29
Parts Manual 08687100 10/06 Printed in USA Models 985401 Rapid M
Parts Manual
08687100 10/06Printed in USA
Models985401
Rapid M
2
THE MANUAL
Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.
Hardware descriptions are given in decimals.
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
• Record Engine Model and Serial numbers here:
UNAUTHORIZED REPLACEMENT PARTSUse only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
Decimals to Fractions.063 1/16 .563 9/16
.125 1/8 .625 5/8
.188 3/16 .688 11/16
.250 1/4 .750 3/4
.313 5/16 .813 13/16
.375 3/8 .875 7/8
.438 7/16 .938 15/16
.500 1/2 1.00 1
PRODUCT REGISTRATION
The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to www.gravely.com.
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:1. Refer to the manuals supplied with your unit.
They will guide you through safe and proper operation and maintenance.
They contain specifications on your unit.
If your questions are not answered in these manuals, go to step number two.
2. Contact Your Dealer.
Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency.
A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original.
If your questions are not resolved by the support staff, ask for the manager or owner.
When contacting your Dealer supply your model and serial numbers.
TO SPEED PARTS ORDERING:1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
3
MODELS
DomesticModel 9854019hp Briggs and StrattonSerial No. 000101 and up
TABLE OF CONTENTS
DECALS
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MAIN FRAME
Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
POWER PLANT
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DRIVE TRAIN
Hydrostatic Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . 10Hydrostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12P.T.O. Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Tires/Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . 15
OPERATOR CONTROLS
Handlebar Swivel . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Handlebar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Handlebar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ELECTRICAL
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . 26
© Copyright 2006 Ariens Company
4
DECALS
Model 985401
Item Part No. Qty. Description
1 08633800 1 Decal, Handlebar SwivelL/Throttle Control2 08635200 1 Decal, Park Switch/OPC Control3 08633900 1 Decal, Differential Lock 4 08686600 1 Decal, Handle Adjustment5 08634000 1 Decal, Drive Disengagement6 08686700 1 Decal, Attachment Lock
6
5
4
2
3
PD0100
1
5
DECALS
Model 985401
Item Part No. Qty. Description
1 08686100 1 Decal, Gravely 15”2 08686200 1 Decal, Gravely Rapid-M
1
2
6
FRAME
Model 985401
1
12
9
29 28
27
26
31
25
24
3
9
3
34
23
3
32
73
3317
30
18
16
1914
15
3
9
10
7 3
9
8
56
23
3
22
20
7
11
4
21
7
FRAME
Model 985401
Item Part No. Qty. Description
1 00695500 1 Bracket, Engine2 08635100 2 Bolt, Hex D933 M8 x 253 08616300 21 Washer, M84 08614700 2 Bolt, Hex D933 M6 x 125 08677200 2 Washer, D9021 6.3 x 18 6 08625000 2 Nut, Lock D985 M67 08621300 6 Bolt, Hex D933 M8 x 168 08621800 1 Spring, Flat9 08621400 9 Bolt, Hex D933 M8 x 16 10 08627200 1 Sheet11 08627300 1 Frame12 08604300 2 Bolt, Hex D933 M8 x 2013 08627500 1 Bracket14 08606000 1 Bolt, Hex D933 M6 x 1815 08631900 1 Washer, M616 08627600 1 Bracket17 08627900 1 Lever, Spring18 08632300 1 Washer, M819 08607800 1 Truss Head Screw, D603 M8 x 2020 08634600 2 Nut, Lock D985 M321 08672500 1 Plate, Lock22 08628000 1 Switch23 08607200 2 Screw, Flat head D85A M3 x 1824 08628100 1 Pin, Heavy 6 x 4025 08628200 1 Screw, D912 M10 x 7026 08628300 6 Collar Sleeve27 08628400 1 Screw, D912 M10 x 4528 08628500 4 Screw, Set D913 M10 x 5029 08608400 4 Bolt, Hex D931 M8 x 9030 08628800 1 Guard, Grass Right Hand 31 08628900 1 Guard, Grass Left Hand 32 08622600 1 Support, Cable33 08609900 1 Spacer, 1.03 x 1.38 x .184 34 08622900 1 Screw, D933 Metric 6 x 35
8
ENGINE
Model 985401
1
117
10
1514
13
5
54
32
18
8
9
7
6
19
20
19
2025 26
27
29
21
26
28
23
24
17
1612
22
9
ENGINE
Model 985401
Item Part No. Qty. Description
1 08624400 1 Engine 9 HP EST, Robin, EST 2 08620200 1 Nut, Wing 3 08620300 1 Washer, 7 x 25 x 1.84 08624500 1 Bonnet5 08624600 AR Edge Protection, N802 6,5 x 8 6 08620800 1 Nut, Hex D934 M67 08620600 3 Washer, M68 08624700 1 Support9 08620900 1 Screw, BN289 M6 x 20
10 08624800 1 Sheet, Divider11 08624900 2 Screw, D912 M6 x 3512 08625100 1 Winter Plating13 08625200 1 Wing Nut14 08634900 2 Grommet15 08625300 1 Guard, Sheet Metal 16 08631900 1 Washer, M617 08625600 1 Wing Screw, D316 M6 x 1218 08625700 1 Guard, Sheet Metal 19 08622000 2 Nut, Lock D985 M8 20 08626000 2 Bolt, Hex D933 M8 x 3521 08626100 1 Retaining Plate22 08626200 1 Tension Spring 23 08626300 1 Support24 08626400 1 Bushing25 08626500 1 Pulley26 08616300 5 Washer, M827 08636400 1 Bolt, Hex D933 M8 x 3028 08626700 4 Bolt, Hex UNF 5/16" x 1"29 08627100 4 Lock Nut, M8
10
HYDROSTATIC PUMPS
Model 985401
13
4
5
6
2
7
46
32
8
10
14
12
15
13
17
1820
21
29
19
11
9
9
22
23
35
24
25
26
2827
30
31
8 16
33
34
17
28
1717
17
17
19
19
29
9
98
12
8
8
10
10
22
10
10
9
4847 49
50
51
5253 9
54
53
52
3937
36
38
40
454443
4142
11
HYDROSTATIC PUMPS
Model 985401
Item Part No. Qty. Description
1 08604100 1 Hydrostat2 08604700 1 Special Nut3 08604600 1 Washer4 08604200 1 Pulley, Hydro 5 08604400 1 Fan6 08609900 3 Spacer, 1.03 x 1.38 x .1847 08614700 3 Bolt, Hex D933 M6 x 128 08621300 7 Nut, Hex D934 M89 08616300 10 Washer, M8
10 08632300 5 Washer, 31181 M811 08604500 1 Support12 08613700 2 Plug, Steel (with Seal)13 08604800 1 Support, Tube14 08605000 2 Screw, UNC 1/4" x 5/8"15 08631900 2 Washer, M616 08605100 1 Circlip, D471 20 1,20 17 08605200 6 Hose Clamp18 08605300 1 Pipe19 08605400 3 Fitting20 08605500 1 Tension Spring 2,0/17,5 x 87 21 08605600 1 Lever22 08625000 2 Nut, Lock D985 M623 08606000 1 Bolt, Hex D933 M6 x 18 24 08614600 2 Nut, Lock25 08606100 1 Bolt, Hex D933 M5 x 2526 08606200 1 Support27 08606300 1 Filter Case 28 08606400 2 Fitting29 08606500 2 Pipe30 08606600 1 Connection, Threaded31 08606700 1 Filter 32 08606800 1 Supporting Ring33 08613500 1 O Ring34 08606900 1 Nut, Hex35 08607000 1 Support36 08634600 2 Nut, Lock D985 M337 08607100 1 Switch38 08607200 2 Screw, Flat Head D85A M3 x 18 39 08607300 1 Bolt, Hex UNF 5/16" x 5/8"40 08607400 1 Lever, Forward41 08607500 1 Bolt, Hex D931 M6 x 100 42 08620800 1 Nut, Hex D934 M643 08622000 2 Nut, Lock D985 M844 08607700 2 Washer, BN737 8,4 x 20 x 2 45 08607800 2 Screw, Truss Head D603 M8 x 2046 08607900 1 Spring Clip47 08608000 1 Screw, DIN7500/D M5 x 20 48 08608100 1 Support49 08608200 1 Breather 50 08608300 1 Fitting51 08605900 1 Bolt, Hex D931 M8 x 6552 08608400 4 Bolt, Hex D931 M8 x 90 53 08608500 2 Bolt, Hex D931 M8 x 7054 08608600 1 Spring Clip
12
HYDROSTAT
Model 985401
Item Part No. Qty. Description
1 08608700 1 Spacer, .98 x 1.37 x .042 08613400 1 Seal, Lip 15 x 35 x 73 08613300 1 Ring, Wire Retaining 4 08608800 1 Ring, Retaining 5 08613200 1 Bearing, Shaft Ball6 08609000 1 Swashplate, Variable7 08609100 1 Bearing, Thrust 30 x 52 x 13 8 08609200 1 Shaft, Input (STD Charge)9 08609400 1 Washer, Thrust .59 x .79 x .04
10 08621500 1 Spring, Block11 08609600 1 Shaft, Motor12 08609700 1 Arm, Control13 08609900 1 Spacer, 1.03 x 1.38 x .184 14 08610500 1 Gear, 16T Pinion15 08610600 2 Screw, Gap M6 x 1 x 25 16 08610700 1 Guide, Slot17 08610800 1 Arm, Trunnion Tapered Square18 08610900 1 Bearing, Trunnion19 08612900 1 Seal, Lip 12 x 25 x 720 08611000 1 Stud, Short 5/16-2421 08613000 1 Pack, Friction22 08609800 1 Actuator, Bypass
46
37
38 34 30
43 36
3231
42
80 41 3355
3529
3943
364246
4079
787776
75
58
5654
47122120
19
18
7413
5
24
24 25
23
85 8483
8786
8281
74
5745
44
59
60
7 17
166
98
22
10
1113
14
5051
50
72
2726
2815
45
89
88
4874
59
40
60
5744
4952
68
69
635361
7164
7362
65
7047
67 66
90
13
HYDROSTAT
Model 985401
Item Part No. Qty. Description
23 08613800 1 Seal, Lip24 08611100 1 Arm, Bypass25 08611400 1 Ring, Retaining26 08611500 1 Gerotor27 08611600 1 O-Ring, 1.862 x 2.06828 08611700 1 Housing, External Charge Pump29 08611800 4 Pin, Carrier30 08611900 4 Gear, 15T Planet31 08612000 1 Gear, 57T Spur32 08612100 1 Gear, 21T Sun33 08612200 1 Washer, Thrust 2.32 x 4.10 x .0534 08609500 1 Gear, 51T Ring 35 08612300 1 Carrier, Planetary36 08612400 2 Gear, 14T Miter (Splined)37 08612500 2 Gear, 14T Miter (unsplined)38 08612600 1 Shaft, Differential 39 08612700 1 Washer, Thrust 3.46 x 4.39 x .0540 08612800 2 Bearing, Flange 1.0 x 1.376 x .9941 08613100 1 Washer, 1.008 x 2.60 x .03842 08613600 2 Washer, 1.0 x 2.25 x .04 43 08613900 2 Nut, Hex 5/8-18 with Patch44 08614000 2 Bearing, Ball 25.4 x 52 x 15 45 08614300 2 Seal, Lip 1.0 x 2.049 x .375 46 08614400 2 Shaft, Axle 1.0 x 12.40 (30 O Splined)47 08611200 2 Washer, .34 x .88 x .0648 08614800 9 Screw, Torx Head 5/16-18 x 1.549 08615000 1 Bearing, Needle .875 x 1.125 x .7550 08615100 2 Washer, Flat .88 x 1.25 x .0451 08620400 1 Ring, Retaining52 08620500 1 Seal, Lip .875 x 1.375 x .25053 08615700 1 Disk, Brake54 08615800 2 Nut, Hex Lock 5/16-24 W/Nylon Insert55 08620700 1 Bushing, Sleeve 1.0 x 1.3 x 1.34 56 08616400 1 Spacer, Trunnion57 08616500 2 Ring, Retaining58 08617000 2 Pint Standard Headless59 08621000 2 Kit, Hub Assembly 60 08621100 2 Nut, Hex Lock .75-1661 08617400 2 Puckt Brake62 08621200 1 Bolt, Hex Head 1/4-20 x 1 W/Patch63 08617800 1 Assembly, Brake Yoke64 08618600 1 Arm, Brake65 08618700 2 Pint Brake Actuating 66 08611300 1 Nut, Castle 5/16-2467 08615300 1 Pin, Cotter 3/32 x .7568 08615500 1 Spacer, .26 x .57 x .8769 08618900 1 Plate, Puck70 08619000 1 Bolt, Hex Head 1/4-20 x 2 W/Patch 71 08619100 1 Spring, Brake Arm BIAS 72 08619500 1 O-Ring, 2.987 x 3.0973 08615900 1 Spring, CAMP. Brake Anti-Drag74 08613700 3 Plug, Steel (with Seal)75 08617300 1 Cam, Stationary76 08617200 1 Cam, Rotating 77 08619800 1 Washer, Thrust 2.78 x 3.60 x .036 78 08617700 1 Plate, Load79 08621600 2 Dog, Engagement80 08621700 1 Plate, Guide81 08622100 1 Cam, Differential Lock Actuating 82 08622200 1 Shaft, Differential Lock Actuating83 08622300 1 Sleeve, Differential Lock Actuating 84 08622400 1 Arm, Differential Lock Actuating 85 08622500 1 Ring, Retaining 86 08622700 1 O-Ring, .364 x .504 87 08622800 1 O-Ring, 1.489 x 1.62988 08623000 1 KIit, Filter Assembly89 08606700 1 Filter90 08623100 1 Kit, Seal and O-Ring
14
P.T.O. DRIVE
Model 985401
Item Part No. Qty. Description
1 08617900 1 Clutch, Magnet Positive (contains items 2 - 4)2 08614500 1 Plate, Ancher3 08614100 1 Rotor4 08623200 1 Clutch Bellhousing5 08618100 1 Screw, M6 x 206 08614600 3 Nut, Lock M57 08618300 1 Driver8 08614900 1 Nut, Groove M24 x 1.59 08614200 3 Washer, 5.3 x 10 x 1
10 08618500 3 Screw, M5 x 1211 08619400 1 Belt, Toothed12 08623300 1 Pulley13 08615200 1 Circlip, D471 20 1.7514 08623400 6 Ball Bearing, 6204 2RS /20 x 47 x 14 15 08617100 5 Circlip, D472 47 1.7516 08615400 3 Collar17 08623500 1 Clutch, Shaft18 08623600 1 Pulley19 08619200 2 Washer, Friction20 08604300 1 Bolt, Hex D933 M8 x 2021 08623700 1 Bolt, Hex D933 M10 x 2522 08616000 5 Washer, M1023 08623800 1 Belt, Toothed L=800 B=20 24 08623900 1 Pulley25 08619600 1 P.T.O, Case 26 08624000 4 Nut, Hex D6330B M10 x 2527 08624100 1 Power P.T.O.28 08617600 1 NILOS, Ring N545 6204 ZAV29 08624200 1 Spring, Pressure 2,25/29,75 x 47,9030 08624300 1 Muff31 08616600 1 Lock32 08616900 1 Bolt, CF 385133 08616700 1 Spring, Pressure 34 08616800 1 Bolt, Lock 35 08620000 1 Lubricator36 08617500 1 Dowel, Spring 2 x 4037 08620100 1 Dowel, Spring 5 x 30
1
2 910
34
87
6 5
11
23
21
2212
13
352516
24
2226
15
27 14
2814
1516
14
1434
33
32
3137
36
14
15
29
30
1815
15
17
16
2019
14
15
TIRES/WHEEL ASSEMBLY
Model 985401
Item Part No. Qty. Description
1 08685600 2 Disc Wheel2 08685500 1 Tyre3 08685700 1 Tyre Tube4 08609300 6 Nut5 00680300 4 Bolt, Hex D961 M14 x 1, 5 x 406 00680400 1 Washer, Spring D74361C M147 00680500 1 Bolt, Hex D960 M14 x 1, 5 x 408 00680600 2 Driving Flange9 00680700 4 Washer, Spring D2093B 45 x 22,4 10 00680800 2 Cage Wheel11 00680900 2 Circlip12 00681000 2 Washer13 00681100 2 Handle Screw
PS0400
1, 2, 3 5
67
8
4
8
4
9
1011 12
13
16
HANDLEBAR SWIVEL
Model 985401
1
2
764
5
3
3332
31
30
10
98
34
20
12
29
28
23
6
11
27
13
14
15
26
18
2425
21
20 22
17
16
19
17
HANDLEBAR SWIVEL
Model 985401
Item Part No. Qty. Description
1 08633400 1 Support Handle2 08630800 1 Silentbloc3 08630200 1 Spring, Pressure4 08630400 1 Washer, Retaining 23 x 33 x 1.55 08628100 1 Pin, Heavy 6 x 406 08628600 3 Nut, Lock D985 M107 08628700 2 Washer, D125 10.5 x 21 x 28 08631400 2 Element, Rubber9 08633500 4 Screw, Cylindrical Head,D912 M8 x 45 10 08633600 1 Support11 08633700 1 Support Handle12 08632200 1 Pin 13 08634400 1 Switch 14 08674000 1 Spring, Pressure15 08634500 1 Holding Sheet Metal16 08694600 1 Washer, Lock 4mm17 08614200 2 Washer, D125 5.3 x 10 x 118 08636700 1 Adjusting Lever19 08681900 1 Pin, Lock20 08622000 2 Nut, Lock, D985 M821 08636800 1 Washer, D9021 8,4 x 25 x 2 22 08636900 1 Bushing23 08637000 1 Screw, Countersunk Head, M8 x 4024 08637100 1 Ball, Steel25 08614600 1 Nut, Lock M526 08672900 1 Bolt, M1027 08637200 1 Roller28 08616300 1 Washer, M829 08637300 1 Screw, D912 M8 x 1830 08634600 2 Nut, Lock D985 M331 08672500 1 Plate, Lock32 08628000 1 Switch33 08607200 2 Screw, Flat Head Screw D85A M3 x 1834 08607800 1 Screw, Truss Head
18
HANDLEBAR
Model 985401
Item Part No. Qty. Description
1 08625000 1 Nut, Lock D985 M62 08607500 1 Bolt, Hex D931 M6 x 1003 08629000 2 Relay4 08614600 2 Nut, Lock M55 08614200 2 Washer, D125 5.3 x 10 x 1 6 08632500 2 Bolt, Hex D933 M5 x 167 08632900 1 Lever8 08633000 1 Bolt9 08616300 1 Washer, M810 08621300 2 Nut, Hex D934 M811 08616100 3 Nut, Lock D934 M10 12 08633100 6 Washer, D9021 10,5 x 30 x 2,513 08633200 3 Bearing Bushing14 08623700 3 Bolt, Hex D933 M10 x 2515 08677100 1 Spring, Tension, 3.2/19.3 x 12216 08632300 1 Washer, M817 08644000 1 Screw, D912 M8 x 1618 08633300 1 Bolt, Hex D931 M12 x 11019 08671100 1 Nut, Lock M12
1
2
10
6
54
3
12137
8
9
12
14
15
14
1911 12
18
1312
11
1716
10
19
NOTES
20
HANDLEBAR
Model 985401
Item Part No. Qty. Description
1 08629300 1 Swiveling Handlebar2 08627000 2 Rubber, Handle 3 08694900 1 Bushing, Grip4 08680200 1 MF Control Unit CPL, (Includes items 5 - 8)5 08626600 1 Screw, M5 x 12/ 10.96 08627400 1 Cover7 08626900 1 Bushing8 08626800 1 Bevel Wheel with Cam9 08627800 2 Rubber10 08629400 1 Cover, Stop11 08694800 1 Spring, Return12 08609900 1 Spacer, 1.03 x 1.38 x .18413 08618100 1 Screw, M6 x 2014 08694700 1 Assembly, Throttle Lever15 08627700 2 Nipple, Screwed16 08682200 1 CPL, Lever17 08629500 1 Bolt18 08629600 1 Lockwasher, D6799 6 MM19 08694600 1 Washer, Lock20 08629700 1 Lock21 08697400 1 Lever, Emergency22 08693900 2 Switch
1
2
2
76
5
4
3
8
27
25
2326
14
1211
10
915
18
1917
13
40
3616
20
414041
333231
30
22
22
21
303132
2928
44
45
4748 37
46
4937
38
39
35
423743
34
24 50
21
HANDLEBAR
Model 985401
Item Part No. Qty. Description
23 08629800 2 Screw, D912 M6 x 2224 08697500 1 Lever, Control25 08630000 1 Bushing26 08630100 1 Tracer Plate27 08614600 1 Nut, Lock28 08669600 1 Screw, D912 M3 x 2529 08630300 1 Screw, D912 M5 x 25 30 08630500 4 Screw, D912 M3 x 1631 08697600 2 Switch, Micro32 08634600 4 Nut, Lock D985 M333 08630700 1 Tension Spring34 08630900 1 Support35 08631000 AR Shrinkdown Tubing, RNF100 1 TYP136 08631300 1 Lever, Locking37 08614600 3 Nut, Lock38 08631500 1 Nut, Hex DIN 6334 M5 x 15 39 08631600 1 Bolt, Hex D933 M5 x 3540 08631700 2 Bushing41 08631800 2 Circlip42 08695000 1 Switch, PTO43 08632000 1 Front Screen 44 08695100 1 Diode45 08632100 1 Clamping Ledge46 08695200 1 Condenser47 08632500 1 Bolt, Hex D933 M5 x 16 48 08632700 1 Guide Sheet Metal49 08606100 1 Bolt, Hex D933 M5 x 2550 08632800 1 Tracer Plate
22
COVERS
Model 985401
Item Part No. Qty. Description
1 08638600 1 Bonnet Handlebar2 08635100 2 Bolt, Hex D933 M8 x 253 08635000 2 Bushing4 08634900 2 Grommet5 08638900 1 Bonnet Assembly (Includes 7 - 8)6 08639000 1 Bonnet Assembly (Includes 7 - 8)7 08639200 6 Grommet8 08667800 4 Bushing9 08669800 4 Bolt, Hex D933 M6 x 2010 08684500 1 Screw, Ring D580 M12 x 2011 08634800 1 Grommet, N553 18 x 27 x 22
1
2
8
5
3
4
9
10
11
8
7
9
6 9
7
8
PS0090
23
BATTERY
Model 985401
Item Part No. Qty. Description
1 08637600 1 Battery Container2 08697300 2 Assembly, Key3 08697200 1 Assembly, Starter Switch4 08637700 1 Spacer5 08637800 1 Tool Box Assembly, (Includes 6 - 11)6 08668700 1 Cover7 08625000 2 Nut, Lock D985 M68 08672200 2 Screw, M6 x 129 08621900 2 Bolt, Hex D933 M8 x 12
10 08632300 2 Washer, M811 08668900 1 Box, Tool12 08629100 1 Screw, D912 M5 x 1513 08625800 2 Nut, Hex D934 M514 08634300 1 Washer, M515 08637500 1 15A, Fuse16 08637900 1 Fuse Box17 08618100 2 Screw, M6 x 2018 08609900 3 Spacer, 1.03 x 1.38 x .18419 08697100 1 Regulator, AC 20 08690700 1 Battery, Rapid21 08638000 2 Bolt, D933 M5 x 1222 08614600 4 Nut, Lock M523 08638100 1 Bow, Fastener24 08638200 2 Screw, Truss Head, D603 M5 x 4025 08638300 1 Electrical Starter, Robin26 08638400 1 Protecting Cap
1
12
24
22
24 26
25
22
23
2122
20
1918
17
1615
13 1413
34
2
10
9
11
7
6
8
5
24
ELECTRICAL
Model 985401
cable harness
30
85
87
87a
8685
NO
CB
CC
CANC
NONC
NO
BN
WH
RD
GN
BN
BN
GY
BK
BK BL
BL
BK
BK
BK
GN
YE
BK
BK
BK
BK
BK
BK
BN
GY
BK
BK BL
BL
kill-relay PTO-relay
brake lever PTO switch
capacitor 63V 1000MF
diode 12 A
switch
switch
switch
option:working spotlightbulb 12V 21Wswitch
NO
NC C
RD
BN
BL
BL
BK BL
BL
GY
WH
BK
YE
GN
BK
WH
safety switchhandlebarposition
safety switchspeed lever
position
magneticclutchPTO
safety switchstarting position
WH
dead man's lever
switch
NC
NO
C
NC
NO
C
WH
BN
3087
87a
8685
NC
NO
C
NO
NC C
YE
GN
BK
WH
WHRDBNBLBLBK
1 2
3
1
3
11
9
10
8
1213
4
4
5
5
6
7
25
ELECTRICAL
Model 985401
Item Part No. Qty. Description
1 08634400 2 Switch 2 08673800 1 Driving, Switch 3 08629000 2 Relay4 08697600 2 Switch, Micro5 08693900 2 Switch6 08697400 1 Lever, Emergency7 08697500 1 Lever, Control8 08695000 1 Switch, PTO9 08695200 1 Condensator10 08695100 1 Diode11 00689600 1 Cable Harness12 00689700 1 Bulb, 12V 21W13 00689800 1 Cap
26
ELECTRICAL SCHEMATICS
Model 985401
cap
RD RD
BKRD
WH
BN
battery 12V 18AH
+-
start: B - Son: B - Loff: M - G
L
MB SG
B
M
S
G
L
fuse holder fuse 15A
main switchkey only
voltage regulator
BK
OR
OR
Robin EX 27 9HP engine
OR
OR
RD
-+
BK
cap
kill
+
BK
BLBL
RDWH
BK
cable harness
cable
engine
starter1 2
4
3
5
67
9
8
10
27
ELECTRICAL SCHEMATICS
Model 985401
Item Part No. Qty. Description
1 00689800 1 Cap2 08697100 1 Regulator, AC3 00689900 1 Cable Harness4 08697200 1 Assembly, Starter Switch5 08697300 1 Assembly, Key6 00690100 1 Fuse Holder7 08637500 1 15A, Fuse8 08690700 1 Battery, Rapid9 00690000 1 Cap10 00683900 1 Cable Black
28
CABLES
Model 985401
Item Part No. Qty. Description
1 08695300 1 Cable, Driving2 08695400 1 Cable, Brake3 08695500 1 Cable, Block4 08695600 1 Cable, Swivelling Handlebar5 08695700 1 Cable, Gas
1
2
3
4
5
GRAVELYA Division of Ariens Company655 West Ryan StreetP.O. Box 157Brillion, WI 54110-0157920-756-2141Fax 920-756-2407www.gravely.com
