RARI – Metal Constructions, Engineering, Projects and Industrial Solutions, SA.
RARI AUTO – March 2015
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WHO WE ARE
● RARI –Metal Constructions, Engineering, Projects and Industrial Solutions, SA., is
a technology partner.
● Our experience and know-how allow us to dominate all the steps of production,
starting with the design process and creativity through to the production, the
assembly as well as the after-sales.
● Our team consists of highly educated professionals, always being able to answer
even the toughest requirements, endowed with the most modern equipment. At
RARI, we guarantee the best adapted solution to permanently meet the needs of
our customers. The company disposes of a huge variety of competitive products,
not only in price but also when it comes to terms of quality and design.
● This is emphasized by a consistent customer’s portfolio, composed of major
national and international companies.
● Family owned and managed business with 30 years of history and more than
15 years of experience as a supplier to the automotive industry.
● RARI AUTO is a part of the R&C Group and is focused on conveyor technology
for the automotive industry.
● Well invested manufacturing sites complemented with the company’s skilled
employees.
● RARI AUTO acts through it’s European organization as a main contractor and
delivers turn-key projects.
● Growth oriented corporate structure and culture, supported by a sound
financial base.
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WHO WE ARE
• RARI was founded
1988
1993
• New industrial installation in Moita.
1998
• Production of steel components for OTTO group.
1999
2000
• Introduction of SolidWorks in the engineering processes.
• Supply line for automated wheel assembly VW Sharan – Auto-Europa (Palmela).
2004
• Supply roller tables to Bangkok airport
2007
• Development and production of modular structure for photovoltaic panels.
2011
• Foundation RARI GMBH (Germany).
• Design, construction and installation of a of skillets line at the BMW plant (Oxford).
2012
• Ongoing projects in the segment AUTO - 12M € for AUDI and BMW.
2013
• Purchase of laser cutting machine
• First supply of one SKID line for OEM.
• Production unit of stainless steel and aluminium.
• Development of urban furniture with new image for ML (Lisbon).
MILESTONES
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• Foundation RARI UK Ltd (United Kingdom)
• Foundation R&C Spain SL (Spain)
2014
R&C HOLDING ORGANIZATION
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80%
RARI SA
100%
RARI Gmbh
80%
CEDI Lda
85%
OVO Sol. SA
100%
R&C Spain SL
100%
OTTO Provider
80%
VSD
100%
RARI Uk Ltd
R&C, SGPS
RARI AUTO ORGANIZATION
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Portugal • Account Management • Product Development • Engineering • Production • Project Management • Site Management • Purchase
Germany • Account Management • Project Management • Site Management • Purchase
UK • Project Management • Site Management
SPAIN • Account Management • Project Management • Site Management • Purchase
• RARI has 5 production areas with modern machinery.
• RARI only produces on demand and can react in a fast and flexible way to most customer wishes.
• The company is certified according to ISO 9001:2008
PRODUCTION
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1 2
3
4
5
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1 Cutting and bending 3570 m2
2 Welded construction of stainless steels and aluminum 1300 m2
3 Yard 2500 m2
4 Paint shop 1500 m2
5 Welded construction of ferrous materials 5500 m2
6 Engineering, AUTO and TECH management, Final Assembly and
Expedition
2000 m2
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In view of constant improvement and a more efficient and quickly answer to our customers in Germany, RARI will count a new facility in Germany.
Located in Karlshuld, with a warehouse area of 400m2 and 30m2 offices, these facilities will have various characteristics, among which:
Address: Augsburgerstr 26 - 86668 KARLSHULD
FACILITIES IN GERMANY
• Storage of spare-parts;
• Area of mechanical engineering manufacture;
• Office of Engineering;
• Technical assistance.
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R&D SPAIN BUSINESS
Main business: Automobile
Secondary business: ENVIRONMENTAL
Delegations:
MADRID Manager: Jose Fernandez
ZARAGOZA Manager: Francisco Marquez
BARCELONA Manager: Javier Munté
Organizational Chart:
General director: Ricardo Perez
Administration: Eugenio White
Manager Automobile business: Ricardo Perez
Manager environmental business: Daniel Eimler
FACILITIES IN SPAIN
Current installations
Campo Real (Madrid)
Offices, warehouse and space for assemblies
Recent projects in Spain (last 2 years):
• Faurecia (2 elevators, one shuttle car, benches)
• Siemens (manufacture of roller conveyors and lift tables for Seat and Daimler)
• Cinetic (Manufacturing of roller conveyors for Renault and Nissan)
• Dürr (Conveyors for painting area Ford, Valencia)
• Asas (Skillets for Seat Martorell)
PRODUCTION
● RARI is equipped with an advanced production equipment and can answer with flexibility to the needs of its customers.
● Weekly 120 tons of sheet metal can be processed using its own capacity.
● Capacity peaks are absorbed by a network of qualified contract manufacturers.
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TECHNOLOGY AND EQUIPMENT
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ENGINEERING
RARI in-house engineering and planning capacity is able to develop solutions to complex and difficult problems raised by its clients. The department uses: Catia Microstation SolidWorks MS Project Cam Works Eplan
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ORGANISATION
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RARI
Engineering Accounting
and Controlling
Sales and
Distribution
Installation and
Service Production
Project Management
Quality Management
PROJECT MANAGEMENT
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Project Manager
Site Manager Engineering (mechanic)
Production
Automation software coordinator
Assembly coordinator
Subcontractor
Health and Safety Officer
Purchase Controlling
Quality Management
People at Headquarters in Moita
People at Job-Site
People Travelling on demand
REFERENCE CLIENTS
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Organizational Development
• Strengthening of the middle level management structure in Portugal
• Expansion of the German branch.
• Advance background preparation for the Latin America markets
Technological Development
• Buildup on known conveyor technologies
• Investigate the utilization of alternative materials and processes
Focus on:
• The Automotive Industry (Body Shop and Final Assembly) in Central
Europe
• Strengthening and expanding the business within VW and BMW Groups
BUSINESS PLAN 2013 - 2015
TASK SHARING GERMANY/UK - PORTUGAL
RARI GmbH/RARI UK
• Account Management
• Project Management
• Purchase
• Site management / commissioning
• Maintenance
• Documentation
RARI SA for Central Europe
• Engineering
• Production
• Personal & material support of RARI
GmbH in project implementation
• Financial support of RARI GmbH
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MISSION & VALUES
• RARI AUTO shall provide excellent
service and high quality products at the
most competitive cost to its clients in
the automotive industry.
• RARI AUTO aims for ongoing and
sustainable growth of business with its
customer base within Europe - with
total customer satisfaction remaining
the main objective.
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Project Competences G
lob
alis
atio
n
• The next steps of RARI AUTO’s corporate development
will include the assistance and support to our client’s
activities in emerging and growing Spanish and
Portuguese speaking countries.
AUTOMATED WHEEL ASSEMBLY
PROJECTS in 2000
• Sharan, Galaxy and Alhambra wheels feeding and assembly system in Autoeuropa - Portugal
• First automated equipment fully designed, manufactured and installed for automotive industry.
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VW Layout
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1350 m of SKID LINE in VW - Autoeuropa
PROJECTS in 2004
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Scope of supply:
PROJECTS in 2004
1350 m of SKID LINE in VW - Autoeuropa
SYSTEMS EQUIPMENT
A300 Lifters - 8 units
A302 Excentric Lift Tables – 54 units
A304 Cross Conveyor – 47 units
A306 Turning and Tilting Tables – 12 units
A308 Skid Stacker and De-Stacker – 4 units
A310 Telescopic Table – 2 units
A312 Diagnosis Station – 1 unit
A119 Roller Tables – 124 units
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VW Layout – System A300. Underbody to Framing
PROJECTS in 2004
SKID LINE
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Seat JIT Supply Line adjustments – VW, Autoeuropa
• Layout adjustments due to the extension of the EHB JIT line for the seats delivery.
• Manufacturing, delivery and installation of the new steel structure, the EHB rail system
and the safety fences.
PROJECTS in 2007
• Final Assembly drag line extension – VW, Autoeuropa
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FLOOR CONVEYOR
• Turn-key project for the
installation of a new
plastic belt conveyor for
this line extension
PROJECTS in 2008
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CONVERSION OF A MONORAIL
• Shorten monorail for new skid FT and shift the Body Pick-up
• Shortening of the pick-up of 1 to 2 stops because of the shortened line.
• Removal of superfluous supporting structures.
• Reconstruction and relocation of all working platforms and all production on the hall
level including lighting and media infrastructure for compressed air and electricity.
PROJECTS in 2008
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CONVERSION OF A MONORAIL SYSTEM
PROJECTS in 2008
• Reuse of the existing lanes and design, manufacture and installation of all elements of a new conveyor feeding line in a turn-key project.
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COCKPIT FEEDING LINE – VW, Autoeuropa
PROJECTS in 2009
PROJECTS in 2009
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COCKPIT FEEDING LINE – VW, Autoeuropa
PROJECTS in 2009/2010
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DELIVERIES OF SKILLET CONVEYORS
2009 – VW Autoeuropa
2010 – SEAT Martorell
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• Layout adjustment for the creation of a new buffer for the Seats JIT delivery.
• Manufacturing, delivery and installation of the new steel structure, EHB rail system
and safety fences.
PROJECTS in 2010
Seat JIT Supply Line adjustments – VW, Autoeuropa
• 150 - Roller conveyors
• 24 - rotational and pivot tables
• 60 - other FT modules
Mechanical Equipment for Siemens IT - VW do Brazil, Anchieta
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PROJECTS in 2012
Skillet line – BMW/Mini, Oxford
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• Design, production and
installation of a new skillet
line as a turn-key project.
• Equipments:
• 2 Skillet lines
• 4 Lifters
• 2 Buffers
• 110 Skillets
PROJECTS in 2012
Gearbox Conveyor Line – BMW, Regensburg
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Conveyor line for pallet moving within the Gearbox sub-assembly line
PROJECTS in 2013
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• Slat approximately 60.000 mm long, 3000 mm wide, 160 mm pitch – including steel
structure • The conveyor is composed by a Drive and a Tension stations and comprehends a
battery charging system.
PROJECTS in 2013
Final Inspection Slat Conveyor – BMW, Munich
Gravitational Conveyor for Seat containers – BMW, Leipzig
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PROJECTS in 2013
SKID LINE - Pre-acceptance in RARI Moita
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Conveyor line - SKID transport for
Body Shop in AUDI consisting of
• Roller tables;
• Table eccentric / standby
• Lifts
• Cars transshipment
• Exchange station skids
PROJECTS in 2013
PROJECTS in 2013/14
SKID LINE – General Layout – Audi Ingolstadt
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9 Intervented areas • 184 Roller tables (5 – 1 Rollers) • 23 Cross-chain conveyor • 61 Eccentric lifting tables • 2 Eccentric rotating lift tables • 4 Transfer units
• 4 Rotary tables / pivot tables • 4 Scissor lift tables • 4 Skid loader / converter • 1 Skid Diagnosis station • 11 Liffters
PROJECTS in 2013/14
WECHSELSPEICHER HIRA– Audi Ingolstadt
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Design, Manufacture and installation of a buffer for Hira-workpiece carrier incl. steelwork
PROJECTS in 2013/14
WORKPIECE SUPPORT REMOVABLE STORAGE – Audi Ingolstadt
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One change storage facility for work-piece carrier B9 with:
• 2x Transfers cars with scissor lift table
• 96 Roller conveyors
• TPM-Site
• 2x Extraction cars
• Safety equipment
• Safety fence
ROLLER CONVEYOR WITH CONTINUOUS SIDE CHEEKS– Audi Ingolstadt (ABB)
Roller conveyor with continuous side cheeks, L = ca 55 m
• Divided into 8 sections driven
• 1x Belt drive with drive motor inside the cabin
• 7x chain drive with drive motors via cardan shaft outside arranged the cab
• Center cover from grating
• Skidkufenabdeckung
• Skidfixierung with pneumatic actuator
• Steel structure as a substructure for roller conveyors
PROJECTS in 2014
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COMPETENCE AND EXPERIENCE
Project Management
Site Management
Product Development
Engineering
SKID Line
FLOOR CONVEYOR
CONVEYORS – FEEDING LINES
SKILLET LINE
3D Laser Cutting
ALU Welding
Punching
Welding Robot
Painting
Final Assembly
Roller tables
Belt and chain
Transfers
Turn and Tilting Tables
Main Contractor
Eccentric Lift tables
Lifters
Skids and Skillets
Turn key projects
CONTACTS
General Manager Sérgio Ramos – [email protected]
+351 917 343 286
Office Manager – Portugal and UK Deolinda Santos – [email protected]
Office Manager – Germany Jose Fernandes- [email protected]
Senior Manager – Spain Ricardo Perez - [email protected]