RAPTOR XT-1126 TOOL ROOM LATHE
Safety Guidelines | Delivery & Set-Up Guide | Maintenance Schedule | Quick-Start Guide
800-476-4849 | 170 Aprill Drive | Ann Arbor, Michigan 48103 | USA
Thank You For Your Order!
Congratulations on your purchase of an AutoMate CNC Lathe. With proper setup and care, your machine will provide many years of quality work and productivity.
This guide covers general instructions for setup and maintenance for the Automate CNC Lathe. Inaddition to this guide you will also receive a machining operations and programming handbook for the Siemens 808D control system. We strongly recommend keeping this setup guide with the manual when your machine arrives.
Enjoy your new CNC Lathe!
This manual is specifically written for theRAPTOR XT-1126 CNC LATHE
byDetroit Machine Tools
170 Aprill DriveAnn Arbor, MI
48103
For additional assistance or information,you may contact us byPhone: 800-476-4849
Fax: 800-431-8892Email: [email protected]: www.smithy.com
Index
Safety Guidelines ……………………………………………………………………………. 3
Specifications …..…………………………………………………………………………… 14
Delivery & Setup ……………….………………………………………………….…… 16
Maintenance ………………………………………………………………..………………. 26
General operation …………………………………………………………………………. 30
Warranty ………………………………………………………………………………………. 31
Safety Guidelines
General Safety Guidelines - Safety First!
OverviewGeneral operational techniques and safety procedures will be outlined in these guidelines. Please note, for example, that all rotating parts, wherever feasible, are protected by specially designed covers and shields. If the machine is operated in accordance with the manufacturer’s instructions, it will provide you with reliableservice. With machines of this nature, serious accidents may occur due to improper or careless operation. It is strongly recommended that you read this manual and accompanying manuals to understand thoroughly the contents. Not every example of improper operation or unauthorized usage which may lead to malfunction can be anticipated. If a particular operation is not documented in this manual as an authorized usage of the equipment, it should be assumed that it is an unauthorized or improper usage with potential danger and should be avoided or the manufacturer should be consulted before use.
Safety
This machine is provided with various safetydevices to protect the operator and machine, however these cannot cover all aspects of safety. The operator must thoroughly read and understand the content of this manual before the machine is turned on and operated. The operator should also take into consideration safety aspects related to their particular environmental conditions, materials and tools.
Always observe the safety instructions inscribed on the name plates fixed to the machine.
DO NOT remove or damage these name plates
DO NOT attempt to operate or turn on the machine until you have read and understood the manuals supplied with the machine.
Safety Symbols Used In This ManualThree categories of safety guidelines have been used throughout this manual. Please take note of these symbols and understand their meanings.
DangerIf this action is not avoided, it could result inserious injury or even death. It may also cause permanent damage to your machine.
WarningIf this action is not avoided, it may cause potential harm to your health resulting in serious injury. This too has the potential to cause serious damage to your machine.
CautionIf this action is not avoided, it may cause potential harm to your health such as minorto moderate injury. Not avoiding this actioncould result damage to your machine.
DANGER SYMBOLS
WARNING SYMBOLS
Basic Points of Safety
There are high voltage terminals on the electrical control panel, motors, junction boxes and other equipment. DO NOT touchany of these components under any circumstances, when the power supply is ON.
Make sure that all safety covers are fitted and electrical boxes are closed and secured before the power is switched to ON.
If any components or safety covers are to be removed, first switch off or disconnect the main plug.
Memorize the position of the EMERGENCY STOP BUTTON on the machine so that you can press it immediately from any position is case of emergencies.
DO NOT touch the tool holder while the machine is running.
Under no circumstances, should you touch a rotating tool holder or work piece while the machine is in operation mode.
To prevent incorrect operation of the machine, carefully check the position of the switches before operation.
If in doubt, consult this manual or an AutoMate technician for advice and suggestions.
Always unplug the main plug when the machine is not in use.
If more than one person is operating the machine, DO NOT proceed to the next step
without informing the other operator(s) that you are about to do so.
DO NOT modify the machine in any way that will affect safety.
Clothing & Safety
DO NOT subject the machine, control box, operator panel, or electrical control panel to a high voltage surge.
DO NOT change the parameters or electrical setting values without good reason. If it becomes necessary to change the parameters or settings, first check with an AutoMate technician to assure that it is safe to do so. Be sure to note the original values so that the control can be reset to that value if necessary.
DO NOT paint, soil, damage, modify or remove any of the safety name plates.
If the details become illegible or if the nameplate is lost, obtain a replacement from Detroit Machine Tools and mount it at the original location.
DO NOT remove any safety covers while themachine is in automatic operation mode.
STOP all machine operations before cleaning the machine or any of the peripheral equipment. After a job has beencompleted, set up each part of the machine so it is ready to be used for the next series of operations.
Tie back long hair to prevent entangling with rotary tools.
Always wear safety equipment.
Always wear a protective mask when machining Magnesium alloys.
Never wear loose or baggy clothing.
DO NOT operate the machine while under the influence of drugs or alcohol.
DO NOT operate the machine if you suffer from dizziness.
ALWAYS USE GLOVES when loading and unloading workpieces or tools and removing chips from the work area to protect your hands from sharp chips and burns caused by heat generated during machining.
Close all covers and junction boxes before running the machine.
Check all electrical cables for damage to prevent electrical shock.
DO NOT handle coolant with bare hands to avoid irritation.
Always use wire rope or slings as per standards suitable for the load to be supported.
DO NOT remove or adjust switches to increase axis travel beyond the machine specifications.
DO NOT wipe the workpiece or clear away chips with your hand or a rag while the spindle is in operation.
DO NOT allow chips to accumulate in the work envelope.
Warm up the spindle and axis motion before running the machine in automatic mode.
DO NOT operate the keyboard or operation panel switches when wearing gloves.
DO NOT disconnect the main power cable without switching off the CNC and PC connections.
Safety Aspects Related To Tools & Work Holding
Always use proper cutting tools and work holding clamps suitable for the work and within the specifications of the machine.
DO NOT stall the machine during cutting due to improper feed and depth of cut suitable for the work piece material.
DO NOT operate the spindle above the rated speed of the arbors/tool holders and cutting tools you expect to mount and use in any machining operation.
Replace worn tools as soon as they are identified.
Take care not to place any part of your bodyin possible pinch points on the machine.
Make sure the tool length to diameter ratio is proper in order to minimize vibration due to excessive overhang conditions.
Make sure the drawbar and the tool holdersare tightened to the proper cutting conditions before actual cutting operations begin.
Safety Aspects Related To Maintenance
Always disconnect the power to the machine before carrying out any maintenance work.
After the power has been switched off for a minimum of 60 minutes, check voltage witha multi-meter or equivalent meter to make sure there is no residual voltage.
Maintenance of electrical and mechanical components should only be carried out by individuals with working knowledge of the machine tool.
DO NOT remove or modify switches.
Clean the machine areas after maintenance is completed.
DO NOT use compressed air to clean the machines.
Safety Aspects Related To The Workplace
Always provide sufficient work space around the machine and peripheral equipment.
Protect all cables from being damaged by cutting chips.
More Guidelines for Safe Machine Tool Operations
This machine is provided with various mechanical and electrical safety devices to protect the operator and the machine. The safety devices include the interlock devices and emergency stop switches. However, it is absolutely necessary that the operator familiarizes himself with the instruction manual of the machine before operating the machine. The manufacturer emphasizes that it is the sole responsibility of the operator to ensure that all operations using the AutoMate CNC Lathe are carried out in a completely safe manner.
Neither the manufacturer, its representatives nor dealers can assume responsibility for any mishaps, damage or personal injury which may occur as a result of improper operation or from failure to observe the safety precautions mentioned in this manual.
Never operate a CNC machine without proper training or consulting the specific operator’s manual for that particular machine and control type.
Never attempt to program a CNC machine without proper training or consulting the specific programmer’s manual for that particular machine and control type.
CNC Machine Safety SystemThe built-in safety system on a CNC machine includes guards and protective devices which should be securely fitted and always kept in position while the machine is being used. It may include:
Emergency Stop ButtonUsed to shut down the machine immediately. It is located on the control panel and at other points on the machine, for example the handheld unit.
Soundproof CasingReduces noise emission generated by the operating section and protects the operator from the risk of flying objects or tool fragments.
Curtain GuardsMade of PVC and designed to protect the operator from the risk of airborne chips or tool fragments.
Guard FenceThe fence marks the working area in which the machine moves. It protects the operator from the risk of interference with moving parts. The guard may be of an open type or made of mesh.
General Personal Safety Rules
Below are some general personal safety rules that you should use as a guide only. You might like to add any other rules that apply to you and your environment.
Always:Wear safety glasses and hearing protection when operating CNC machines.
Wear safety glasses when closely observing cutting tools.
Wear safety boots or other suitable footwear.
Keep long hair covered when operating CNCmachines.
Keep hands clear of moving parts during machining operations.
Stand clear of the machine while it’s running and warn others of the dangers of being too close.
Avoid contact with cutting edges when handling tools or changing tools by hand.
Turn the CNC machine off completely and clean it up when you have finished using it.
Check that the machine is not operating when loading a tool magazine.
Check that the tools are in good condition, for example sharp and free of cracks.
Check that tools are set correctly.
Double check that the correct tool data is entered into the CNC program.
Test tools before use.
Check that the seating surfaces are clean before installing tools.
Check that the spindle direction is correct for right-hand or left-hand operation.
Only use tools within the limits specified by the manufacturer.
Only tighten tools to recommended torque values.
Keep the area around machine clear of obstacles.
Stack material where you can reach it but where it is clear of the moving parts of the machine.
Make sure that all guards are in position while the machine is in operation.
Make sure that all work and fixtures are clamped securely before starting machine.
Conduct a dry run to ensure the program is correct.
Follow company policy on correct procedures when handling or lifting parts ortooling.
NEVER:Wear loose clothing or jewellery.
Reach into a CNC machine while it is running.
Place hands near a revolving spindle.
Leave the machine so that someone else is able to start it by pressing the cycle start button.
Use blunt tools.
Use cracked or chipped tools.
Use tools with damaged tungsten tips.
Use the machine table as a workbench.
Use compressed air to blow chips from the parts of the machine, machine surfaces,
cabinets, controls or floor around the machine.
Safety Methods For Carrying
1. Never twist your body - Change direction by moving your feet.
2. Always have clear vision - Should never have to move around objects that could cause you to trip over or bump into anything.
3. Slide the load - Uses less effort and stress than lifting.
4. Place the load on the bench - Put load on edge and slide it forward.
Personal Protective Equipment (PPE)Before entering a machine shop you must wear personal protective equipment at all times.
Eye ProtectionIt is necessary to wear safety glasses, goggles or face shields at all times in areas where small flying fragments or dust can be encountered when working in the machine shop.
Hearing ProtectionHearing protection must be worn at all times. Generally operators choice for comfort depending on volume of sound. Earplugs for less sound, earmuffs for loudersound.
FootwearSuitable footwear must be worn. A closed shoe with leather uppers or safety boots would be the most appropriate.
ClothingIt is important to remember that while you are working in the machine shop you shouldnot be wearing loose clothing or jewelry which may get caught in revolving cutters. The moving parts of a machine revolve at high speeds and if any loose clothing or jewelry is caught in the revolving cutters, you will be dragged into the machine causing serious injury or death.
Risk Control
Long Hair: Keep long hair covered.Tie hair back.Wear a hairnet.
Noise:Wear earmuffs.Wear earplugs.
Eyes:Wear safety glasses.Wear safety shield.
Footwear:Wear closed shoe with non-skid sole.
Dust:Wear dust mask.Never dust yourself or a workmate down with an air hose. (compressed air)
Chemicals:Wear gloves or protective clothing.Wear face mask.
Guards:Guards on machines must be used at all times.
Hazards
The three steps involved in dealing with hazards:1. Spot the hazard - A hazard is anything that could hurt you or someone else, is unsafe, or
could cause an accident. Use all your senses to spot hazards. Look around, listen, notice any strange smells (like smoke or chemicals) and use your knowledge about things that might be dangerous.
2. Assess the risk - Figure out how likely it is for the hazard to hurt someone and how badly. Always tell someone about hazards you cannot fix yourself and remember it is more urgent to make the changes if the hazard is likely to cause serious injury.
3. Minimize the risk - Fix the hazard yourself if you can, or tell someone who is able to fix it. The best way to fix the hazard is to get rid of it, but as this is not always possible, there are some ways you can make the hazard less dangerous.
1. Substitute it for a less hazardous material or item.2. Isolate it to an area where it’s further out of harm’s way such as a locked room.3. Add safeguards, for example, put clear guards around cutting or slicing
equipment or warning signs for people to see.4. Use personal protective equipment and clothing any time you are working with
hazardous materials and/or equipment.
Hazard Control
Electrical Hazards: Eliminate/install electric droppers instead of using extension cords.
Toxic Chemicals: Substitute/introduce less toxic materials (polishes, adhesives etc).
Noises: Enclose/install canopies to the noisiest machines.
Flying particles: Isolation, set aside specific areas for grinding.
Machining dust: Engineer controls, install and use dust extraction equipment.
Slip/Trip hazards: Adopt better housekeeping procedures.
Fatigue: Rotate job tasks among workers.
New equipment: Train all staff on every piece of equipment to assist hazardous breakdowns.
Dust/noise etc: Use personal protective equipment.
Final Safety NoticeAutoMate CNC machines have been proven to be safe and reliable. However, if abused or operated improperly, any machine can cause injury to you or others. Please read this guide andaccompanying manuals carefully before you start machining. Proper use will create a safe working environment and prolong the life of your machine.
Specifications
Travels Inch MetricX Axis 11” 279mmZ Axis 25.6” 650mmMax Swing Over Bed 15.7” 398mmSwing Over Carriage 8.66” 219mmSpindle Inch MetricPower 5.5kw 5.5kwRPM 2000 2000Spindle Taper A2-6 A2-6Spindle Bore 2.44” 61mmDrive System Belt BeltAxis Motors Inch MetricX Power 4.43 FT/LB 6NMZ Power 4.43 FT/LB 6NMRapids on X 590IPM 14.98 m/minRapids on Z 590 IPM 14.98 m/minMax Cutting Speed NYA NYAAccuracy Inch MetricRepeatability .0006” .0006”Tool Changer Tool Post Tool PostType 4 Position 4 PositionCapacity 4+2 4+2Max Tool Height ¾” 19mmSpeed (chip to chip) or ToolTailstockTailstock Type Manual Manual Taper of Quill MT4 MT4Travel of Tailstock Quill 3.94” 100mmTravel of Tailstock 3.94” 100mm
General Inch MetricMachine Weight 4850lbs 2199kgMachine Dimensions (LxWxH) 67”x59”x75.2” 1701mmX1498mmX1910mmShipping Weight 5025lbs 2279kgCrate Dimensions (LxWxH) NYA NYAAir for Pneumatic Chuck 90 psi 90 psiCoolant Capacity NYA NYAPower Requirements 220v 60 Hz 3 Phase 220v 60 Hz 3 Phase
DELIVERY & SET-UP
Tracking Your ShipmentThe best way to be prepared is to know exactly when your machine will arrive. Once your machine leaves our warehouse, you’ll be sent an email with the Tracking or PRO number to track your shipment. You have multiple options to track your shipment as your AutoMate CNC System makes its way to you.
By Phone
ESTES - 800.755.2728 - Press 3 and you will be directed to a live customer service representative who can help you.
UPS - 800.PICKUPS - Select 1 and say your tracking number.
U.S. Mail - 800.275.8777 - Select desired language then select 5.
On The Web
ESTES - Go to www.estes-express.com On the right hand side of the screen there will be a box that says “Enter PRO Number”. Enter your tracking number in that box.
UPS - Go to www.ups.com On the mains screen there will be a box to enter your tracking number in. Enter number, track package.
U.S. Mail - Go to www.usps.com Click on the “Track and Confirm” option, enter your pro number, click GO.
We make every effort to ship your complete order at one time. If you ordered a 4th axis rotary table at the time of the machine order, the rotary table will be shipped with the machine. If ordered at a separate time, it will be shipped via Estes as well. If you ordered the 4th axis with an AutoMate 808D Advanced Control System with 4th axis option on your CNC Lathe, the boardis pre-installed into the control box.
Smaller items such as end mill adapters, end mills and general machine accessories are sent via UPS Ground or US Mail. It is possible that you may see your machine arrive before your UPS shipment. Please give any items shipped UPS or USPS 7-10 days for delivery. If your email address was provided at the time of order, a detailed list of the items you ordered, along with information on how they were shipped will be emailed to you. The associated tracking numbers for your shipment will be emailed to you along with this setup guide.
We handle complex AutoMate CNC orders every day. Orders usually consist of at least one crate and several boxes of varying sizes and weights. We work closely with Estes, UPS and USPSto make sure you are getting fast, convenient delivery at a reasonable cost.
Your order may arrive in several installments over a period of 7-10 days after you receive this letter.
PREPARING FOR DELIVERYThere are a number of things you can do to prepare your shop or work space for your new AutoMate CNC Lathe. You will need a designated area with a level floor that is capable of supporting your AutoMate CNC Lathe, plus the maximum allowable workpiece weight for your specific model of CNC Lathe. (Please refer to the specification chart for the lathe you ordered to obtain these numbers). As a rule, the supporting structure should be able to hold 5-6 times the weight of the machine without any appreciable, permanent deformation.
Set-Up Clearances, Conditions & LocationSet up the Lathe in a location where you have plenty of working space. The chosen location for your CNC Lathe should be a permanent location for the machine. Transporting machines are hard on the machine and the people involved. Make sure the ground is as level as possible. It will make leveling the machine much easier. The maximum temperature of your shop or working environment should not exceed 125°. Humidity levels should not exceed 80%.
Power RequirementsWhen searching for a location for your machine, it is also important to remember you will need to be running power cables to it. You’ll want good access where your power source is convenient to the power supply on the machine to minimize exposed wires and electrical hazards.
Model Voltage Amps PhaseSTH6 CNC LATHE 220 40 3 Phase
220 Plug ConfigurationThree phase machines are supplied without a plug as there are numerous connections for threephase circuits.
Taking DeliveryHere are some recommendations for taking delivery of your AutoMate machine. In some cases,you will pick up the crated machine at a trucking terminal. Before picking up your machine, contact the designated terminal and ask about the loading arrangements for easy and timely pickup. You may also arrange to have the machine delivered to your shop location if you have not already done so. Inspecting Your ShipmentWhen your machine arrives, thoroughly inspect each crate and carton for signs of loss or damage. While a shipping company employee is present, open any crate or carton that shows signs of loss or damage and examine the contents of the package with the employee. If any damage is present, record an exact, detailed description of the results of the examination on both the shipper’s and your delivery receipt. BE SPECIFIC. If damage is present, it is best to document the damage even if you deem the damage as minor. Undocumented and unnoted damage will result in a denied claim.**NOTE: The crate is intended to protect the machine; damage to the crate does not necessarily mean that your AutoMate CNC machine has been damaged. However, noting any damage to the crate on the delivery receipt will make it much easier to substantiate a claim if there actually is damage.
Loading The MachineAfter you have inspected the crate and signed for the machine, a shipping company employee will load your machine into your vehicle. The loading procedure depends upon your vehicle and the facilities at the terminal. If the shipping company’s forklift is not restricted to the loading dock, you can have the crate loaded directly into the truck or trailer bed with the forklift. Regardless of how you load the machine, always be sure to tie the load down securely so that it does not shift during transport.
Opening The CrateBefore opening the crate, remove the packing list from the plastic bag attached to the crate andput the document in a safe place. **Wear leather work gloves and safety glasses for this operation, especially when cutting the metal bands. These bands encircle the crate and are under tension.
Step 1: Cut the metal bands encircling the crate with tin snips. (Depending on the machine, there may not be metal bands.)Step 2: Using a hammer and claw, remove the nails from the bottom crate cover which secure the crate cover to the pallet.Step 3: Once all the nails from the crate cover have been removed, remove the nails from one side of the crate in order to pull the side off of the cover.Step 4: After the side has been removed, and with the help of an associate, tilt the crate top back off of the pallet.**Note: The crate top is very heavy, it can weigh up to 100lbs, Make sure you’ve got assistancewhen sliding the crate cover off of the pallet.**Step 5: Set the crate aside. It is advised you keep the crate in the event you were ever to return the machine for repair. **Note: Check the machine carefully for signs of damage, especially if you noted damage to the crate earlier. If concealed damage is found, please call Detroit Machine Tools at 800.476.4849 immediately.**
Removing Machine From Pallet
You will need a forklift with a minimum of 6’ forks to remove the AutoMate CNC Mill from the pallet. If you do not own one, you can rent one from a local equipment rental shop. We highly recommend a forklift over any other method of transporting this machine, accidents will be lesslikely to occur due to the machine and crate not being 100% stabilized. A tipped or dropped machine will result in significant damage to the machine and any individual located in its vicinity. There are four bolts securing the machine to the pallet, use an adjustable wrench to remove nuts located on the machine. Once have been removed, the attached bolts will likely fall through. If the bolts do not fall through, just tap the screws through the casting and pallet. Remove the sheet metal cover from the lower front of the machine. It is attached with several Allen head cap screws. This will allow access to the bolts holding the machine to the “C” channel.the nuts
The machine can be picked up from either the front or back. Shop floor layout will determine which method is best for your situation. Molded into the base castings are slots for forklift forks. Insert forks into base as far as they will go without hitting the electrical box or chip guardenclosure. Lift the machine only high enough to slide pallet out from underneath. As always, be cautious and try to keep sudden movements to a minimum. Once the pallet is removed, gently lower the machine until it is a few inches off the ground. Locate the leveling screws and pads that were shipped with the machine.
Leveling MachineAdjusting machine tools so they are level is very important and has benefits that aren’t often considered. Vertical machining centers produce more accurate parts that will last longer when properly leveled. A machine tool that isn’t properly leveled will not lubricate evenly throughoutthe machine and cause parts to wear unevenly.
1. Screw the threaded rod all the way down into the leveling foot.2. Place the beveled washer over the threaded rod with the bevel down.3. Unscrew the large adjusting ring of the leveling foot .5” above the base of the foot. This
will ensure that you will have both up and down movement available when leveling the machine.
4. Install the leveling feet in each of the four locations on the machine and attach the foot with the hex nut. DO NOT tighten the hex nut at this time, it must remain loose until the leveling process is completed.
Once the leveling feet are installed, place the machine in it’s final location. Lower it slowly to the floor. Sudden dropping of the machine can cause severe loss of precision. Then remove the forklift and adjust the leveling screws as needed to make sure all four feet are securely on the floor. This is a preliminary adjustment only.
Connecting The ElectricalAll electrical work must be done according to the National Electrical Code and any other local electrical codes and safety requirements. It is recommended that a licensed electrician performthese tasks. 3 phase power must be connected to the L1, L2, and L3 terminals inside the machine.
Power must be routed through an approved 40 amp breaker. Important!!! Wire size and length must conform to local electrical codes. The neutral line is not used as a ground. A separate ground conductor must be run to earth ground.
Connecting The Hydraulics (optional hydraulic chuck)All hydraulic hoses for the machine are already installed on the machine itself. They require attachmentto the hydraulic power module.
Connect the two pressure lines and return line to the hydraulic power module. Hoses are marked on the hose as to proper location on the module.
Connect the electrical cord from the hydraulic unit to the socket on the left end of the machine. Also connect the cord for the foot switch that operates the hydraulic chuck.
Service the hydraulic reservoir with SAE 20 hydraulic fluid.
Connecting The CoolantThe coolant pump comes attached to the machine. Place the coolant pump into the coolant tank. Slide the system in place against the rear of the machine then service the coolant tank with water soluble based coolant solution. Then slide the chip tray in place over the top of the coolant system.
DO NOT power up your machine until you completely read and understand your machines safety and operations manual. If you have questions regarding safety or operation of your machine, call an AutoMate CNC Technician at 800.476.4849 or email at [email protected].
Powering Up The Machine1. Once power has been hooked up by a qualified technician, close the door on the
electrical box located at the rear of the machine. This will prevent metal swarf, water, oil and dust from contaminating electrical components.
2. Turn on the power switch, which is located on the side of the control/electrical box on the rear of the machine.
3. Turn the key to “right” on the front of the operator’s control unit.4. Make sure the emergency switches located on the front of the control unit are not
depressed.5. Push the green start button on the front of the control unit. ***You should hear relays
pull in the back of the machine as well as see the Siemens Control Unit start up. If you do not see activity on the display, check to see if power is properly being fed into the electrical box.***
Powering Down The Machine1. Press the “Emergency Stop” button located on the front of the control unit.2. Press the “ Power” button on the control unit.3. Turn the switch on the back of the machine to off.
Machine Home Position (808D Basic Only)When a machine home position is requested, axis(s) are moved in the positive direction until home limit switches are reached. The machine needs to reference itself from a known point onthe machine, in our case, the limit switches. This allows work and tool offsets possible. To home the machine, make sure the control has “Ref. Point” selected, and push the directional button for the axis you would like to move. See picture below:
Leveling Machine
Leveling X AxisWe will be using the top of the tailstock as the leveling point. You will need a precidion level that reads .0005” in 10in.
Jog the Z axis all the way toward the lathe spindle. Place the level on top of the tailstock and parallel with the X axis. Make sure the level
and the tailstock top are clean and free from debris. If necessary, use a small flat polishing stone to remove any imperfections from the surface so the level will set solidlyon the surface.
Slide the tailstock as close to the lathe head as possible. Then adjust the headstock end of the lathe to make it level using the leveling feet. It is
easier to adjust the high point down then adjust the low point up.
Move the tailstock to the far right end of the lathe and check the level at that position.
Using the leveling feet on the right end of the lathe, adjust this end until it is level. Go back to the lathe head end and recheck the level. It may take several cycles back and
forth to get the final level at both ends. At this point there is no twist in the bed of the lathe which was our prime objective.
Leveling The Z Axis
Turn the level so it is parallel with the Z axis.
Place the carriage in the middle of the area between the chuck and the right end of the machine.
Adjust the two leveling feet on the right end of the machine until the Z axis is level. It is important to turn the front and rear leveling feet the exact same amount so you do not throw the X axis level out of adjustment.
Once the Z axis is level, you will need to go back to the procedure for the X axis and perform the X axis leveling again to insure it was not thrown out of adjustment because of changing the Z axis.
Once the machine is leveled completely, tighten the nuts on top of each leveling foot to lock the foot to the machine. This will also keep the leveling foot from moving due to machine vibration during operation.
General Maintenance
Area Of Maintenance Task How OftenGeneral Work Area Check for cleanliness
Check for liquid spillageAt the start & end of work
Machine Work Area Clean machineClean chuck and spindle taperClean tool changerEmpty chip trays Inspect area for any foreign matter, leaks or loose items
At the start & end of work
Lubrication System Service oil levelCheck for leaksCheck for oil film on waysOil tailstock barrel
At the start & end of work
Hydraulics Service oil levelCheck for leaks
At the start & end of work
Coolant Service coolant levelCheck coolant for contaminationCheck for leaksCheck nozzles for damage
At the start & end of work
Machine External Check cable connections for tightnessCheck cables for damageCheck doors and guards for operation and damageCheck machine for loose or missing fasteners
At the start & end of work
Safety Devices Check E-stop for proper operation At the start & end of work
Mechanical Maintenance
Daily MaintenancePerform the following maintenance tasks at the beginning and end of each work day.
Area of Maintenance Maintenance Task How OftenLubrication System Check for proper oil level
Check for distribution film of oil on all sliding surfacesCheck for leaks
At the start of work
Coolant level (optional) Check for proper coolant level At the start of work
Machine Work Area Check for leakage and cleanliness At the start & end of work
Cleaning Clean the work holding devicesClean the GuardsClean machineClean trays
At the start & end of work
External Wiring & Cables Check fit of cable connectionsCheck for damaged cable
At the start of work
Machine General Condition Check entire machine for loose or missing fasteners
At the start of work
Chuck Clean the chuckClean the tailstockClean the tool post or gang tooling
At the start of work
Periodic Maintenance
Perform these maintenance tasks as per the schedule below
Mechanical Maintenance Maintenance Task How OftenAxes Backlash Check and compensate if necessary 6 monthsBall Screw Guards Check condition 6 months or replace as necessaryDrive Belt Check condition
Check tension6 months or replace as necessary
Machine Base/Table Check for level & mounting bolts loosening 6 months
Electrical Maintenance Maintenance Task How OftenElectrical Cabinets Check for cleanliness
Check & secure any loose connections3 months
Electrical Elements Check for proper working of push button switches 3 monthsProximity Switches Check for proper operations 3 monthsMotors Check for condition & testing 1 month
Lubrication System & Machine LubricationThis section covers the lubrication of your machine. There are two primary areas that require lubrication: areas lubricated by the automatic lube system and the greased-for-life or “sealed” bearings. Please remember proper lubrication is very important, it greatly affects the performance and longevity of your machine. If the machine is operated without supplying the lubricating oil, it will cause seizure of the sliding surfaces. Before operating, visually inspect the oil on the actual machine surfaces. Use only recommended lubrication oils which are clean and free from contaminants/debris. Periodically clean the tank and strainers, if provided, inspect the equipments functioning or lube supply pipes for damage to ensure optimum machine performance.
Lubricating Points Lubricating System & Recommended Oil Grade QuantityHeadstock Bearings Grease
Kluber Isoflex BU-15Life Grease
Ballscrews & Guide Ways Automatic lube systemMobil-1-Vactra #2
1 Liter
Ball Screw Bearings GreaseKluber Isoflex NBU-15
Life Grease
Ball Screws and Guide WaysThe ball screws, linear guide ways and dovetail slides are lubricated by the automatic lubrication system. Follow the lubrication schedule in the table above. Lube pumps are set at the factory, please call for instructions on changing timing. The amount of oil required will depend on your shop environment. A thin layer of lubrication should be present on the slides at all times.
Headstock & Spindle BearingsThe bearings are of a precision class of accuracy. The spindle bearings are lubricated for life with high grade grease, such as Kluber Isoflex NBU-15. This grease maintains its lubrication properties at both lowand high temperatures (-70°F to 120°F). There is no lubrication required for these bearings. If the spindle starts making abnormal noises or gets very warm above (120°F) check for damage of the spindle bearings after stopping the machine completely. The spindle should be warmed up for approximately 15-20 minutes when the machine has been stopped for a long period (i.e. 5 or more days).
Periodic Maintenance Tasks
Axis Bearing Adjustment and BacklashBacklash is the amount of movement the screw makes before the table engages. There are a number of signs that may indicate that there is excessive backlash with your system:
Rough/uneven surface finishes Dimension inaccuracies Table shakes under machining force
Even if none of these signs are present, it is recommended to check for backlash compensation every 3-6 months depending on your usage of the machine. Please note: Siemens 808D Software has provisions that compensate for backlash within the program. This section of the manual is addressing mechanical backlash compensation. There are four main mechanical reasons for backlash:
1. Preloaded ball nut is damaged and is causing axial play between the nut and the screw. If the ball nut is damaged, the only solution to this is to replace the ball screw and ball nut assembly.
2. The end support bearings are damaged. If you find that the end bearings are damaged, follow the procedure below for replacing the bearings.
3. The ball nut mounting screws are loose. Tighten the bolts and make sure the bolts or housing threads are not damaged before tightening.
4. The end bearing tightening nut is loose.
Linear Motion Guide & Bearing MaintenanceUnlike dovetail guide ways, linear motion guides are free from wear. It requires neither adjustment of the gibs due to uneven wear nor maintenance to restore the original accuracy. Linear guides use a forced lubrication system to provide and maintain a uniform film over moving parts. This not only prevents smoother motion but assures less maintenance than other systems. Linear guide ways require constant lubrication in a very small quantity, all handled effortlessly through the automatic oiler. There are no adjustments required for such bearings and guides.
Make sure the linear bearings are not splashed with coolant directly, the lubricant may be contaminatedor compromised if it comes in contact with coolant. Coolant may wash off or emulsify the lubricant significantly degrading the lubrications performance. Once sign of such case is the increased noise whenthe Z axis slide moves up and down at high speed. Make sure lubrication supply is present by checking the ends of the lubrication supply piping for the proper oil flow.
Machine Operation - Quick Start Guide
Keyboard Layout1. Horizontal Soft Keys2. Vertical Soft Keys3. Alpha Keypad
4. Numeric Keypad5. Navigation/Help Keypad6. Programming Keypad
Warranty
AutoMate CNC Machine Tool Warranty Agreement
Detroit Machine Tools LIMITED WARRANTY CERTIFICATE Covering AutoMate CNC and Talon CNC Equipment Effective August, 1, 2015
Detroit Machine Tools. (“DetroitMT” or “Manufacturer”) provides a limited warranty to all new mills, turning centers and rotary machines (collectively, “CNC Machines”) and its components (except those listed below under Limits and Exclusions of Warranty) (“Components”) that are manufactured by DetroitMT and sold by DetroitMT under the AutoMate CNC and Talon CNC brands or its authorized distributors as set forth in this Certificate. The warranty set forth in thisCertificate is a limited warranty and it is the only warranty by Manufacturer and is subject to the terms and conditions of this Certificate.
Limited Warranty Coverage
Each CNC Machine and its Components (collectively, “CNC Products”) are warranted by Manufacturer against defects in material and workmanship.This warranty is provided only to the final purchaser and end-user of the CNC Machine (a “Customer”). The period of this limited warranty is one (1) year for AutoMate CNC equipment, one (1) year, for Talon CNC equipment, and eighteen (18) months for Z-MaT equipment. The warranty period commences on the date the CNC Machine is delivered to the Customer’s facility. Customer may purchase an extension of the warranty period from DMT or an authorized DMT distributor (a “Warranty Extension”).
Mechanical Components
Detroit Machine Tools innovative customer contact and care strategies have been tested and proven in over 25 years of real-world experience. Our methods of direct sales, internet-based sales and support - in text and image, Skype ® and phone support is the process that enables us to provide you high value equipment and services at reasonable prices. You will be a successful DetroitMT tool owner if you are capable with a wrench and meter, have a general knowledge ofelectrical and machinery repair and maintenance, and know how to operate safely while working on your machine. DetroitMT does not maintain factory technicians to send to your operation. if you do not have the required skills or do not feel you can safely support your machine -- you will need to find someone in your area to support you. We can help you locate atechnician that can help you, if you are unable to find one through your efforts.
Manufacturer’s sole liability, and customer’s exclusive remedy, with respect to any and all DetroitMT products shall be limited to repairing or replacing, at the discretion of manufacturer, the defective DetroitMT product under this warranty.
Disclaimer of Warranty
This warranty is manufacturer’s sole and exclusive warranty and is in lieu of all other warrantiesof whatever kind or nature, express or implied, written or oral, including, but not limited to, anyimplied warranty of merchantability, implied warranty of fitness for a particular purpose, or other warranty of quality or performance or non-infringement. All such other warranties of whatever kind are hereby disclaimed by manufacturer and waived by customer.
Limits and Exclusions of Warranty
Components subject to wear during normal use and over time, including, but not limited to, paint, window/shield finish and condition, light bulbs, seals, chip removal system, etc., are excluded from this warranty. Manufacturer’s specified maintenance procedures must be adhered to and recorded in order to maintain this warranty. This warranty is void if Manufacturer determines that (i) any DetroitMT Product was subjected to mishandling, misuse,abuse, neglect, accident, improper installation, improper maintenance, improper storage, or improper operation or application, (ii) any DetroitMT Product was improperly repaired or serviced by Customer, an unauthorized service technician, or other unauthorized person, (iii) Customer or any person makes or attempts to make any modification to any DetroitMT Productwithout the prior written authorization of Manufacturer, and/or (iv) any DetroitMT Product wasused for any non-intended use. This warranty does not cover damage or defect due to an external influence or matters beyond the reasonable control of Manufacturer, including, but not limited to, electrical current conditions, theft, vandalism, fire, weather condition (such as rain, flood, wind, lightning, or earthquake), or acts of war or terrorism.
Without limiting the generality of any of the exclusions or limitations described in this Certificate, this warranty does not include any warranty that any DetroitMT Product will meet any person’s production specifications or other requirements or that operation of any DetroitMT Product will be uninterrupted or error-free. Manufacturer assumes no responsibility with respect to the use of any DetroitMT Product by any person, and Manufacturer shall not incur any liability to any person for any failure in design, production, operation, performance orotherwise of any DetroitMT Product other than repair or replacement of same as set forth in this warranty above.
Limitation of Liability and Damages
Manufacturer will not be liable to customer or any other person for any compensatory, incidental, consequential, punitive, special, or other damage or claim, whether in an action in contract, tort, or other legal or equitable theory, arising out of or related to any DetroitMT product, other products or services provided by manufacturer or an authorized distributor, service technician or other authorized representative of manufacturer (collectively, “authorizedrepresentative”), or the failure of parts or products made by using any DetroitMT product, evenif manufacturer or any authorized representative has been advised of the possibility of such damages, which damage or claim includes, but is not limited to, loss of profits, lost data, lost products, loss of revenue, loss of use, cost of downtime, business good will, any damage to equipment, premises or other property of any person, and any damage that may be caused by amalfunction of any DetroitMT product. All such damages and claims are disclaimed by manufacturer and waived by customer. Manufacturer’s sole liability, and customer’s exclusive
remedy, for damages and claims for any cause whatsoever shall be limited to repair or replacement, at the discretion of manufacturer, of the defective DetroitMT product as providedin this warranty.
Customer has accepted the limitations and restrictions set forth in this Certificate, including, but not limited to, the restriction on its right to recover damages, as part of its bargain with Manufacturer or its Authorized Representative. Customer realizes and acknowledges that the price of the DetroitMT Products would be higher if Manufacturer were required to be responsible for damages and claims beyond the scope of this warranty.
Entire Agreement
This Certificate supersedes any and all other agreements, promises, representations or warranties, either oral or in writing, between the parties or by Manufacturer with respect to subject matter of this Certificate, and contains all of the covenants and agreements between the parties or by Manufacturer with respect to such subject matter. Manufacturer hereby expressly rejects any other agreements, promises, representations or warranties, either oral or in writing, that are in addition to or inconsistent with any term or condition of this Certificate. No term or condition set forth in this Certificate may be modified or amended unless by a written agreement signed by both Manufacturer and Customer. Notwithstanding the foregoing,Manufacturer will honor a Warranty Extension only to the extent that it extends the applicable warranty period.
Transferability
This warranty is transferable from the original Customer to another party if the CNC Machine is sold via private sale before the end of the warranty period, provided that written notice thereofis provided to Manufacturer and this warranty is not void at the time of transfer. The transfereeof this warranty will be subject to all terms and conditions of this Certificate.
Miscellaneous
This warranty shall be governed by the laws of the State of Michigan without application of rules on conflicts of laws. Any and all disputes arising from this warranty shall be resolved in a court of competent jurisdiction located in Washtenaw County, Michigan. Any term or provision of this Certificate that is invalid or unenforceable in any situation in any jurisdiction shall not affect the validity or enforceability of the remaining terms and provisions hereof or the validity or enforceability of the offending term or provision in any other situation or in any other jurisdiction.
