing bench. This pack station is a complete stand alone solution. It can be kept simple, just as a table, but if desired the table can be equipped with a carton holder and/or a shelf to put your packaging materials on. The machine can be pulled from underneath the table to load.
The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths.
Integration
DescriptionPadPak Senior pack station - 100 x 200cm
additional options
Option
Table width 120cm, 140cm or 160cmShelfCarton rackAdditional remoteAdditional emergency switchAdditional footpedal
Order info
Variable dimensions
Dimension Default VariableTable height 85cm 83-87cmPull out direction machine right leftShelf height (from table top) - optional 45cm 45-88cmCarton rack height (from table top)- optional 85cm 85-97cm
300 KG
2,2 m1,1 m
2,35 m
PadP
ak Senior
10 Packaging solutions - Ranpak Integrated systems
Dimensions
Pad
Pak
Sen
ior
Pad
Pak
Sen
ior
11
!
Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Table height: 85cm variable between 83-87cm
Table surface (lxw) 200x100cm width 120-140-160cm optional
Distance table – shelf: 45cm variable between 45-88cm
Distance table – carton rack: 85cm variable between 85-97cm
Pull out direction machine right left optional
PadP
ak Senior
12 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Stand alone
Table Installation Compact Movable Rolls
1. PadPak Senior® Table solutions
Pad
Pak
Sen
ior
Pad
Pak
Sen
ior
13Packaging solutions - Ranpak Integrated systems
1.2 PadPak senior® - Table top
The PadPak Senior Table top combines a PadPak Senior machine with a medium size (1,6m x 1m) packing bench in one. This table top solution is a complete stand alone and movable solution. To load paper in the machine, the tabletop itself has to be lifted.
The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths.
Integration
Description
PadPak Senior table top
additional options
Option
Additional remote
Additional emergency switch
Additional footpedal
Order info
Variable dimensions
Dimension Default Variable
Table height 85cm 73-89cm
Lift up side table top right left
200 KG
1,8 m1,1 m
1,1 m
PadP
ak Senior
14 Packaging solutions - Ranpak Integrated systems
Pad
Pak
Sen
ior
Pad
Pak
Sen
ior
15
!
Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Table height: 85cm variable between 72,5-89,5cm
Table surface (lxw) 160x100cm
Open direction surface right left optional
Please note! Machine sticks out 18cm at the back of the table
PadP
ak Senior
16 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Table Installation Compact Movable Rolls
1. PadPak Senior® Table solutions
Cost efficient
Flexible
Pad
Pak
Sen
ior
Pad
Pak
Sen
ior
17Packaging solutions - Ranpak Integrated systems
1.3 PadPak senior® - under existing tableThis solution is meant for companies that already use packing tables. This PadPak® machine allows you to upgrade your table to a version with a built in packaging machine. This of course will not only save you a lot of space, there are also no bins with packaging material hanging around your pack table.
This solution comes with a guiding rail that has to be mounted to the bottom of the tabletop of your table. Please note that it is necessary to make a hole in the table in order to dispense the pads.
The machine can be pulled from under the table to load, either from the left or from the right side, so please specify this.
175 KG
1,8 m1,1 m
1,1 m
Integration
Description
PadPak Senior under existing table
additional options
Option
Additional remote
Additional emergency switch
Additional footpedal
Order info
Variable dimensions
Dimension Default Variable
Machine outlet height 76 cm 64- 87cm
Machine pull out direction right left
PadP
ak Senior
18 Packaging solutions - Ranpak Integrated systems
Pad
Pak
Sen
ior
Pad
Pak
Sen
ior
19
!
Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Machine outlet height: 76cm variable between 64 -87cm
Minimal table width 100cm
Min. table length (between feet): 170cm
Guidance height machine output height +5cm
Pull out direction machine right left optional
PadP
ak Senior
20 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Table Installation High capacity
Rolls Easy loading
1. PadPak Senior® Table solutions
Pad
Pak
Sen
ior
Pad
Pak
Sen
ior
21Packaging solutions - Ranpak Integrated systems
1.4 PadPak senior® - at existing tableSometimes it is not possible to place a packaging machine under a table. This solution makes it possible to have pads available at the table on demand, without taking too much space.
The machine comes with a 3 roller cart, an end of paper detection and a gluing option. This makes it possible to load the machine fast and easy. On top of that there are three rolls directly available at the machine. To refill a cart, roll it to the pallet with paper rolls and hang in three new rolls.
The machine is quite high, so please assure that you have enough space for it.
250 KG
2,7 m1,1 m
1,5 m
Integration
Description
PadPak Senior at existing table
additional options
Option
Additional remote
Additional emergency switch
Additional footpedal
Order info
Variable dimensions
Dimension Default Variable
Machine outlet height 94cm 78-94cm
PadP
ak Senior
22 Packaging solutions - Ranpak Integrated systems
Pad
Pak
Sen
ior
Pad
Pak
Sen
ior
23Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Outlet height: 94cm variable between 78-94cm
Total height 273,5cm
Width feet under table 94,4cm
!
PadP
ak Senior
24 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Conveyor Installation High capacity
Rolls Easy loading
2. PadPak Senior® Conveyor solutions
Ergonomics
Pad
Pak
Sen
ior
Pad
Pak
Sen
ior
25Packaging solutions - Ranpak Integrated systems
2.1 PadPak senior C-standThis special solution uses a horizontal PadPak® Senior machine. A machine like this can also be used to reach over a double or triple conveyor. A C-stand allows the packer to easily access the pads and therefore work fast with it.
The machine comes with a 3 roller cart, an end of paper detection and a gluing option. This makes it possible to load the machine fast and easy. On top of that there are three rolls directly available at the machine. To refill a cart, simply roll it to the pallet with paper rolls and hang in three new rolls.
250 KG
2,7 m1,1 m
1,5 m
Integration
Description
PadPak Senior C-stand
additional options
Option
Additional remote
Additional emergency switch
Additional footpedal
Order info
Variable dimensions
Dimension Default Variable
Outlet height 1,85m 1,75-1,9m
Distance backstand - outlet 95cm 75-95cm
PadP
ak Senior
26 Packaging solutions - Ranpak Integrated systems
Pad
Pak
Sen
ior
Pad
Pak
Sen
ior
27Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Outlet height: 1,85m variable between 1,75-1,9m
Total height 250cm
Width feet under table 95cm
Distance back stand – outlet 95cm variable between 75-95cm
!
PadP
ak Senior
28 Packaging solutions - Ranpak Integrated systems
3. PadPak Senior® automated solutions
Pad
Pak
Sen
ior
Pad
Pak
Sen
ior
29Packaging solutions - Ranpak Integrated systems
3.1 PadPak senior® - PaL
The PAL system allows you to always have the exact specified way of packing for a specific product. It combines pre-programmed packaging solutions with the PadPak® Senior machine. All products to be packed and the step by step pictured ways of packing need to be fed into a computer.
When a specific product needs to be packed, the operator chooses the product from the database (or scans the barcode of the product) and the step by step instruction pops up. Per packaging step the PadPak® machine produces the correct number of pads with the correct length and the display shows how to fold and use the pads.
This system makes sure that all products are packed in the same, secure way.
Please note that the PAL system requires a computer with the following specs:• PC or Laptop capable of running Windows XP or Windows Vista• Display resolution 1024x768 or higher• 1x Serial port (or USB to Serial converter with one extra free USB port)• 1x free powered USB 1.1 or 2.0 port• 1x Serial cable with 2x 9 pole female connector• Installed Microsoft ODBC drivers and Microsoft Access
Example 01
Example 02
1 x 40cm - 1 x 50cm
1 x 70cm
Push product in box
Push product in coil
Close pads on top
1 x 70cm on top
PadP
ak Senior
30 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Colored Installation Marketingpossibilities
Innovative
4. PadPak Senior® Converter solutions
Pad
Pak
Sen
ior
Pad
Pak
Sen
ior
31Packaging solutions - Ranpak Integrated systems
4.1 PadPak senior® - raL colorHave your machine in your company color or in any color you like.
200 KG
1,15 m1,1 m
2 m
Integration
Description
PadPak Senior RAL color
Order info
PadP
ak LC
32 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
5. PadPak LC Table solutions
Table Installation Compact Packs Flexible Stand alone Ergonomics
Pad
Pak
LC
33Packaging solutions - Ranpak Integrated systems
5.1 PadPak LC - pack station
The PadPak® Pack station combines the versatile PadPak® LC machine with a full size packing bench. This pack station is a complete stand alone solution. It can be kept simple, just as a table, but if desired the table can be equipped with a carton holder and/or a shelf to put your packaging materials on. The machine can be pulled from underneath the table to load.
The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths.
250 KG
2,2 m1,1 m
2,35 m
Integration
DescriptionPadPak LC pack station - 100 x 200cm
additional options
OptionTable width 120cm, 140cm or 160cmShelfCarton rackAdditional emergency switchAdditional footpedal
Order info
Variable dimensions
Dimension Default VariableTable height 85cm 83-87cmPull out direction machine right leftShelf height (from table top) - optional 45cm 45-88cmCarton rack height (from table top)- optional 85cm 85-97cm
PadP
ak LC
34 Packaging solutions - Ranpak Integrated systems
Dimensions
Pad
Pak
LC
35Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Table height: 85cm variable between 83-87cm
Table surface (lxw) 200x100cm width 120-140-160cm optional
Distance table – shelf 45cm variable between 45-88cm
Distance table – carton rack 85cm variable between 85-97cm
Pull out direction machine right left optional
!
PadP
ak LC
36 Packaging solutions - Ranpak Integrated systems
5. PadPak LC Table solutions
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Table Installation Compact Stand alone
PacksMovable
Pad
Pak
LC
37Packaging solutions - Ranpak Integrated systems
5.2 PadPak LC - table top The PadPak LC® Table top combines a PadPak LC® machine with a medium size (1,6m x 1m) packing bench in one. This table top solution is a complete stand alone and movable solution. To load paper in the machine, the tabletop itself has to be lifted.
The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths.
175 KG
1,8 m1,1 m
1,1 m
Integration
Description
PadPak LC table top
additional options
Option
Additional emergency switch
Additional footpedal
Order info
Variable dimensions
Dimension Default Variable
Table height 85cm 73-89cm
Lift up side table top right left
PadP
ak LC
38 Packaging solutions - Ranpak Integrated systems
Pad
Pak
LC
39Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Table height: 85cm variable between 73-89cm
Table surface (lxw) 160x100cm
Lift up direction machine right left optional
!
PadP
ak LC
40 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Table Installation Compact PacksMovable Cost efficient
Flexible
5. PadPak LC Table solutions
Pad
Pak
LC
41Packaging solutions - Ranpak Integrated systems
5.3 PadPak LC - under existing table This solution is meant for companies that already use packing tables. This PadPak® machine allows you to upgrade your table to a version with a built in packaging machine. This of course will not only save you a lot of space, there are also no bins with packaging material hanging around your pack table.
This solution comes with a guiding rail that has to be mounted to the bottom of the tabletop of your table. Please note that it is necessary to make a hole in the table in order to dispense the pads.
The machine can be pulled from under the table to load, either from the left or from the right side, so please specify this. The machine can be taken from under the table to load, either from the left or from the right side, so please specify this.
150 KG
1,8 m1,1 m
1,1 m
Integration
Description
PadPak LC under existing table
additional options
Option
Additional emergency switch
Additional footpedal
Order info
Variable dimensions
Dimension Default Variable
Machine outlet height 76 cm 64- 87cm
Machine pull out direction right left
PadP
ak LC
42 Packaging solutions - Ranpak Integrated systems
Pad
Pak
LC
43Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Machine outlet height 76cm variable between 71-87cm
Minimum table width 100cm
Min. table length (between feet) 157cm
Guidance height machine output height +5cm
Pull out direction machine right left optional
!
PadP
ak LC
44 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Table Installation Compact PacksConveyor High capacity
Easy loading
6. PadPak LC Conveyor solutions
Pad
Pak
LC
45Packaging solutions - Ranpak Integrated systems
6.1 PadPak LC - side loading A side loading solution is used for converters that are placed up in the air. This can be placed over a conveyor line or over a packing table.
The machine comes with a cart for 5 packs of paper and an end of paper detection. This makes it possible to load the machine fast and easy. On top of that there are five packs directly available at the machine. To refill a cart, roll the cart to the pallet with paper packs and tape the five packs together. The packs have a self adhesive strip to make taping easy.
250 KG
2,4 m1,8 m
2,1 m
Integration
Description
PadPak LC side loading
additional options
Option
Additional emergency switch
Additional footpedal
Order info
Variable dimensions
Dimension Default Variable
Height for boxes 1,8m 1,5-1,8m
Loading side right left
PadP
ak LC
46 Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Machine height (max) 230cm
Height for boxes 160cm variable between 150-180cm
Machine outlet height Height for boxes +25cm
Space between legs for conveyor: 88cm
Total length (feet) 224cm
!
Pad
Pak
LC
47Packaging solutions - Ranpak Integrated systems
PadP
ak LC
48 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Installation Compact PacksConveyor High capacity
Easy loading
6. PadPak LC Conveyor solutions
Pad
Pak
LC
49Packaging solutions - Ranpak Integrated systems
6.2 PadPak LC - front loading A front loading solution is meant for a PadPak LC® machine that is placed at a single conveyor. It allows the packer to load the machine from the front. Ideal in cases where a packer otherwise has to go all around the conveyors to load the machine.
A drawer can be pulled from under the conveyor, to load the machine with new packs of paper. The system has an end of paper detection. This combined with the self adhesive strips on the paper makes it possible to load the paper in a simple and fast way. The drawer has a capacity of three packs of paper.
175 KG
1,8 m1,1 m
2 m
Integration
Description
PadPak LC front loading
Order info
Variable dimensions
Dimension Default Variable
Output height 1,45m 1,3-1,5m
Pad
Pak
LC
50Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Machine outlet height: 144,5cm variable between 125-150cm
Width needed under conveyor: 92cm
Height needed under conveyor: 42cm
Total machine height (max) 270cm
Pull out length paper cart: 84cm
!
PadP
ak LC
51 Packaging solutions - Ranpak Integrated systems
PadP
ak CC
52 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Table Compact Packs Flexible Movable Rolls Installation Stand alone
7. PadPak CC Table solutions
Pad
Pak
CC
53Packaging solutions - Ranpak Integrated systems
7.1 PadPak Compact® - table top
The PadPak CC Table top combines the small PadPak CC machine with a mini packing bench in one. The table is kept simple and small. It is only 1m by 60cm and it is movable, because it is on wheels. To load paper in the machine, the table top has to be lifted up.
The paper packaging pads can be taken from one side of the table. Usually a packer uses fix pad lengths with a packing table. This table can automatically produce a pad and as soon as the packer takes a pad from the table, the next pad is produced. If longer pads are needed, hold down the foot pedal to overrule the fix lengths.
This mini table can both be used for rolls and for packs of paper.
100 KG
1,2 m0,8 m
1 m
Integration
Description
PadPak CC table top
additional options
Option
Additional footpedal
Order info
PadP
ak CC
54 Packaging solutions - Ranpak Integrated systems
Dimensions
Pad
Pak
CC
55Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Table height: 72cm variable between 72-85cm
Table surface (lxw) 100x60cm
Open direction surface right
!
PadP
ak CC
56 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
7. PadPak CC Table solutions
Table Installation Compact Packs Rolls Ergonomics
Pad
Pak
CC
57Packaging solutions - Ranpak Integrated systems
7.2 PadPak Compact® - at existing table
This solution uses a PadPak CC® machine that is mounted upright. Therefore the paper is dispensed upwards directly in the direction of the packer. Ideal if there is no space under the table, but where it makes sense to have paper directly available at the table.
The machine has wheels so therefore it can be moved around.
This space saving solution can be used for rolls and for packs of paper.
100 KG
1,2 m0,8 m
1 m
Integration
Description
PadPak CC at existing table
additional options
Option
Additional footpedal
Order info
PadP
ak CC
58 Packaging solutions - Ranpak Integrated systems
Pad
Pak
CC
59Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Machine outlet height: 100cm
!
PadP
ak CC
60 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Table Installation Compact Packs RollsMovable
8. PadPak CC Conveyor solutions
Pad
Pak
CC
61Packaging solutions - Ranpak Integrated systems
8.1 PadPak Compact - under existing table or conveyor If there is space under a conveyor line or table, this solution can come in handy. The idea is as simple as effective. The outlet of the small machine just peaks out from under a conveyor or table. So if the machine is set to a fixed length, there is always a pad available for the packer. It does not take any effective workspace and therefore it is quite a smart solution.
The small machine is on wheels, so to load the paper pull it out from under the table or conveyor and refill it.
75 KG
1 m0,8 m
1,2 m
Integration
Description
PadPak CC under existing table or conveyor
additional options
Option
Guiding rail (table)
Additional footpedal
Order info
Variable dimensions
Dimension Default Variable
Outlet height 74cm 67-80cm
PadP
ak CC
62 Packaging solutions - Ranpak Integrated systems
Pad
Pak
CC
63Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Machine outlet height (emergency b) 74cm variable between 67-80cm
Min. table length (between feet): 64cm
Guidance height machine output height +5cm
!
FillPak
64 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Installation Compact Packs High capacity
Easy loading
Conveyor
9. FillPak Conveyor solutions
FillP
ak
65Packaging solutions - Ranpak Integrated systems
9.1 FillPak® - side loading A FillPak side loading solution is an ideal conveyor solution. The machine itself does not take any effective work space since it is placed over the conveyor. The loading is from the side and therefore the paper makes a 90 degree turn before it goes into the machine.
The machine comes with a cart for 5 packs of paper and an end of paper detection. This makes it possible to load the machine fast and easy. On top of that there are five packs directly available at the machine. To refill a cart, roll the cart to the pallet with paper packs and tape the five packs together. The packs have a self adhesive strip to make taping easy.
200 KG
1,8 m1,1 m
2,35 m
Integration
Description
FillPak side loading
additional options
Option
Additional footpedal
Order info
FillPak
66 Packaging solutions - Ranpak Integrated systems
Dimensions
FillP
ak
67Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Machine height (max) 250cm
Height for boxes 157cm
Output height Height for boxes +10cm
Space between legs conveyor 100cm
Total lenght (feet) 108cm
!
FillPak
68 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Installation Compact Packs High capacity
Easy loading
Ergonomics Conveyor
9. FillPak Conveyor solutions
FillP
ak
69Packaging solutions - Ranpak Integrated systems
9.2 FillPak® - C-stand / back loading
This special solution is ideal if the FillPak machine should reach over two or three conveyor lines. A single conveyor line can use a standard FillPak machine. A C-stand allows the packer to easily reach the shooting paper and therefore work fast with it.
The machine comes with a cart for 5 packs of paper and an end of paper detection. This makes it possible to load the machine fast and easy. On top of that there are five packs directly available at the machine. To refill a cart, roll the cart to the pallet with paper packs and tape the five packs together. The packs have a self adhesive strip to make taping easy.
175 KG
1,8 m1,1 m
2,35m
Integration
Description
FillPak C-stand back loading
additional options
Option
Additional footpedal
Order info
FillPak
70 Packaging solutions - Ranpak Integrated systems
FillP
ak
71Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Machine height (max) 235cm
Height for boxes 157cm
Output height Height for boxes +10cm
Machine width (under conveyor) 100cm
Total depth 129cm
!
FillPak
72 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Installation Compact Packs High capacity
Easy loading
Ergonomics Conveyor
9. FillPak Conveyor solutions
FillP
ak
73Packaging solutions - Ranpak Integrated systems
9.3 FillPak® - C-stand / front loading
A front loading solution is meant for a FillPak machine that is placed at a single conveyor. It allows the packer to load the machine from the front. Ideal in cases where a packer otherwise has to go all around the conveyors to load the machine.
A drawer can be pulled from under the conveyor, to load the machine with new packs of paper. The system has an end of paper detection. This combined with the self adhesive strips on the paper makes it possible to load the paper in a simple and fast way. The drawer has a capacity of three packs of paper.
150 KG
2 m1,1 m
2 m
Integration
Description
FillPak C-stand front loading
additional options
Option
Additional footpedal
Order info
FillPak
74 Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Machine height 175cm
Width needed under conveyor 115cm
Height needed under conveyor 60cm
Total machine height (max) 246cm
Pull out length paper cart 84cm
!
FillP
ak
75Packaging solutions - Ranpak Integrated systems
FillPak
76 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Installation Packs Noisereduction
10. FillPak Converter solutions
FillP
ak
77Packaging solutions - Ranpak Integrated systems
10.1 FillPak® – noise reduction
The enormous speed of a FillPak machine in combination with paper that is folded can be a bit noisy. In situations where the surrounding noise is low, the noise that FillPak machine makes can be reduced.
A combination of having the “boxed in” the machine and the interior of the FillPak machine covered with noise reduction foam, results in a machine that reduces the noise by 10%!
150 KG
2 m1,1 m
2 m
Integration
Description
FillPak noise reduction
additional options
Option
Additional footpedal
Order info
FillPak
78 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Colored Installation Marketingpossibilities
Innovative Packs
10. FillPak Converter solutions
FillP
ak
79Packaging solutions - Ranpak Integrated systems
10.2 FillPak® – ral color
Have your machine in your company color or in any color you like.
150 KG
2 m1,1 m
2 m
Integration
Description
FillPak RAL color
additional options
Option
Additional footpedal
Order info
FillPak T
T
80 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Installation FlexiblePacks Ergonomics Conveyor Table
11. FillPak TT Converter solutions
FillP
ak T
T
81Packaging solutions - Ranpak Integrated systems
11.1 FillPak TT™ - single swivel arm
It is possible to equip the FillPak TT and the FillPak TT Cutter with a single or double swivel arm. This way the small paper dispenser can be pulled to the boxes. This way the outlet of the machine can be placed exactly above the boxes.
The paper itself shoots in the box by pushing the foot pedal. The only thing the packer needs to do is to guide the paper in the box.
70 KG
2 m0,8 m
0,5 m50 KG
1,2 m0,8 m
0,5 m
With holm:Standard (without holm):
Integration
Description
FillPak TT single swivel arm
additional options
Option
Floor stand
Additional footpedal
Order info
Variable dimensions
Dimension Default Variable
Arm lenght 55cm 30-90cm
Position power supply right left
FillPak T
T
82 Packaging solutions - Ranpak Integrated systems
Dimensions
FillP
ak T
T
83Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Arm lenght 55cm variable between 30-90cm
Side power supply right left optional
Floor stand 1,8m lenghts between 1,5-2m optional
Floor stand needs to be drilled in the floor
Swivel arm need a stir and strong pole to be connected to
!
FillPak T
T
84 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Installation PacksConveyor Ergonomics Flexible Table
11. FillPak TT Converter solutions
FillP
ak T
T
85Packaging solutions - Ranpak Integrated systems
11.2 FillPak TT™ - double swivel arm
It is possible to equip the FillPak TT and the FillPak TT Cutter with a single or double swivel arm. This way the small paper dispenser can be pulled to the boxes. This way the outlet of the machine can be placed exactly above the boxes.
The paper itself shoots in the box by pushing the foot pedal. The only thing the packer needs to do is to guide the paper in the box.
70 KG
2 m0,8 m
0,5 m50 KG
1,2 m0,8 m
0,5 m
With holm:Standard (without holm):
Integration
Description
FillPak TT double swivel arm
additional options
Option
Floor stand
Additional footpedal
Order info
Variable dimensions
Dimension Default Variable
Arm lenght 84cm 50-90cm
Position power supply right left
FillPak T
T
86 Packaging solutions - Ranpak Integrated systems
FillP
ak T
T
87Packaging solutions - Ranpak Integrated systems
Important measurements
Specifications
Arm lenght 84cm variable between 50-90cm
Side power supply right left optional
Floor stand 1,8m lenghts between 1,5-2m optional
Floor stand needs to be drilled in the floor
Swivel arm need a stir and strong pole to be connected to
!
FillPak T
T
88 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Installation Packs Noisereduction
11. FillPak TT Converter solutions
FillP
ak T
T
89Packaging solutions - Ranpak Integrated systems
11.3 FillPak TT™ – noise reduction
The enormous speed of a FillPak TT machine in combination with paper that is folded can a bit noisy. In situations where the surrounding noise is low, the noise that FillPak TT machine makes can be reduced.
Having the paper completely insulated results in a machine that reduces the noise by 10%!
75 KG
2 m1,1 m
2 m
Integration
Description
FillPak TT noise reduction
additional options
Option
Additional footpedal
Order info
AccuFill
90 Packaging solutions - Ranpak Integrated systems
INTEgraTIONs FEaTurEs PrODuCT BENEFITs
Installation Conveyor High capacity
Timesavings
Easy loading
Cost efficient
Innovative
12. AccuFill Converter solutions
Acc
uFill
91Packaging solutions - Ranpak Integrated systems
Tape
r uni
tFi
llPak
Buf
fer s
pace
Acc
uFill
uni
tB
ox a
lignm
ent
Dimensions
Acc
uFill
92Packaging solutions - Ranpak Integrated systems
12.1 accuFill® – automated system
This (semi) automated system that we call the AccuFill could be the fastest packaging system yet available in the market. The system combines automated void detection with accurate paper dispensing.
The whole system should be integrated in a conveyor system with control unit, in order to separate boxes and to get moving through the system in the most optimal way. The boxes appear automatically in front of the packer and the system can automatically dispense the exact amount of material that is needed for the void to be filled.
To make the AccuFill system communicate with the conveyor system it is crucial to do this together with the supplier of the conveyor system.
The system can handle, depending on the box sizes and filling degree, up to 12 boxes per minute.
accuFill proces
Close the boxThe scanner measures the void in the box
The converter produces the exact amount of packaging material
The packer fills the void
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